Hunter Fan TX47 Remote control for ceiling fan User Manual 2017 Wall Controls Rev0 2
Hunter Fan Company Remote control for ceiling fan 2017 Wall Controls Rev0 2
User Manual
Confidential
PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 1 of 18 Models: K6927, K6731, K6300 Written by:
Charles Mckee
Hunter Fan Company Confidential
K6927 K6731 K6300
Casablanca Wall Control Hunter Wall Control THD Wall Control
Confidential
PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 2 of 18 Models: K6927, K6731, K6300 Written by:
Charles Mckee
Hunter Fan Company Confidential 2
Revision History
Revision Date Initiator Description
0.1 16Aug2016 Charles Mckee Initial Draft
0.2 23Sep2016 Charles Mckee Updated K6927 ID
Scope: This document establishes the performance, design, test, and
acceptance requirements for the above Electronic Control Module (ECM). Any
deviations from this specification must be obtained, in writing using an ECR
(Engineering Change Request), from the Supplier. If requesting a component
change to the specification, a sample of the new component must accompany
the request.
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 3 of 18 Models: K6927, K6731, K6300 Written by:
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Hunter Fan Company Confidential 3
TABLE OF CONTENTS
I. GENERAL DESCRIPTION 4
II. BENEFITS 4
III. FUNCTIONAL SPECIFICATIONS 5
V. ELECTRICAL SPECIFICATIONS 7
VI. RF SPECIFICATIONS 9
VIII. REGULATORY SPECIFICATIONS 13
IX. ENVIRONMENTAL SPECIFICATIONS 13
X. QUALITY 13
XI. DESIGN TEST REQUIREMENTS 15
XII. FACTORY TEST REQUIREMENTS 15
XIII. WARRANTY PERIOD 15
XIV. SAFETY 16
XV. PACKAGING 16
XVI. ENGINEERING CHANGES 17
XVII. CRITICAL COMPONENTS 17
XVIII. REFERENCE DOCUMENTS 18
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
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Hunter Fan Company Confidential 4
I. General Description
The 2017 Wall Controls are 7-button remote controls intended for use with
platform ECMs (generation 1.9 and 2.0). These wall controls have a mains
disconnect connect switch incorporated and are intended to take the place of the
fan’s main power switch.
Assembly # Description Features Power Source
K6927 Casablanca
Wall Control
Fan Speed Control, Fan Direction
Control, Light Control, Light
Dimming, Pair Toggle, WiFi
Reset, Main Power Disconnect
Switch
(2) DC 1.5V AAA
Battery
K6731 Hunter Wall
Control
K6300 THD Wall
Control
II. Benefits
The key feature of the 2017 wall control lineup is the incorporated mains
disconnect switch, which allows this remote to be used in place of the fan’s main
power switch. The functional features of these remote controls are compatible
current platform ECMs (generation 1.9 and 2.0). The WiFi Reset function adds
accommodation for fans with WiFi functionality. The use of Fan Speed Increase
and Decrease functions allow these remotes to be used with multiple fan speed
configuration (3speed, 4sped, or BLDC). Fan direction redundancy has been
added into the feature set with the Updraft and Downdraft commands in addition
to the standard reverse command. New Light Maximum and Light Minimum
features have been added as well.
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
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III. Functional Specifications
A. SIMPLEconnect Handheld Remotes (Hunter and Casablanca):
1. Fan Control – There will be 3 buttons on the remote that can
be used to control the functions of the fan.
a) FAN TOGGLE Function: A press/release of the FAN “”
button will toggle the fan state between OFF and ON (last
state).
b) FAN INCREASE Function: A press/release of the FAN UP
“▲” button will increment the fan speed. There are some
special conditions outlined as follows:
(1) If the fan is HIGH, pressing the FAN UP “▲”
button will not change the fan state and it will remain
HIGH.
(2) Holding the FAN UP “▲” button will change the fan
state to HIGH (MAX SPEED).
c) FAN DECREASE: A press/release of the FAN DOWN “▼”
button will decrement the fan speed. There are some special
conditions outlined as follows:
(1) If the fan is LOW, pressing the FAN DOWN “▼”
button will turn the fan OFF.
(2) IF the fan is OFF, pressing the FAN DOWN “▼”
button will not change the fan state and it will remain
OFF.
(3) Holding the FAN DOWN “▼” button will change
the fan state to LOW (SPEED 1).
d) FAN REVERSE Function: A long hold of the FAN “”
button on the remote will reverse the direction of the fan.
e) FAN CLOCKWISE Function: A long hold of both the FAN
“” and FAN UP “▲” buttons will change the direction of the
fan to clockwise (Updraft). If the fan is already in updraft, then
there will be no change.
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PRODUCT SPECIFICATION
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f) FAN COUNTER CLOCKWISE Function: A long hold of
both the FAN “” and FAN DOWN “▼” buttons will change
the direction of the fan to counterclockwise (downdraft). If the
fan is already in downdraft, then there will be no change.
2. Lighting Control – There will be 3 buttons on the remote that
can be used to control the functions of the light.
a) LIGHT TOGGLE Function: A press/release of the LIGHT
“” button will toggle the light state between OFF and ON
(last state).
b) LIGHT DIM INFINITE Function – A long hold of the
LIGHT “” button will initiate the sinusoidal dimming
function. There are some special conditions outlined as
follows:
(1) If the light is OFF or at minimum light output, this
function will illuminate the light until the button is
released or maximum illumination is reached.
(2) If the light is in any state besides OFF or minimum
illumination, this function will begin dimming the light.
When the light reaches minimum illumination, it will
begin illuminating until the button is released or the
maximum light output is reached.
c) LIGHT INCREASE Function: A press/release of the
LIGHT UP “▲” button will increment the light intensity. There
are some special conditions outlined as follows:
(1) If the light is at full intensity, pressing the LIGHT
UP “▲” button will not change the light state and it will
remain and full intensity.
(2) Holding the LIGHT UP “▲” button will change the
light to full intensity (LIGHT MAX).
d) LIGHT DECREASE: A press/release of the LIGHT DOWN
“▼” button will decrement the light intensity. There are some
special conditions outlined as follows:
(1) If the light is at its lowest intensity, pressing the
FAN DOWN “▼” button will turn the light OFF.
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 7 of 18 Models: K6927, K6731, K6300 Written by:
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Hunter Fan Company Confidential 7
(2) IF the light is OFF, pressing the FAN DOWN “▼”
button will not change the light state and it will remain
OFF.
(3) Holding the LIGHT DOWN “▼” button will change
the light state to the lowest intensity (LIGHT MIN).
e) DIMMING MODE TOGGLE Function – A long hold of
both the LIGHT DOWN “▼” and LIGHT UP “▲” buttons will
toggle the lighting mode between ON/OFF and DIMMING.
3. PAIR TOGGLE Function – A long hold of both the FAN “”
and LIGHT “” button will send the PAIR TOGGLE command. If
the remote and ECM were previously unpaired, they will become
paired. If the remote and ECM were previously paired, they will
become unpaired.
4. WiFi RESET function – A long hold of the both the FAN
DOWN “▼” and FAN UP “▲” buttons will send the WiFi reset
command.
IV. Electrical Specifications
A. Power Supply: (2) DC 1.5V AAA Battery
B. PCB Assembly Design:
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 8 of 18 Models: K6927, K6731, K6300 Written by:
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Hunter Fan Company Confidential 8
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
Page 9 of 18 Models: K6927, K6731, K6300 Written by:
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Hunter Fan Company Confidential 9
V. RF Specifications
A. The operating RF (Radio Frequency) for the Handheld Remote is 433MHz.
B. The following transmission range for handheld remote & wall control is:
1. Receiver located on bench in the lab >100 ft.
2. Receiver assembled in ceiling fan > 75 ft.
The remote controls transmission circuit uses a SAW (Surface Acoustic Wave)
resonator or an equivalent RF Digital IC.
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
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Hunter Fan Company Confidential 10
VI. Mechanical Specifications
A. K6972 Casablanca Wall Control
1. K6927 Assembly Exploded View
2. K6972 Industrial Design
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B. K6731 Hunter Wall Control
1. K6731 Assembly Exploded View
2. K6731 Industrial Design
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PRODUCT SPECIFICATION
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C. K6300 THD Wall Control
1. K6300 Assembly Exploded View
2. K6300 Industrial Design
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VII. Regulatory Specifications
A. Units must conform to UL 991 and UL244A as required.
B. FCC part 15
C. IEC 60730-1 Automatic Electrical Controls – General Requirements
D. EMC Performance
IEC 61000-4-2, Electrostatic Discharge Immunity (ESD)
• +/- 8KV direct contact
• +/- 15KV air discharge
IEC 61000-4-3, Radiated radio-frequency electromagnetic field immunity
• Minimum test level of 2 (3V/m)
• 90-5000 MHz
• 80% AM at 1kHz Sine Wave
IEC 61000-4-6, Conducted disturbances immunity, induced by radio-
frequency fields
• Minimum test level of 2 (3V/m)
• 90-5000 MHz
• 80% AM at 1kHz Sine Wave
IEC 60730-1-H.26, Electromagnetic compatibility (EMC) requirements –
Immunity
VIII. Environmental Specifications
A. Operating Conditions: 0ºC to 85ºC for electrical components inside the fan
or control switch housing. A 95% RH must be maintained as well. Note: The
receiver must withstand temperatures up to 85ºC, but the remote has a
requirement of 70ºC.
B. Storage: -40ºC to 70ºC for handheld remote.
C. Storage: -40ºC to 85ºC for receiver.
D. All electronic components must be rated at -40
o
to 85
o
C at least. All
Receivers’ PCBA must be Damp Rated.
IX. Quality
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PRODUCT SPECIFICATION
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A. The development of this product must adhere to the latest revision of the
Hunter Fan Company Control Product Approval Plan.
B. Quality Parameters: All products must be fit for function. Any deviations from
the Product Specification will be considered a defect and will cause rejection of
the product by Hunter Fan Company. First Article Inspection reports must be
submitted to Hunter Fan for all parts & tools. A complete first article packaged
unit is to be accepted by Hunter Fan Engineering & Quality and archived.
C. Product life expectancy is 3 years, based on 8,000 hours usage per year.
D. Quality Inspection: The product must comply with the requirements in the
previous sections and will be checked by the Standard Audit Procedure
for Controls supplied by Hunter Fan Company Quality. Hunter Fan
Company Engineering and Quality may amend the procedure at any time.
E. Cosmetics: The product must meet the Hunter Fan Company Aesthetic
Requirements document QA-AR.
F. Workmanship: All parts must meet the latest revision of IPC-A-610,
"Acceptability of Electronic Assemblies".
G. Packaging: Hunter F4045, Packaging Construction.
H. Performance: Any deviation from these requirements is considered a critical
defect and will require immediate corrective action.
I. Drawings: All piece parts used in the manufacturing of the product must meet
the dimensions and the specifications outlined on their respective piece part
drawings. A set of drawings must also be kept at Hunter Fan Company. All
drawings must include material and applicable performance specifications for the
given part. All information must be included in English and dimensioning units
and tolerances must be clearly shown on the drawings.
J. Literature: All instructions, warranty cards and other literature must be
legible, complete, in place and free of blemishes, tears, color mismatch, blank
pages, wrinkles and contamination.
K. Reliability: The packaged product must meet the International Safe Transit
Association Transportation Test.
L. Material Certification: Vendor must supply a Material Certification of
Compliance for all critical components. Components cannot deviate from design
without approval of Hunter Fan Company.
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X. Design Test Requirements
A. Life Testing:
1. ALT (Accelerated Life Testing)
a) A sample size of 30 units must be subjected to the
following test conditions for a total of 5 weeks:
(1) 5ºC / R.H.40% +/- 5% for 1 hour
(2) Ramp/transition to 85ºC / R.H. 90% for 1 hour
(3) 85 ºC / R.H. 90% +/- 5% for 10 hours
(4) Ramp/transition to 5 ºC / R.H. 40% for 1 hour
(5) Repeat steps until 5 week duration is complete.
2. HALT (Highly Accelerated Life Testing)
a) A sample size of 5 units each must be subjected to the
following tests:
(1) Cold Thermal Step Stress: -20
º
C (-4
º
F)
(2) Hold Thermal Step Stress: >+110
º
C (+230
º
F)
(3) Rapid Thermal Transition: 35 Grms (Gravity Root
Mean Squared)
(4) Vibration Step Stress: 45 Grms
(5) Combined Environment: 5 rapid temperature
cycles from -20
º
C to 110
º
C combined with vibration
ranging from 7 ~ 35Grms.
XI. Factory Test Requirements
According to R&D-20, section III.
XII. Warranty Period
One Year
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PRODUCT SPECIFICATION
2017 Wall Controls Rev. 0.2
23Sep2016
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XIII. Safety
A. Agency Requirements: All units must conform to the appropriate agency
requirements for intended country of sale. Agency requirements are specific to
both the product in question and the country where it is sold. Products intended
for commercial or industrial use must conform to country and universal safety
standards where applicable.
B. Where applicable, this product must conform to the Hunter General Control
Specification F4049.
XIV. Packaging
A. K6972 Casablanca Wall Control (Pack In/ Bulk)
1. Bulk Packer per Current Standards
a) K6931 Casablanca Wall Control Assembly
(1) Paired to the ECM in Factory
B. 99195 Casablanca Wall Control (Accessory)
1. Packaging TBD
a) K6930 Casablanca Wall Control Accessory Assembly
C. K6731 Hunter Wall Control (Pack In/ Bulk)
1. Bulk Packer per Current Standards
a) K6811 Hunter Wall Control Bulk Assembly
(1) Paired to the ECM in Factory
D. 99375 Hunter Wall Control (Accessory)
1. Clamshell Packaging per Current Standards
a) K6732 Hunter Wall Control Accessory Assembly
(1) Paired to the ECM in Factory
E. 99373 THD Wall Control (Accessory)
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1. Clamshell Packaging per Current Standards
a) K6672-01 THD Wall Control Assembly
(1) Paired to the ECM in Factory
F. Physical Packaging: The physical design of the internal packaging,
external dimensions, and materials are to be designed by the vendor and
approved by Hunter Fan Engineering. Any packaging artwork is to be supplied
by Hunter Fan Company.
G. Pallet Stack Requirement: Per Marketing instructions.
H. Markings and Labels: All markings must be either permanently ink stamped,
silk-screened, or provided on a UL- recognized material and labeling system
preprinted or die-stamped foil type suitable for application to the surface
involved, rated 60ºC.
1. Unit model label includes:
a) Hunter name, logo and address
b) Part number
c) Country of origin
d) Supplier code
2. Date code: WWYY. The date code must be located in a
clearly visible location.
XV. Engineering Changes
Any changes need to be requested according to the latest revision of
Hunter Fan Company engineering document QA R&D-5 for ECRs.
XVI. Critical Components
A. FR4 PCB or higher CTI
B.
DC 1.5V AAA Batteries
C. Tactile Switches
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Hunter Fan Company Confidential 18
D. Crystal
E. ASIC (AyDeeKay Heimdall Slave)
F. Battery Holder and Wire Leads
G. 120V Switch
H. LEDs
XVII. Reference Documents
A. Hunter General Control Specification F4049
B. Hunter R&D-22 Electronic Fan Control NPD Procedure Rev 0
C. Hunter R&D-20 test procedure
D. Test Request Form F4086
E. Standard Audit Procedure, QA-FG
F. National Safe Transit Association Drop Test
G. ETL/UL/FCC/IC Certification Reports, to be completed by Hunter
H. Artwork, to be completed by Hunter Fan Company
I. UL and C-UL Std. 1917.
J. Hunter Fan Company PAP R&D-9
K. Hunter Fan Company Aesthetic Requirements document QA-AR
L. Hunter Fan Company QA R&D-5
M. EMC Performance, Latest IEC 61000 Standards
N. IEC 60730-1 Automatic Electrical Controls International Standard