1020429_dx MES9000 Product Acceptance Plan Overview
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Date Rev Revision Record 4/24/95 A Original issue J. Psioda 7/1/96 8/11/98 B C J. Psioda J. Psioda 6/20/11 D Changed minor errors a. Added MES 7000 b. Changed the record keeping section Remove references to 1020427 ECN 71798 HUGHES PROPRIETARY Copyright © 2011 Hughes Network Systems, LLC Notice of Proprietary Information This document and its contents are proprietary to Hughes Network Systems, LLC and are intended solely for the internal use of Hughes Network Systems, LLC. This publication and its contents may not be reproduced or distributed for any other purpose without the written permission of Hughes Network Systems, LLC. . Job Approvals Date Originator: Inyong Choi 8/11/98 Approved: Joe Psioda 8/12/98 Checked: Jose Sancho 8/12/98 Sheet 1 of 5 Form E75 Hughes Network Systems Title: Product Acceptance Plan (MES 9000) CAGE No. 3L0W2 No. 1020429 Approved M. Leiterman Hughes Proprietary Introduction This document serves as the Hughes Network Systems Materials Engineering department standard to be followed for new product acceptance, for new supplier approval, and for continuous product surveillance. This plan serves as the top level document in the HNS Materials Engineering Approval Process, the components of which shall be invoked as given in Table 1. Product Acceptance Plan Implementation Matrix Product Acceptance Plan MES 9000 CONDITION Initial (start-up) production Design or process change Change in site of manufacture Previous results unfavorable (FAIL) Periodic evaluation Supplier Capability Survey MES 1000 Manufacturing Verification Test Continuing Assessment MES 2000 MES 3000 MES 5000 Statistical Controls and Reporting MES 7000 First Article Table 1 Relationship of Product Acceptance Documents Supplier Capability Survey Initial Supplier contact. Assess Supplier capability. Report findings and make recommendations. First Article Establish compliance to specifications. Establish Inspection Correlation. Manufacturing Verification Tests Establish integrity of Supplier’s manufacturing processes. Continuing Assessment Verify critical baseline characteristics. (See first Article, MVT & Test Correlation) Statistical Controls and Reporting Establish statistical control of production lot No. 1020429 Rev. D Hughes Proprietary Form E75 Sheet 2 of 5 Hughes Network Systems Hughes Proprietary Procedure The initial supplier contact will be done by Purchasing or Design Engineering. If the product meets the designer’s requirements, Materials Engineering will begin the acceptance process for the production use of the product. The product acceptance process will be implemented in the following sequence: 1. 2. 3. 4. Supplier Capability Survey First Article Manufacturing Verification Tests Supplier Readiness Approval The Supplier Readiness metric MEF9001 is used to document the status of each approval process. Before a product can be released for HNS production use, the Supplier Readiness metric must have signature approval from the responsible Materials Engineer, Design Engineer and Program Manager. Document Number Assignment System The following document number system will be used within the Materials Engineering group: MESxxxx = Materials Engineering standard documents or procedures. MEDxxxx = Materials Engineering boilerplate document (form letters, trip reports, etc.). MEFxxxx = Materials Engineering boilerplate forms (worksheets, reports, summaries, etc.) The MES standards are commodities based and prescribe procedures and plans to be followed. The MED documents are used in creating trip reports, letters, etc. They provide the preferred styles to be used by Materials Engineers when communicating with suppliers, trip reports, etc. The MEF forms are commodity specific and are used to document activities throughout the procedures. These forms will be created as needed by the Materials Engineer in charge of the commodity. (See record keeping below). Examples: MEF100x documents are Grading Summary & Comparison forms, MEF300x documents are MVT Summaries, etc. See Table 2 No. 1020429 Rev. D Hughes Proprietary Form E75 Sheet 3 of 5 Hughes Network Systems Hughes Proprietary Record Keeping (not DCCMS Controlled documents) The main documents of MES 1000, 2000, 3000, 4000, 5000, 7000, and 9000 are released in the DCCMS. The other working documents used by Materials Engineering are available on the Hughes Network Systems Intranet address: http:// hnsweb/meweb. File DOCLOG.DOC will have an up-to-date log of the documents created, its latest revision, its title, date of creation and creator’s name. Before creating a new document for a commodity, review the DOCLOG.DOC file for documents related to that commodity. The creator or the person revising a document must make sure this log is kept up-to-date. All files created must be write protected to avoid unintentional modifications. Definitions Commodity : A group of products with similar functions and/or applications. Specific Product : A product with a unique HNS part number. Supplier : When capitalized, refers to the entity supplying product to HNS. M E X X X X Materials Engineering Type: D F S = = = Family: 1 = 2 = 3 = 5 = 9 = Commodity Family Type Type Modifier Document Form Standard Type Modifier: 0 = None 1 = Purchasing Information 2-9 = Commodity Information Supplier Capability Survey First Article Manufacturing Verification Tests ... Continuing Assessment ... ... ... Top Document Commodity: 01 02 03 04 05 06 07 08 09 10 11 = = = = = = = = = = = Cables Bare Boards Power Supplies Built-to-Print Assemblies Built-to-Specification Assemblies Machined Parts Molded Parts Sheet Metal Parts Castings Extrusions Labels & Packaging No. 1020429 Rev. D Hughes Proprietary Form E75 Sheet 4 of 5 Hughes Network Systems MES9000(1020429) Product Acceptance Plan Main Document MES1000 (1020424) Supplier Capability Survey MES2000 (1020425) First Article MES3000 (1020426) MVT Plan Main Document Main Document MES5000 (1020428) Continuing Assessment Main Document Main Document Grading Summary and Comparison Main Document First Article Report MVT Summary Correlation Worksheet MEF1001 CABLES MEF2001 CABLES MEF3001 CABLES MEF5001 CABLES MEF1002 BARE BOARDS MEF2002 BARE BOARDS MEF3002 BARE BOARDS MEF5002 BARE BOARDS CREATE AS NEEDED MES7000 (1024220) Statistical Controls and Reporting CREATE AS NEEDED CREATE AS NEEDED TABLE 2. Document Flow Chart CREATE AS NEEDED
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