Honeywell F300E Users Manual 68 0240 Electronic Air Cleaner
F300E to the manual f0dc0b7f-8e34-4be0-9c89-caeece3ec9f2
2015-01-23
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F300E Electronic Air Cleaner PRODUCT DATA FEATURES • Available in four sizes to fit most ducts; adapts to airflow from either side. • Capacity varies from 1200 cfm (2040 m3/hr) to 2000 cfm (3400 m3/hr), depending on size. • Solid state power supply is self-regulating and maintains peak efficiency during a wide range of cell dirt loading conditions. • Pressure drop is approximately equal to that of a regular fiberglass filter. • Optional W8600F Air Cleaner Monitor indicates air cleaner performance, reminds homeowner when a cell and prefilter wash is due, and when to check the system. • Optional wireless W8600A AIRWATCH™ LCD indicator provides reminder when air cleaner electronic cells need washing, as well as reminder when UV lamps need replacing and when humidifier pad needs replacing. • Galvanized cabinet protects against rust. • Neon light next to on-off switch tells if air cleaner is powered and if high voltage is present. • Prefilter screens protect cells from large dirt particles. APPLICATION The F300E Electronic Air Cleaner is mounted in the return air duct of a forced air heating, cooling, or ventilating system. It captures a significant amount of the airborne particles 0.3 microns and larger from the air circulated through it. Contents Application ........................................................................ Features ............................................................................ Specifications .................................................................... Ordering Information ......................................................... Planning the Installation ................................................... Installation ......................................................................... Operation .......................................................................... Checkout ........................................................................... Service .............................................................................. Replacement Parts/Exploded View .................................. Electrical Troubleshooting ................................................. ® U.S. Registered Trademark Copyright © 2000 Honeywell • All Rights Reserved 1 1 2 2 4 7 13 13 13 18 20 68-0240-1 F300E ELECTRONIC AIR CLEANER Fractional Efficiency: 70% efficient on 0.3 micron particles at 500 fpm. 90% efficient on 1.0 micron particles at 500 fpm. 99% efficient on 10.0 micron particles at 500 fpm. SPECIFICATIONS IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. This product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed. Temperature Ratings: Operating Ambient: 40° to 125°F (4° to 52°C). Temperature of Airflow Through Cells: 40° to 125°F (4° to 52°C). Maximum Cell Washing Temperature: 220°F (140°C). Storage and Shipping Ambient: Minus 40°F to plus 140°F (minus 40°C to plus 60°C). Model: Electronic Air Cleaner: Includes cabinet, access door, solid state power supply, two electronic cells and two prefilters. Mounting: Mounts in the return air duct of a forced air heating, cooling, or ventilating system. Mount upstream from the atomizing humidifier. See the Planning the Installation section. Electrical Ratings: Voltage and Frequency: 120V, 60 Hz. Can be converted in the field to 240V, 60 Hz or 220/240V, 50 Hz with the 203365A Conversion Kit. Power Consumption: 36W maximum. Current Draw: See Table 1. Ionizer Voltage: 8150 Vdc. Collector Voltage: 4075 Vdc. Table 1. Current Draw. Max. Current (A) Size in. Capacity, Efficiency, Pressure Drop: See Fig. 1, for capacity, pressure drop and ASHRAE dust spot efficiencies. mm No. Cells 120V 220/ 240V 16 x 20 406 x 508 2 0.4 0.2 16 x 25 406 x 635 2 0.4 0.2 20 x 20 508 x 508 2 0.4 0.2 20 x 25 508 x 635 2 0.4 0.2 Table 2. Shipping and Installation Weight. Weight 16 x 20 in. (406 x 508 mm) 16 x 25 in. (406 x 635 mm) 20 x 20 in. (508 x 508 mm) 20 x 25 in. (508 x 635 mm) lb kg lb kg lb kg lb kg Electronic Cell (Each) 5 2.25 6 2.7 6-3/16 2.8 7-1/2 3.4 Shipping Weight 30 13.6 33 15.0 33 15.0 38 17.2 Installed Weight (Cells Included) 26 11.6 28 12.7 29 13.2 33 15.0 ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number, or specify 1. Order number. 2. Voltage and frequency. 3. Dimensions: 16 x 20, 16 x 25, 20 x 20, or 20 x 25 in. (406 x 508, 406 x 635, 508 x 508, or 508 x 635 mm). 4. Conversion kit for changing two cell 120V, 60 Hz models to 240V, 60 Hz or 220/240V, 50 Hz. 5. W8600F Air Cleaner Monitor, if desired. 6. W8600A AIRWATCH™ Indicator, if desired. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Home and Building Control Customer Assistance Honeywell, 1885 Douglas Drive North Golden Valley, MN 55422-4386 (612) 951-1000 2. Visit our web site @ www.honeywell.com/yourhome/ In Canada—Honeywell Limited/Honeywell Limitée, 155 Gordon Baker Road, North York, Ontario M2H 3N7. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 68-0240-1 2 F300E ELECTRONIC AIR CLEANER AIR CLEANER EFFICIENCY AND PRESSURE DROP AT VARIOUS AIRFLOW RATES. .20 [49.7] 20 x 25 in. [508 x 635 mm] 16 x 25 in. [406 x 635 mm] .15 [37.3] 20 x 20 in. [508 x 508 mm] 10 [24.9] .05 [12.4] 100 DUST SPOT EFFICIENCY, PERCENT 1 2 PRESSURE DROP IN in. wc [Pa] .25 [62.2] 16 x 20 in. [406 x 508 mm] 0 3 20 x 25 in. (508 x 635 mm) 90 80 20 x 20 in. (508 x 508 mm) 70 16 x 25 in. (406 x 635 mm) 16 x 20 in. (406 x 508 mm) 60 4 50 400 [680] 500 [850] 600 [1020] 700 [1190] 800 [1360] 900 [1530] 1000 [1700] 1100 [1870] 1200 [2040] 1300 [2210] 1400 [2380] 1500 [2550] 1600 [2720] 1700 [2890] 1800 [3060] 1900 [3230] 2000 [3400] CAPACITY IN cfm [m3 /hr] 1 EFFICIENCY RATINGS BASED ON NATIONAL BUREAU OF STANDARDS INITIAL DUST SPOT METHOD USING ATMOSPHERIC DUST, AND AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS STANDARDS 52.1-92. 2 MINIMUM RECOMMENDED cfm FOR 16 x 25 in. [406 x 635 mm], 20 x 20 in. [508 x508 mm], 16 x 20 in. [406 x508 mm] MODELS. 3 MINIMUM RECOMMENDED cfm FOR 20 x 25 in. [508 x 635 mm] MODEL. 4 SELECT SIZE THAT MOST CLOSELY FITS DIMENSIONS OF FURNACE/AIR HANDLER RETURN AIR OPENING M14730 Fig. 1. Air cleaner efficiency and pressure drop at various airflow rates. Weight: See Table 2. Dimensions: See Fig. 2. Accessories: 203365A Conversion Kit for changing 120V, 60 Hz power supply to 240V, 60 Hz or 220/240, 50 Hz. W8600F Air Cleaner Monitor. W8600A AIRWATCH™ Indicator. Underwriters Laboratories Inc. Listed: File No. E30954. Repair Parts: See Replacement Parts/Exploded View section. 3 68-0240-1 F300E ELECTRONIC AIR CLEANER 6 3 8 (162) SYSTEM DIM. E (SEE TABLE) DIM. B (SEE TABLE) DIM. A (SEE TABLE) 5 8 (16) 3 6 4 (172) DIM. C (SEE TABLE) DIM. D (SEE TABLE) 2-1/2 (63) DIM. A F300 IN. 16 X 25 16 X 20 20 X 25 20 X 20 7 8 (22) DIM. B MM IN. MM 406 X 635 406 X 508 508 X 635 508 X 508 14 7/16 14 7/16 18 7/16 18 7/16 367 367 468 468 IN. 16 3/16 16 3/16 20 3/16 20 3/16 MM 411 411 513 513 DIM. C IN. MM 23 1/4 18 1/4 23 1/4 18 1/4 591 457 591 457 DIM. D DIM. E IN. MM IN. 25 20 25 20 626 509 626 509 2 3/4 2 3/4 2 3/4 2 3/4 MM 70 70 70 70 M14731 Fig. 2. Installation dimensions of Electronic Air Cleaner in in. (mm). PLANNING THE INSTALLATION For most efficient air cleaning, airflow must be spread evenly across the face of the air cleaner. If the duct is a different size than the air cleaner cabinet, gradual transitions are recommended. If the duct turns sharply just before the air cleaner, turning vanes are recommended. Application The F300E Electronic Air Cleaner is used in a forced air heating, cooling, or ventilating system. It removes airborne particles from the air circulated through it. All models have an internal air flow switch that operates the air cleaner when the system blower is on. Applications with Air Conditioning The air cleaner should be installed upstream from the evaporator coil. The air cleaner will help keep the coil clean, reducing maintenance. Review Installation Requirements Applications with a Humidifier The air cleaner should be installed where all the air passing through the system circulates through it. The best location is in the return air duct next to the blower compartment so the air cleaner can help keep the blower motor and evaporator coils clean. An evaporative humidifier can be mounted upstream from the air cleaner. An atomizing humidifier should be mounted downstream from the air cleaner, even though hard water salts will be blown into the living space and deposited as dust. If an atomizing humidifier must be mounted upstream from the air cleaner: IMPORTANT Do not mount in the discharge air duct. 68-0240-1 4 F300E ELECTRONIC AIR CLEANER 1. Mount it as far as possible upstream from the air cleaner. 2. Install a standard disposable furnace filter between the humidifier and the air cleaner to trap water droplets and hard water salts. 3. Frequently clean the air cleaner to prevent a hard water salt buildup. NOTE: Optional W8600A AIRWATCH™ Indicator The W8600A can be mounted next to the thermostat or in any other location in the living area of the home where the display can be conveniently observed. No wiring is necessary. Choose Location Choose a location that is readily accessible for regular inspection and cleaning. Allow at least 13 in. (330 mm) in front of the access door for removing the prefilter and electronic cell. Allow enough room above the power supply so it can be serviced without removing pipes, ducts, or other heating system components. The volume of water that passes through an atomizing humidifier can overload the air cleaner, resulting in hard water salts being deposited as dust in the living space. Applications with an Activated Carbon Filter An activated carbon (charcoal) filter can be used to remove odors or other gaseous contaminants (not particle-based) that are not removed by the air cleaner. Locate the carbon filter: • Downstream from the air cleaner. This means that dust from the carbon filter will not be collected by the air cleaner and will be deposited in the living space. • Outside the air cleaner cabinet. Some carbon filters are combustible and contact with high voltage could result in smoke or fire. • Where carbon granules cannot fall into the electronic cell. If necessary, use a disposable furnace filter between the carbon filter and the electronic cell. • With proper transitions, if the activated carbon filter requires a differently sized duct than the air cleaner. Allow 20 degrees expansion per side, per fitting. NOTE: The air cleaner must be installed where the temperature will not exceed 40° to 125°F (4° to 52°C). Choose Mounting Position WARNING Heavy Equipment. Can cause injury or equipment damage. Do not mount the air cleaner with the access door facing down. If the access door faces down, the latch may not hold, and the cell and prefilter can fall unexpectedly. Also, nothing holds the cell and prefilter in place when the access door is opened. The air cleaner can be mounted in any position except with the access door facing down. Following is a list of air cleaner mounting positions for a variety of furnace installations. Honeywell does not offer carbon filters. Refer to an activated carbon filter manufacturer for sizing and application. NOTE: Applications with Outdoor Air Intake Return air temperature must be at least 40°F (4°C). Lower temperatures can cause ionizer wire failure. If outdoor air is used, warm it upstream from the air cleaner by: • Making sure the outdoor intake is far enough upstream from the air cleaner so the return and outdoor air is thoroughly mixed. Stratified air can dump a stream of very cold air into one section of the air cleaner. • Adding baffles upstream from the air cleaner to force thorough air mixing. • Installing a Honeywell Home Ventilation System that transfers up to 80 percent of the heat from the exhaust air to the incoming outside air. This keeps the incoming air above 40°F (4°C) and reduces energy usage. • Installing a preheater if large amounts of outdoor air are used. The preheater, which could be an electric strip heater or hot water coil, should be controlled by a thermostat. Hot water or steam coils should be protected by a freeze-up control. — — — — — — Optional W8600F Air Cleaner Monitor — The terminal board is recessed slightly so it or the wires will not interfere with installation. The entire power supply box can be unplugged and removed to provide access to the terminals. The W8600F Air Cleaner Monitor can be mounted in the living area or in the furnace room. It should be located in a convenient location to observe the display. 5 At least 13 in. (330 mm) clearance is required between the access door and any obstructions for cell and prefilter maintenance. Upflow “Highboy” furnace: Side installation; air cleaner is mounted vertically where return enters side inlet of furnace. See Fig. 3A. Upflow “Highboy” furnace: Installation beneath furnace (air cleaner cabinet can easily support weight of furnace and air conditioner coil). Air cleaner is mounted horizontally where return enters from below. See Fig. 3B. Upflow “Highboy” furnace: Closet installation. Air cleaner is mounted vertically on furnace between furnace and louvered return air opening in closet door. See Fig. 3C. “Lowboy” furnace: Air cleaner is mounted horizontally in return plenum just above furnace, opposite of supply plenum. See Fig. 3D. Downflow “Counterflow” furnace: Air cleaner is mounted horizontally in return duct or plenum just above furnace. See Fig. 3E. High capacity system: Two or more air cleaners can be used together. See Fig. 3F. Horizontal furnace: Air cleaner is mounted vertically where return enters. See Fig. G. 68-0240-1 F300E ELECTRONIC AIR CLEANER A B D C E G F M14732A Fig. 3. Mounting positions with variety of furnace installations. Turning Vanes Determine Duct Design Requirements The air cleaner is adaptable to all new or existing forced air heating, cooling and ventilating systems used in residential applications. Transitions, turning vanes, or offsets may be needed in some applications for effective operation. If the air cleaner is installed close to an elbow or angle fitting, install turning vanes inside the angle to distribute airflow more evenly across the face of the cell. See Fig. 5. Transitions If the duct connection to the furnace in a side installation allows less than 7 in. (178 mm) for mounting the air cleaner cabinet, add an offset to the elbow. See Fig. 5. Offsets Transitions are needed when the duct is a different size than the air cleaner cabinet. Gradual transitions reduce air turbulence and increase efficiency. Limit expansion to no more than 20 degrees or about 4 in. per running foot (100 mm per 300 linear mm) on each side of a transition fitting. See Fig. 4. TYPICAL USE OF DUCT OFFSET TO ALLOW SPACE FOR ELECTRONIC AIR CLEANER. CHANGE DUCT SIZE GRADUALLY TO MINIMIZE TURBULENCE. 20 DEGREE EXPANSION PER SIDE PER FITTING (4 in. PER LINEAR FOOT [100 mm PER 300 LINEAR mm]). OFFSET LESS THAN 7 in. (178 mm) RETURN AIR DUCT 1 AT LEAST 7 in. (178 mm) TRANSITION FITTING ELECTRONIC AIR CLEANER CABINET M5626A 1 TURNING VANES HELP DISTRIBUTE AIRFLOW EVENLY. M14733 Fig. 5. Typical use of duct offset to allow space for electronic air cleaner. Fig. 4. Change duct size gradually to minimize turbulence. 68-0240-1 6 F300E ELECTRONIC AIR CLEANER ❑ Place blocks under the cabinet so the unit is firmly supported and level. The 5/8 in. (16 mm) mounting foot on the cabinet hinge plate provides the minimum clearance required for the access door hinge. ❑ Attach the cabinet securely to the furnace. The unit can be attached directly, as shown, or a starting collar can first be fitted in the furnace opening. Either drill holes and fasten with sheet metal screws or rivets, or use slip joints. See Fig. 6. INSTALLATION When Installing this Product… 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. 2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. 3. Installer must be a trained, experienced service technician. 4. After installation is complete, check out product operation as provided in these instructions. WARNING Electric Shock Hazard. Can cause electrical shock or equipment damage. Do not connect to power before installation is complete. Unpack Electronic Air Cleaner ❑ Check that all components are included. The electronic air cleaner is shipped assembled. The unit consists of a galvanized steel cabinet, power supply with on-off switch and neon light, two electronic cells and prefilters, access door, and product data literature. ❑ Order W8600F (optional), mounting hardware and installation literature separately. ❑ Order W8600A (optional), including mounting hardware, batteries, and literature separately. Clean Blower Compartment ❑ Remove and discard the existing furnace filter. ❑ Thoroughly clean the blower compartment. ❑ If possible, power vacuum the ductwork to remove accumulated dust in an existing home, or construction dirt in a new home. The electronic air cleaner cannot remove dust that has settled in the blower compartment and distribution ducts. ❑ Check the edges of the furnace fan blades for dirt buildup and clean as necessary. The fan will not deliver the rated cfm if the blades are dirty. M14734 Fig. 6. Fasten cabinet to furnace. Install Turning Vanes ❑ Mount turning vanes inside the elbow or angle fitting that is directly against the air cleaner cabinet. See Fig. 5 and 7. Fasten Cabinet To Furnace NOTE: This procedure shows a side installation on a typical highboy furnace. You may need to alter the procedure to fit your application. Fasten Cabinet To Ductwork ❑ Install a transition when the opening in the air cleaner cabinet and the duct are different sizes. See Fig. 4. ❑ Fasten the other side of the cabinet to the elbow using sheet metal screws, rivets, or slip joints as appropriate. If drilling holes, use locking pliers to help hold the unit in place during drilling. See Fig. 7. ❑ Remove and set aside the access door, electronic cell(s) and prefilter(s). ❑ Align the cabinet with the return air opening. ❑ Create opening in furnace to match air cleaner cabinet opening. ❑ Install a transition when the furnace and air cleaner openings are different sizes. See Fig. 4. 7 68-0240-1 F300E ELECTRONIC AIR CLEANER Table 3. Description of W8600F Function Indicator Panel. SYSTEM Indicators ON TURNING VANES EAC is powered and system blower is running. BATTERY Battery that maintains W8600F memory is low and needs to be replaced. SERVICE EAC prefilter and cells need to be washed . FAULT LOCKING PLIERS M14735 • Shorting of collector plates. • Continuous ionizer or collector plate arcing. • Power supply failure. • Excessive current. • Major reduction in high voltage. • EAC prefilter and cells are past SERVICE level of dirt and need to be washed immediately. Call a service technician. W8600F Location The styling of the W8600F is designed to blend with the latest T8600 family of Honeywell Chronotherm® IV Deluxe Programmable Thermostats. A special mounting template is included for mounting next to the T8600. The W8600F can also be mounted at any other convenient location in the living area or equipment room. Fig. 7. Connect ductwork to air cleaner. Note turning vanes. Locking pliers hold duct to air cleaner cabinet during installation. Install Optional W8600F Air Cleaner Monitor The W8600F Air Cleaner Monitor is an option available for use with the F300E. NOTE: The W8600F function indicator panel has four liquid crystal display (LCD) arrowheads that point to ON, BATTERY, SERVICE or FAULT. See Fig. 8. The arrowheads darken to indicate the existing EAC condition. See Table 3. Mounting The W8600F shares no electrical connections with the thermostat. The following mounting instructions assume that the W8600F is mounted next to a T8600 Thermostat. If installing the monitor at another location, modify the procedure to fit the installation. 1. Hold the mounting template (included in the bag assembly) next to the T8600 as shown in Fig. 9. 2. Mark the holes for the screw anchors and the 3-conductor thermostat cable. 3. Remove the template and drill the holes. 4. Remove the W8600F from the base. 5. Position the W8600F base over the holes and install the anchors and screws. Tighten the screws until the base is mounted firmly on the wall. LCD ON BATTERY SERVICE FAULT Air Cleaner Monitor Condition FUNCTION INDICATOR PANEL THERMOSTAT WALLPLATE MOUNTING TEMPLATE WIRING HOLE MOUNTING HOLES (2) RESET BUTTON Fig. 9. Positioning mounting template. M11965 Fig. 8. W8600F Air Cleaner Monitor features. 68-0240-1 8 M11971 F300E ELECTRONIC AIR CLEANER Wiring Select Wash Frequency 1. Run a 3-conductor thermostat cable (up to 18 gauge) from the W8600F to the terminal strip on the air cleaner. Use the W8600F DIP switches to program the time between SERVICE indications. Be sure to select the setting according to the conditions of the home. Factors to consider include the duty cycle of the EAC, the number of people and pets, and activities such as woodworking and other crafts that are being done in the home. IMPORTANT Connect cable to W8600F before attaching to the air cleaner terminals to minimize the risk of damage due to static electricity. Refer to Table 4 to select the wash frequency. Set the W8600F DIP switches to match the selection. See Fig. 10. The time listed represents actual run time of the EAC, not calendar days. 2. Connect the wires to terminals 1, 3 and 4 on the W8600F. See Fig. 10. 3. Check that the battery is correctly installed in the W8600F battery holder. 4. Snap the W8600F onto the base. 5. Turn off the power for the EAC. Table 4. Wash Frequency Options. DIP Switch Settings F1 F2 F3 Wash Frequency (Days) Off Off Off 10 Off Off On 20 Off On Off 30 Off On On 40 On Off Off 50 On Off On 70 On On Off 100 On On On 180 WARNING Electric Shock Hazard. Can cause electrical shock or equipment damage. Disconnect EAC power and open the access door before opening the power supply box cover. 6. Open the power supply box cover. 7. Remove the plug from the side of the power supply box (plug can be a metal knockout or a blank terminal strip). 8. Install the terminal block/cable assembly supplied with W8600F kit. 9. Plug the connector on the end of the cable assembly into the J2 terminal on the driver board (included with W8600F kit). See Fig. 11. BACK OF W8600F BATTERY IN HOLDER POWER SUPPLY BOX COVER DIP SWITCHES UP 123 WIRING TERMINALS (3) SY ST EM 1 J2 3 4 TERMINAL STRIP RESET BUTTON DRIVER BOARD J1 MOUNTING SCREW M11969A Fig. 10. Back of W8600F. POWER SUPPLY POWER SUPPLY BOX M14736 Fig. 11. Installing the driver board on the EAC. 9 68-0240-1 F300E ELECTRONIC AIR CLEANER 10. Plug the driver board assembly into the J1 power supply connector. 11. Replace the power supply box cover. 12. Connect the three wires from the W8600F to the EAC terminals 1, 3 and 4. See Fig 12. The W8600A function indicator panel has four liquid crystal display (LCD) arrow indicators that point to Battery, Air Cleaner, UV Air Treatment, and Humidifier. See Fig. 14. The blinking arrowheads indicate the devices that need service. See Table 5. Table 5. W8600A. W8600F LCD 1 3 Batteries need changing Changing batteries within 30 seconds of removing old batteries to maintain correct indication time. Air Cleaner Media filter needs replacing or electronic filter needs washing. Pressing and holding reset button for 10 seconds or until arrow is no longer displayed. UV Air Treatment UV lamps need replacing in UV air treatment system. Humidifier pad needs replacing. 4 TERMINAL STRIP ON POWER BOX GREEN 1 2 3 4 Y G B R RED BLUE THREE-WIRE THERMOSTAT CABLE 1 CONNECT TO W8600F TERMINALS BEFORE CONNECTING TO POWER BOX. M11974 Humidifier Fig. 12. Wiring W8600F to F300E power box terminal strip (two-cell model). Rset by... Battery 1 ELECTRONIC AIR CLEANER If arrow is flashing or unit is beeping... NOTE: The W8600A beeps whenever an arrow is blinking to alert you to identify the device that needs service. After servicing, press the reset button at the botton of the W8600A and hold for 10 seconds to reset the timer. NOTE: Connect terminal 1 to 1, 3 to 3 and 4 to 4. 13. Turn on the EAC power. 14. Turn on the system fan. 15. Push the W8600F reset button. All four indicators on the display will flash 5 times. The ON indicator will stay active as long as the EAC and system fan are on. See Fig. 13. LCD TM Battery Air Cleaner UV Air Treatment Humidifier Honeywell.com/yourhome FUNCTION INDICATOR PANEL On Battery Service Fault Air Clea ner Monitor M15586 RESET BUTTON M14696 Fig. 13. Complete T8600/W8600F installation. Fig. 14. W8600A AIRWATCH Indicator features. OR Install Optional W8600A-1007 AIRWATCH™ Indicator Set DIP Switches 1. Set then DIP switches according to equipment installed in the home: a. Use default position set at the factory when alldevices (air cleaner, UV air treatment system, humidifier) are installed in the home. b. Move DIP switch to left (off position) when adevice is not installed in the home. The W8600A AIRWATCH Indicator is an option available for use with the F300E. It is a battery-operated timer. Installation only requires drilling holes in the wall to mount the device. 68-0240-1 10 F300E ELECTRONIC AIR CLEANER NOTE: The UV air treatment system and the humidifier settings are for one year. Theair cleaner settings are selectable according to homeowner activities and needs. 2. Determine the air cleaner filter run time you desireand set the DIP switches accordingly: a If air cleaner filter is used, select desired filter time of 3, 6, 9 or 12 months. Follow the settings on the back of the W8600A to set the DIP switches for the desired number of months. b. If air cleaner filter is not used, move the filter time DIP switches 4 and 5 to the left (off). c. Use factory default settings to change the media filter or wash the electronic filter every three months. DOWNSTREAM AIRFLOW CELL KEY CELL KEY SCREW CELL KEY PREFILTER GUIDES ALTERNATE HOLES FOR KEY M5639 Fig. 16. Position of cell key determines orientation of cell (arrow on key must point downstream). Seal Joints ❑ Seal all joints in the return air system between the air cleaner and the furnace to prevent dust from entering the clean airstream. Use optional air cleaner cabinet gasket kit (part no. 32002109-001), mastic or foil tape. 4. Tighten the screw into the new hole. 5. Insert the electronic cell. The ionizer section will now be on the air-entering (upstream) side of the cabinet. Disable Unused Prefilter Guide Attach Cell Handle(s) ❑ Crimp the end of the downstream (closest to the furnace) prefilter guide to prevent incorrect prefilter installation following cleaning. See Fig. 15. The cell handles must be installed on the end of the cell closest to the access door. To install: 1. Orient the cell as it will be when installed. The gray contact board must be toward the power supply and the airflow arrow stamped into the cell must point downstream. 2. Hold the handle sideways and insert the solid tab on the back of the handle into the slot in the cell. Turn the handle 90 degrees clockwise to align the divided tab with the square hole. See Fig. 17. SY ST EM INSTALL HANDLE ON END OF CELL CLOSEST TO ACCESS DOOR. ROTATE 90 DEGREES FOLD TAB TO LOCK HANDLE IN PLACE M14737 Fig. 15. Crimping prefilter guide. M6047A Fig. 17. Install handle on end of cell closest to access door. Position Cell Key The electronic cell must always be installed so the ionizer section is on the upstream side. A factory-installed cell key on the bottom of the cabinet allows the cell to be inserted in only one direction. If the arrow molded into the plastic key points in the same direction as the airflow, the ionizer will always be on the upstream side. 3. Insert the divided tab into the square hole. 4. Fold up the wedge and insert it into the divided tab to lock the handle in place. If necessary, press with a blunt instrument like the end of a pliers. Reassemble Air Cleaner If the position of the key must be reversed, proceed as follows: 1. Remove the electronic cell. 2. Remove the screw holding the cell key in place. See Fig. 16. 3. Turn the key around and place it over the opposite holes. The tab on the bottom fits into the larger hole, and the screw fits into the smaller hole. Make sure the arrow on the key points in the direction of the air flow (downstream). ❑ Insert the electronic cell with the gray contact board toward the power supply and the airflow arrow pointing downstream. If the cell does not slide easily into the cabinet, check the orientation of the cell key. ❑ Insert the prefilter on the upstream side of the cabinet in the guide provided. ❑ Replace the access door. Insert the tab on the bottom of the door into the slot in the cabinet, then swing it closed and press into place. The door must be firmly in place or the air cleaner will not operate. 11 68-0240-1 F300E ELECTRONIC AIR CLEANER BLACK COLLECTOR RED IONIZER TEST BUTTON RED BLACK CONTACT BOARD 5 P3 BLACK BLACK P4 POWER SUPPLY J5 J4 2 BROWN J3 J1 4 ORANGE 6 5 RED Y2 2 GRAY GREEN 1 VIOLET BLACK 1 INTERLOCK SWITCH. BLACK W4 W2 W1 W3 2 SHORTING BAR. 3 3 AIRFLOW SWITCH DISABLE JUMPER. 4 OPTIONAL W8600F AIR CLEANER MONITOR. DRIVER BOARD AND CABLE PROVIDED WITH W8600F. GREEN BLACK WHITE G1 BLACK J1 4 BLACK R3 BLUE J2 B4 P2 P1 AIRFLOW SWITCH BOARD M11975 5 NEON LIGHT. Fig. 18. Internal schematic for electronic air cleaner with W8600F. Complete Wiring REMOVING COVER FROM POWER BOX. WARNING Electric Shock Hazard. Can cause personal injury. Do not use an extension cord. 2 • Assure all wiring complies with local codes and ordinances. • The line voltage power source must match the voltage and frequency printed on the label inside the access door. • When the system fan comes on the Air Flow Switch (AFS) senses the negative pressure in the duct and turns the power supply on. If power to the air cleaner is controlled by another switch,such as a sail switch or fan timer board, the AFS can be disabled by cutting the jumper on the back of the AFS circuit board. See Fig. 18. 1 ❑ Plug the electronic air cleaner directly into the correct voltage and frequency outlet. See Fig. 18 for internal schematic. NOTE: 68-0240-1 3 To reduce the risk of electric shock, this product has a grounding type plug that has a third (grounding) pin. This plug will only fit into a grounding type power outlet. If the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. M14738A Fig. 19. Removing cover from power box. 12 F300E ELECTRONIC AIR CLEANER ❑ Alternatively, the electronic air cleaner can be wired with conduit. 1. Open access door. 2. Remove and retain the (2) screws from the front of the power box and the (2) screws from the sides of the power box. See Fig. 19. 3. In the power box, remove and retain (2) wire nuts that connect the line cord leads to the power box wiring. 4. Remove the power cord green lead from the green grounding screw on the wiring compartment barrier. 5. Remove the power cord and the strain relief. 6. Install the plug (provided with the literature pack) in the hole left by the power cord. 7. Attach conduit through a power box side knockout. 8. Wire the air cleaner directly to line voltage using wire nuts. See Fig. 20. Secure ground connection to the green ground screw on the wiring compartment barrier. 9. Replace power supply cover and access door. • Outside air, if used, is mixed with return air or heated, as necessary, before it can reach the air cleaner. • Airflow arrows on the electronic cell point downstream. • Prefilter is on the upstream side of the cell. • Cell handle faces outward. • Electronic cell and prefilter are clean and dry. • W8600F (if included) wiring connections are properly made. Check Air Cleaner Operation With all components in place, turn on the air cleaner switch and energize the system blower. Check the following points of operation: 1. The neon light next to the on-off switch is on. If a W8600F is part of the installation, also check the wall panel and make sure the ON indicator is lit. The W8600F FAULT indicator will come on if there is a problem with the high voltage power supply. 2. Turn off the system blower. The neon light should go off after a few seconds. The neon light shows that the air cleaner is energized and the high voltage power supply is working properly. 3. With a multispeed blower, repeat steps 1 and 2 for each fan speed. 4. If operation is not as described, refer to the Troubleshooting section. WIRING COMPARTMENT ELECTRONIC AIR CLEANER 2 BLACK BROWN L1 (HOT) 1 L2 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 THE AIR CLEANER CAN BE COMPLETELY ISOLATED FROM THE ELECTRICAL CIRCUIT OF THE HVAC SYSTEM UNLESS REQUIRED BY LOCAL CODE TO USE SAME CIRCUIT. ANY CONVENIENT HOUSE CIRCUIT CAN POWER AIR CLEANER, REGARDLESS OF ELECTRICAL RATING OF HVAC SYSTEM. SERVICE CAUTION M5707 Sharp Edges. Can cause personal injury. Carefully handle the cell(s) or wear protective gloves to avoid cuts from the sharp metal edges. Fig. 20. Conduit connection for electronic air cleaner. OPERATION Cleaning the Cell(s) and Prefilter(s) Large particles (lint, hair) are caught by the prefilter. As the dirty air passes through the intense high voltage electric field surrounding the ionizer wires, all particles are given an electrical charge. The air then moves through the collector part of the cell where alternate parallel plates are charged positively and negatively, creating a uniform electrostatic field. The charged particles are attracted to and collected on the plates that have the opposite electrical charge. The air leaving the air cleaner has fewer particles. Each time the air circulates through the electronic air cleaner, more particles are removed. To assure optimum performance from the air cleaner, the cell(s) and prefilter(s) must be cleaned regularly—every one to six months. Washing frequency will vary depending on the number of family members, pets, activities (such as cooking or woodworking) and smoking habits. Use the wash reminder schedule on the last page of this document to help establish and maintain a regular cleaning schedule. Keep your wash reminder schedule in a convenient location. If the air cleaner has a W8600F Air Cleaner Monitor the SERVICE indicator will activate to indicate that it is time to wash the prefilter(s) and cell(s). The time between activation of the SERVICE indicator is based on air cleaner run time that is selected by the installer at installation. See W8600F installation instructions, page 8, for instructions on selecting air cleaner run time. Pressing the Reset button on the bottom right corner of the housing resets the W8600F SERVICE indicator. See Fig. 8. CHECKOUT Inspect the Installation Make sure: • Turning vanes and transitions, as needed, are properly installed. • Sheet metal joints between air cleaner and furnace are sealed. • All sheet metal connections are complete. • Original furnace filter has been removed and the blower compartment cleaned. • If atomizing humidifier is installed upstream from the air cleaner, a disposable furnace filter is installed between the humidifier and the air cleaner. If the air cleaner has a W8600A AIRWATCH Indicator, the Air Cleaner LCD arrow will blink to indicate it is time to wash the prefilter(s) and cell(s). The time between activation of the Air Cleaner LCD is based on air cleaner run time that is selected at installation. See Set DIP Switches section in the W8600A installation instructions for information on selecting air cleaner run time. After servicing the filters, press and hold the reset button for 10 seconds or until the LCD arrow is no longer displayed to reset the W8600A AIRWATCH Indicator. 13 68-0240-1 F300E ELECTRONIC AIR CLEANER NOTE: To let the heating or air conditioning system operate normally while the cell(s) are being washed, simply turn off the air cleaner switch. Washing the Cell(s) in a Container CAUTION Vacuum the prefilter or brush, or soak it in a tub. Do not wash the prefilter in the dishwasher or car wash. Hazardous Chemical. Can cause personal injury. • Do not splash the detergent solution in eyes. Wear rubber gloves to avoid prolonged detergent contact with skin. • Keep detergent and solution out of reach of children. Automatic Dishwasher CAUTION Burn Hazard. Can cause personal injury. Allow the cell(s) to cool completely in the dishwasher at the end of the wash cycle or wear protective gloves to avoid burns. Hot water can accumulate in the tubes supporting the collector plates. Tip the cell(s) so these tubes will drain. NOTE: Always wash the cell(s) first, then the prefilter(s), to keep heavy prefilter lint from getting caught in the cell(s). 1. Use a large enough container, such as a laundry tub or trash container, to hold one or both cell(s). Record wash times on the chart on last page. NOTE: Sharp corners on the cell(s) can scratch the surface of a bathtub. IMPORTANT • Check the dishwasher owner’s manual. Some manufacturers do not recommend washing electronic cell(s) in their dishwashers. • If the dishwasher has upper and lower arms, position the cell(s) carefully to allow good water circulation. • Be careful to avoid damaging the cell(s) when placing them in the dishwasher. Broken ionizer wires or bent collector plates are not included in the warranty. • Very dirty cell(s), especially from tobacco or cooking smoke, can discolor the plastic parts and the lining of some dishwashers. This discoloration is not harmful. To minimize it, wash the cell(s) more frequently or try a different brand of detergent. • Do not allow the dishwasher to run through the dry cycle. This will bake on any contaminants not removed during the wash cycle and reduce air cleaner efficiency. 2. Dissolve about 3/4 cup of automatic dishwasher detergent per cell in enough hot water to cover the cell(s). If the detergent does not dissolve readily, or forms a scum on the water, try another brand, or use softened water. 3. After the detergent has completely dissolved, place the cell(s) in the container and let soak for 15 to 20 minutes. Agitate up and down a few times, and remove. See Fig. 21. 4. Next, wash the prefilter(s) the same way. Empty and rinse the wash container. WEAR GLOVES TO PROTECT HANDS FROM DETERGENT SOLUTION. 1. Put the cell(s) on the lower rack of the dishwasher with the airflow arrow pointing up. It may be necessary to remove the upper rack. Do not block water flow to the upper arm. HINT: Lay a few large water glasses between the spikes on the lower rack and rest the cell(s) on them so the spikes do not damage the aluminum collector blades. 2. Using regular dishwashing detergent, allow the dishwasher to run through the complete wash and rinse cycle. Do not use the dry cycle. To avoid burns, let the cell(s) cool completely before removing, or wear protective gloves when removing the cell(s). Remember that water may be trapped inside the cell(s). Tip the cell(s) so the tubes can drain. 3. Wipe the ionizer wires and contact board on the end of the cell using thumb and forefinger with a small, damp cloth. 4. Inspect the dishwasher. Rerun the wash and/or rinse cycle with the dishwasher empty if there is dirt or residue from washing the cell(s). If dirt or residue seems excessive, wash the cell(s) more often or try a different detergent. 68-0240-1 M922A Fig. 21. Washing cell(s) in container. 14 F300E ELECTRONIC AIR CLEANER 5. Rinse the cell(s) and prefilter(s) with a hard spray of very hot water; rinse the tub clean, then fill the tub with clean hot water and soak for 5 to 15 minutes. Rinse until the water draining from the cell(s) and prefilter(s) no longer feels slippery. 6. Soak cell(s) and prefilter(s) in a final clear water rinse for ten minutes. 7. Wipe the ionizer wires and contact board on the end of the cell using your thumb and forefinger with a small, damp cloth. COLLECTOR TERMINAL IONIZER TERMINAL COLLECTOR TERMINAL Reinstall the Cell(s) and Prefilter(s) 1. Inspect the cell(s) for broken ionizer wires and bent collector plates. Repair as necessary or take to a Honeywell Authorized Air Cleaner Repair Station. 2. Slide the prefilter(s) into the upstream prefilter guides. 3. Slide in the air cleaner cell(s) so the airflow arrow points downstream and the handle(s) faces outward. 4. Firmly close the access door. 5. Turn on the air cleaner. If the cell(s) and prefilter(s) are wet, the neon light may not come on and you may hear arcing. If the arcing is annoying, simply turn off the air cleaner for two to three hours or until the cell(s) is dry. M6155 Fig. 22. Use ohmmeter to check electronic cells for short circuits. If the air cleaner has an Air Cleaner Monitor, the FAULT indicator may activate when the cell(s) and prefilter(s) are wet. Again, if the FAULT indicator is annoying, simply turn off the air cleaner for two to three hours or until the cell(s) and prefilter(s) are dry. REPLACING AN IONIZER WIRE. Replacing Ionizer Wires Broken or bent ionizer wires can cause an electrical short to ground, often resulting in visible arcing or sparking. Do not use cell(s) until broken wires are removed. Cells can be used temporarily with one wire missing, but replace the wire as soon as possible. Replacement wires are supplied cut to length with eyelets on both ends for easy installation. See Parts and Accessories not illustrated on Page 18 for Part No. To install: 1. Hook the eyelet on one end of the wire over the spring connector on one end of the cell. See Fig. 23. Be careful to avoid damaging the spring connector or other parts of the cell. 2. Hold the opposite eyelet with a needle nose pliers and stretch the wire the length of the cell. Depress the opposite spring connector and hook the eyelet over it. 3. Check the cell for short circuits using an ohmmeter. Check the resistance between the frame of the cell and both the ionizer and the collector contacts. In each case, the resistance should be infinite. See Fig. 24. SPRING CONNECTORS PRESS DOWN EYELETS IONIZER WIRE 1 IONIZER WIRE NEEDLENOSE PLIERS 1 TWO EYELETS HOLD IONIZER WIRE TO CELL. M1540B Fig. 23. Replacing an ionizer wire. 15 68-0240-1 F300E ELECTRONIC AIR CLEANER Modification to Reduce Ozone Odor WARNING Electric Shock Hazard. Can cause personal injury. Only a trained service technician should perform the following procedure. WARNING Electric Shock Hazard. Can cause personal injury. Always disconnect power and open the access door before opening the power supply cover. 2. This will reduce ozone production about 20 to 25 percent and reduce efficiency about seven to ten percent, depending on actual airflow delivered by the furnace blower. a. Unplug or disconnect power supply to the air cleaner. b. Open the access door. c. Remove the power box cover. See Fig. 25. d. Locate J5 shorting bar on the power supply. See Fig. 26. Remove the shorting bar and reinstall on only one pin. The electronic air cleaner generates a small amount of ozone in normal operation. During the first week or two of operation, the amount may be higher because of sharp edges on some of the new high voltage metal parts. Normal use quickly dulls these edges. The average person can detect the odor of ozone in concentrations as low as 0.003 to 0.010 parts per million (ppm). The electronic air cleaner contributes 0.005 to 0.010 ppm of ozone to the indoor air. The U.S. Food and Drug Administration and Health and Welfare Canada recommend that indoor ozone concentration should not exceed 0.050 ppm. As a comparison, the outdoor ozone level in major cities is sometimes as high 0.100 ppm. NOTE: The ozone will be reduced, but the shorting bar is available for reinstallation if needed. e. f. Replace the power supply cover and access the door. Turn on the power. Repeat the checkout procedure before leaving the job. However, if desired, the ozone generated by the air cleaner can be reduced in one of two ways: 1. Install an activated carbon filter downstream from the air cleaner. Make sure particles from the air filter cannot fall into the air cleaner. REMOVE POWER BOX FROM AIR CLEANER AND REMOVE THE COVER. 3 2 1 4 M14739A Fig. 24. Remove power box from air cleaner and remove cover. 68-0240-1 16 F300E ELECTRONIC AIR CLEANER P3 J5 SHUNT IN OZONE REDUCTION POSITION P4 E5 E6 J5 J4 J5 IN NORMAL POSITION E4 E3 E2 E1 P2 J1 J3 P1 M15099 Fig. 25. Move J5 shorting bar to reduce ozone production about 20 to 25 percent. 17 68-0240-1 F300E ELECTRONIC AIR CLEANER REPLACEMENT PARTS/EXPLODED VIEW Nominal Return Air Opening No. Description 1 Access Door 2 Electronic Cell 3 4 16 x 25 in. (406 x 635 mm) 20 x 20 in. (508 x 508 mm) 20 x 25 in. (508 x 635 mm) 32004876-004 32004876-004 32004876-003 32004876-003 FC37A1114 (2) FC37A1130 (2) FC37A1049 (2) FC37A1064 (2) Cell Handle 137266 (2) 137266 (2) 137266 (1) 137266 (2) Prefilter 209989 (2) 203371 (2) 203373(2) 203372 (2) 5 Cell Key 136518 (1) 136518 (1) 136518 (1) 136518 (1) 6 Power Box Assembly Includes No. 8-20, 120V, 60 Hz 208418E (1) 208417B (1) 208418A (1) 208417A (1) 240V, 60 Hz a 7 Switch 8 Power Box Cover and Label 9 Power Supply, 120V, 60 Hz 240V, 60 Hz a N/A N/A N/A N/A 203321 (1) 203321 (1) 203321 (1) 203321 (1) 32004930-002 32004930-001 32004930-002 32004930-001 208414G (1) 208414B (1) 208414B (1) 208414A (1) N/A N/A N/A N/A 4074ETG (1) 4074ETG (1) 4074ETG (1) 4074ETG (1) 10 Interlock Bracket and Switch 11 W8600 Terminal Strip 12 Terminal Board Assembly Front 203329B (1) 203329B (1) 203329C (1) 203329B (1) 13 Terminal Board Assembly Rear 203329A (1) 203329A (1) 203329A (1) 203329A (1) 14 Barrier Plate 203331 (1) 203331 (1) 203331 (1) 203331 (1) 15 Strain Relief 203852 (1) 203852 (1) 203852 (1) 203852 (1) 16 Line Cord 4074ETD (1) 4074ETD (1) 4074ETD (1) 4074ETD (1) 17 Hole Plug 203847 (1) 203847 (1) 203847 (1) 203847 (1) 18 Neon Assembly 4074EYS (1) 4074EYS (1) 4074EYS(1) 4074EYS (1) 19 Airflow Switch 4074ETH (1) 4074ETH (1) 4074ETH (1) 4074ETH (1) 20 FC37A Bag Assembly for cell repair. Contains 2 Connector Clips, 1 Terminal Board and Instructions. 4074EHG 4074EHG 4074EHG 4074EHG (#) = Quantity required per unit a 16 x 20 in. (406 x 508 mm) Supplied with W8600F N/A = Not available as merchandized part. Use 203365A Conversion Kit for changing 120V, 60 Hz power supply to 240V, 60 Hz or 220V/240V, 50 Hz. 68-0240-1 18 F300E ELECTRONIC AIR CLEANER 9 8 13 19 16 12 14 15 17 11 6 10 18 7 20 5 4 3 2 1 M14740 Fig. 27. Components of the Electronic Air Cleaner (2-cell model shown). 19 68-0240-1 F300E ELECTRONIC AIR CLEANER Parts and Accessories Not Illustrated Nominal Return Air Opening Description Air Cleaner Cabinet Gasket Kit 16 x 20 in. (406 x 508 mm) 16 x 25 in. (406 x 635 mm) 32002109-001 32002109-001 20 x 20 in. (508 x 508 mm) 32002109-001 20 x 25 in. (508 x 635 mm) 32002109-001 Ionizer Wires (multiples of 5) 136434BA 136434BA 136434AA 136434AA Mounting Screws 136375 (6) 136375 (6) 136375 (6) 136375 (6) Air Cleaner Monitor (beige color) W8600F1008 W8600F1008 W8600F1008 W8600F1008 Premier White® AIRWATCH® Indicator W8600A1007 W8600A1007 W8600A1007 W8600A1007 Premier White® Air Cleaner Monitor W8600F1014 W8600F1014 W8600F1014 W8600F1014 N/A FC37A1247 (2) N/A FC37A1239 (2) 203365A 203365A 203365A 203365A 2-Stage EAC Cell with Collector Clip 240V Conversion Kit (#) = Quantity required per unit N/A = Not available as merchandized part. Power Box ELECTRICAL TROUBLESHOOTING WARNING WARNING Electric Shock Hazard. Can cause personal injury or equipment damage. The following procedures expose hazardous live parts. Disconnect from power between checks and proceed carefully. These instructions are for use by qualified personnel only. Electric Shock Hazard. Can cause personal injury. Always turn off power and remove access door before removing power supply or its cover. The solid state power supply within the power supply box can be replaced. When troubleshooting indicates a power supply problem, replace the entire power box or replace the power supply within the box. See Installation Instructions. See Fig. 24 for power box removal. Tools and Equipment Troubleshooting the electronic air cleaner requires: • Needle nose pliers for stringing ionizer wires and inserting edge connectors. • Test meter. Troubleshooting Procedure The electronic air cleaner Troubleshooting charts show how to quickly isolate a problem in the air cleaner. Although a meter is needed for some steps, the primary diagnostic tool is the neon light. See Fig. 28. Neon Light (On Power Box) The neon light is powered through the power supply and is on when the power supply output voltage is normal. FAULT Indicator (Air Cleaners with W8600F) The FAULT indicator is on the W8600F. It activates to indicate the following conditions: excessive dirt loading, partial shorting of the collector, continuous ionizer or collector arcing, power supply failure, excessive ionizer current, or any condition causing a major reduction in high voltage. 68-0240-1 20 F300E ELECTRONIC AIR CLEANER TROUBLE SHOOTING AIR CLEANERS WITH PERFORMANCE INDICATOR. START MAKE SURE ELECTRONIC CELLS ARE CLEAN, DRY, AND CORRECTLY INSTALLED. MAKE SURE PREFILTERS ARE IN CABINET SLOT FARTHEST FROM FURNACE OR AIR HANDLER. TO USE THIS CHART: 1. FOLLOW THE STEPS IN ORDER; DO NOT SKIP AROUND. 2. EACH TIME A PROBLEM IS FIXED, GO BACK TO START. 3. REPEAT ALL STEPS UNTIL THE AIR CLEANER CHECKS OUT OK. WARNING Electric Shock Hazard. Can cause electric shock and personal injury. Only qualified installers should use these instructions. Qualified installers should provide only the service listed in these instructions and only when trained. TURN ON ELECTRONIC AIR CLEANER AND SYSTEM FAN. OFF CHECK INDICATOR LIGHT ON POWER SUPPLY. ON TURN OFF AIR CLEANER AND REMOVE THE CELLS, LEAVING PREFILTERS IN PLACE. CLOSE ACCESS DOOR AND TURN ON AIR CLEANER. CHECK ON INDICATOR ON W8600F. ON OFF AIR CLEANER AND W8600F ARE OK. ON CHECK WIRING BETWEEN W8600F AND AIR CLEANER. USE MAX NO. 18 THERMOSTAT CABLE CONNECTED 1(G) TO 1(G), 3(R) TO 3(R), AND 4(B) TO 4(B). WIRING NOT OK INSPECT CELLS FOR: • BENT COLLECTOR PLATES. • BROKEN IONIZER WIRES. • DIRT ON INSULATORS. • DAMAGED CONTACT TABS. YES WIRING OK NO REPAIR OR REPLACE CELL FIX WIRING CHECK W8600 BATTERY LESS THAN 3V 3V OR MORE REPLACE BATTERY CHECK W8600 ACCORDING TO THE INSTRUCTIONS PACKED. WITH AN OHMMETER, CHECK FOR SHORT CIRCUIT BETWEEN: • CELL FRAME AND IONIZER SECTION. • CELL FRAME AND COLLECTOR SECTION. INFINITE RESISTANCE REPLACE CELL WARNING HIGH VOLTAGE HAZARD. CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED SERVICE TECHNICIAN SHOULD ATTEMPT THIS STEP. REMOVE POWER BOX COVER. CHECK FOR CORRECT INPUT VOLTAGE ACROSS P1 AND P2 TERMINALS ON POWER SUPPLY. NO YES FIX WIRING CELL SHORT FAILDED CHECKOUT OFF CHECK INDICATOR LIGHT ON POWER SUPPLY. CELL IS OK OK SHORT THE AIRFOLW SWITCH DISABLE JUMPER TO GROUND. CHECK INDICATOR LIGHT ON POWER SUPPLY. ON REPLACE AIRFLOW SWITCH OFF REPLACE POWER SUPPLY 1 REPLACE W8600F 1 FOR POWER SUPPLY REPLACEMENT, SEE FORM 69-1136. M14741 Fig. 28. Troubleshooting air cleaners. 21 68-0240-1 F300E ELECTRONIC AIR CLEANER 68-0240-1 22 F300E ELECTRONIC AIR CLEANER ELECTRONIC AIR CLEANER WASH REMINDER SCHEDULE , INSTALLATION DATE: YEAR J F M A M J J A S O N D M982A 23 68-0240-1 IMPROVE YOUR INDOOR AIR WITH A COMPLETE Whole House Air Quality System by Honeywell ULTRAVIOLET AIR TREATMENT SYSTEM ZAP • ZAP airborne germs. • Kill most germs before they recycle through your home. • Prevent mold spores from growing on your system cooling coils. F300E ELECTRONIC AIR CLEANER TRAP • TRAP airborne particles. • Up to 99% efficient at capturing airborne particles. • Effectively REDUCES fungi, bacteria, mold antigen, cat antigen and ragweed pollen antigen that pass through system. ENVIRACAIRE ELITE HUMIDIFIERS • Moisturize parched air. • Help maintain proper humidity to minimize adverse health effects. • Features special antimicrobial agent to prevent surface growth and migration of bacteria, mold, fungus and algae on the humidifier pad. Honeywell offers one of the broadest families of home solutions in the industry - ranging from thermostats, zoning, ventilation, air cleaning, humidification to internet-enabled home control and wireless WebPAD™ devices for web surfing and more!! Check out our offerings on-line at ... only from Honeywell. M14757 Home and Building Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 68-0240-1 G.H. Rev. 9-00 Home and Building Control Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers. www.honeywell.com
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