Honeywell Chronotherm Iv T8602D Users Manual 69 1510 4
Chronotherm IV T8602D 69-1510
2015-01-23
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T8602D Chronotherm® IV Programmable Thermostats INSTALLATION INSTRUCTIONS APPLICATION The T8602 Chronotherm® IV Programmable Thermostat provides electronic control of 24 Vac single-stage heating and cooling systems or 750 mV heating and 750 mV cooling. Refer to Table 1 for a general description of the thermostat. All T8602 Thermostats are powered by batteries. Table 1. Description of T8602 Thermostats. T8602 System Changeover D Heat-Cool Manual or Automatic Selectable System Selection Fan Selection Heat-Off-Cool or Heat-Off-Cool-Auto On-Auto MERCURY NOTICE If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of properly. Contact your local waste management authority for instructions regarding recycling and the proper disposal of the old control. When Installing this Product... 2. 3. 4. Do not install the thermostat where it can be affected by: — drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall behind the thermostat. Wallplate Installation 1. Read these instructions carefully. Failure to follow the instructions can damage the product or cause a hazardous condition. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. Installer must be a trained, experienced service technician. After completing installation, use these instructions to check out the product operation. Location Install the thermostat about 1.5m (5 ft) above the floor in an area with good air circulation at average temperature. See Fig. 1. ® U.S. Registered Trademark Copyright © 2003 Honeywell International Inc. • System and fan selections are done by keyboard. The thermostat can be mounted horizontally on the wall or on a 50.8 mm x 101.6 mm (2 in. x 4 in.) wiring box. Position wallplate horizontally on the wall or on a 50.8 mm x 101.6 mm (2 in. x 4 in.) wiring box. INSTALLATION 1. Comments 2. 3. 4. 5. 6. Position and level the wallplate (for appearance only). The thermostat will function properly even when not level. Use a pencil to mark the mounting holes. See Fig. 2. Remove the wallplate from the wall and drill two 4.76 mm (3/16 in.) holes in the wall (if drywall) as marked. For firmer material such as plaster, drill two 5.56 mm (7/32 in.) holes. Gently tap anchors (provided) into the drilled holes until flush with the wall. Position the wallplate over the holes, pulling wires through the wiring opening. Loosely insert the mounting screws into the holes. Tighten mounting screws. • All Rights Reserved 69-1510-4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS YES NO NO 1.5 METERS (5 FEET) NO M10856 Fig. 1. Typical location of thermostat. 1. Loosen the terminal screws on the wallplate and connect the system wires. See Fig. 7. IMPORTANT Use 18 gauge, color-coded thermostat cable for proper wiring. WALL WIRES THROUGH WALL 2. 3. 4. WALL ANCHORS (2) Securely tighten each terminal screw. Push excess wire back into the hole. Plug the hole with nonflammable insulation to prevent drafts from affecting the thermostat. THERMOSTAT RC Y G W R OT MOUNTING HOLES COMPRESSOR CONTACTOR MOUNTING SCREWS OT 3 2 HEAT RELAY FAN RELAY M15044 OUTDOOR TEMPERATURE SENSOR 1 L1 (HOT) L1 (HOT) Fig. 2. Mounting the wallplate. L2 L2 1 WIRING All wiring must comply with local electrical codes and ordinances. Refer to Fig. 3 through 6 for typical hookups. A letter code is located near each terminal for identification. COOLING TRANSFORMER HEATING TRANSFORMER 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 JUMPER RC TERMINAL TO R TERMINAL WHEN INSTALLED ON A ONE TRANSFORMER SYSTEM. 3 AVAILABLE ON SELECT MODELS. OT WIRES MUST HAVE A SEPARATE CABLE FROM THE THERMOSTAT CABLE. M10855 CAUTION Fig. 3. Typical hookup in heat and cool system with two transformers. Electrical Hazard. Can cause electrical shock or equipment damage. Disconnect power before wiring. 69-1510-4 2 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS THERMOSTAT Y O G B W R RC OT MILLIVOLT HEATING-24Vac COOLING WALLPLATE OT PILOTSTAT CONTROL (IF USED) 3 COMPRESSOR CONTACTOR COOL DAMPER FAN RELAY 2 HEAT RELAY W G R RC Y O TH OUTDOOR TEMPERATURE SENSOR TH/ PP HEAT DAMPER PP MILLIVOLTAGE GENERATOR 2 1 L2 TRANSFORMER 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 CAN BE USED FOR CHANGEOVER VALVE ON SINGLE-STAGE HEAT PUMP SYSTEMS. 3 AVAILABLE ON SELECT MODELS. OT WIRES MUST HAVE A SEPARATE CABLE FROM THE THERMOSTAT CABLE. M10347A MILLIVOLTAGE GAS CONTROL 1 L1 (HOT) L2 L1 (HOT) 1 CHANGEOVER RELAY LIMIT CONTROL FAN RELAY COOLING CONTACTOR POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M2942 Fig. 6. Typical hookup in millvoltage heating and 24 Vac cooling circuit. FOR WRAPAROUND INSERTION STRIP 7/16 IN. (11 MM). Fig. 4. Typical hookup in heat and cool system with one transformer. FOR STRAIGHT INSERTION STRIP 5/16 IN. (8 MM). M4826 MILLIVOLT HEATING-ONLY WALLPLATE PILOTSTAT CONTROL (IF USED) W Fig. 7. Correct wiring technique. R Mounting Thermostat 1. TH LIMIT CONTROL TH/ PP PP MILLIVOLTAGE GENERATOR 2. MILLIVOLTAGE GAS CONTROL Engage tabs at the top of the thermostat and wallplate. See Fig. 7. Press lower edge of case to close and latch. NOTE: To remove the thermostat from the wall, first pull out at the bottom of the thermostat; remove top last. M2931 Fig. 5. Typical hookup in millivoltage heating circuit. A. ENGAGE TABS AT TOP OF THERMOSTAT AND WALLPLATE. B. PRESS LOWER EDGE OF CASE TO LATCH. M14628 Fig. 8. Mounting thermostat on wallplate. 3 69-1510-4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS Using Thermostat Keys • • • • The thermostat keys are used to: • set current day and time, • program times and setpoints for heating and cooling, • temporarily override program temperatures, • display present setting, • configure Installer Setup, check Self-Test, display outdoor temperature (select models), set the system operation, set the fan operation. See Fig. 9 for the location of the keys. INCREASE TEMPERATURE SETTING OR SCROLL FORWARD THROUGH INSTALLER SETUP OPTIONS SET RETURN TIMES AND SETPOINTS SET LEAVE TIMES AND SETPOINTS SET WAKE TIMES INCREASE TIME SETTING AND SETPOINTS OR SCROLL FORWARD THROUGH INSTALLER SETUP AND SYSTEM TEST DECREASE TEMPERATURE SETTING OR SCROLL BACKWARD THROUGH INSTALLER SETUP OPTIONS SET CURRENT DAY AND TIME DISPLAY INFORMATION SUCH AS PRESENT SETTINGS AND OUTDOOR TEMPERATURE RETURN TO NORMAL OPERATIONS ENTER INDEFINITE OR TIMED HOLD MODE Time Set Current Day/Time Run Program Hold Temp SET CURRENT OR PROGRAM DAY CHANGE BETWEEN DAYLIGHT SAVINGS AND STANDARD TIME Heat/Cool Settings Day Daylight Time Set Program Leave Wake Return Sleep System Fan SET SLEEP TIMES AND SETPOINTS SELECT FAN OPERATION SELECT SYSTEM OPERATION Copy COPY ONE PROGRAMMED DAY TO ANOTHER DAY CHANGE BETWEEN HEATING AND COOLING SETPOINTS M14624 DECREASE TIME SETTING OR SCROLL BACKWARD THROUGH INSTALLER SETUP AND SYSTEM TEST Fig. 9. T8602D key locations and descriptions. SETTINGS System and Fan Settings The System default setting is Heat and the Fan default setting is Auto. Use the System and Fan keys to change the settings. See Fig. 10. The fan settings can be set for each program period individually. The system selection is for all the program periods. Time Run Program Set Current Day/Time Hold Temp Day Daylight Time System settings control the thermostat operation as follows: Heat: The thermostat controls the heating. Off: Both the heating and cooling are off. Cool: The thermostat controls the cooling. Auto: The thermostat automatically changes between heating and cooling operation, depending on the indoor temperature. Leave Return Sleep System Fan System Copy Fan M14625 Fig. 10. Thermostat System and Fan key locations. Fan settings control the system fan as follows: On: Fan operates continuously. Auto: Fan operates with equipment. 69-1510-4 Set Program Wake Heat/Cool Settings NOTE: Always press the keys with your fingertip or similar blunt tool. Sharp instruments like a pen or pencil point can damage the keyboard. 4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS Temperature Settings Refer to Table 2 for the default program settings. If the daytime energy savings period is not used, press the period key (Leave or Return) until the time is blank. The fan setting feature is available on select thermostat models. See Owner’s Guide, form 69-0940, for complete instructions on changing the program. System Em Heat Off Cool Auto Fan On Wait Set Program Set Day/Time Temporary Setting Recovery Hold for AM PM Filter Em Ht Aux Ht Days Mon Tue Wed Thu Fri Sat Sun Repl Batt Room Outdoor Heat Cool Wake Leave Return Sleep DST Auto Table 2. Default Program Settings. Period Time Heat Setpoint Cool Setpoint M14559 Fan Setting Wake 6:45 AM 20°C 25°C Auto Leave 8:45 AM 4.5°C 37°C Auto Return 5:00 PM 20°C 25°C Auto Sleep 10:00 PM 4.5°C 37°C Auto Fig. 11. Display of all LCD segments. INSTALLER SETUP INSTALLER SETUP NUMBER DISPLAY (COLUMN 2 OF TABLE 3) NOTE: For most applications, the thermostat factorysettings do not require changing. Review the factory settings in Table 2 and, if no changes are necessary, go to Installer Self-Test section. FACTORY SETTING OR OTHER CHOICE DISPLAY (COLUMN 3 OR 5 OF TABLE 3) M14618 Fig. 12. Display of Installer Setup number and setting. The Installer Setup is used to customize the thermostat to specific systems. Some of the options include temperature display, system changeover and outdoor temperature display. Installer Setup numbers are listed in Table 3. The table includes all the configuration options and the factory-settings for the T8602. CAUTION Electric Heat Configuration Hazard. Can cause equipment damage. Configure electric heat system to 1 in Installer Setup number 2 to prevent system running without fan. A combination of key presses is required to use the Installer Setup feature. IMPORTANT Only configured numbers are shown on the device. Example: If thermostat does not have a System key, Installer Setup Number 12 will not be displayed. Review Table 3 factory settings and mark any desired changes in the Actual Setting column. When Installer Setup is complete, review the settings to confirm that they match the system. — To enter the installer setup, press and hold the information i key with the increase and decrease keys until the first number is displayed. All display segments appear for approximately three seconds before the number is displayed. See Fig. 11 and 12. — To advance to the next Installer Setup, press the Time ∆ key. — To change a setting, use the increase or decrease key. — To scroll the Installer Setup numbers backward, press the Time ∇ key. — To exit the Installer Setup, press Run Program. 5 69-1510-4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS Table 3. Thermostat Installer Setup Options. Installer Setup Number (Press Time ∆ key to change) Display Description Display Description Actual Setting Not Used. 1 — — — — — Fan operation. 2 (Number 2 must be set to 1 to extend fan operation.) 0 Conventional applications where equipment controls fan operation in heat mode. 1 Heat pump or electric heat applications where thermostat controls fan operation in heat mode. Not Used. 3 — — Heating cycle rate. 4 6 6—6 cph used for conventional heat. Not Used. 5 thru 11 — — — System setting adjustment 12 1 Manual changeover 0 or 2 Adaptive Intelligent Recovery™ control. 13 1 Conventional recovery (system starts recovery at programmed time). 14 thru 15 — 16 0 17 thru 23 — 24 0 25 thru 32 — — — Minimum off time for the compressor. 33 5 5 minute minimum off time for the compressor. 0 thru 4 Minimum number of minutes (0 thru 5) the compressor will be off between calls for the compressor. Temperature range stops in heating. 34 32.0 Highest setting for heating setpoint. 4.5 to 31.5 Temperature range (0.5°C increments) of heating setpoint settings. Temperature range stops in cooling. 35 7.0 Lowest setting for cooling setpoint. 7.5 to 37.0 Temperature range (0.5°C increments) of cooling setpoint settings. Not Used. 36 — Select Not Used. Clock format. Not Used. Outdoor temperature display (select models). Not Used. 69-1510-4 Factory Setting (Press — — 1, 3, or 9 — 1 — No outdoor temperature is displayed. — 1 — 6 — — 1—1 cph used for radiant floor heat, gravity system. 3—3 cph used for hot water systems or high efficiency furnaces. 9—9 cph used for electric heat systems. — — 0—Auto changeover 2—Auto only Adaptive Intelligent Recovery™ control is activated (system starts early so setpoint is reached by start of program period). — 12-hour clock format. Other Choices or key to change) — — — 24-hour clock format. — — Outdoor temperature is displayed. Needs a C7089B1000 Outdoor Temperature Sensor to operate. — — — — T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS Table 3. Thermostat Installer Setup Options. (Continued) Installer Setup Number (Press Time ∆ key to change) Display Description Display Description Temperature display adjustment. 37 0 No difference in displayed temperature and actual room temperature. 1.5 thru -1.5 .5—Display adjusts to 0.5°C higher than actual room temperature. 1.0—Display adjusts to 1.0°C higher than actual room temperature. 1.5—Display adjusts to 1.5°C higher than actual room temperature. -.5—Display adjusts to .5°C lower than actual room temperature. -1.0—Display adjusts to 1.0°C lower than actual room temperature. -1.5—Display adjusts to 1.5°C lower than actual room temperature. Furnace Air Filter Timer. 43 0 Off 1, 2, 3, 4 1 – 10 days 2 – 30 days 3 – 60 days 4 – 120 days (Time counted when heat, cool or fan is running.) Humidifier Pad Monitor. 44 0 Off 1, 2, 3 1 – 90 days 2 – 180 days 3 – 365 days (Time counted by calendar days in heat mode.) Ultraviolet (UV) Air Treatment System Lamp Monitor. 45 0 Off Select Factory Setting (Press 1 Other Choices or key to change) Actual Setting 1 – 365 days (Times counted by calendar days in any mode.) IMPORTANT Review the settings to confirm that they match the system. Press Run Program to exit the Installer Setup. The thermostat has saved the Installer Setup changes and initiated a reset in order to operate using the new settings. Be sure to set the current day and time immediately. 7 69-1510-4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS INSTALLER SYSTEM TEST Setting Current Day and Time 1. Press Set Current Day/Time. Use the Installer System Test to check the thermostat operation. Refer to Table 4 for a list of the available system tests. NOTE: On initial powerup or after an extended power loss, 1:00 pm flashes on the display until a key is pressed. CAUTION Equipment Damage Hazard. Minimum compressor off-time is bypassed during Installer System Test. Avoid cycling compressor quickly. Set Day/Time Set Current Day/Time Time Run Program Hold Temp Set Current Day/Time Wake Daylight Time Leave Heat/Cool Settings Day PM Set Program Return Sleep System Fan Mon Copy M14619 2. To start the system test: Press and hold the increase and decrease keys at the same time until 10 appears. All segments of the display will be displayed before the 10 appears. See Fig. 13 and 14. Press Day until the current day is displayed. NOTE: Sun=Sunday, Mon=Monday, Tue=Tuesday, Wed=Wednesday, Thu=Thursday, Fri=Friday, Sat=Saturday. Table 4. Tests Available In Installer System Test. Test Number Set Day/Time Time Run Program Day Hold Temp Set Current Day/Time Daylight Time Leave Heat/Cool Settings Day PM Set Program Wake Return Sleep System Fan M14620 3. System Test Description Tue Copy Press Time ∆ or Time ∇ until the current time is displayed. NOTE: Tapping the Set Current Day/Time changes the time in one hour increments. 10-19 Heating equipment can be turned on and off. 30-39 Cooling equipment can be turned on and off. 40-49 Fan equipment can be turned on and off. 60 0 to 60 19 Keyboard keys test. 70-79 Thermostat information, including date code and software versions, is displayed. Time Set Day/Time AM Time Run Program Hold Temp Set Current Day/Time Day Daylight Time Set Program Wake Leave Heat/Cool Settings Return System Sleep Fan Tue Copy M14621 NOTE: If the current time is Daylight Savings Time, press Daylight Time until DST is displayed. Wait Set Program Set Day/Time Temporary Setting Recovery Hold for AM PM Filter Em Ht Aux Ht Days Mon Tue Wed Thu Fri Sat Sun Repl Batt Room Outdoor Heat Cool Wake Leave Return Sleep DST Set Day/Time System Em Heat Off Cool Auto Fan On Auto AM Daylight Time Time Run Program Hold Temp Set Current Day/Time Daylight Time Leave Heat/Cool Settings Day M14559 Set Program Wake Return Sleep System Fan Tue Fig. 13. Display of all LCD segments. DST Copy M14622 4. Press Run Program. System Heat AM Run Program Time Run Program Set Current Day/Time Set Program Wake Leave Return Sleep System Fan Fan Hold Temp Heat/Cool Settings Day Daylight Time Copy Tue Wake Room DST Auto M14623 M14612 Fig. 14. Display of test number. Refer to Table 5 for the directions and results of the specific tests. NOTE: Press Time ∆ to advance to the next test and Time ∇ to go back to the previous test. Press Run Program to exit the System Test 69-1510-4 8 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS Table 5. Installer System Test Options. Keys to Press Test Number Description Heating Equipment System Test Time ∆ 10 Enter heating equipment system test. 11 Heat comes on. When Installer Setup number 2 is 1, the system fan is also energized. 10 Heat and system fan turn off. Cooling Equipment System Test Time ∆ 30 Change from heating to cooling equipment system test. 31 Cool and system fan come on. 30 Cool and system fan turn off. Fan Equipment System Test Time ∆ 40 Change from cooling to fan equipment system test. 41 Fan comes on. 40 Fan turns off. Key Operation System Test Time ∆ 60 2 Change from fan to key operation system test. NOTE: Press any key and the displayed numbers will change. Press Time ∇ to go to the previous test and Time ∆ to go to the next test. The Run Program key does not exit this test. Press Time ∆ or Time ∇ and then the Run Program key to exit. 9 69-1510-4 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS THERMOSTAT INFORMATION 1. 4. Press the increase key again to display the software revision number. (Example: 001 = Revision number 1). 5. Press the increase key again to display the EEPROM identification code. (Example: 314 = EEPROM ID 314). 6. Press the Run Program key to exit the system test. The system test times out after four minutes without any key presses. Press the Time ∆ key to access the thermostat information. M14616 M14613 2. Press the increase key to display the production date code. The first two large digits are the month and the third digit is the last digit of the year. (Example: 027 = February 1997). M14617 M14614 3. Press the increase key again to display the software identification code. (Example: 02 = software ID code 2). CHECKOUT Outdoor Temperature Sensor (Select Models) Allow the outdoor temperature sensor to absorb the outdoor air for a minimum of five minutes before taking a reading. M14615 69-1510-4 10 T8602D CHRONOTHERM® IV PROGRAMMABLE THERMOSTATS TROUBLESHOOTING GUIDE Table 6. Troubleshooting Guide. Symptom Display will not come on. Possible Cause Thermostat is not being powered. Action • Check if batteries are present and installed correctly. — If batteries are present and installed correctly, replace thermostat. Temperature Room temperature display has display is incorrect. been reconfigured. Enter Installer Setup number 37 and reconfigure the display. Thermostat is configured for °F or °C display. Enter Installer Setup number 14 and reconfigure the display. Bad thermostat location. Relocate the thermostat. Temperature settings will not change. (Example: Cannot set the heating higher or the cooling lower.) The upper or lower temperature Check the temperature setpoint: limits were reached. • Heating limits are 4.5 to 32°C • Cooling limits are 7 to 37°C Heating will not come on. No power to the thermostat. The setpoint temperature range Check Installer Setup numbers 34 and 35 and reconfigure the stops were configured. setpoint stops. • Check for 24 Vac between R and W terminals (check for 750 mV on PowerPile® Systems). — If missing 24 Vac: — check if the circuit breaker is tripped—reset the circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is in the Off position—set to the On position. — check wiring between thermostat and HVAC equipment—replace any broken wires and tighten any loose connections. — If 24 Vac is present, proceed with troubleshooting. Thermostat minimum off time is Wait up to five minutes for the system to respond. activated. Cooling will not come on. Heating or cooling come on momentarily and shut off. System selection is not set to Heat. Set system selection to Heat. Heating setpoint is below room temperature. Check heating setpoint. Set heating setpoint to desired temperature. No power to the thermostat. • Check for 24 Vac between R or RC and Y terminals — If missing 24 Vac: — check if the circuit breaker is tripped—reset the circuit breaker. — check if the system fuse is blown—replace the fuse. — check if the power switch on the HVAC equipment is in the Off position—set to the On position. — check wiring between thermostat and HVAC equipment—replace any broken wires and tighten any loose connections. — If 24 Vac is present, proceed with troubleshooting. Thermostat minimum off time is activated. • Wait up to five minutes for the system to respond. • Enter Installer Setup number 33. Reconfigure minimum off time (if required). System selection is not set to Cool. Set system selection to Cool. Cool setpoint is above room temperature. Check cooling setpoint. Set cooling setpoint to desired temperature. Heat or cool circuit is opening up or becoming high impedance. Add resistor in parallel with load or install interface relay. 11 69-1510-4 Table 6. Troubleshooting Guide. (Continued) Symptom System on indicator (flame=heat, snowflake=cool) is displayed, but no warm or cool air is coming from the registers. Possible Cause Fan operation set for 0 (conventional heat) when it should be set for 1 (electric heat). Action Enter Installer Setup number 2 and reconfigure the fan operation. Conventional heating equipment Wait a minute after seeing the on indicator and then check the turns on the fan when the registers. furnace has warmed up to a setpoint. Heating or cooling equipment is Verify operation of heating or cooling equipment in self-test. not operating. Outdoor temperature not displayeda Option not activated. Outdoor sensor is connected Outdoor incorrectly. temperature a display is incorrect Wrong sensor. Enter Installer Setup number 24 and set to 1. Thermostat must have OT terminals and a C7089B1000 Sensor installed. Refer to C7089B1000 Installation Instructions and check wiring between the thermostat and sensor. Replace sensor with C7089B1000 Sensor. a Select models. Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 69-1510-4 Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9 G.H. Rev. 03-03 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. www.honeywell.com/yourhome
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