Honeywell Suitepro Tb6575 Users Manual 62 0278—07 TB6575/TB8575 SuitePRO™ Digital Fan Coil Thermostats
TB8575 to the manual 7c244af3-d357-4c7d-adab-22a882bddf09
2015-01-23
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TB6575/TB8575 SuitePRO™ Digital Fan Coil Thermostats INSTALLATION INSTRUCTIONS FEATURES PRODUCT DESCRIPTION The SuitePRO™ is a family of Digital Fan Coil thermostats for residential and commercial applications such as hotels, condominiums, school classrooms, etc. Four models are available for your application: • TB6575A1000: 2-pipe or 4-pipe with seasonal/manual/ automatic heat/cool changeover; 120/240 Vac. • TB6575B1000: 2-pipe only with seasonal or manual heat/cool changeover; 120/240 Vac. • TB6575C1000: 2-pipe or 4-pipe with seasonal/manual/ automatic heat/cool changeover; 120/240/277 Vac. • TB8575A1000: 2-pipe or 4-pipe with seasonal heat/ cool changeover; 24Vac. All four models are suitable for multiple applications. Changes in output wiring and external links between wiring terminals allow you to configure the thermostat for the appropriate application. The applications that are available are: • Heating or Cooling only • Two pipes: Heat or Cool with Manual Changeover • Two pipes: Heat or Cool with Seasonal Changeover (requires optional pipe sensor) • Two pipes: Heat or Cool with Auxiliary Heat and Manual or Seasonal Changeover (requires optional pipe sensor) • Four pipes: Mixed Manual and Auto Changeover • Four pipes: Manual Changeover • Four pipes: Auto Changeover • Simple, intuitive user interface. • Pre-installed lead wires for fast installation (TB6575A, TB6575B and TB6575C models only) • Backlight display permits easy viewing in any light. • Four buttons allow manual control of system operation, fan speed, and temperature setpoint adjustment. • Digital display of ambient temperature, setpoint, heating or cooling mode, fan status, and remote setback • Proportional plus Integral (P+I) control algorithm for precision temperature regulation. • Single Setpoint and Heat/Cool setpoint methods for 4-pipe auto changeover. • Adjustable maximum heating and minimum cooling setpoint limits using range stops. • EEPROM permanently retains user settings, including setpoints, during power loss (no batteries required). • Selectable °C or °F display via Setup button on thermostat. • Displayable pipe sensor temperature readout to aid in troubleshooting. • Selectable to allow the fan motor to always begin on high speed to ensure sufficient torque at startup. • Option to wire a remote indoor temperature sensor. • Freeze protect algorithm turns on heat when needed. • Economy Setback options via dry contact or Activity Sensing • Advanced fan control with VersaSpeed(TM) fan ramp algorithm and Auto Fan Reset The fan is controlled from the thermostat. The Low, Medium, High, or Auto fan settings are easily made with a press of a key. Valves and auxiliary electric heaters can be controlled using a relay or contactor controlled by the system switch. 62-0278-07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS SPECIFICATIONS Cooling: 22°C to 32°C (72°F to 90°F). Enclosure: Plastic (cover, sub-base, and optional adaptor plate) Supply Voltages: TB6575A1000 and TB6575B1000: • • 120 Vac ±10% at 50/60Hz 240 Vac -15% to +10% at 50/60Hz • 120/240/277 Vac ±10% at 50/60Hz • 20 to 30 Vac at 50/60Hz (using 24 Vac, Class 2, NEMA rated transformer) Junction Box Mounting: Direct mounting on a horizontal single gang NEMA 2 x 4 in. surface mount electrical box, or on 4 x 4 in. box or vertical 2 x 4 in. surface mount electrical box with the optional 50033847-001 adapter plate. TB6575C1000: TB8575A1000: Dimensions: See Fig. 1 on page 3. Safety Fuse: TB6575A1000 and TB6575B1000 use 15A 250 Vac fuse. TB6575C1000 uses a 15A 350 Vac fuse. If the safety fuse blows, the thermostat must be replaced. The fuse is not field replaceable. Wiring: 11 screw-in terminals located on the sub-base capable of accepting up to 2 x 18 AWG (0.8 sq. mm), 1 x 16 AWG (1.3 sq. mm), or 1 x 14 AWG (2.1 sq. mm) wires. Accepts stranded or unstranded 14-28 gauge wire. Electrical Ratings: (see Table 1). NOTES: 1. The TB6575A1000 and TB6575C1000 models are pre-fitted with color-coded fly leads (16 AWG) attached to seven terminals. 2. The TB6575B1000 model is pre-fitted with colorcoded fly leads (16 AWG) attached to six terminals. 3. The TB8575A1000 model does not have fly leads attached to any terminals. 4. See Table 3 on page 5 for fly lead usage. Table 1. Electrical Ratings. Amps (inductive) for: Component 24 Vac 120 Vac 240 Vac 277 Vac Fan Relay 1.0 A 6.0 A 3.0 A 2.4 A Heat/Cool Relay 1.0 A 1.0 A 1.0 A 1.0 A Environmental Ratings: Temperature: Operating Range: 18°C to 49°C (0°F to 120°F). Shipping and Storage Range: -29°C to 49°C (-20°F to 120°F). Humidity: 5% to 90% RH, non-condensing. Minimum Operational Life (at maximum load): Thermostat contacts: 100,000 cycles Approvals: CSA Certified C/US for Canada and the U.S.A. Meets the same requirements as UL-873. FCC Part 15 Class B Onboard Temperature Sensor: Type: 10K NTC Working Range: 18°C to 49°C (0°F to 120°F) Display Range: 0°C to 37°C (32°F to 99°F) Accuracy ±2.0°F at 70°F Accessories: • 50033847-001 – Adapter plate for mounting on a vertical 2 x 4 in. single-gang or double-gang NEMA standard vertical switch box (6 1/4 in. (158 mm) x 5 1/ 16 in. (128 mm) x 13/22 in. (10 mm)). • TR21 – 20K Ohm NTC Non-Linear Remote temperature sensor. Other acceptable remote temperature sensors are — Remote Temperature Sensor (optional): Type: 20K NTC Working Range: 18°C to 49°C (0°F to 120°F) Display Range: 0°C to 37°C (32°F to 99°F) Accuracy ±2.0°F at 70°F Remote Pipe Sensor (optional): Type: 20K NTC Working Range: 0°C to 93°C (32°F to 199°F) Display Range: 0°C to 93°C (32°F to 199°F) Accuracy ±5.0°F over the temperature sensing range • 20K Ohm: C7041B2005, C7041B2013, C7041C2003, C7041P2004, C7770A1006, C7772A1004, and C7772A1012 • 10K Ohm (for averaging only): TR21-A • PS20 – Remote pipe sensor (20K Ohm) • W6380B1005 – Fan Coil Unit Relay Control Center • WSK-24 - Wireless Occupancy Solution (Receiver, occupancy sensor and door sensor) Remote Setback Input: Dry contact, maximum resistance of 100 ohms. TB6575 – 9Vdc, < 4 mA; TB8575 – 16 Vdc, < 5 mA. Note Electrical WARNING on page 3. Models, applications, and features: Remote Setback Range: Heating: 10°C to 21°C (50°F to 70°F). Table 2 identifies the applications and features of each model. Table 2. Applications and Features Applications Models Features Heat/Cool/ Pipes Voltage Auto Remote Back Number Energy Fan: On, Manual/ a Sensor Light Auto Auto, or 3 Savings of Relays Changeover speed Input TB6575A1000 All 2 or 4 120 or 240 Vac 5 TB6575B1000 Heat or Cool 2 4 TB6575C1000 All 2 or 4 120/240/ 5 277 Vac TB8575A1000 All 2 or 4 24 Vac 62-0278—07 120 or 240 Vac Yes 5 2 Yes Yes Yes Yes Pipe Sensorb Yes TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS a The five relays are wired via terminals W, Y, Gh, Gm, and Gl. Relay 1 controls Heat open (W) or Cool open (Y). Relay 2 controls Cool open or Electrical heater output (Y/A). Relays 3, 4, and 5 control the High, Medium, and Low fan speeds respectively (Gh, Gm, and Gl). NOTE: In 2-pipe configurations without Auxiliary Heat, only 4 relays are used; relay 2 (Y/A) is not used. b Pipe sensor is required for 2 pipe auto changeover and 2 pipe auxiliary heat applications. IMPORTANT Do not mount the device where it can be affected by: 1-1/8 (29) 5-13/16 (148) 1. 2. 3. 4. Drafts or dead spots behind doors or in corners. Hot or cold air from ducts. Radiant heat from the sun or appliances. Unheated (uncooled) areas such as an outside wall behind the thermostat. 5. Concealed pipes or chimneys. 3-13/16 (97) Mounting and Wiring THERMOSTAT SUB-BASE 3-1/4 (83) CAUTION Equipment damage hazard. 1-3/16 (30) Operation at low temperatures can cause fan coil damage. This thermostat is not a safety device. Do not use it where the space temperature is outside of the device operating range. 5/32 (4) 5/32 (4) UP 1-3/4 (44) 2-3/8 (60) A display of two dashes, – –, for the Room Temp display indicates a sensor failure or a temperature outside of the thermostat operating range of 18°C to 49°C (0°F to 120°F). With – – displayed, the thermostat ceases to operate. When the temperature returns to within its operating limits, the thermostat returns to operation. M27589 Fig. 1. Dimensions in inches (mm). INSTALLATION The optional freeze protect feature should be used if low temperatures can occur. When Installing this Product… 1. 2. 3. The thermostat must be mounted flush to the wall. The thermostat can be mounted directly to a 2 x 4 in. horizontal junction box (see Fig. 2 on page 4). An optional adaptor plate (50033847-001) can be used with a 4 x 4 in. or a vertical junction box for which mounting screws are supplied (see Fig. 3 on page 4). Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. Installer must be a trained and experienced service technician. 1. WARNING Risk of electrical shock. Can cause severe injury, property damage or death. Disconnect power supply before installation and before servicing. 2. IMPORTANT The thermostats are line voltage powered devices. All wiring must comply with national and local electrical codes, ordinances and regulations. Provide disconnect means and overload protection, as required. The TB8575A1000 thermostat must be powered by an Approved 24 Vac, Class 2, NEMA rated transformer (such as a W6380 Relay Control Center). Location The thermostats are the temperature control element in a fan coil or air-conditioning system. They must be located about 1.5m (5 ft.) above the floor, in a position with good air circulation, to sense room temperature. 3 Prepare the supply wires: a. Mounting on a 4 x 4 in. or vertical 2 x 4 in. junction box: (1) Feed the supply wires through the junction box and the opening in the adaptor plate. (2) Affix the adaptor plate to the junction box using the screws provided. b. Mounting on a horizontal 2 x 4 in. junction box: Feed the supply wires through the opening of the junction box. Attach the supply wires: a. For the TB6575A1000, TB6575B1000 and TB6575C1000 models: (1) Push the fly lead wires through the wiring access hole in the sub-base. (2) Attach the fly lead wires to the supply wires using wire nuts (not provided).See Table 3 on page 5 for terminal and lead identification. (3) Push the fly lead and supply wires back into the junction box. b. For the TB8575A1000 model (which does not have pre-wired fly leads): 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS 3. (1) Attach the supply wires directly to the terminals on the sub-base. See Table 3 on page 5 for terminal identification. (2) Push the supply wires back into the junction box. Mount the sub-base: a. Mounting on a 4 x 4 in. or vertical 2 x 4 in. junction box: Align the two holes at the top edges of the subbase with the two pins on the adaptor plate. Attach the sub-base to the adaptor plate using the screws provided. b. Mounting on a horizontal 2 x 4 in. junction box: 4. 5. 6. 7. Attach the sub-base to the junction box using the screws provided. Thoroughly check the wiring to the sub-base before finally mounting the thermostat on the wall. Center the thermostat body over the sub-base, and press down firmly to engage the four tabs on the sub-base and snap the thermostat body into place. Use the provided safety screw to secure the thermostat main body to the sub-base. If using the adaptor plate, press the adaptor plate screw cover into place. SUBBASE MOUNT SUBBASE TO HORIZONTAL 2X4 JUNCTION BOX USING TWO SCREWS SNAP MAIN BODY ONTO SUBBASE INSERT SCREW TO LOCK MAIN BODY TO SUBBASE M27590 Fig. 2. Mounting sub-base and thermostat to 2 x 4 in. junction box. MOUNT ADAPTOR PLATE ONTO 4X4 WIRING BOX OR 2X4 VERTICAL JUNCTION BOX USING TWO SCREWS ADAPTOR PLATE SUB-BASE MOUNT SUB-BASE ONTO WALL PLATE USING TWO SCREWS ADAPTOR PLATE SCREW HEAD COVER INSERT SCREW TO LOCK MAIN BODY TO SUB-BASE SNAP MAIN BODY ONTO SUB-BASE NOTE: MIDDLE HOLES OF ADAPTOR PLATE ARE USED FOR MOUNTING TO A 2X4 VERTICAL JUNCTION BOX. USE OUTER HOLES FOR MOUNTING TO A 4X4 WIRING BOX. M27591 Fig. 3. Mounting sub-base and thermostat using the adaptor plate (50033847-001). Terminal Wiring The Terminal Identifiers in Table 3 have the following meaning: • C: Common 24 Vac • Gh: High speed fan relay • Gl: Low speed fan relay • Gm: Medium speed fan relay • L: Line voltage power (120/240/277 Vac) • N: Line voltage ground (120/240/277 Vac) Table 3 provides the terminal wiring for each model and application. NOTE: The TB6575A1000, TB6575B1000 and TB6575C1000 models have color coded fly leads attached to the terminals. Refer to Table 3 for the color codes. 62-0278—07 4 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS • • • • • Sc: Ground (required if remote sensor, pipe sensor, and/or remote setback are connected) • W/Y: W = Heating; Y = Cooling (2 pipe only) • Y/A: Y = Cooling; A = Electrical heater output Ps: Pipe sensor (optional) R: 24 Vac power Rs: Remote sensor (optional) SB: Remote setback (optional) Table 3. Terminal Wiring. Terminals Model Application 1 2 3 4 5 6 7 L W/Y Y/A Gl Gm Gh N 8 9 10 11 TB6575A1000 — 120/240 Vac TB6575C1000 — 120/240/277 Vac Terminal Identifier Fly lead wire color Rsa Scb SBc Psd Nonee Black Orange Yellow Red Blue Brown White 2 pipes; Heat only f W Og Rh O 2 pipes; Cool only Y O R O 2 pipes; Heat or Cool with Manual Changeover W/Y O R O 2 pipes; Heat or Cool with Seasonal Changeover W/Y O R O 4 pipes; Heat and Cool with Manual Changeover W Y O R O 4 pipes; Heat and Cool with Auto Changeover W Y O R O 2 pipes; Heat or Cool with Auxiliary Heat W/Y A O R O 4 pipes; Heat and Cool with Manual Changeover or Auto Changeover W Y O R O Gl Gm Gh N TB6575B1000 — 120/240 Vac Terminal Identifier Fly lead wire color L n/ai W/Y Black Orange Rsa Scb SBc Psd Nonee Red Blue Brown White 2 pipes; Heat only W O R O 2 pipes; Cool only Y O R O 2 pipes; Heat or Cool with Manual Changeover W/Y O R O 2 pipes; Heat or Cool with Seasonal Changeover W/Y O R O Gl Gm Gh C TB8575A1000 — 24 Vac Rsa Scb SBc Psd Terminal Identifierj R 2 pipes; Heat only W O R O 2 pipes; Cool only Y O R O 2 pipes; Heat or Cool with Manual Changeover W/Y O R O 2 pipes; Heat or Cool with Seasonal Changeover W/Y O R O 4 pipes; Heat and Cool with Manual Changeover W Y O R O 4 pipes; Heat and Cool with Auto Changeover W Y O R O 2 pipes; Heat or Cool with Auxiliary Heat W/Y A O R O 4 pipes; Heat and Cool with Manual Changeover or Auto Changeover W Y O R O W/Y Y/A a Rs; Remote sensor is optional. when Rs, SB, or Ps is wired. c SB; Remote setback is optional. d Pipe sensor: Discrete, Analog, or Aquastat®. e These terminals (8, 9, 10, and 11) do not have lead wires attached to them. f A check mark () indicates the terminal is used in that application. Rs and SB terminal connections are optional. If a terminal is left blank, it is not used in that application. g O = Optional h R = Required if Rs, SB, or Ps is wired. i Terminal 3 is not used on the TB6575B1000 model. j The TB8575A1000 model does not have fly lead wires attached to any terminals. b Required 5 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Accessory Wiring NOTE: For complete wiring instructions, please follow the installation instructions provided with the remote sensor. Remote Pipe Sensor Wiring Sensor Wiring for Temperature Averaging The remote pipe sensor is used for 2 pipes auto and 2 pipes heat and cool with auxiliary heat changeover. The pipe sensor will sense the temperature in the pipes to tell the thermostat when the system is set for Heat or Cool. 1. Check Installer Setup Number (ISU) 5 to ensure it is set to the desired value. (See Table 4 on page 11). 2. Wire pipe sensor to Sc and Ps terminals. 3. Attach pipe sensor to the pipe. 4. Insulate pipe sensor, as necessary. 5. Change pipe sensor thresholds for cooling or heating by setting Installer Setup Numbers (ISU) 6 and 7 to desired values. Fig. 4–Fig. 6 illustrate sensor wiring for temperature averaging applications. SUBBASE Rs Sc TR21 TR21 T T T T Remote Temperature Sensor Wiring The TR21 is an optional remote temperature sensor that can be used as an alternative to the internal sensor. In addition to the TR21, other Honeywell sensors that use a 20k Ohm curve may be used as the remote sensor. TR21 TR21 T T T T WARNING Risk of electrical shock. Can cause severe injury, property damage or death. Disconnect power supply before servicing. M27559 Fig. 4. Wiring four TR21 (20K ohm) sensors. SUBBASE CAUTION Erratic system operation hazard. Rs Failure to follow proper wiring practices can introduce disruptive electrical interference (noise). Keep wiring at least one foot away from large inductive loads such as motors line starters, lighting ballasts, and large power distribution panels. Shielded cable is required in installations where these guidelines cannot be met. Ground shield only to grounded controller case. T4 Sc T3 T4 1 TR21-A T3 1 TR21-A 1 THE TR21-A IS A 10K OHM SENSOR. M27560 IMPORTANT All wiring must comply with local electrical codes and ordinances or as specified on installation wiring diagrams. — — — 1. 2. 3. 4. 5. 6. 7. Fig. 5. Wiring two TR21-A (10K ohm) sensors to provide a temperature averaging network. Wall module wiring can be sized from 16 to 22 AWG (1.31 to 0.33 sq. mm) depending on the application. The maximum length of wire from the thermostat to a wall module is 1000 ft. (305 m). Twisted pair wire is recommended for wire runs longer than 100 ft. (30.5 m). SUBBASE Rs TR21 T Check Installer Setup Number (ISU) 4 to ensure it is set to use the remote sensor. (See Table 4 on page 11). Wire sensor to Rs and Sc thermostat terminals. Push excess wire back into the hole. Plug the hole using non-hardening caulk, putty or insulation to prevent drafts from affecting performance. Remove sensor cover. Mount sensor to the wall or junction box using the screws and anchors provided. Level the sensor for appearance only. Device functions correctly even when not level. Replace sensor cover. 62-0278—07 Sc T T3 T4 1 TR21-A TR21 T T 1 THE TR21-A IS A 10K OHM SENSOR. M27561 Fig. 6. Wiring two TR21 (20K ohm) sensors and one TR21-A (10K ohm) sensor to provide a temperature averaging network. 6 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Thermostat Wiring Diagrams L The figures in this section illustrate typical wiring for: • TB6575A1000, TB6575B1000 and TB6575C1000 fan coil thermostats, which are 120/240/277 Vac powered. Refer to Fig. 7–Fig. 13, beginning on page 7, • TB8575A1000 model, which is 24 Vac powered. Refer to Fig. 14–Fig. 20, beginning on page 8. W/Y L (HOT) VALVE Y/A GI Gm FAN Gh N 120/240/277 Vac Wiring Diagrams (TB6575A/B/C) N Rs REMOTE SENSOR Sc REMOTE SETBACK SB L W/Y L (HOT) HEAT VALVE M27569 Fig. 10. Two pipes (Heat or Cool) Auto Changeover wiring diagram (120/240/277 Vac shown). Y/A GI Gm PIPE SENSOR Ps FAN Gh L N N Rs REMOTE SENSOR Sc Ps HEAT VALVE Y/A COOL VALVE GI REMOTE SETBACK SB L (HOT) W/Y Gm FAN Gh M27566 N Fig. 7. Two pipes Heat-only wiring diagram (120/240/277 Vac shown). N Rs REMOTE SENSOR Sc REMOTE SETBACK SB L (HOT) L W/Y Ps COOL VALVE Fig. 11. Four pipes (Heat and Cool) Manual/Auto changeover wiring diagram (120/240/277 Vac shown). Y/A GI Gm FAN Gh L N N Rs REMOTE SENSOR Sc VALVE Y/A AUX Gm Ps N Fig. 8. Two pipes Cool-only wiring diagram (120/240/277 Vac shown). Rs Sc SB Ps L (HOT) VALVE N REMOTE SENSOR REMOTE SETBACK PIPE SENSOR M27571 Fig. 12. Two pipes (Heat or Cool) with Auxiliary Heat and Manual Changeover wiring diagram (120/240/277 Vac shown). Y/A GI Gm FAN Gh M27567 L L (HOT) W/Y GI REMOTE SETBACK SB W/Y M27570 FAN Gh N Rs Sc SB Ps N REMOTE SENSOR REMOTE SETBACK M27568 Fig. 9. Two pipes (Heat or Cool) Manual Changeover wiring diagram (120/240/277 Vac shown). 7 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS 24 Vac Wiring Diagrams (TB8575) . L For the TB8575A1000 model, a 24 Vac Class 2 NEMA rated transformer must be used. L (HOT) W/Y HEAT VALVE Y/A COOL VALVE R GI 1 2 Gm Gh N Rs Sc SB 5 W/Y FAN 3 HEAT VALVE Y/A GI N 4 Gm REMOTE SENSOR FAN Gh REMOTE SETBACK 24 VAC C Rs Ps L1 (HOT) L2 1 REMOTE SENSOR Sc 1 REMOVE PRE-WIRED WIRE FROM TERMINAL 5 (MID FAN SPEED). SB 2 JUMPER TERMINALS 5 AND 6 (MID AND HIGH FAN SPEEDS). FAN MEDIUM SETTING WILL OPERATE ON HIGH SPEED. Ps 3 CONNECT TERMINAL 7 TO THE MID FAN SPEED WIRE FROM THE PREVIOUS SYSTEM. 1 4 REWIRE THE PREVIOUS MID SPEED FAN WIRE TO THE NEUTRAL CIRCUIT IN THE SYSTEM. 5 CHANGE INSTALLER SETUP IS CODE 9 TO 2 FOR 2 SPEED FAN CONTROL. REMOTE SETBACK POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27573 Fig. 14. Two pipes Heat-only wiring diagram (24 Vac shown). M31328 Fig. 13. Wiring diagram when missing a wire for electromechanical retrofit (120/240/277 Vac shown). R W/Y COOL VALVE Y/A GI Gm FAN Gh 24 VAC C Rs L1 (HOT) L2 1 REMOTE SENSOR Sc REMOTE SETBACK SB Ps 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27574 Fig. 15. Two pipes Cool-only wiring diagram (24 Vac shown). R W/Y VALVE Y/A GI Gm Gh C Rs FAN 24 VAC L1 (HOT) L2 1 REMOTE SENSOR Sc SB REMOTE SETBACK Ps 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27575 Fig. 16. Two pipes (Heat or Cool) Manual Changeover wiring diagram (24 Vac shown). 62-0278—07 8 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS . R W/Y L VALVE Y/A GI Gm 24 VAC C Rs L2 2 C 1 Rs Sc SB POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27576 R W/Y HEAT VALVE Y/A COOL VALVE GI 24 VAC C Rs FAN 3 24 VAC REMOTE SENSOR L1 5 (HOT) L2 4 REMOTE SETBACK L1 (HOT) L2 1 REMOVE PRE-WIRED WIRE FROM TERMINAL 5 (MID FAN SPEED). 2 JUMPER TERMINALS 5 AND 6 (MID AND HIGH FAN SPEEDS). FAN MEDIUM SETTING WILL OPERATE ON HIGH SPEED. 3 CONNECT TERMINAL 7 TO THE MID FAN SPEED WIRE FROM PREVIOUS SYSTEM. 4 REWIRE THE PREVIOUS MID FAN SPEED WIRE TO THE NEUTRAL CIRCUIT IN THE SYSTEM. 5 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 6 CHANGE INSTALLER SETUP IS CODE 9 TO 2 FOR 2 SPEED FAN CONTROL. M31329 Fig. 20. Wiring diagram when missing a wire for electromechanical retrofit (24 Vac shown). FAN Gh 6 Ps Fig. 17. Two pipes (Heat or Cool) auto changeover wiring diagram (24 Vac shown). Gm Gh PIPE SENSOR Ps 1 L1 (HOT) REMOTE SETBACK SB COOL VALVE Gm 1 REMOTE SENSOR Sc HEAT VALVE Y/A GI FAN Gh W/Y 1 Removing the Thermostat REMOTE SENSOR Sc REMOTE SETBACK SB WARNING Ps 1 Risk of electrical shock. Can cause severe injury, property damage or death. Disconnect power supply before servicing. POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27577 Fig. 18. Four pipes (Heat and Cool) Manual/Auto Changeover wiring diagram (24 Vac shown). CAUTION Equipment damage hazard. R W/Y VALVE Y/A AUX Improper removal can damage the thermostat. Carefully follow the thermostat removal directions. GI Gm Gh C Rs Sc SB Ps 1 If it is necessary to remove the thermostat from the subbase, refer to Fig. 21 and perform the following steps: 1. Turn off the thermostat by pressing the system button until OFF displays. 2. Remove the power source from the thermostat. 3. Remove the small safety screw at the bottom of the thermostat. 4. Use both hands to pull the thermostat straight away from the sub-base. FAN 24 VAC L1 (HOT) L2 1 REMOTE SENSOR REMOTE SETBACK PIPE SENSOR POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M27578 Fig. 19. Two pipes (Heat or Cool) with Auxiliary Heat and Manual Changeover wiring diagram (24 Vac shown). 9 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS UP AND DOWN ARROW BUTTONS ºF Set to RoomTemp ºF Fan On Heat On Heat System M27592 Auto Fan SYSTEM BUTTON Fig. 21. Removing the thermostat. FAN BUTTON M27586 Fig. 23. LCD display showing default screen. SETUP Power-up The thermostat provides an LCD display, two buttons below the display for System and Fan control and two adjustment buttons (Up and Down) to the right of the display. See Fig. 23. At power-up, the thermostat’s LCD shows all display segments for two seconds, enters a self-test mode for a few seconds, and then displays the current room temperature (default screen), as shown in Fig. 23. Settings, including setpoints, are permanently retained in EEPROM in case of a power outage. NOTE: If there is a temperature sensor failure or the temperature is outside of the operating range, the room temperature display shows two dashes, — —. When the sensor returns to its operating range, the temperature display resumes. Fig. 22 illustrates all the possible LCD display elements. Only those elements pertinent to the current settings and status (including the text for the two buttons, System and Fan), actually display. Locked Freeze Set to Protect Setup CAUTION Equipment damage hazard. ºF ºC Power overload will damage the thermostat. The thermostat has a safety fuse rated at 15 A/ 250 Vac. If the fuse blows, the thermostat must be replaced. The fuse is not field replaceable. Set to RoomTemp Test Pipe ºF ºC Sensor Economy Setback Heat On Cool On Fan On OffHeatAutoCool LowMedHiAuto This fuse is provided as a safety feature to prevent fire if the thermostat is overloaded. Installer Setup (IS) Mode M27584 To enter Installer Setup Mode: • Press and hold both the System button (labeled Heat/Cool) and the Up Arrow button for three (3) seconds. Fig. 22. LCD display with all possible elements shown. This displays the setup screen on the LCD. See Fig. 24. NOTE: Exiting Installer Setup Mode is the same as the method for entering setup mode. Table 4 provides the setup codes (IS codes) and values. To enter the setup parameters: 1. Press the System (Heat/Cool) button to cycle through the IS codes, which display in the upper right following the word Setup. 2. Press the Up or Down Arrow buttons to cycle through the option values for the currently displayed IS code. The values display in the center of the screen. 3. After the desired value displays, press the System button to store your value selection and display the next IS code. 62-0278—07 10 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Setup M27585 Fig. 24. Installer Setup (IS) mode screen. Table 4. Installer Setup (IS) Codes and Options. IS Option Code Code Description Value Option Description (Default value shown in Bold) Notes 1 Line Voltage Selection 0 1 240 Vac power supply 2 System Type 0 Heat only 1 Cool only 2 Two pipes: Heat or Cool; Manual Changeover 3 Two pipes: Heat or Cool; Seasonal Changeover (requires optional pipe sensor) 4 Four pipes: Manual Changeover TB6575A, TB6575C and TB8575A only 5 Four pipes: Auto Changeover TB6575A, TB6575C and TB8575A only 6 Two pipes: Heat or Cool; with Auxiliary Heat (requires optional pipe sensor). Allows auxiliary heat to turn on when pipes have cold water (TB6575A, TB6575C and TB8575A only). 7 Four pipes: Manual and Auto Changeover (Default) TB6575A, TB6575C and TB8575A only Enables or disables the auto fan operation when Auxiliary Heat is On (TB6575A, TB6575C and TB8575A only). 2.5 3 4 5 120 Vac power supply (Default) Fan On/Off Selection for Aux Heat On 0 Fan ON when Auxiliary Heat is on (Default) 1 Fan OFF when Auxiliary Heat is on Valve Output Type 0 N.C. (normally closed) - ON/OFF (Default) 1 N.O. (normally open) - ON/OFF 0 Onboard Sensor (Default) 1 Remote Sensor (TR21 or other 20K Ohm sensor) 0 Default mode is Heat: N.O. (normally open) Input. Only displays when system type 3 or 6 is selected. 1 Default mode is Cool: N.O. (normally open) Input. Only displays when system type 3 or 6 is selected. 2 Default mode is Heat: N.C. (normally closed) Input. Only displays when system type 3 or 6 is selected. 3 Default mode is Cool: N.C. (normally closed) Input. Only displays when system type 3 or 6 is selected. Sensor Type Pipe Sensor 4 Analog input (Default). NTC20K, whose curve is the same as TR21. Only displays when system type 3 or 6 is selected. 11 The Pipe Sensor code automatically displays based on the System Type (IS code #2) selection. For example, only when you select the value 3 or 6 for the System Type, will the Pipe Sensor code and its values display. • • Pipe sensor will flash on display screen if analog input (#4) is lost. Pipe sensor status and water temperature can be checked in test mode (see “Installer Test (IT) Mode” on page 13 for details) 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 4. Installer Setup (IS) Codes and Options. (Continued) IS Option Code Code Description Value Option Description (Default value shown in Bold) Notes 6 Pipe Sensor Threshold for Cooling 50 to 72 Range is 50°F to 72°F. Default is 60°F. Changes to Cool when pipe temperature is below threshold. 7 Pipe Sensor Threshold for Heating 75 to 90 Range is 75°F to 90°F. Default is 80°F. Changes to Heat when pipe sensor temperature is above threshold. 8 Temperature Scale 8.5 9 9.5 10 Fan Speed at motor start up Number of Fan Speeds Fan Control Type Control Method for 4-Pipe Auto Changeover 10.5 Deadband for Heat/ Cool Setpoints Switching Differential for Single Setpoint 0 Degrees Fahrenheit (°F); Default. 1 Degrees Celsius (°C). 0 Provide full power when fan motor starts – always starts in high fan speed (Default) 1 Disable – fan will start at speed that is needed as defined by VersaSpeed 1 Single Speed Fan Low speed only 2 2 Speed Fan Hi and Low speed fans only 3 3 Speed Fan (Default) Hi, Med, and Low speed fan 0 Constant and Auto (Default) 1 Auto only When fan is in Auto, the fan ramping algorithm, Veraspeed, is used 1 Single Setpoint (Default) Uses switching differential to change between heating and cooling and controls to a single setpoint (Only displayed for system types 5 or 7) 2 Heat and Cool Setpoints (2 setpoint method) Uses a deadband of no control and controls to a heat or cool setpoint. (Only displayed for system types 5 or 7) High speed start up ensures that there is enough torque to start the motor and eliminates and motor locking. 2 to 9 Range is 2 to 9. Default is 3. Deadband = minimum Available when Heat and distance between heating and cooling setpoints. Cool Setpoints are chosen for the control method for 4pipe Auto (ISU 10) 2 to 6 Range is 2 to 6. Default is 3. Heat switching point = Available when Single setpoint - switching differential. Cool switching point Setpoint is chosen for the control method for 4-pipe = setpoint + switching differential. Auto (ISU 10) 11 CPH Value for Heat 1 to 12 Range is 1 to 12. Default is 4. 12 CPH Value for Cool 1 to 6 Range is 1 to 6. Default is 3. The number selected indicates the maximum times Cooling is cycled on per hour (CPH). 13 CPH for Auxiliary Electrical Heater 1 to 12 Range is 1 to 12. Default is 6. The number selected indicates the maximum times Auxiliary Heating is cycled on per hour (CPH). 14 Display Temperature Adjustment -4 to 4 Range is -4°F to +4°F; Default is 0°F. 15 Temperature Display Mode 16 Setpoint Range Stop for Heating 62-0278—07 0 Display Room Temperature 1 Display Setpoint 2 Display Temperature and Setpoint; Default. 50 to 90 Range is 50°F to 90°F. Default is 90°F. 12 The number selected indicates the maximum times Heating is cycled on per hour (CPH). TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 4. Installer Setup (IS) Codes and Options. (Continued) IS Option Code Code Description Value Option Description (Default value shown in Bold) Notes 17 Setpoint Range Stop for Cooling 50 to 90 18 Keypad Lockout 0 All keys are available (Default) 1 The System button (Heat/Cool) is locked out 2 Both the System and Fan buttons are locked out. 3 All buttons are locked out (System, Fan, Up Arrow, and Down Arrow). The LCD displays LOCKED. 0 Disabled 1 Hotel card enabled N.O. for unoccupied mode with 1 second software delay going from UnOccupied to Occupied; 2 minute delay going from Occupied to UnOccupied. 2 Hotel Card enabled N.C. for unoccupied mode with 1 second software delay going from UnOccupied to Occupied; 2 minute delay going from Occupied to UnOccupied. 3 Hotel Card enabled N.O. for unoccupied mode with 1 second software delay going from UnOccupied to Occupied; 30 minute delay going from Occupied to UnOccupied 4 Hotel Card enabled N.C. for unoccupied mode with 1 second software delay going from UnOccupied to Occupied; 30 minute delay going from Occupied to UnOccupied. 5 Button Press (Default) Press and hold “Heat/Cool/ Off” button for 3 seconds and thermostat will go into “Economy Setback” Used when the thermostat is in the Unoccupied state. 19 Remote Setback Range is 50°F to 90°F. Default is 50°F. 20 Remote Setback for Heating 50 to 70 Range is 50°F to 70°F. Default is 64°F. 21 Remote Setback for Cooling 72 to 90 Range is 72°F to 90°F. Default is 79°F. 22 Activity Sensing 23 Freeze Protection 0 Disabled (Default) 1 4 hour sensing 2 8 hour sensing 3 12 hour sensing 4 16 hour sensing 5 20 hour sensing 6 24 hour sensing 0 Disabled 1 24 Auto Fan Reset 0 1 2 This will be selectable when ISU 19 is set to option 0 or 5. If ISU 19 is configured for N.O or N.C, activity sensing will not be available. This feature can not activate when the Enabled (Default) – Stat cycles On Heat when room temperature reaches 40°F (4°C), and disables Heat application is Cool only. when room temperature reaches below 46°F (8°C). The LCD displays FREEZE PROTECT Inactive (Default) Auto Fan Reset is not Resets back to Auto after 2 hours. The start time is allowed (does not display) when the fan control type is calculated after the initial call for Heat/Cool is set to Auto Only, (IS code satisfied. Then, the two (2) hour timing begins. #9 - value 1). Resets back to Auto after 4 hours. The start time is calculated after the initial call for Heat/Cool is satisfied. Then, the four (4) hour timing begins. Installer Test (IT) Mode This displays all segments of the LCD screen on the LCD. See Fig. 22 on page 10. To enter Installer Test Mode: • Press and hold both the Up arrow button and the Down Arrow button for three (3) seconds. 13 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 5 provides the Test codes (IT codes) and values. To enter the IT codes: 1. Press the System (Heat/Cool) button to cycle through the IT codes, which display in the upper right above the word Test. 2. Press the Up or Down Arrow buttons to cycle through the values for the currently displayed IT code. The values display in the center of the screen. 3. After the desired value displays, press the System button to store your value selection and display the next IT code. Table 5. Installer Test (IT) Codes and Options. IT Code NOTE: Exiting Installer Test Mode is the same as the method for entering test mode, Test M27587 Fig. 25. Installer Test (IT) mode screen. Code Description Option Value Option Description 10 Heat Control 0 Close 20 Auxiliary Heat Control 1 Open 0 Close 1 Open 30 Cool Control 0 Close 1 Open 40 Fan Control 0 Close 1 Low Speed 2 Medium Speed 3 High Speed 50 Pipe Sensor 32-199 Displays the pipe sensor temperature. Only used for System Type 3 or 6 (IS code #2, value 3 or 6). Only the Analog pipe sensor is tested. 71 Software Main version 01-99 A 2-digit number, 01-99 72 Software Vice version 01-99 A 2-digit number, 01-99 73 Configuration Data Main version 01-99 A 2-digit number, 01-99 74 Configuration Data Vice version 01-99 A 2-digit number, 01-99 75 Week Produced 01-52 A 2-digit number, 01-52 76 Year Produced 08-99 A 2-digit number, 08-99 OPERATION PROPORTIONAL + INTEGRAL (P+I) CONTROL Like a mechanical thermostat, the fan coil thermostats have On/Off control output. However, this output is regulated by a P+I algorithm, enabling the thermostat to control closer to setpoint than conventional thermostats. This results in performance where the space temperature is maintained within 0.75°C (1.5°F) of the setpoint regardless of fan speed. NOTE: Integral action corrects the temperature control errors of proportional-only control, but it is slower to react to large temperature or setpoint changes. Economy Setback Modes ACTIVITY SENSING (IS CODE #22) If Activity Sensing is enabled, any time the thermostat is not touched (no single key is pressed) for the duration selected, the thermostat automatically falls back into the Economy Setback. The LCD displays ECONOMY SETBACK just to the right of the main temperature display to indicate Activity Sensing mode is active. When any key is pressed, the thermostat controls to Occupied mode. 62-0278—07 14 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS BUTTON PRESS SETBACK (IS CODE #19-5) The default remote setback option is for economy setback via a button press on the thermostat. In this mode, the thermostat can quickly be setback by pressing and holding down the System Mode button for more than 3 seconds. The LCD displays ECONOMY SETBACK just to the right of the main temperature display to indicate the Setback is active. When any key is pressed, the thermostat controls to Occupied mode. REMOTE SETBACK COOL SETPOINT UNOCCUPIED DEADBAND COOL SWITCHING POINT SETPOINT UNOCCUPIED DEADBAND HEAT SWITCHING POINT REMOTE SETBACK HEAT SETPOINT REMOTE SETBACK (IS CODE #19) Remote Setback is activated by a dry contact closure on the remote setback input from an occupancy sensor, time switch, or hotel card key. The thermostat controls to the user/installer defined setback setpoints for increased energy savings. The LCD displays Economy Setback just to the right of the main temperature display to indicate the Remote Setback mode is active. M31331 Fig. 27. 4 Pipe Auto Changeover with Single Setpoint and Economy Setback Deadband Illustration Fan Modes VERSASPEED™ FAN RAMPING When the fan switch is in auto, the thermostat will cycle the fan using the fan ramping algorithm. The appropriate fan speed is selected according to Fig. 28. When Remote Setback is active, all buttons on the thermostat are disabled. However, the button combinations to access Installer Setup (IS) and Installer Test (IT) remain enabled. The fan ramping algorithm is illustrated in Fig. 28 ECONOMY SETBACK OPERATION For Heat Mode, when Economy Setback is enabled, the set point changes to the remote setback heating setpoint (IS CODE #20). FAN SPEED IS HIGH +4°F For Cool Mode, when Economy Setback is enabled, the set point changes to the remote setback cooling setpoint (IS CODE #21). DIFFERENCE +2°F BETWEEN RT AND SETPOINT -2°F For 4 pipe applications with Auto Changeover and Heat/ Cool Setpoints, when Economy Setback is enabled, the cool setpoint changes to the remote setback cooling setpoint and the heat setpoint changes to the remote setback heating setpoint. The new effective deadband is the difference between the remote setback heating setpoint and the remote setback cooling setpoint. FAN SPEED IS MEDIUM FAN SPEED IS LOW FAN SPEED IS LOW COOL SETPOINT FAN SPEED IS MEDIUM -4°F FAN SPEED IS HIGH HEAT M27563 Fig. 28. VersaSpeed™ fan ramping algorithm illustration. Fig. 26 illustrates the relationship between setpoints, Remote Setback, and deadband for auto changeover with heat and cool setpoints. AUTO FAN RESET (IS CODE #24) If Auto Fan Reset is enabled, and a constant fan speed is selected, the thermostat resets the fan to Auto. • Value = 1: The fan resets back to Auto after 2 hours. • Value = 2: The fan resets back to Auto after 4 hours. The start time is calculated after the initial call for Heat/ Cool is satisfied. Then, the two or four hour timing begins. The fan is set back to Auto when the 2-hour or 4-hour delay expires. REMOTE SETBACK COOL SETPOINT UNOCCUPIED DEADBAND COOL SETPOINT DEADBAND Application Modes HEAT SETPOINT 2 PIPE SEASONAL CHANGEOVER APPLICATIONS These applications require the pipe sensor as a N.O, N.C., or Analog Input to detect seasonal changeover: UNOCCUPIED DEADBAND REMOTE SETBACK HEAT SETPOINT M27562 • 2 pipes with auto changeover • 2 pipes with auxiliary heat Changeover occurs when the system has been changed over from the boiler to the chiller. This occurs on a seasonal basis from winter to summer months. When using a pipe sensor as an analog input, the thermostat can use the logic below to determine what mode to operate in. A changeover will occur when the pipe temperature goes above the threshold for heating or below the threshold for cooling. If a purge has not occurred or a call has not been satisfied in awhile, the pipe temperature may start to get close to the ambient temperature. In this case, the thermostat will only changeover once the temperature falls into the opposite threshold. Fig. 26. Auto Changeover with Heat/Cool Setpoints deadband illustration. For 4 pipe applications with Auto Changeover and a single setpoint, when Economy Setback is enabled, the setpoint will revert to a dual heat/cool setpoint approach. The remote setback heating and remote setback cooling setpoints will be used to create an effective unoccupied deadband. Fig. 27 illustrates the unoccupied deadband when Economy Setback is enabled for 4-pipe single setpoint auto changeover. 15 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 7. Logic for 2 Pipes with Auxiliary Heat 2 Pipes with Auto Changeover For this application the system switch only provides "Off" and "Auto". When in "Auto" mode the water temperature will indicate if the thermostat should operate in heating or cooling. Pipe Temperature After Purge Operation: After exiting the installer setup, the thermostat will perform a 5 minute purge. During this initial 5 minute purge, the valve (W/Y) will energize and the fan will be de-energized. After the 5 minute purge, the thermostat will go into the appropriate mode as described in Table 6. Table 6. Logic for 2 Pipes with Auto Changeover Pipe Temperature after purge System Mode >Threshold for Heating (IS code #7) Heat Between Thresholds After Purge Occurs Fan Only* < Threshold for Cooling Heat Mode Cool Mode > Threshold for Heating (IS code #7) Valve (W/Y) energized on calls for heat Changeover. Mode changes to Heat. Between Thresholds After Purge Occurs Aux Heat (Y/A) energized on calls for heat Changeover. Mode changes to Heat because Cool is not available. < Threshold for Cooling (IS code #6) Mode stays in Heat Valve (W/Y) but Aux Heat (Y/A) energized on calls energized on calls for cool for heat If pipe temperature is between the two threshold values after the 5 minute purge occurs, the thermostat will activate a second 5 minute purge to double check the water temperature. If after the second 5 minute purge, the water temperature is still between the two thresholds, the valve output will be disabled and only auxiliary heat will be available for heating. (IS code #6) Cool *If pipe temperature is between the two threshold values after the 5 minute purge occurs, the thermostat will activate a second 5 minute purge to double check the water temperature. If after the second 5 minute purge, the water temperature is still between the two thresholds, the valve output will be disabled and only manual fan will be available. It will stay in this operation until the next purge cycle occurs. Auxiliary heat (Y/A) always de-energizes during purges. Purge Cycles for 2 Pipe Seasonal Changeover Applications For 2 Pipe with Auto Changeover and 2 Pipe with Auxiliary Heat applications, the thermostat will run purge cycles to determine if there is hot or cold water in the pipes. 2 Pipes with Auxiliary Heat For this application, when there is hot water in the pipes, the system switch provides "Off" and "Heat". When there is cold water in the pipes, the system switch provides "Off", "Heat", and "Cool". A 5 minute purge will occur every 2 hours to ensure that the pipe sensor is sensing the correct mode during seasonal changeover months. Operation: After exiting the installer setup, the thermostat will perform a 5 minute purge. During this time, the valve (W/Y) will energize and the fan and auxiliary heat (Y/A) will be deenergized. After the 5 minute purge, the thermostat will go into the appropriate mode as described by Table 7. A 5 minute purge will also occur anytime the installer setup or installer test menus are exited, whenever the thermostat is switched from its "Off" position1, and if the power is reset. 4 PIPES AUTO CHANGEOVER Single Set Point Method In 4 pipe auto changeover with a single setpoint, the temperature is always controlled to the setpoint. Switching points are used to determine when to switch between heating and cooling modes. If the current mode is heat and the temperature drifts above the cool switch point (Setpoint + Switching Differential), the thermostat will switch to heat operation and will heat the space until setpoint is reached. For this application, the setpoint setting and switching points are illustrated in Fig. 29. The switching differential is defined via IS code #10. 1 For the 2 Pipe with Auxiliary Heat application, the thermostat must be in the "Off" position for more than 30 minutes before a 5 minute purge will occur when it is switched back into "Heat" or "Cool". 62-0278—07 16 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS For this application, the setpoint settings and deadband are illustrated in Fig. 30. The deadband is changed via IS code #10. SWITCHING DIFFERENTIAL COOLING SETPOINT COOL SWITCHING POINT DEADBAND HEATING SETPOINT SETPOINT M27565 HEAT SWITCHING POINT Fig. 30. 4 Pipe Auto Changeover setpoints and deadband. M31330 TROUBLESHOOTING Fig. 29. 4 Pipe Auto Changeover with Single Setpoint and Switching Points Table 8 provides troubleshooting information. Heat/Cool Setpoint Method In 4 pipe auto changeover with heat and cool setpoints, the system key is used to switch between the heating setpoint and cooling setpoints. Use the Up and Down arrow buttons to change the setpoint. Table 8. Troubleshooting. Symptom Possible Cause Action Display does not come on. Thermostat is not being powered. For TB6575A/B/C, check for 120/240/277 Vac between L and N. For TB8575A, check for 24 Vac between R and C. Temperature settings do not change. The upper or lower temperature limits were reached. Check the temperature setpoints for heating and cooling (Installer Setup codes 16 and 17 respectively). Modify as needed. The keypad is fully locked. Change keypad locked options (Installer Setup code #18). Heating or cooling does not come on. System Type selection not Set the Installer Setup code #2 (System Type) to the correct value set to Heat or Cool or the to match the installed heating and/or cooling equipment. Verify selection is incorrect. operation of wiring and equipment in Installer Test mode. Thermostat is calling Heating or cooling for Heat (Heat on) or equipment is not Cool (Cool on) but no operating. heating or cooling is running. Check wiring. Check that the Installer Setup code #2 (System Type) value matches the installed heating and/or cooling equipment. Verify operation of equipment in Installer Test mode. Heat does not turn on Heating equipment failure. For TB6575A/B/C: (Heat On is solid in 1. Check for 120/240/277 Vac at the equipment between power the display). and common, (terminals L and N). 2. Check for 120/240/277 Vac between the heat (W) and common (N) terminals. If 120/240/277 Vac is present, the thermostat is functional. For TB8575A: 1. Check for 24 Vac at the equipment on the secondary side of the transformer between power and common (terminals R and C). 2. Check for 24 Vac between the heat terminal (W) and transformer common. If 24 Vac is present, the thermostat is functional. If voltage is present, check the heating equipment to find the cause of the problem. Loose connection or broken wire between thermostat and heating equipment. For TB6575A/B/C: Check for 120/240/277 Vac between the heat (W) and common (N) terminals. For TB8575A: Check for 24 Vac between the heat terminal (W) and transformer common. If voltage is not present, check wire connection (loose or broken) between the thermostat and the heating equipment. 17 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 8. Troubleshooting. (Continued) Symptom Both the heating and cooling equipment are running at the same time. Possible Cause Incorrect System Type selected. Action Check that the Installer Setup code #2 (System Type) value matches the installed heating and/or cooling equipment. Heating and cooling wires Separate the shorted heating and cooling wires. are shorted together. Cooling does not turn Cooling equipment failure. For TB6575A/B/C: on (Cool On is solid in 1. Check for 120/240/277 Vac at the equipment between power the display). and common, (terminals L and N). 2. Check for 120/240/277 Vac between the cool (Y) and common (N) terminals. If 120/240/277 Vac is present, the thermostat is functional. For TB8575A: 1. Check for 24 Vac at the equipment on the secondary side of the transformer between power and common (terminals R and C). 2. Check for 24 Vac between the cool terminal (Y) and transformer common. If 24 Vac is present, the thermostat is functional. If voltage is present, check the cooling equipment to find the cause of the problem. Loose connection or broken wire between thermostat and cooling equipment. For TB6575A/B/C: Check for 120/240/277 Vac between the cool (Y) and common (N) terminals. For TB8575A: Check for 24 Vac between the cool terminal (Y) and transformer common. If voltage is not present, check the wire connection (loose or broken) between the thermostat and the cooling equipment. Fan does not turn on in a call for Heat. Wiring or connection failure Check wiring and make sure the connection is correct. Cannot select fan speed. Fan Control Type selection is incorrect. Check that the Installer Setup code #9 (Fan Control) value is set to zero (0). Heating equipment is Incorrect System Type running in the Cool configured. mode. Check that the Installer Setup code #2 (System Type) value matches the installed heating and/or cooling equipment. Incorrect System Type Heating equipment does not turn off and configured. heat temperature setting is set below room temperature (Heat On is not in the display). Check that the Installer Setup code #2 (System Type) value matches the installed heating and/or cooling equipment. Cannot set the system System Type (Installer setting to Heat. Setup code #2) is set to Cool Only (value = 1). Set the Installer Setup code #2 value to match the installed heating and/or cooling equipment. Cannot set the system System Type (Installer setting to Cool. Setup code #2) is set to Heat Only (value = 0). Set the Installer Setup code #2 value to match the installed heating and/or cooling equipment. Heat On is not in the display. System Type setting is not Set the Installer Setup code #2 to Heat and set the temperature setting above the room temperature. set to Heat and/or the temperature setting is not set above the room temperature. Cool On is not in the display. System Type setting is not Set the Installer Setup code #2 to Cool and set the temperature set to Cool and/or the setting below the room temperature. temperature setting is not set below the room temperature. Remote sensor does not display temperatures Incorrect IS code. 62-0278—07 Set the Installer Setup code #4 to Remote (value = 1). Sensor is not compatible. The remote sensor must be TR21 or compatible 20K NTC. 18 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Table 8. Troubleshooting. (Continued) Symptom Possible Cause Remote Setback does Incorrect IS code. not activate Action Make sure the NO/NC and timer selection is correct. Check the value selected for IS code #19. Remote setpoint error. Make sure the remote setback setpoint is correct for energy saving usage. Activity Sensing does All buttons are locked. not exit when button pressed Make sure keypad lockout is disabled. Set IS code #18, value = 0. Freeze Protection does not activate Auto Fan Reset does not activate System Type is set to Cool. Freeze protection is not activated when system type is Cool (IS code #2; value = 1). Change System Type. System mode is not Off. Set the System mode button to Off. Incorrect IS code. Set the Installer Setup code #24 to Enabled (value = 1 or 2). Calling for Heat/Cool setpoint couldn't be satisfied. Only after the setpoint is satisfied, will the auto fan reset timer activate. LIMITED TWO-YEAR WARRANTY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you. Honeywell warrants this product, excluding battery, to be free from defects in the workmanship or materials, under normal use and service, for a period of two (2) years from the date of purchase by the consumer. If, at any time during the warranty period, the product is defective or malfunctions, Honeywell shall repair or replace it (at Honeywell’s option) within a reasonable period of time. THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE TWO YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. If the product is defective, (i) return it, with a bill of sale or other dated proof of purchase, to the retailer from which you purchased it, or (ii) package it carefully, along with proof of purchase (including date of purchase) and a short description of the malfunction, and mail it, postage prepaid, to the following address: This warranty gives you specific legal rights, and you may have other rights which vary from state to state. If you have any questions concerning this warranty, please write Honeywell Customer Relations, 1985 Douglas Dr., Golden Valley, MN 55422 or call 1-800-4681502, Monday-Friday, 7:00 a.m. to 5:30 p.m., Central time. Honeywell Return Goods Dock 4 - MN10-3860 1985 Douglas Dr. N Golden Valley, MN 55422 This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer. CUSTOMER ASSISTANCE If you have any questions about the operation of your thermostat, please go to customer.honeywell.com Honeywell’s sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY 19 62-0278—07 TB6575/TB8575 SUITEPRO™ DIGITAL FAN COIL THERMOSTATS Aquastat® is a registered trademark of Honeywell International Inc. SuitePRO™ is a trademark of Honeywell International Inc. VersaSpeed™ is a trademark of Honeywell International Inc. Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U.S. Registered Trademark © 2011 Honeywell International Inc. 62-0278—07 M.S. Rev. 09-11 Printed in United States
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