Honeywell T8195B Users Manual 69 0564 T8195B/Q682B,C, Y8224A Heating Or Cooling And Heating/Cooling New Construction Thermostat, Wallplate Subbase
T8195A 69-0564
2015-01-23
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T8195B/Q682B,C, Y8224A Heating or Cooling and Heating/Cooling New Construction Thermostat, Wallplate and Subbase Installation Instructions for the Trained Service Technician. Preparation M3375 Check thermostat and subbase (if used) suitability for the heating, cooling, or heating/cooling system. Refer to Table 1. Assemble tools required: flat bladed screwdriver, hand or power drill with 3/16-in. drill bit, wire cutter/stripper or sharp knife, bubble level or plumb bob and line. Assure power is off to the heating, cooling, or heating/ cooling system at the main fuse panel. Most buildings have a separate switch box or circuit breaker for disconnecting power to the heating and cooling (if applicable) equipment. This thermostat is compatible with most heating, cooling, or heating/cooling systems. Refer to Table 1 for thermostat and system compatibility information. Recycling Notice This control contains mercury in a sealed tube. Do not place control in the trash at the end of its useful life. If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Contact your local waste management authority for instructions regarding recycling and the proper disposal of this control, or of an old control containing mercury in a sealed tube. If you have questions, call Honeywell Inc. at 1-800468-1502. TABLE 1—THERMOSTAT AND SYSTEM COMPATIBILITY. Type of Heating System to be Controlled Electric (Line Voltage)—typical baseboard and radiant Conditions/Compatibility • The R8239D1015 Isolating Relay or R841 Silent Switching Center must be installed in the thermostat control circuit.a Fan Coil Unit • Compatible. Assure correct subbase identity is selected for fan control. Gas—Direct Spark Ignition (DSI), Intermittent Pilot (IP), and Standing Pilot (SP) • Compatible. Assure that 24V control transformer common is accessible for connection to thermostat cable conductor and power to the transformer is not regularly interrupted by high temperature or limit operation. Heat Pump • Compatible. Assure correct subbase identity is selected for fan control and changeover control (O terminal for cool and B terminal for heat). Jumper Y to W for heat pump compressor control. Hot Water Zone • Honeywell 2-wire valves are compatible. • Some non-Honeywell 2-wire valves require an R8239D1015 Isolating Relay in the thermostat control circuit. a • Some 3-wire valves require an R8239A1052 Isolating Relay in the thermostat control circuit. a, b Oil • Assure that the 24V control transformer common is accessible for connection to thermostat cable conductor and power to the transformer is not regularly interrupted by high temperature, purge cycle, or limit operation. Vent Damper • Honeywell damper motors are compatible. • Some non-Honeywell damper motors require an R8239D1015 Isolating Relay in the thermostat control circuit.a Check control amperage requirement. Warm Air Zone • Most are compatible. a If thermostat is not compatible with the system being controlled, the system will not operate. No hazard exists. The thermostat will not be damaged unless it is used to directly control a line voltage system. For proper system operation, a Honeywell R841 or R8239D1015 Isolating Relay must be added to the thermostat control circuit. b Consult manufacturer for installation requirements. D.F. • Rev. 11-94 • 1 M3375 • ©Honeywell Inc. 1994 • Form Number 69-0564—3 69-0564—3 Installation Fig. 1—Unpack thermostat. WHEN INSTALLING THIS PRODUCT… 1. Read these instructions carefully. Failure to follow them could cause a hazardous condition. 2. Installer must be a trained experienced service technician. 3. After installation is complete, check out product operation as provided in these instructions. CAPTIVE MOUNTING SCREWS 1 12 3 2 7 6 9 8 9 8 5 10 7 10 6 IMPORTANT: An incorrectly leveled subbase will cause the temperature control to deviate from setpoint. It is not a calibration problem. 11 4 THERMOSTAT COVER 12 11 LIFT COVER CAUTION THERMOSTAT BASE 1. Disconnect power supply to prevent electrical shock or equipment damage. 2. To prevent interference with the thermostat linkage, keep wire length to a minimum and run wires as close as possible to the subbase. 3. Do not overtighten thermostat captive mounting screws because damage to subbase threads can result. 4. Do not short across coil terminals on relay. This can burn out the thermostat heat anticipator. REMOVE PACKING MATERIAL M8605 Drill 3/16-in. holes, and gently tap anchors into holes until flush with the wall. Pull wires through the large wiring hole in the wallplate or subbase. Loosely fasten the wallplate or subbase to the wall with the three screws. Do not completely tighten the screws. Carefully level the wallplate or subbase (Fig. 3), and firmly tighten the screws. LOCATION Locate thermostat about 5 ft [1.5m] above the floor in an area with good air circulation at average temperature. Do not mount the thermostat where it may be affected by: — drafts, or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from the sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside wall behind the thermostat. Run wires from the heating, cooling, or heating/cooling equipment to the new thermostat location. Fig. 2—Mounting wallplate or subbase to wall. 3 SCREW HOLES WITH PLASTIC ANCHORS IMPORTANT: This control requires an additional conductor to the control transformer common (e.g., a typical 2-wire heating system requires three wires be pulled, a 4-wire heating/cooling requires five wires). O B R W UNPACK THERMOSTAT Handle your new thermostat carefully; rough handling may interfere with its accuracy. Before unpacking, refer to Fig. 1. Remove and discard the shipping wrap. G Y FAN ON HEAT OFF COOL HEATING/COOLING SUBBASE M1552A IMPORTANT: Save package of screws and instructions for the homeowner. 3 SCREW HOLES WITH PLASTIC ANCHORS Remove the thermostat cover by lifting from the bottom. Set aside cover until needed later. Carefully remove the material protecting the mercury switch bulb. Loosen two captive mounting screws, and separate wallplate (if provided) from back of thermostat base. HEATING-ONLY WALLPLATE MOUNT WALLPLATE OR SUBBASE Wall Mounting (Fig. 2) Hold the wallplate or subbase in position on wall (Fig. 2). Mark holes on the wall for anchors. Use spirit level to make sure the wallplate or subbase is level. 69-0564—3 AUTO M857 2 WIRE WALLPLATE OR SUBBASE Follow the instructions provided by the heating, cooling or heating/cooling equipment manufacturer. If not available, refer to the Typical Wiring Diagrams section at the end of this publication. Disconnect the power supply before making wiring connections to prevent electrical shock or equipment damage. Fig. 3—Leveling methods for wallplate or subbase. SPIRIT LEVEL NOTE: All wiring must comply with local electrical codes and ordinances. PLUMB LINE O Wallplate (Heating or Cooling Systems) Refer to Fig. 5 and strip the thermostat wire insulation as necessary. For heating-only systems, connect wires to R, W, and C terminals. For cooling-only systems, connect wires R, Y, and C terminals. Firmly tighten the screws. The system lowvoltage transformer powers the timer (Fig. 11). Push excess wire back into the wall. Plug the hole in the wall with nonhardening caulk, putty, or nonflammable insulation to prevent drafts from affecting thermostat operation. B R W G Y PLUMB BOB OR WEIGHT FAN ON AUTO HEAT OFF COOL M1555 Outlet Box Mounting (Fig. 4) Use a horizontally mounted outlet box if possible. If a vertical outlet box is used, mount the wallplate or subbase on a 202689A Cover Plate Assembly (ordered separately). Follow the instructions provided with the cover plate assembly. Align the wallplate or subbase mounting holes on the outlet box and loosely fasten with two screws. Carefully level the wallplate or subbase (Fig. 3), and firmly tighten the screws. Subbase (Heating/Cooling Systems) Refer to Fig. 5, and strip the thermostat wire insulation as necessary. Connect the wires to the corresponding terminals on the subbase. If labels do not agree with your new subbase, refer to Table 2 and the installation instructions furnished with the subbase. Fig. 4—Mounting wallplate or subbase on horizontal outlet box. EXISTING HORIZONTAL OUTLET BOX EXISTING HORIZONTAL OUTLET BOX O R B R W W HEATING/ COOLING SUBBASE G Y FAN ON AUTO HEAT OFF WALLPLATE COOL M856 M1553A VERTICAL OUTLET 1 BOX 2 COVER PLATE ADAPTER RING 2 O B W R Y G SUBBASE OR WALLPLATE 1 NOT INCLUDED WITH UNIT. 2 ACCESSORY PARTS AVAILABLE. 3 MOUNTING SCREWS (2) M1554A 69-0564—3 Fig. 5—Methods of connecting terminals. Fig. 6—Thermostat mounting. FOR STRAIGHT CONNECTION— STRIP 5/16 in. [8 mm] FOR WRAPAROUND CONNECTION— STRIP 7/16 in. [11 mm] TAB (2) BARRIER MOUNTING SLOT (2) M1556B 1 12 3 2 7 6 9 8 9 8 5 10 7 10 6 TABLE 2—TERMINAL DESIGNATIONS. 11 4 12 1 1 Subbase Terminal Control Function R Control transformer power. W Heating control circuit. Y Cooling control circuit; jumper to W for heat pump compressor control if no P terminal on subbase. G Fan control circuit. C Clock control (transformer common). O Cooling damper or changeover/ reversing valve, makes continuously in cool. B THERMOSTAT BASE CAPTIVE MOUNTING SCREWS M8603 Fig. 7—Insert timer backup batteries. BATTERY LOCATION FOR (2) AAA BATTERIES; INSTALL WITH POSITIVE ENDS UP Heating damper or changeover/ reversing valve, makes continuously in heat. The timer is powered by the system low-voltage transformer. 24 Vac must be maintained across terminals R and C. Push excess wire back into the wall. Plug the hole in wall with nonhardening caulk, putty, or nonflammable insulation to prevent drafts from affecting thermostat operation. M8585 MOUNT THE THERMOSTAT Note the tabs on the top inside edge of the thermostat base. These tabs fit the slots molded into the top of the wallplate or subbase. Hang the thermostat base on the wallplate or subbase. Insert the two captive mounting screws located in the bottom corners of the base (Fig. 6). Firmly tighten the screws. SET TIMER Adjust the clock by moving the knob clockwise . Do not reverse the knob. When time is correctly set, the time indicator arrow (triangle shape) points to the corresponding daytime (light) or nighttime (dark) portion of the program dial. INSERT TIMER BATTERIES (OPTIONAL) Power is supplied to the clock by the 24-Vac transformer. Two AAA alkaline backup batteries (not included) may be installed to supply power to the timer if power is interrupted due to power failure. Install the batteries in the thermostat (Fig. 7). Once a year or when batteries are dead, replace with two new AAA alkaline batteries. We recommend Energizer® batteries. 69-0564—3 WALLPLATE OR SUBBASE ATTACH THERMOSTAT COVER Make sure the packing inserts in the thermostat base are removed. Place the two tabs on the upper edge of the cover into the mounting slots in the thermostat base (Fig. 9). Swing the cover downward until it catches at the bottom of the base. 4 Fig. 8—Set timer. Fig. 9—Attach cover. PROGRAM PINS (4) SEE OWNER'S MANUAL FOR DETAILS 50 60 70 80 TIMER SETTING KNOB TIME INDICATOR ARROW M8604 Fig. 10—Temperature control levers. LOW TEMPERATURE (BLUE MARK) SET LEVER M5161 SET TEMPERATURE CONTROL LEVERS The two levers on the top of the thermostat control the low and high temperatures for energy savings and comfort control (Fig. 10). The lever on the left (blue mark) controls the lower temperature. The lever on the right (red mark) controls the higher temperature. We recommend pushing the levers together at an appropriate temperature for either heat or cool until the occupant programs the thermostat and makes the final temperature selections. 50 HIGH TEMPERATURE (RED MARK) SET LEVER 60 70 80 M859 Checkout SET SUBBASE SWITCHES (IF APPLICABLE) The subbase system switch controls system operation as follows: HEAT: Heating system is controlled by the thermostat. Cooling system is off. COOL: Cooling system is controlled by the thermostat. Heating system is off. OFF: Both the heating and cooling systems are off. If the fan switch is in the AUTO position, the fan is also off. The subbase fan switch controls fan operation as follows: ON: Fan operates continuously. AUTO: Fan operates with the cooling equipment as controlled by the thermostat or with the heating equipment as controlled by the plenum switch. In electric heat, heat pump, and fan coil systems, the fan is controlled by the thermostat in heating and cooling. CAUTION Do not check operation by shorting across terminals of system controls. This will damage the heat anticipator. HEATING-ONLY SYSTEM Turn on power to the furnace. Push both temperature setting levers together at least 5° F [3° C] above the room temperature. The main burner should come on. The fan will start when the furnace heats up. Move both levers 5° F [3° C] below the room temperature. The burner should shut off. Operate the entire heating system at least one complete cycle. If thermostat fails any test, refer to the Troubleshooting Guide in the Owner’s Manual. Reset both the temperature setting levers to the desired temperatures. To switch positions, use thumb or index finger to slide lever to the desired position. For proper circuit operation, switch lever must stop in detent over the desired function indicator mark. 5 69-0564—3 Operate the entire system for at least one complete cycle with the system switch at COOL and one complete cycle with the switch at HEAT. If thermostat fails any test, refer to the Troubleshooting Guide in the Owner’s Manual. Reset both the temperature setting levers to the desired temperatures. Leave Owner’s Manual and Assistance Information in a convenient place for the building occupant or provide with other appliance manuals. COOLING-ONLY SYSTEM Turn on power to the cooling equipment. Push both temperature setting levers together at least 5° F [3° C] below the room temperature. The cooling equipment will operate, and the fan will start. Allow for any time delay that may be built into the compressor control circuit. NOTE: To avoid compressor damage, do not operate the system when outdoor temperature is below 50° F [10° C]. Refer to manufacturer recommendations. Move both levers 5° F [3° C] above room temperature. The cooling equipment and the fan should shut off. Operate the entire cooling system at least one complete cycle. If thermostat fails any test, refer to the Troubleshooting Guide in the Owner’s Manual. Reset both the temperature setting levers to the desired temperatures. Typical Wiring Diagrams Follow the hookup diagram supplied with your heating, cooling, or heating/cooling equipment. If not available, use Figs. 11 through 13 as a guide. REMEMBER: Your wiring must follow local electrical codes and ordinances. HEATING/COOLING SYSTEM Turn on power to the furnace and cooling system. Place the system switch lever to HEAT and fan switch lever to AUTO. Push both temperature setting levers together at least 5° F [3° C] above room temperature. The main burner should come on. The fan will start when the furnace heats up. (If central electric heat, fan coil or heat pump system, fan starts immediately.) Move both levers 5° F [3° C] below room temperature. The burner should shut off. Place the system switch lever to COOL and the fan switch lever to AUTO. The cooling equipment will operate, and the fan will start. Allow for any time delay that may be built into the compressor control circuit. Fig. 11—Typical hookup for T8195B Thermostat and Q682C Wallplate in gas heating control system. THERMOSTAT TIMER H H C FALL FALL C HEAT ANTICIPATOR HEAT ANTICIPATOR NOTE: To avoid compressor damage, do not operate the system when outdoor temperature is below 50° F [10° C]. Refer to manufacturer recommendations. Move both temperature setting levers together at least 5° F [3° C] above the room temperature. The cooling equipment should shut off. Place the fan switch to ON. The fan should run continuously with the system switch in any position. Place the system switch to OFF. Move both temperature setting levers to various positions. The heating and cooling systems should not operate. COOL ANTICIPATOR Y W GAS CONTROL L1 (HOT) WALLPLATE L2 1 1 69-0564—3 R C 6 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M503A Fig. 12—Typical hookup for T8195B Thermostat and Q682B Subbase in conventional heating/ cooling system. TIMER C H THERMOSTAT HEAT/COOL ANTICIPATOR C H FALL FALL SYSTEM SWITCH 2 C G COOLING DAMPER FAN RELAY W HEAT RELAY OFF COOL FILTER LED FAN SWITCH HEAT ON OFF AUTO O B HEATING DAMPER 1 L1 (HOT) R COOL HEAT SUBBASE Y X COOLING RELAY SWITCH L2 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 REMOTE INDICATION FOR FILTER OPTIONAL. M8606 TIMER THERMOSTAT C H HEAT ANTICIPATORS H C FALL FALL COOL ANTICIPATORS SUBBASE C W HEAT RELAY Y G COMPRESSOR CONTACTOR FAN RELAY COOL OFF FAN SWITCH HEAT ON AUTO OFF COOL HEAT SYSTEM SWITCH R L2 1 L1 (HOT) 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 7 M573B 69-0564—3 Automation and Control Solutions Honeywell International Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
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