Honeywell Switch 220736B Users Manual 63 2228220736 INTERNAL AUXILIARY
220736B to the manual 2fe9fd35-ede6-46e7-b13d-e2bd1160cbf7
2015-01-23
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Page Count: 12
CONTENTS
Specifications ................................................2
Ordering Information .................................... 2
Installation .................................................... 2
Setting and Adjustments ................................6
Checkout......................................................11
220736A,B
Internal Auxiliary Switches
220736A,B Internal Auxiliary Switch kits can
be installed in TRADELINE models of Modutrol
IV Motors to control auxiliary equipment as a
function of motor shaft position.
S.M. • Rev. 8-91 • ©Honeywell Inc. 1991 • Form Number 63-2228—2
■The 220736A includes one Spdt Micro Switch V3
precision switch.
■The 220736B includes two Spdt Micro Switch V3
precision switches.
■Either kit can be installed in any Tradeline
Modutrol IV Motor.
■Kits provide switch mounting bracket for easy
installation internal to motor.
■The auxiliary switches are actuated by adjustable
cams inside the motor. These cams can be set to
actuate the switches at any angle within the stroke
of the motor. Only Modutrol IV TRADELINE
models are equipped with the cam assemblies for
actuating field-addable auxiliary switches. Switch
adjustment procedures are the same as that for
switches that come factory installed in Modutrol
IV Motor models.
■Switch differentials of 1° or 10° can be selected.
■Leadwires color coded to ease correct wiring of
auxiliary equipment.
Specifications
2
MODELS: 220736A,B Internal Auxiliary Switches for
TRADELINE Modutrol IV Motors. Switches are actu-
ated by cams in the motor. The cams can be set to
operate the switches at any point in the motor stroke.
220736A—Includes one Spdt Micro Switch V3
snap acting switch, mounted on left side and
operated by outer cam.
220736B—Includes two Spdt Micro Switch V3
snap acting switches.
ELECTRICAL RATINGS:
One Contacta120 V 240 V
Full Load 7.2 3.6
Locked Rotor 43.2 21.6
a40 VA pilot duty, 120/240 Vac on opposite contact.
MOUNTING: Switches factory-installed on bracket
designed for mounting inside motor.
WIRING: Color-coded, 15 in. [381 mm] leadwires.
SWITCH DIFFERENTIAL (difference between switch
make and break points): Approximately 1 or 10 de-
grees, determined by cam setting.
Installation
!
CAUTION
Disconnect power supply before beginning in-
stallation to prevent electrical shock or equip-
ment damage.
NOTE: The wire colors of the 220736A,B auxiliary
switches are different from those of factory installed
auxiliary switches. See Tables 1-3 and Fig. 2.
1. When replacing a Modutrol motor determine origi-
nal motor model number and refer to Tables 1-3.
2. From the appropriate table, determine switch
leadwire color coding and configuration (N.O. and N.C.
contacts).
3. For wiring convenience, make note of the difference
between the replaced motor and field addable switch color
coding.
4. Disconnect and remove the motor to be replaced.
5. Remove the cover from the wiring box of the
TRADELINE Modutrol IV motor.
6. Check motor for proper stroke setting. Adjust stroke
as needed. Refer to motor specification sheet.
7. Position the switch assembly above the motor as
shown in Fig. 1.
220736A,B
SPECIFICATIONS • INSTALLATION • ORDERING INFORMATION
Ordering Information
When purchasing replacement and modernization products from your TRADELINE wholesaler or your distributor, refer to the
TRADELINE catalog or price sheets for complete ordering number, or specify—
1. Order number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Residential and Building Controls Division Sales Office. (Check white pages of your phone di-
rectory.)
2. Residential and Building Controls Division Customer Satisfaction
Honeywell Inc. 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 (612) 542-7500
In Canada—Honeywell Limited/Honeywell Limitee, 740 Ellesmere Drive, Scarborough, Ontario M1P 2V9. International Sales and
Service Offices in all principal cities of the world.
International Sales Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan,
Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
8. Lower the switch assembly into place and tighten
the two mounting screws, making sure the switch follow-
ers are properly aligned with the inner and outer cams in
the motor. The 220736A includes only the switch for the
outer cam.
9. Run all switch leadwires through slots to line volt-
age section (at auxiliary end of motor), where connections
to auxiliary equipment should be made with solderless
connectors.
!
CAUTION
The auxiliary switches in the Series 91 low and
medium torque TRADELINE Modutrol IV Mo-
tors operate opposite to those in the Modutrol
motors listed in Tables 1 and 2, page 4. When
wiring the switches, connect the new switches to
the controlled equipment as shown in the appro-
priate table.
3 63-2228—2
220736A,B
INSTALLATION
Fig. 1—Position of auxiliary switch(es) in motor.
INTERNAL
AUXILIARY
SWITCH KIT
INNER CAM
POWER
END
OUTER CAM
M 455D
SLOTS (ROUTING SWITCH LEADWIRES
TO LINE VOLTAGE SECTION)
LINE VOLTAGE SECTION
MODUTROL IV WIRING BOX
VOLTAGE BARRIER
TRANSFORMER
(CAN BE FIELD - ADDED)
RIGHT
SWITCH
FOLLOWER
LEFT
SWITCH
FOLLOWER
TABLE 1—AUXILIARY SWITCH LEADWIRE COLORS FOR LOW AND MEDIUM TORQUE SERIES 91 MOTORS WITH
ONE AUXILIARY SWITCH.
Replace with
220736A,B
Factory-Installed Auxiliary Switch Leadwire Colora,b Leadwire
Left
Auxiliary
Switch
N.O. Yellow W/Yellow Orange
N.C. Blue W/Blue Purple
Com. Red W/Red Red
Right
Auxiliary
Switch
N.O. B/Yellow B/Yellow B/Orange
N.C. B/Blue B/Yellow B/Purple
Com. B/Red B/Red B/Red B/Red
Motor M9171B1012 M734D1053 M7161B M9171B1004 M9172W M9164D1009
M9171B1020 M9164B M7164B M9174B1001 M9175W M9174D1007
M9174B1019 M934A1565 M734J1072 M9174B1043 M975B1021 M9175D1014
M9174B1027 M934A1433 M934D1000 M975B1039 Motors with
M9174B1035 220736A,B
M934D1026 Auxiliary
M934D1059 Switch Kit
aWiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the current draw
of the external circuit is less than contact rating of switch.
bW/color= white wire with colored tracer.
B/color=black wire with colored tracer.
color = solid color wire.
TABLE 2—AUXILIARY SWITCH LEADWIRE COLORS FOR LOW AND MEDIUM TORQUE SERIES 91 MOTORS WITH
TWO AUXILIARY SWITCHES.
Replace with
220736A,B
Factory-Installed Auxiliary Switch Leadwire Colora,b Leadwire
Left
Auxiliary
Switch
N.O. Yellow W/Blue W/Yellow W/Yellow Orange
N.C. Blue W/Blue Purple
Com. Red W/Red W/Red W/Red Red
Right
Auxiliary
Switch
N.O. B/Blue B/Yellow B/Yellow B/Orange
N.C. B/Yellow B/Yellow B/Blue B/Purple
Com. B/Red B/Red B/Red B/Red B/Red
Motor M9171C M9174C1009 M9161C M9175Y M9164D1009
M9174C1017 M9174C1033 M9164C M975B1047 M9174D1007
M9174C1025 M934D1018 M9172C M975B1062 M9175D1014
M9174C1041 M934A1243 Motors with
M934D1034 M934A1250 220736A,B
M934D1042 M934A1268 Auxiliary
M934A1276 Switch Kit
M934A1292
M934A1318
M965B1030
aWiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the current draw
of the external circuit is less than contact rating of switch.
bW/color= white wire with colored tracer.
B/color=black wire with colored tracer.
color = solid color wire.
220736A,B
INSTALLATION
4
Replace with
220736A,B
Factory-Installed Auxiliary Switch Leadwire Colora,b Leadwire
Left N.O. Blue Blue W/Yellow Purple
Auxiliary N.C. Yellow Yellow W/Blue Orange
Switch Com. Red Red W/Red Red
Right N.O. B/Blue B/Yellow B/Purple
Auxiliary N.C. B/Yellow B/Orange
Switch Com. B/Red B/Red B/Red
Motor M445A M4182B M644D M6181F M9182W M8175B M6184D1035
M644E M4185B M744T M6182F M865B M6194D1017
M644L M4185E M744Y M6184F M6284D1000
M845A M4186H M745T M6194F M6285A1005
M845E M4186L M745Y M6281F M6285A1013
M941C M6161B M941D M6284C M6294D1008
M944B M6184B M944D M6284F M8185D1006
M944C M6191B M944E M6285C M9184D1013
M944G M6194B M944S M7281C M9184D1021
M944H M6194E M945C M7281Q M9185D1004
M954C M6282B M945D M7284C M9194D1003
M955C M6282E M954B M7284Q Motors with
M955E M6284B M954D M7285C 220736A,B
M6285B M955F M7285Q Auxiliary
M6294B M9181C Switch Kit
M8182B M9182C
M8185B M9184C
M9181B M9184F
M9184B M9185C
M9184E M9481F
M9185B M9484F
M9185E
M9194E
M9481E
M9484E
aWiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the
current draw of the external circuit is less than contact rating of switch.
bW/color = white wire with colored tracer.
B/color = black wire with colored tracer.
color = solid color wire.
5 63-2228—2
TABLE 3—AUXILIARY SWITCH LEADWIRE COLORS FOR ALL MOTOR SERIES EXCEPT LOW AND
MEDIUM TORQUE SERIES 91 (See Tables 1 and 2 ).
220736A,B
INSTALLATION
WIRING
Disconnect all power supplies to de-energize auxiliary
switch before servicing.
All wiring must comply with local codes and ordi-
nances. Do not exceed switch ratings of auxiliary switches.
Fig. 2—Auxiliary Switch Wiring Diagram.
LEFT SWITCH
(OUTER CAM)
RIGHT SWITCH
(INNER CAM)
PURPLE
RED
ORANGE
PURPLE/BLACK
RED/BLACK
ORANGE/BLACK
1
1
Wiring should be NEC Class 1 unless power supply meets
Class 2 requirements. Tape unused leads. Make certain
the current draw of the external circuit is less than contact
rating of switch.
Switch leads on 220736A single-switch kit same as left
switch above.
Colors are tracers on black background. M418C
2
3
1
2
3
TABLE 4—AUXILIARY SWITCH POSITION WITH MOTOR SHAFT ROTATED TO EITHER SIDE OF
AUXILIARY SWITCH OPERATING POINT, AS VIEWED FROM POWER END.
Auxiliary Switch Contact Positions
N.O. ContactaN.C. Contacta
(Red and Purple Leads) (Red and Orange Leads)
Shaft Shaft Shaft Shaft
Rotated Rotated Rotated Rotated
ccw of cw of ccw of cw of
Switch Switch Switch Switch
Motor Cam Switch Operating Operating Operating Operating
Type Arrangement Differential Point Point Point Point
TRADELINE, Red inner 1°Closed Open Open Closed
low and cam, blue
medium outer cam 10°Open Closed Closed Open
torque, series 91
All other Blue inner 1°Open Closed Closed Open
TRADELINE cam, red
motors outer cam 10°Closed Open Open Closed
acw = clockwise
ccw = counterclockwise
CAUTION
1. Live circuits are exposed during auxiliary
switch adjustment procedure. Always turn off
power before adjusting switch cams.
2. Do not turn motor shaft by hand or with
wrench as damage to the motor can result.
NOTE:The following instructions are for normally closed
motors (motor shaft rotates clockwise, as viewed from
the power end of the motor, on an increase in signal).
Exact adjustment procedures vary for different
TRADELINE motor models. Find your model on the
following list. Then proceed to the correct section for that
model.
Motor Model Section
M8185 A
M9164, M9174, M9175 B
M9184, M9185, M9194 C
M6284, M6294 D
M6285 E
M6184, M6194 F
Additional instructions may also be found in the Aux-
iliary Switch Adjustment section in the specification sheet
included with the Modutrol IV Motor.
Review Table 4 and Fig. 3 before adjusting cams. Table
4 applies to both the left and right switches.
6
220736A,B
SETTINGS AND ADJUSTMENTS
Setting and Adjustments
AUXILIARY SWITCHES
The auxiliary switches are spdt switches that are actu-
ated by adjustable cams. The cams are factory mounted on
the motor shaft at the power end of the motor. The settings
of the cams determine the point in motor shaft rotation at
which the auxiliary equipment will be switched on or off.
These cams can be set to actuate the switches at any angle
within the stroke of the motor. All TRADELINE motors
include auxiliary switch cams which permit installation of
this auxiliary switch kit (220736A, 220736B).
NOTE: When the slow-rise portion of the cam is used, the
switching differential is approximately 10° of rotation.
When the fast-rise portion of the cam is used, the switch
differential is approximately 1° of rotation. Do not use
the fast rise portion of the cam if fast cycling of
auxiliary equipment is undesirable.
AUXILIARY SWITCH ADJUSTMENT
PROCEDURE
WARNING
FIRE OR EXPLOSION HAZARD
CAN CAUSE SEVERE INJURY OR DEATH
When auxiliary switches control combustion
equipment, incorrect wiring of the switches can
allow the burner to come on at high fire. Check
auxiliary switch wiring and cam adjustment be-
fore turning on the system. Watch the controlled
equipment through one complete cycle. Shut the
system down immediately if switches do not
correctly sequence the equipment .
!
!
To turn the cams, insert small screwdriver (1/8" or
3 mm blade) through wiring box into slot on cam and move
the screwdriver at the top. Refer to Fig. 3. Each division on
the cam represents 15° of motor rotation.
A) Two position motors (M8185):
1. Turn off power and remove cover of wiring box.
2. Determine amount of shaft rotation, in degrees,
desired before switch is energized.
3. Note the position of the cam slots and, with screw-
driver, rotate the cam to the desired position for switch
action. Each division on the cam represents 15° of motor
rotation. Therefore, if 60° of motor rotation is desired
before switch operates, rotate the cam 4 divisions from the
reference point.
4. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
5. Turn on power and check for proper switch differen-
tial and switching of auxiliary equipment by driving the
motor through full stroke (in both directions). If necessary
repeat steps 3 and 5 until correct switching action is
obtained.
6. Replace cover of wiring box.
7 63-2228—2
Fig.. 3—Auxiliary switch adjustment.
220736A,B
SETTINGS AND ADJUSTMENTS
MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM.
1/8 IN. STRAIGHT-BLADE
SCREWDRIVER RIGHT/INNER
AUXILIARY
SWITCH
SLOW RISE
PORTION
(APPROX.
10° DIFF.) INNER
AUXILIARY
CAM
(RED)
SWITCH
FOLLOWER
M9164D1009, M9174D1007 AND M9175D1014
NOTE: Cams shown separately to provide better view of inner cam.
FAST RISE
PORTION
(APPROX.
1° DIFF.)
SLOW RISE
PORTION
(APPROX.
10° DIFF.)
MOTOR
OPEN MOTOR
CLOSE
POWER END
OUTER
AUXILIARY
CAM
(BLUE)
LEFT/OUTER
AUXILIARY
SWITCH
SWITCH
FOLLOWER
ONE
DIVISION
(15°)
FAST RISE
PORTION
(APPROX.
1° DIFF.)
MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM.
1/8 IN. STRAIGHT-BLADE
SCREWDRIVER RIGHT/INNER
AUXILIARY
SWITCH
FAST RISE
PORTION
(APPROX.
1° DIFF.)
SLOW RISE
PORTION
(APPROX.
10° DIFF.) INNER
AUXILIARY
CAM
(BLUE)
NOTE: Cams shown separately to provide better view of inner cam.
FAST RISE
PORTION
(APPROX.
1° DIFF.)
SLOW RISE
PORTION
(APPROX.
10° DIFF.)
MOTOR
OPEN MOTOR
CLOSE
POWER END
OUTER
AUXILIARY
CAM
(RED)
LEFT/OUTER
AUXILIARY
SWITCH
SWITCH
FOLLOWER
SWITCH
FOLLOWER
ALL OTHER TRADELINE MOTORS
ONE
DIVISION
(15°)
M 875
7. Check for proper switch differential and switching
of auxiliary equipment by driving the motor through full
stroke (in both directions) using the potentiometer. If
necessary repeat steps 5 and 7 for 1° differential, or 6 and
7 for 10° differential until correct switching action is
obtained.
8. Turn off power and disconnect potentiometer.
9. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
10. Reconnect controller and power supply to motor.
11. Replace cover of wiring box. Turn on power.
C) High and Extra High Torque, Series 91 Modulat-
ing (Proportional) Motors (M9184, M9185, M9194):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 135 ohm potentiometer to terminals R,W,
and B as shown in Fig. 5. Restore power.
4. Adjust potentiometer to drive motor to the position
where auxiliary equipment is to be switched.
5. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with
screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
6. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to
setting switching action. Refer to Fig. 3. Check continuity
of the N.O. (Red to Purple) contacts and, with screwdriver,
rotate cam as follows:
Fig. 4—Auxiliary switch adjustment for low and
medium torque, Series 91 motors. Fig. 5—Auxiliary switch adjustment for high
and extra high torque Series 91 motors.
B) Low and Medium Torque, Series 91 Modulating
(Proportional) Motors (M9164, M9174, M9175):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 135 ohm potentiometer to terminals R,W,
and B as shown in Fig. 4. Restore power.
4. Adjust potentiometer to drive motor to the position
where auxiliary equipment is to be switched.
5. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with
screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam counterclockwise
until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to
setting switching action. Refer to Fig. 3. Check continuity
of the N.O. (Red to Purple) contacts and, with screwdriver,
rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
8
220736A,B
SETTINGS AND ADJUSTMENTS
L2
L1
(HOT)
1
2
M 851
W
B
R
Q209/S963 135-OHM
POTENTIOMETER
RBW
LEFT/OUTER
AUXILIARY
SWITCH
RIGHT/INNER
AUXILIARY
SWITCH
OUTER AUXILIARY CAM
INNER AUXILIARY CAM
T1 T2
STROKE ADJUST
CAM (BROWN)
3
3
1
2
3
Power supply. Provide disconnect means and
overload protection as required.
Transformer may be external or internal.
Cam arrangement varies as shown in table.
MOTOR MODEL
M9164D1009, M9164D1007,
M9175D1014
ALL OTHER TRADELINE
MOTORS
Red
INNER CAM OUTER CAM
Blue Red
Blue
L2
L1
(HOT)
1
2
M 852
W
B
R
1
2
Q209/S963 135-OHM
POTENTIOMETER
Power supply. Provide disconnect means and
overload protection as required.
Transformer may be external or internal.
RBW
POWER END
OF MOTOR
LEFT/OUTER
AUXILIARY
SWITCH
RIGHT/INNER
AUXILIARY
SWITCH
OUTER AUXILIARY CAM (RED)
INNER AUXILIARY CAM (BLUE)
T1 T2
STROKE ADJUST
CAMS (YELLOW)
220736A,B
SETTINGS AND ADJUSTMENTS
5. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to
setting the switching action. Refer to Fig. 3. Check
continuity of the N.O. (Red to Purple) contacts and rotate
cams as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching
of auxiliary equipment by driving the motor through full
stroke (in both directions). If necessary repeat steps
4 and 6 for 1° differential, or 5 and 6 for 10° differential
until correct switching action is obtained.
7. Disconnect power from switches or quick-connect
terminals.
8. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
9 63-2228—2
Fig. 6—Auxiliary switch adjustment for M6284,
M6294 motors
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
7. Check for proper switch differential and switch-
ing of auxiliary equipment by driving the motor through
full stroke (in both directions) using the potentiometer. If
necessary repeat steps 5 and 7 for 1° differential, or 6 and
7 for 10° differential until correct switching action is
obtained.
8. Turn off power and disconnect potentiometer.
9. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
10. Reconnect controller and power supply to motor.
11. Replace cover of wiring box. Turn on power.
D) Series 62 Floating Control with Feedback
Non-Spring Return Motors (M6284, M6294):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power through switches or directly
to quick-connect terminals to drive motor to position
where auxiliary equipment is to be switched. Refer to
Fig. 6. Turn on power. Connecting power to terminals
2 and 3 will drive motor in the open direction, connecting
power to terminals 3 and 1 will drive the motor in the
closed direction. To stop the motor at desired position,
remove power from motor. Motor will remain at this
position until power is restored.
4. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with
screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
Fig. 7—Auxiliary switch adjustment for M6285
motors.
E) Series 62 Floating Control with Feedback Spring
Return Motors (M6285):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power and switches to drive motor
to position where auxiliary equipment is to be switched.
Refer to Fig. 7. Turn on power. Jumpering terminals
4 and 2 will drive motor in the open direction, jumpering
terminals 4 and 1 will drive the motor in the closed
direction. To stop the motor at desired position, discon-
nect jumpers. Motor will remain at this position until
connection is restored. Removing power at this point will
cause motor to spring return to closed position.
M 853
32TYG1
24 Vac
POWER END
OF MOTOR
LEFT
AUXILIARY
SWITCH
RIGHT
AUXILIARY
SWITCH
OUTER AUXILIARY CAM (RED)
INNER AUXILIARY CAM (BLUE)
STROKE ADJUST
CAMS (YELLOW)
4R
1
1 Connect 24Vac to terminals 2 and 3 to drive motor open.
Connect 24Vac to terminals 3 and 1 to drive motor closed.
3
L2
L1
(HOT)
1
2
M 854
1
2
3
34 T2GY
1
POWER END
OF MOTOR
LEFT/OUTER
AUXILIARY
SWITCH
RIGHT/INNER
AUXILIARY
SWITCH
OUTER AUXILIARY CAM (RED)
INNER AUXILIARY CAM (BLUE)
STROKE ADJUST
CAM (BROWN)
Power supply. Provide disconnect means and
overload protection as required.
Transformer may be external or internal mount.
Connect terminal 4 to terminal 2 to drive motor open.
Connect terminal 4 to terminal 1 to drive motor closed.
10
Fig. 8—Auxiliary switch adjustment for M6184,
M6194 motors.
4. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with
screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
5. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to
setting the switching action. Refer to Fig. 3. Check
continuity of the N.O. (Red to Purple) contacts and, with
screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching
of auxiliary equipment by driving the motor through full
stroke (in both directions). If necessary, repeat steps
4 and 6 for 1° differential, or 5 and 6 for 10° differential
until correct switching action is obtained.
7. Disconnect power from switches or quick-connect
terminals.
8. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
F) Series 61 Floating Control Non-Spring Return
Motors (M6184, M6194):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power and switches to drive motor
to position where auxiliary equipment is to be switched.
Refer to Fig. 8. Turn on power. Jumpering terminals R and
B will drive motor in the open direction, jumpering
terminals R and W will drive the motor in the closed
direction. To stop the motor at desired position,
disconnect jumpers. Motor will remain at this position
until connection is restored.
4. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and rotate
cams as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
220736A,B
SETTINGS AND ADJUSTMENTS
5. For switch differential of 10°, the cams must be
rotated approximately 180° prior to setting the switching
action. Refer to Fig. 3. Check continuity of the N.O.
(Red to Purple) contacts and rotate cams as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching
of auxiliary equipment by driving the motor through full
stroke (in both directions). If necessary repeat steps
4 and 6 for 1° differential, or 5 and 6 for 10° differential
until correct switching action is obtained.
7. Disconnect 24 V power and switches.
8. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
L2
L1
(HOT)
1
2
M 492B
1
2
3
Power supply. Provide disconnect means and
overload protection as required.
Transformer may be external or internal mounted.
Connect R-B to drive motor open. Connect R-W
to drive motor closed.
RB
W
POWER END
OF MOTOR
LEFT/OUTER
AUXILIARY
SWITCH
RIGHT/INNER
AUXILIARY
SWITCH
STROKE ADJUST
CAMS (YELLOW)
OUTER AUXILIARY CAM (RED)
INNER AUXILIARY CAM (BLUE)
T1 T2
3
LEFT/OUTER
AUXILIARY
SWITCH
WARNING
FIRE OR EXPLOSION HAZARD
CAN CAUSE SEVERE INJURY OR DEATH
When auxiliary switches control combustion
equipment, incorrect wiring of the switches can
allow the burner to come on at high fire. Check
auxiliary switch wiring and cam adjustment be-
fore turning on the system. Watch the controlled
equipment through one complete cycle. Shut the
system down immediately if switches do not
correctly sequence the equipment.
Checkout
Use the controller to run the motor fully open and then
fully closed. Make sure that the auxiliary equipment starts
and stops at the desired points in motor rotation. When
checkout is complete, return the controller to the desired
setting.
220736A,B
CHECKOUT
11 63-2228—2
!
220736A,B
SETTINGS AND ADJUSTMENTS
Residential and Residential and Helping You Control Your World
Building Controls Division Building Controls Division
Honeywell Inc. Honeywell Limited—Honeywell Limitée
1985 Douglas Drive North 740 Ellesmere Road
Golden Valley, Minnesota 55422 Scarborough, Ontario
M1P 2V9 QUALITY IS KEY
