Honeywell Truezone Hz322 Users Manual 69 2199 01
TRUEZONE HZ322 69-2199-HZ322InstallationGuide
HZ322 to the manual f2cbfea0-5bc7-443b-96c2-65347f54c875
2015-01-23
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HZ322 TrueZONE Zone Panel Professional Installation Guide 69-2199-01 Installation Guide Table of Contents Specifications..................................................................................................................................1 Accessories.....................................................................................................................................1 Mounting..........................................................................................................................................2 Wiring...............................................................................................................................................3 Heat Pump.......................................................................................................................................6 Basic Configuration........................................................................................................................7 Advanced Configuration.................................................................................................................8 Operation.........................................................................................................................................9 Checkout.........................................................................................................................................9 Warranty........................................................................................................................................ 10 Need Help? For assistance with this product please visit http://yourhome.honeywell.com or call Honeywell Zoning Hotline toll-free at 1-800-828-8367 Read and save these instructions. ® U.S. Registered Trademark. Patents pending. Copyright © 2008 Honeywell International Inc. All rights reserved. HZ322 TrueZONE Specifications and Accessories Input Ratings: Voltage: 18-30 VAC 50/60 Hz transformer of 40 VA or more. Temperature Ratings: Shipping: -20° to 150°F (-29° to 66°C) Operating: -40° to 165°F (-40° to 74°C) Table 1. Recommended Thermostats. System NonProgrammable Programmable Single- TH5110D, TH3110D, TH8110U, TH6110D, Stage T87N TH4110D MultiTH5220D TH8320U, TH8321U, Stage TH6220D, YTH9421C HeatTH5220D (2H/1C TH8320U Pump only) TH8321U TH3210D (2H/1C TH6220D (2H/1C only) only) TH4210D (2H/1C only) YTH9421C WireTH5320R TH6320R less* Note: All versions of the model numbers listed above will work with the applications they're listed for. * Wireless adapter also required. Dimensions: See below. Type Current Draw: Zone Panel: 7.5 VA max. All VA specifications at 24 VAC. Wiring: 18- or 20-gauge solid (not stranded) wire. Humidity Ratings: 5% to 90% RH non-condensing. Emissions: Complies with FCC Class B, part 15 requirements. Table 2. Recommended Dampers. Honeywell Round Rectangular Damper Zone Spring-open/ ARD ZD power-closed Zone Power-open/ MARD/ For recommended power-closed RRD dampers call the Honeywell Zoning Hotline at 1-800-828-8367. Bypass Static presSPRD/ SPRD sure regulat- MARD ing damper Table 3. Maximum Dampers.* Ambient Temp. Maximum Damper VA per Zone 100°F (38°C) 28.8 160°F (71°C) 16.8 * Use an SDCR (Slave Damper Control Relay) for additional dampers. Maximum dampers per panel is limited by transformer size. Ensure transformer is large enough to power the panel (10 VA) and dampers. 11.5 (292) 8 (203) 1.86 (47) M28011 Fig. 1. HZ322 TrueZONE panel dimensions in in. (mm). Table 4. Accessories. Accessory Description 40 VA transformer* AT140A1042* 75 VA transformer AT175A1008 Discharge Air DATS C7735A1000* Temperature Sensor * Wireless Outdoor Air C7089R1013 Temperature Sensor Wireless Adapter SDCR THM4000R1000 Slave Damper Control Relay * Included in HZ322K kit. 69-2199—01 Installation Guide Mounting 1 Mount the HZ322 TrueZONE panel near the HVAC equipment; locate it on a wall, stud, roof truss, or coldair return. NOTE: The HZ322 TrueZONE panel can be mounted in any orientation; level it for appearance only. Please refer to TrueZONE Panel Frequently Asked Questions form 50-9694 for operating details. SPRD BYPASS DAMPER ZD SERIES ZONE DAMPERS SUPPLY DUCT DATS (ALTERNATE LOCATION) TrueZONE PANEL MOUNTED ON RETURN DUCT TrueZONE PANEL MOUNTED ON WALL DATS (AT LEAST 3 FT FROM PLENUM) FURNACE OR AIR CONDITIONER M24738 Fig. 2 2 Separate the zone panel cover from the base, and use the base as a template to drill mounting holes. Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included). Use two screws for attaching to a stud or roof truss, or four screws for duct or drywall/plaster installations. M28029 Fig. 3 69-2199—01 HZ322 TrueZONE Wiring CAUTION: Voltage Hazard. Can cause electrical shock or equipment damage. Disconnect power before beginning installation. Wire entire panel before applying transformer power. Follow these steps for wiring all systems. However, wiring will vary depending on equipment. For conventional systems, refer to page 5. For heat pump systems, see page 6. Wiring must comply with applicable codes, ordinances, and regulations. Use the following wiring diagrams to wire the zone panel to the thermostats and dampers. Connect thermostat to zone panel. To connect wire to the panel, strip approximately 1/4 in. of insulation and push wire into terminal. To release wire, press the button on top of the terminal. In retrofit applications, trim end of wire if not straight. Rc R C W W2 Y Y2 G THERMOSTAT 3 ZONE 3 DAMPER Install thermostats using instructions provided with thermostats. M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L M28023 Fig. 4 The HZ322 offers many innovations for wire management and organization: wires can be run behind the panel, through wire channels on its sides, and must be attached to a wiring anchor with a cable tie. M24743 Fig. 5 4 Install dampers using instructions provided with dampers. Connect dampers to zone panel. NOTE: Multiple dampers can be wired in parallel. ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED M4 OPEN ZONE 1 DAMPER ZONE 3 DAMPER M1 COMMON M1 M4 M6 R M6 CLOSED RRD OR MARD DAMPER POWER-OPEN POWER-CLOSED ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED ZONE 2 DAMPER M24920 Fig. 6 69-2199—01 Installation Guide Wiring SENSOR 5 DATS DATS Connect DATS as shown. C7735A1000 Fig. 7 6 M28024 Connect equipment as shown. The DS/BK terminal is used with a variable-speed fan. Connect the DS, BK, ODD, or DHUM terminal on the HVAC equipment to this terminal. When 1 zone is calling this terminal will be de-energized of 24 VAC. This reduces blower speed on most variable speed blowers. HVAC 24 VOLT TRANS. C R W EQUIPMENT W2 FAN RELAY G Y2 Y RH RC W1/E W2 Y1 Y2 G O B DS/BK M28025 COMPRESSOR RELAY 7 If using any wireless device, connect the ABCD terminals for the wireless interface module. WIRELESS Fig. 8 THM4000R POWER WIRELESS SETUP CONNECTED A B C D CONNECT M28193 WIRELESS ADAPTER Fig. 9 8 Connect transformer as shown. R POWER L1 (HOT) C DEDICATED TRANSFORMER M24806 Fig. 10 69-2199—01 R C L2 HZ322 TrueZONE Conventional The following diagram is an overall view of wiring for a conventional system as depicted in steps 3–8. ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED M1 COMMON RRD OR MARD DAMPER POWER-OPEN POWER-CLOSED C THERMOSTAT HVAC 24 VOLT TRANS. R HZ322 W2 FAN RELAY EQUIPMENT Y2 Y C DEDICATED TRANSFORMER POWER L2 R C A B C D ZONE 1 ZONE 2 ZONE 3 EMERGENCY HEAT M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L DATS DATS ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED Rc R C W W2 Y Y2 G SENSOR COMPRESSOR RELAY R WIRELESS L1 (HOT) HEAT 1 HEAT 2 COOL 1 COOL 2 FAN PURGE EM HEAT THERMOSTAT G RH RC W1/E W2 Y1 Y2 G O B DS/BK Rc R C W W2 Y Y2 G Zone 2 DAMPER W M6 CLOSED THERMOSTAT Rc R C W W2 Y Y2 G M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L Zone 1 DAMPER Zone 3 DAMPER M4 OPEN M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L C7735A1000 DATS THM4000R POWER WIRELESS SETUP CONNECTED CONNECT WIRELESS ADAPTER M28208 Fig. 11. Zone panel wiring—conventional. 69-2199—01 Installation Guide Heat Pump Use the following diagram for wiring a heat pump with electric auxiliary heat. NOTE: You can use a conventional thermostat for a heat pump system; however, em heat can only be controlled by heat pump thermostats. The diagram below shows a heat pump thermostat used with a heat pump system. ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED M1 COMMON RRD OR MARD DAMPER POWER-OPEN POWER-CLOSED THERMOSTAT 2 G O/B L 24 VOLT TRANS. C R M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L HZ322 M6 CLOSED Rc R C E AUX Y THERMOSTAT AIR HANDLER Rc R C E AUX Y Zone 1 DAMPER 1 Zone 3 DAMPER M4 OPEN G O/B L 1 2 EM. HEAT AUX. HEAT W2 FAN RELAY EQUIPMENT Y R Y L2 R REVERSING VALVE R C A B C D ZONE 1 ZONE 2 ZONE 3 EMERGENCY HEAT M1 M4 M6 R C W1/E W2 Y1 Y2 G O/B L DATS DATS ARD OR ZD DAMPER SPRING-OPEN POWER-CLOSED Rc R C E AUX Y G O/B L 1 2 SENSOR C DEDICATED TRANSFORMER POWER C L1 (HOT) WIRELESS HEAT PUMP 3 HEAT 1 HEAT 2 COOL 1 COOL 2 FAN PURGE EM HEAT THERMOSTAT G RH RC W1/E W2 Y1 Y2 G O B DS/BK Zone 2 DAMPER E C7735A1000 DATS THM4000R POWER WIRELESS SETUP CONNECTED 1 ALTERNATIVELY LABELED W2 ON SOME THERMOSTATS. 2 FOR THERMOSTATS WITH SEPARATE O AND B TERMINALS, ATTACH O FOR COOL CHANGEOVER OR ATTACH B FOR HEAT CHANGEOVER. 3 IF HVAC EQUIPMENT USES THE SAME SOURCE OF HEAT FOR AUXILIARY AND EMERGENCY HEAT, JUMPER W1/E AND W2. CONNECT WIRELESS ADAPTER M28020 Fig. 12. Zone panel wiring—heat pump with electric auxiliary heat. 69-2199—01 HZ322 TrueZONE Configuration To enter Configuration: WIRELESS 1 Press the Mode button (the Config LED will light up). BACK HOME CONFIG CHECK OUT WIRELESS MODE ADJUST SETTING NEXT BACK M24799 HOME CONFIG CHECK OUT MODE ADJUST SETTING NEXT M24810 Fig. 13 2 3 Use the Back and Next buttons to navigate through the configuration menus. Pressing Next enters the selected option for that menu item and advances to the next menu. Adjust settings up or down by pressing the Adjust Setting button. The flow chart below illustrates basic zone panel configuration. For additional configuration, see Advanced Configuration on page 8. The label on the inside cover of the HZ322 Zone Panel also contains configuration information. Fig. 14 69-2199—01 Installation Guide Connect Wireless Devices WIRELESS 4 Press the Mode button until the Wireless LED lights up. The TrueZONE must be configured for wireless devices to select Wireless mode. BACK HOME CONFIG CHECK OUT MODE ADJUST SETTING NEXT M28194 Press Next to add devices. While the display alternates the Press Connect and Exit screens, push the Connect button(s) on the wireless device(s). -ORFollow the instructions that came with the wireless device(s). Press Next to exit. Fig. 15 Advanced Configuration Use the Adjust Setting, Next, and Back buttons to configure the zone panel. See the Configuration section on page 7 for instructions on using these buttons. Table 5. Advanced Configuration. Menu Name Stage 2 Timer Menu Title (LCD top line) HEAT FAN CONTROL STAGE 2 TIMER Purge Timer PURGE TIME Purge Fan FAN IN PURGE Heat Fan Menu Options (LCD bottom line; defaults in bold) [HVAC] PANEL HVAC [PANEL] [5 MIN] > – < [60 MIN] [5 MIN] > [2] 3.5 5 MIN 2 [3.5] 5 MIN 2 3.5 [5] MIN Menu option description Notes: Fan control by HVAC Fan control by Panel 5 minutes–60 minutes In heat mode, fan controlled by HVAC or turned on by panel in call for heat. Number of minutes to delay before engaging second stage. Number of minutes panel will purge following call for heat or cool. 2.0 minutes 3.5 minutes 5.0 minutes [HVAC] PANEL HVAC [PANEL] Purge Dampers PURGE DAMPERS [UNCHANGD] OPEN UNCHANGD [OPEN] Auto Changeover Delay CHANGEOVER [15] 20 30 MIN DELAY 15 [20] 30 MIN 15 20 [30] MIN DATS Enabled DISCHARGE [NO] YES SENSOR NO [YES] DATS High Limit DAT HIGH LIMIT [110 F] > – < [180 F] < [160 F] > DATS Low Limit DAT LOW LIMIT [30 F] > – < [60 F] < [40 F] > OT Temp Enabled OT SENSOR [NO] YES NO [YES] Fan control by HVAC Fan control by Panel Dampers Unchanged Dampers All Open 15 minutes auto changeover timer 20 minutes auto changeover timer 30 minutes auto changeover timer Disabled Enabled 110 deg F–180 deg F Fan controlled by HVAC or panel during purge. 30 deg F–60 deg F Low temperature limit. Disabled Enabled OT Trip Point for OT LOCKOUT [0 F] > – < [50 F] Multistage Lockout TEMP < [50 F] > Multistage DATS Inhibit DAT MSTG INHIBIT NO [YES] [NO] YES LCD Contrast Adjust LCD CONTRAST [1] > – < [10] < [5] > Save Changes SAVE CHANGES? [NO] YES NO [YES] Reload Defaults RELOAD [NO] YES DEFAULTS? NO [YES] 0 deg F–50 deg F Enables or disables outdoor temperature sensor. If Disabled, the Multistage OT Temp Lockout setting is Disabled. Above this temperature 2nd stage heat is locked out. Allow panel to downstage multistage equipment when near DATS high or low limit. Sets LCD display contrast for ease of viewing. Lowest contrast is 1, highest contrast is 10. Saves or rejects the configuration settings. 69-2199—01 Enabled Disabled Contrast value 1–10 Disabled Enabled Disabled Enabled Damper position unchanged or all dampers open during purge. Number of minutes to delay auto changeover when one zone is calling for heat and another is calling for cooling. Enables or disables DATS. If Disabled, the Multistage DATS Inhibit setting is Disabled. High temperature limit. Restores the panel's default configuration settings. HZ322 TrueZONE Operation The HZ322 TrueZONE panel contains an LED display that communicates system and zone status. The LEDs indicate the following information. Much of this information, as well as configuration information, is listed on the label on the inside of the HZ322 cover. For users who prefer French or Spanish labels, they are provided in form 69-2199FS. Cut them out and attach them to the inside of the HZ322 cover. LED Description HEAT 1 Solid when in heat stage 1. Blinking when DATS high limit mode has been reached. Solid when in heat stage 2. Blinking when stage 2 locked out due to DATS or OT. Solid when in cool stage 1. Blinking when DATS low limit mode has been reached. Solid when in cool stage 2. Blinking when stage 2 locked out due to DATS. Solid when in purge (at power-up and after a call for heat or cool). Blinking when the DATS sensor has failed, or the wires are shorted or open. Will blink for 3 minutes at power-up if DATS is not present. Solid with a call for fan. HEAT 2 COOL 1 COOL 2 PURGE FAN HZ322 Table 6. LED Operation. HEAT 1 HEAT 2 COOL 1 COOL 2 FAN PURGE EM HEAT ZONE 1 ZONE 2 ZONE 3 EMERGENCY HEAT M28026 Fig. 16 EM HEAT Solid when in emergency heat mode. This light does not indicate a call for heat. Emergency heat will only run when both HEAT and EM HEAT are lit. ZONE 1, 2, 3 Solid green when open or opening. Solid red when closed or closing. Blinking amber when there is a damper or thermostat short circuit (circuit breaker trip). Checkout To enter Checkout, with the zone panel cover off, press the Mode button until the Check out LED lights up. Use the Adjust Setting and Next buttons to work through the checkout menu as listed below. See the Configuration section on page 7 for instructions on using these buttons. Steps 3–10 cycle through heating and cooling stages and open and close dampers to verify proper operation. Steps 11–14 verify thermostat operation and correct wiring. This is done by making the thermostats call for heat or cool and viewing the active wires as displayed on the LCD screen. Table 7. Checkout. Checkout Step Line 1 display Line 2 Display Notes: 1. 2. 3. Display shows OT Display shows DATS Heat stages test OT SENSOR VAL DAT SENSOR VAL TEST HEAT current OT temp (dynamic) current DATS (dynamic) [OFF] 1 2 All zone dampers open, all other relays OFF. 4. 5. 6. 7. 8. 9. 10. EM Heat stages test Cool stages test Fan Test Damper 1 test Damper 2 test Damper 3 test View Tstat1 inputs TEST EMERG HEAT TEST COOL TEST FAN TEST Z1 DAMPER TEST Z2 DAMPER TEST Z3 DAMPER ZONE1 STAT INPTS [OFF] 1 2 [OFF] 1 2 [OFF] ON [OPEN] CLOSED [OPEN] CLOSED [OPEN] CLOSED Displays active Tstat1 terminals or displays wireless thermostat operation Displays active Tstat2 terminals or displays wireless thermostat operation Displays active Tstat3 terminals or displays wireless thermostat operation (NEXT = EXIT) 11. View Tstat2 inputs ZONE2 STAT INPTS 12. View Tstat3 inputs ZONE3 STAT INPTS 13. Exit checkout mode? 14. Exiting checkout mode EXIT CHECKOUT? EXITING CHECKOUT Heat turns on (fan also turns on if configured for fan on in heat). Emergency heat turns on (fan also turns on). Cooling turns on (fan also turns on). Fan cycles on and off. Cycles damper position with fan on. Cycles damper position with fan on. Cycles damper position with fan on. Tests thermostat wiring with HVAC off. Tests thermostat wiring with HVAC off. Tests thermostat wiring with HVAC off. 69-2199—01 Warranty Honeywell warrants the products in this catalog (except those parts designated on Honeywell’s price lists as not covered by this warranty) to be free from defects due to workmanship or materials, under normal use and service, for the following warranty periods. Honeywell VisionPRO®, Commercial VisionPRO , FocusPRO®, PRO 4000, PRO 3000, LineVolt PRO, Digital Round , and Modern Round (T87K, N) Series Thermostats with a date code of 0501 or later: sixty (60) months from date of installation. CommercialPRO, PRO 2000 and PRO 1000 thermostats: twenty-four (24) months from date of installation. All other Honeywell thermostats and thermostats with a date code of 0452 or earlier: twelve (12) months from date of installation, unless specified otherwise. Honeywell Air Cleaners, Humidifiers, Ventilators, Ultraviolet Treatment and Zoning Products with a date code of 0501 or later, excluding replacement maintenance parts: sixty (60) months from date of installation. All other Honeywell indoor air quality and zoning products with a date code of 0452 or earlier: twenty-four (24) months from date of installation, unless specified otherwise. Variable frequency drive devices (VFD) and accessories: new products for thirty-six (36) months and factory refurbished drives for twelve (12) months from date of installation when start-up and commissioning is performed by Honeywell VFD Authorized and trained personnel. All VFD warranty return products must have prior authorization (Form No. 87-0284) and be returned only to the VFD Service Center in Chattanooga, TN. MS, MN and Fact Acting 2-position Direct Coupled Actuators: sixty (60) months from date of installation. The warranty period for all other products is twelve (12) months from date of installation. TM TM TM TM If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance with the procedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in accordance with the procedure described below. This warranty extends only to persons or organizations who purchase products in this catalog for resale. The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL HONEYWELL BE RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER. Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered Trademark. © 2008 Honeywell International Inc. Patents pending 69-2199—01 M.S. 02-08 Printed in U.S.A. on recycled paper containing at least 10% post-consumer paper fibers.
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