Husqvarna 96145003200 User Manual WALK BEHIND LAWNMOWER, GAS Manuals And Guides 1712265L

User Manual: Husqvarna 96145003200 96145003200 HUSQVARNA WALK BEHIND LAWNMOWER, GAS - Manuals and Guides View the owners manual for your HUSQVARNA WALK BEHIND LAWNMOWER, GAS #96145003200. Home:HUSQVARNA:/ Walk Behind Lawn Mower Parts:HUSQVARNA walk-behind lawn mower parts:#96145003200 HUSQVARNA walk-behind lawn mower parts:#96145003200 HUSQVARNA walk behind lawnmower, gas manual

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Page Count: 28

English

LC221RH

Operator’s manual

Please read the operator’s manual carefully and make sure you understand the

instructions before using the machine.

2 – English

IMPORTANT! THIS CUTTING MACHINE IS CAPABLE

OF AMPUTATING HANDS AND FEET AND

THROWING OBJECTS. FAILURE TO OBSERVE THE

FOLLOWING SAFETY INSTRUCTIONS COULD

RESULT IN SERIOUS INJURY OR DEATH.

!

WARNING! Look for this symbol to point

out important safety precautions. It

means CAUTION!!! BE COME ALERT!!!

YOUR SAFE TY IS IN VOLVED.

!

WARNING! In order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs, always

disconnect spark plug wire and place

wire where it can not come in contact

with plug.

CAUTION! Muffler and other engine parts become

extremely hot during operation and remain hot after

engine has stopped. To avoid severe burns on contact,

stay away from these areas.

!

WARNING! Engine exhaust, some of its

constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other

reproductive harm.

!

WARNING! Battery posts, terminals and

related accessories contain lead and

lead compounds, chemicals known to

the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

!

WARNING! This lawn mower is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine’s exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the

operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest authorized service center.

Children

!

WARNING! Children can be seriously

injured or killed by this equipment.

Carefully read and follow all of the safety

instructions below.

CHILDREN CAN BE INJURED BY THIS EQUIPMENT.

The American Academy of Pediatrics recommends that

children be a minimum of 12 year of age before operating

a pedestrian controlled lawn mower and a minimum of 16

years of age before operating a riding lawn mower.

Tragic accidents can occur if the op er a tor is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of a responsible adult other than the

operator.

• Be alert and turn machine off if children enter the

area.

• Before and while walking backwards, look behind and

down for small children.

• Never allow children to operate the machine.

• Be particularly careful near corners, bushes, trees or

other objects that block your view.

General operation

• Read, understand, and follow all instructions on the

machine and in the manual(s) before starting. Be

thoroughly familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

• Only allow responsible individuals, who are familiar

with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire,

bones, sticks, etc., which could be picked up and

thrown by blade. Stay behind the handle when the

engine (motor) is running.

• Be sure the area is clear of other people before

mowing. Stop machine if anyone enters the area.

• Do not operate machine bare footed or while wearing

sandals. Al ways wear substantial footwear with good

ankle support while mowing.

• Do not pull mower backwards unless absolutely

necessary. Always look down and behind before and

while moving backwards.

• Never direct discharged material toward anyone.

Avoid discharging material against a wall or

obstruction. Material may richochet back toward the

operator. Stop blade when crossing gravel surfaces.

SAFETY RULES

English – 3

• Do not operate the mower without proper guards,

plates, grass catcher or other safety protective

devices in place.

• See manufacturer’s instructions for proper operation

and installation of accessories. Only use accessories

approved by the manufacturer.

• Stop blade when crossing gravel surfaces.

• Never leave a running machine unattended.

• Stop the engine (motor) and wait until the blade

comes to a complete stop before cleaning the

machine, removing the grass catcher, or unclogging

the discharge chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence

of alcohol or drugs.

• Never operate machine in wet grass. Always be sure

of your footing: keep a firm hold on the handle, walk,

never run.

• Disengage drive system, if so equipped, before

starting the engine (motor).

• If the equipment should start to vibrate abnormally,

stop the engine (motor) and check immediately for the

cause. Vibration is generally a warning of trouble.

• Always wear eye protection when operating machine.

• Use extra care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

• When loading or unloading this machine, do not

exceed the maximum recommended operation angle

of 15°.

• Wear proper Personal Protective Equipment (PPE)

while operating this machine, including (at a

minimum) sturdy footwear, eye protection, and

hearing protection. Do not mow in shorts or open toed

footwear.

Always let someone know you are outside mowing.

Slope operation

Slopes are a major factor related to slip & fall accidents,

which can result in severe injury. All slopes require extra

caution. If you feel uneasy on a slope, do not mow it.

Do:

• Mow across the face of slopes, never up and down.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, bumps or hidden objects.

Uneven terrain could cause a slip and fall accident.

Tall grass can hide obstacles.

Do not:

• Do not mow near drop-offs, ditches or embankments.

You could lose your footing or balance.

• Do not mow on wet grass or excessively steep slopes.

Poor footing could cause a slip and fall accident.

Safe handling of gasoline

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely

flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes and other

sources of ignition.

• Use only an approved container.

• Never remove gas cap or add fuel with the engine

running.

• Allow the engine to cool before refueling.

• Never refuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark or pilot light such as a water

heater or on other appliances.

• Never fill containers inside a vehicle, on a truck or

trailer bed with a plastic liner. Always place containers

on the ground away from your vehicle before filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not

possible, then refuel such equipment with a portable

container, rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim of the fuel tank

or container opening at all times until fuelling is

complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing

immediately.

• Never overfill the fuel tank.

• Replace gas cap and tighten securely.

General service

• Never run a machine inside a closed area.

• Never make adjustments or repairs with the engine

(motor) running. Disconnect the spark plug wire, and

keep the wire away from the plug to prevent

accidental starting.

• Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper

operation regularly. Never do anything to interfere with

the intended function of a safety device or reduce the

protection provided by a safety device.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never attempt to make wheel height adjustments

while the engine is running.

• Grass catcher components are subject to wear,

damage, and de te ri o ra tion, which could expose

moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer’s

recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the

blade(s) or wear gloves, and use extra caution when

servicing them.

• Do not change the engine governor setting or

overspeed the engine.

• Maintain or replace safety and instruction labels, as

necessary.

SAFETY RULES

4 – English

Key to symbols

WARNING! The machine can be a

dangerous tool if used incorrectly or

carelessly, which can cause serious or

fatal injury to the operator or others.

Please read the operator’s manual

carefully and make sure you understand

the instructions before using the

machine.

Stop the engine

Start the engine

Fast

Slow

Fuel

Oil

Choke

DANGER, Keep hands and feet

away

Explanation of warning levels

The warnings are graded in three levels.

WARNING!

!

WARNING! Used if there is a risk of

serious injury or death for the operator

or damage to the surroundings if the

instructions in the manual are not

followed.

IMPORTANT!

!

IMPORTANT! Used if there is a risk of

injury to the operator or damage to the

surroundings if the instructions in the

manual are not followed.

CAUTION!

CAUTION! Used if there is a risk of damage to

materials or the machine if the instructions in the

manual are not followed.

STOP

KEEP HANDS AND FEET AWAY

DANGER

!

SW803

KEY TO SYMBOLS

English – 5

Contents

SAFETY RULES

Children ................................................................ 2

General operation ................................................. 2

Slope operation ..................................................... 3

Safe handling of gasoline ...................................... 3

General service ..................................................... 3

KEY TO SYMBOLS

Key to symbols ...................................................... 4

Explanation of warning levels ................................ 4

CONTENTS

Contents ............................................................... 5

PRESENTATION

Dear customer! ..................................................... 6

Customer responsibilities ...................................... 6

The Lawn mower ................................................... 6

Steps before using a new lawn mower ................... 7

WHAT IS WHAT?

What is what on the lawn mower? ......................... 8

MACHINE´S SAFETY EQUIPMENT

General ................................................................. 9

ASSEMBLING AND ADJUSTMENTS

General ................................................................. 10

Remove the lawn mower from the carton. .............. 10

Handle .................................................................. 10

Grass catcher ........................................................ 11

Starter handle ....................................................... 11

Convert the lawn mower ........................................ 11

Cutting height ........................................................ 12

Filling with oil ......................................................... 12

FUEL HANDLING

General ................................................................. 13

Fueling .................................................................. 13

Transport and storage ........................................... 13

OPERATING

Personal protective equipment .............................. 14

General safety precautions ................................... 14

Basic working techniques ...................................... 16

Transport and storage ........................................... 16

Starting and stopping ............................................ 17

MAINTENANCE

General ................................................................. 19

Maintenance schedule .......................................... 19

General recommendations .................................... 20

General inspection ................................................ 20

General lubrication ................................................ 20

Cleaning ................................................................ 20

Engine ................................................................... 21

Muffler ................................................................... 22

Spark plug ............................................................. 22

Air filter .................................................................. 22

Blade ..................................................................... 23

Drive belt ............................................................... 25

TROUBLESHOOTING

Troubleshooting schedule ..................................... 27

CONTENTS

6 – English

Dear customer!

Congratulations on your choice to buy a Husqvarna

product! Husqvarna is based on a tradition that dates

back to 1689, when the Swedish King Karl XI ordered the

construction of a factory on the banks of the Huskvarna

River, for production of muskets. The location was logical,

since water power was harnessed from the Huskvarna

River to create the water-powered plant. During over 300

years of continuous operation, the Husqvarna factory has

produced a lot of different products, from wood stoves to

modern kitchen appliances, sewing machines, bicycles,

motorcycles etc. In 1956, the first motor driven lawn

mowers appeared, followed by chain saws in 1959, and it

is within this area Husqvarna is working today.

Today Husqvarna is one of the leading manufacturers in

the world of forest and garden products, with quality as

our highest priority. We develop, manufacture and market

high quality motor driven products for forestry and

gardening as well as for building and construction

industry.

Your purchase gives you access to professional help with

repairs and service whenever this may be necessary. If

the retailer who sells your machine is not one of our

authorized dealers, ask for the address of your nearest

servicing dealer.

It is our wish that you will be satisfied with your product

and that it will be your companion for a long time. Think of

this operator's manual as a valuable document. By

following its' content (using, service, maintenance etc) the

life span and the second-hand value of the machine can

be extended. If you ever lend or sell this machine, make

sure that the borrower or buyer gets the operator's

manual, so they will also know how to properly maintain

and use it.

Thank you for using a Husqvarna product.

Husqvarna AB has a policy of continuous product

development and therefore reserves the right to modify

the design and appearance of products without prior

notice.

For customer assistance, contact us at our website:

www.husqvarna.com

Customer responsibilities

• Read and observe the safety rules.

• Follow the maintenance schedule in this manual. Any

maintenance other than that described in this manual

must be carried out by your servicing dealer (retailer).

The Lawn mower

Serial number:

Date of purchase:

The model and serial numbers will be found on a decal

attached to the rear of the lawn mower housing. You

should record both serial number and date of purchase

and keep in a safe place for future reference.

Product specifications

Gasoline Capacity and

Type

1.0 Quarts / 0.98 Liters

(Unleaded Regular Only)

Oil Type (API SG-SL)

SAE 30 (above 0°C / 32°F)

SAE 5W-30 (below 0° /

32°F)

Oil Capacity 16 Ounces

Spark Plug (Gap: 0.0295’’ /

0.75mm) BPR5ES

Blade Bolt Torque 35-40 ft. Ibs. (47-54 Nm)

PRESENTATION

English – 7

Steps before using a new lawn

mower

• Please read the operator’s manual carefully.

• Check that the cutting equipment is correctly fitted

and adjusted. See instructions under the heading

Assembly.

• Fill with fuel and oil in the engine. A container with

sufficient oil quantity is supplied with the machine.

See the instructions under the heading fuel handling.

!

WARNING! Under no circumstances may

the design of the machine be modified

without the permission of the

manufacturer. Always use genuine

accessories. Non-authorized

modifications and/or accessories can

result in serious personal injury or the

death of the operator or others.

!

WARNING! A lawn mower is a dangerous

tool if used carelessly or incorrectly and

can cause serious, even fatal injuries. It

is extremely important that you read and

understand the contents of this

operator’s manual.

!

WARNING! Long-term inhalation of the

engine’s exhaust fumes can represent a

health hazard.

!

WARNING! In order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs, always

disconnect spark plug wire and place

wire where it can not come in contact

with plug.

!

WARNING! The muffler gets very hot in

use and remains so for a short time

afterwards. Do not touch the muffler if it

is hot!

!

WARNING! Engine exhaust, some of its

constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other

reproductive harm.

!

WARNING! Battery posts, terminals and

related accessories contain lead and

lead compounds, chemicals known to

the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

!

WARNING! This lawn mower is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine’s exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the

operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available

through your nearest authorized service center.

Husqvarna AB has a policy of continuous product

development and therefore reserves the right to modify

the design and appearance of products without prior

notice.

PRESENTATION

8 – English

What is what on the lawn mower?

1 Engine brake handle

2 Drive control

3 Starter handle

4 Grass catcher

5 Fuel cap

6 Air filter

7 Spark plug

8 Drive cover

9 Muffler

10 Wash-out port

11 Rear deflector

12 Engine oil cap with dipstick

13 Cutting height control

14 Mulch plug

15 Operator’s manual

16 Discharge chute

WHAT IS WHAT?

78

1

2

3

45

78

10

11

13

14 6

12

9

11

15

16

English – 9

General

This section describes the machine's safety equipment,

its purpose, and how checks and maintenance should be

carried out to ensure that it operates correctly.

!

WARNING! Never use a machine that

has faulty safety equipment! If your

machine fails any checks contact your

service agent to get it repaired.

Prevent unintentional starting by

removing the ignition cable from the

spark plug.

Engine brake handle

IMPORTANT! Federal regulations require an engine

control to be installed on this lawn mower in order to

minimize the risk of blade contact injury. Do not under

any circumstances attempt to defeat the function of the

operator control. The blade turns when the engine is

running.

The engine brake is designed to stop the engine. When

the grip on the engine brake handle is released the

engine should stop.

Checking the engine brake handle

• Start the engine and then release the brake handle.

The engine should stop and the drive should

disengage.

Rear deflector

The rear deflector, attached between the rear wheels of

your mower, is provided to minimize the possibility that

objects will be thrown out of the rear of the mower into the

operator’s mowing position.

Inspecting the rear deflector

• Make sure the rear deflector is not damaged and that

there are no visible defects such as cracks, or broken

springs that force the door closed. Replace the

deflector or springs if damaged.

Muffler

!

WARNING! Never use a machine without

a muffler, or with a faulty muffler. A

damaged muffler may substantially

increase the noise level and the fire

hazard. Keep fire fighting equipment

handy.

The muffler gets very hot during and

after use. This also applies during idling.

Be aware of the fire hazard, especially

when working near flammable

substances and/or vapours.

The muffler is designed to keep noise levels to a minimum

and to direct exhaust fumes away from the user.

Inspecting the muffler

• Check regularly that the muffler is complete and

secured correctly.

MACHINE´S SAFETY EQUIPMENT

10 – English

General

!

WARNING! Prevent unintentional

starting by removing the ignition cable

from the spark plug.

CAUTION! This lawn mower is shipped without oil or

gasoline in the engine.

Remove the lawn mower from the

carton.

• Remove loose parts included with mower.

• Cut down two end corners of carton and lay end panel

down flat.

• Remove all packing materials, except padding

between upper and lower handle and padding holding

the engine brake handle to upper handle.

• Roll the lawn mower out of the carton and make sure

that no loose parts are left within the carton.

Handle

CAUTION! Take care not to damage the cables and

wires when you unfold the handlebar.

Operating position

1 Raise the lower handle section to operating position.

Align the handle bar pins with a slot in the handle

bracket to set a comfortable height position for the

handle.

2 Tighten the lower handlebar knobs.

3 Remove protective padding, raise the upper handle

section into place on the lower handle and tighten

both upper knobs.

4 Remove any packing material from around engine

brake handle.

Vertical handle storage

The handle can be set in a vertical storage position.

1 Loosen the lower handle knobs.

2 Rotate the handle and align the handle bar pins with

the vertical slots on the handle bracket.

3 Retighten the knobs.

Storage/Transport position

The handle assembly can be folded to minimize space

needed for transport and storage.

CAUTION! Take care not to damage the cables and

wires when you fold the handlebar.

1 Loosen the 2 handle knobs on the upper handle and

allow handle to fold down to the rear.

2 Loosen the 2 handle knobs on the lower handle and

pivot entire handle assembly forward and allow it to

rest on mower.

ASSEMBLING AND ADJUSTMENTS

English – 11

Grass catcher

Assembly of the catcher

1 Put the grass catcher frame into the grass bag with

the rigid part of the bag on the bottom. Make sure the

handle of the frame is outside of the top of the bag.

2 Secure the grass bag to the frame by using the

quick-action clips.

Starter handle

Install starter handle

1 Loosen the T-knob.

2 Hold the engine brake handle against the upper

handle.

3 Grip the starter handle, slowly pull the engine starter

handle until the starter rope can slip into the loop of

the rope guide.

4 Tighten the T-knob.

Convert the lawn mower

Your lawn mower was shipped ready to be used in

mulching mode.

The mulching mode will recut the grass clippings many

times, which will reduce the clippings in size so that as

they fall onto the lawn they will disperse into the grass and

not be noticed. In addition, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Use rear bagging to collect the grass clippings within the

grass catcher.

!

WARNING! Do not run your lawn mower

without rear door closed or approved

grass catcher in place. Never attempt to

operate the lawn mower with the rear

door removed or propped open.

Rear bagging

1 Lift the back shield and remove the mulch plug.

2 Lift the back shield and place the grass catcher frame

hooks onto the grass bag brackets.

3 Release the back shield and allow it to rest on top of

the grass bag frame.

ASSEMBLING AND ADJUSTMENTS

12 – English

Mulching

1 Lift the back shield and remove the grass bag (if

equipped).

2 Insert the mulch plug into the collector channel.

3 Allow the back shield to close and ensure the back

shield is firmly shut against the mulch plug.

Rear-side discharging

1 Lift the back shield and remove the mulch plug or

grass bag (if equipped).

2 Close the back shield to allow the machine to

discharge material to the left of the machine while

cutting.

3 Install the discharge chute.

Cutting height

The cutting height can be adjusted to 9 (1-9) different

positions.

Raise wheels for low cut and lower wheels for high cut.

Adjust cutting height to suit your requirements. Medium

position is best for most lawns.

• To change cutting height, squeeze height adjuster

lever toward the wheel. Move the wheel up or down to

suit your requirements. Set the same height at all four

corners.

• The adjuster lever is spring loaded.

Filling with oil

• The oil tank is empty at delivery. Fill the oil slowly with

the included oil. See instructions under the heading

Maintenance.

ASSEMBLING AND ADJUSTMENTS

English – 13

General

!

WARNING! Running an engine in a

confined or badly ventilated area can

result in death due to asphyxiation or

carbon monoxide poisoning.

Fuel and fuel fumes are highly

inflammable and can cause serious

injury when inhaled or allowed to come

in contact with the skin. For this reason

observe caution when handling fuel and

make sure there is adequate ventilation.

The exhaust fumes from the engine are

hot and may contain sparks which can

start a fire. Never start the machine

indoors or near combustible material!

Do not smoke and do not place any hot

objects in the vicinity of fuel.

Fueling

• Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness

!

WARNING! Always stop the engine and

let it cool for a few minutes before

refueling. The engine should be

switched off.

Use a fuel can at all times to avoid

spillage.

Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

When refuelling, open the fuel cap

slowly so that any excess pressure is

released gently.

Clean the area around the fuel cap.

Tighten the fuel cap carefully after

refueling. Negligence may lead to the

start of a fire.

Never start the machine:

• If you have spilled fuel or engine oil on the machine,

wipe off the spillage and allow remaining fuel to

evaporate.

• If you have spilled fuel on yourself or your clothes,

change your clothes. Wash any part of your body that

has come in contact with fuel. Use soap and water.

• If the machine is leaking fuel. Check regularly for

leaks from the fuel cap and fuel lines.

Engine oil

CAUTION! Check the oil level before starting the lawn

mower. A too low oil level can cause serious damage to

the engine.

• See instructions in the section “Maintenance”.

• The engine oil should be changed the first time after 5

hours running time. Never use oil intended for

two-stroke engines.

Transport and storage

• Store and transport the machine and fuel so that there

is no risk of any leakage or fumes coming into contact

with sparks or open flames, for example, from

electrical machinery, electric motors, electrical relays/

switches or boilers.

• When storing and transporting fuel always use

approved containers intended for this purpose.

Long-term storage

• When storing the machine for long periods the fuel

tank must be emptied. Contact your local gas station

to find out where to dispose of excess fuel.

• Fuel stabilizer is an acceptable alternative to avoid

tacky deposits during storage. Add stabilizer to the

fuel in the tank or the storage container. Always follow

the mix ratio found on stabilizer container. Run the

engine for at least 10 minutes after adding the

stabilizer so that it will reach the carburetor. Do not

empty the gas tank and carburetor if using fuel

stabilizer.

CAUTION! Alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which

leads to separation and formation of acids during

storage.

Acidic gas can damage the fuel system of an engine

while in storage. To avoid engine problems, the fuel

system should be emptied before stor age of 30 days

or longer. Empty the gas tank, start the engine and let it

run until the fuel lines and carburetor are empty. Use

fresh fuel next season. Never use engine or carburetor

cleaner products in the fuel tank or permanent damage

may occur.

FUEL HANDLING

14 – English

Personal protective equipment

You must use approved personal protective equipment

whenever you use the machine. Personal protective

equipment cannot eliminate the risk of injury but it will

reduce the degree of injury if an accident does happen.

Ask your dealer for help in choosing the right equipment.

Always wear:

• Sturdy, non-slip boots or shoes.

• Heavy, long pants. Do not wear shorts sandals or go

barefoot.

• Gloves must be worn when required, for example

when fitting, inspecting or cleaning the blade.

• Wear ear protectors to avoid damage to hearing.

Exposure to noise can cause hearing loss.

• Always wear safety glasses or eye shields while

operating your lawn mower or performing any

adjustments or repairs. We recommend standard

safety glasses or a wide vision safety mask over

spectacles.

General safety precautions

This section describes basic safety directions for using

the machine. This information is never a substitute for

professional skills and experience.

• Please read the operator’s manual carefully and make

sure you understand the instructions before using the

machine.

• Keep in mind that the operator is responsible for

accidents or hazards occuring to other people or their

property.

• See manufacturer’s instructions for proper operation

and installation of accessories. Only use accessories

approved by the manufacturer.

• The machine must be kept clean. Signs and stickers

must be fully legible.

• Maintain or replace safety and instruction labels, as

necessary.

• Always disconnect the spark plug before performing

maintenance or service.

Children

!

WARNING! Children can be seriously

injured or killed by this equipment.

Carefully read and follow all of the safety

instructions below.

CHILDREN CAN BE INJURED BY THIS EQUIPMENT.

The American Academy of Pediatrics recommends that

children be a minimum of 12 year of age before operating

a pedestrian controlled lawn mower and a minimum of 16

years of age before operating a riding lawn mower.

Serious accidents may occur if you fail to be on your

guard for children in the vicinity of the machine. Children

are often attracted to the machine and mowing. Never

assume that children will remain where you last saw

them.

• Keep an eye out and shut off the machine if children

enter the work area.

• Never use the machine if persons, especially children

or pets, are in the immediate vicinity.

• Before and during reversing procedures, look behind

you and down for small children.

OPERATING

English – 15

Always use common sense

It is not possible to cover every conceivable situation you

can face. Always exercise care and use your common

sense. If you get into a situation where you feel unsafe,

stop and seek expert advice. Contact your dealer, service

agent or an experienced user. Do not attempt any task

that you feel unsure of!

!

WARNING! This machine produces an

electromagnetic field during operation.

This field may under some

circumstances interfere with active or

passive medical implants. To reduce the

risk of serious or fatal injury, we

recommend persons with medical

implants consult their physician and the

medical implant manufacturer before

operating this machine.

!

WARNING! The machine can be a

dangerous tool if used incorrectly or

carelessly, which can cause serious or

fatal injury to the operator or others.

Never allow children or other persons

not trained in the use of the machine to

use or service it.

The machine should not be used by

people with reduced physical or mental

capacities or people who are unsuitable

for health reasons to operate the

machine, without supervision of a

person responsible for their safety.

Never allow anyone else to use the

machine without first ensuring that they

have read and understood the contents

of the operator’s manual.

Never use the machine if you are

fatigued, while under the influence of

alcohol or drugs, medication or anything

that could affect your vision, alertness,

coordination or judgement.

!

WARNING! Unauthorized modifications

and/or accessories may lead to serious

injury or death to the user or others.

Under no circumstances may the design

of the machine be modified without the

permission of the manufacturer.

Do not modify this product or use it if it

appears to have been modified by

others.

Never use a machine that is faulty. Carry

out the safety checks, maintenance and

service instructions described in this

manual. Some maintenance and service

measures must be carried out by trained

and qualified specialists. See

instructions under the heading

Maintenance.

Always use genuine accessories.

Work area safety

• Branches, twigs, stones, etc. should be removed from

the lawn before you start to mow.

• Objects hitting against the cutting attachment could

be thrown and cause damage to people and objects.

Keep people and animals well away.

• Never use the machine in bad weather, for instance in

fog, in rain, damp or in wet locations, strong winds,

intense cold, risk of lightning, etc. Working in bad

weather is tiring and can lead to dangerous

conditions, e.g. slippery surfaces.

• Do not mow wet grass. It is slippery, and tires can lose

their grip so that the machine skids.

• Observe your surroundings to ensure that nothing can

affect your control of the machine.

• Beware of roots, stones, twigs, pits, ditches etc. Tall

grass can hide obstacles.

• Mowing slopes can be dangerous. Do not use the

lawn mower on very steep slopes. The lawn mower

should not be used on inclines greater than 15

degrees.

• On sloping ground you should work along the slope. It

is much easier to work along a slope than it is to work

up and down it.

• Be careful when you are approaching hidden corners

and objects that could block your view.

Work safety

• A lawn mower is only designed to mow lawns. All

other use is forbidden.

• Always let someone know you are outside mowing.

• Do not operate the mower without proper guards,

plates, grass catcher or other safety protective

devices in place.

• Wear personal protective equipment. See instructions

under the heading ”Personal protective equipment”.

• Do not start a lawn mower unless the cutter and all

covers are fitted correctly. Otherwise the cutter could

come loose and cause personal injuries.

• Make sure the cutter does not hit foreign objects such

as stones, roots or the like. This can make the cutter

dull and bend the engine shaft. A bent blade or engine

shaft can result in an imbalance and heavy vibration,

which results in a great risk of the blade becoming

loose.

• The brake handle must never be permanently

anchored to the handle when the machine is running.

• Place the lawn mower on firm, flat surface and start it.

Make sure that the cutter cannot come into contact

with the ground or other objects.

• Always place yourself behind the machine. Allow all

the wheels to remain on the ground and keep both

hands on the handle when mowing. Keep your hands

and feet away from the rotating blades.

• Do not tilt the machine when the engine is running.

OPERATING

16 – English

• Pay particular attention when pulling the machine

towards you during work.

• Never lift up the lawn mower or carry it around when

the engine is running. If you must lift the lawn mower,

first switch off the engine and disconnect the ignition

lead from the spark plug.

• Do not mow the lawn while walking backwards.

• The engine should be switched off when moving over

ground that is not to be mowed. For example, gravel

paths, stone, shingle, asphalt, etc.

• Never run with the machine when it is running. You

should always walk with the lawn mower.

• Shut down the engine before changing the cutting

height. Never make adjustments with the engine

running.

• Never leave the machine unsupervised with the motor

running. Turn off the motor. Ensure the cutting

attachment has stopped rotating.

• If any foreign object is hit or if vibrations occur stop the

machine immediately. Disconnect the spark plug wire

from the spark plug. Check that the machine is not

damaged. Repair any damage.

• Never direct discharged material toward anyone.

Avoid discharging material against a wall or

obstruction. Material may richochet back toward the

operator.

Basic working techniques

• Always cut with a sharp blade for optimal results. A

dull blade gives an uneven cut and the grass becomes

yellow on the surface of the cut.

• Never mow more than 1/3 of the length of the grass.

This especially applies during dry periods. Mow first

with the cutting height set high. Then check the result

and lower to an appropriate height. If the grass is

really long, drive slowly and mow twice if necessary.

• For extremely heavy cutting, reduce the width of cut

by overlapping previously cut path and mow slowly.

• Cut in different directions each time in order to avoid

stripes in the lawn.

• Before pulling the machine towards you, disengage

the drive and push the machine forward approx. 3’’ (10

cm).

• Make sure to disengage the drive when approaching

an obstacle.

Pores in cloth grass catchers can become filled with dirt

and dust with use and the catcher will collect less grass.

To prevent this, regularly hose the grass catcher off with

water and let dry before using.

Slope operation

Mowing slopes can be dangerous. Do not use the lawn

mower on slopes steeper than 15°. All slopes demand

extra care. If you feel unsure, do not mow it.

Do:

• Mow across the face of slopes, never up and down.

• Exercise extreme caution when changing direction on

slopes.

• Remove obstacles such as stones, branches, etc.

• Watch for holes, ruts, bumps or hidden objects.

Uneven terrain could cause a slip and fall accident.

Tall grass can hide obstacles.

Do not:

• Do not mow too close to edges, ditches or banks.

• Avoid sudden changes in direction.

• Do not mow wet grass. It is slippery, and tires can lose

their grip so that the machine skids.

Transport and storage

• Secure the equipment during transportation in order

to avoid transport damage and accidents.

• Store the equipment in a lockable area so that it is out

of reach of children and unauthorized persons.

• Store the machine and its equipment in a dry and frost

proof place.

• When loading or unloading this machine, do not

exceed the maximum recommended operation angle

of 15°.

• Empty the fuel tank by running the machine until the

tank is empty.

• Drain the engine oil as described under Changing the

engine oil.

• Clean the machine. For more information, see the

”Cleaning” section.

• Lubricate as shown in the Maintenance section of this

manual.

• Tighten bolts and nuts.

• Replace or repair damaged components.

• Touch up all rusted or chipped paint surfaces, sand

lightly before painting.

• Place the lawn mower in Transport position. See

”Storage/Transport position” in the Assembly and

adjustments section of this manual.

• Cover your unit with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe, which allows condensation to form

and will cause your unit to rust. Never cover mower

while engine and exhaust areas are still warm!

• For transport and storage of fuel, see the section

“Fuel handling”.

MAX 1/3

OPERATING

English – 17

Starting and stopping

Before starting

!

WARNING! Please read the operator’s

manual carefully and make sure you

understand the instructions before

using the machine.

Wear personal protective equipment.

See instructions under the heading

”Personal protective equipment”.

• Keep people and animals well away from the working

area.

• Perform daily maintenance. See instructions in the

section “Maintenance”.

• Ensure the ignition lead sits correctly on the spark

plug.

• Add oil if necessary. See instructions under the

heading Maintenance.

• Add gasoline. See instructions in the section "Fuel

handling".

• Disengage drive system, if so equipped, before

starting the engine (motor).

Manual Start

The engine brake handle must be held against the

handlebar when the engine is started.

• Position yourself behind the machine.

• Grip the starter handle and pull quickly. Do not allow

the starter rope to snap back. Never wrap the starter

cord around your hand

Drive

• Self-propelling is controlled by holding the brake

handle down to the handle and pulling one or both of

the drive levers upwards toward the handle. The

further toward the handle the drive levers are pulled,

the faster the unit will travel.

• Forward motion will stop when either the the brake

handle or the drive levers are released.

• To stop forward motion without stopping the engine,

release the drive lever only. Hold the the brake handle

down against handle to continue mowing without

self-propelling.

When the drive starts feeling slow you need to adjust the

drive control cable. Finely adjust the cable using the

adjuster screw.

• Turn off the engine. Always disconnect the spark plug

before performing maintenance or accessing movable

parts.

• To tension the wire and increase speed, turn the

adjustment screw counterclockwise.

Make sure the drive control cable is not tensioned too

tight. If the lawn mower starts to drive without the clutch

lever is being operated, extend the wire.

• To extend the wire and reduce speed, screw the

adjustment screw clockwise.

OPERATING

18 – English

Stopping

• Stop the engine by releasing the engine brake handle.

The drive is also disengaged when you release the

engine brake handle.

•

Emptying the grass catcher

• Lift up on grass catcher using the frame handle.

• Remove grass catcher with clippings from under lawn

mower handle.

• Empty clippings from bag using both frame handle

and bag handle.

CAUTION! Do not drag the bag when emptying, it will

cause unnecessary wear.

OPERATING

English – 19

General

!

WARNING! The user must only carry out the maintenance and service work described in this

manual. More extensive work must be carried out by an authorized service workshop.

Switch off the engine before carrying out any checks or maintenance. Stop the engine (motor) and wait

until the blade comes to a complete stop before cleaning the machine, removing the grass catcher, or

unclogging the discharge chute. Prevent unintentional starting by removing the ignition cable from the

spark plug. The starter key or battery must also be removed on machines with electric start.

The life span of the machine can be reduced and the risk of accidents can increase if machine

maintenance is not carried out correctly and if service and/or repairs are not carried out

professionally. If you need further information please contact your nearest servicing dealer.

• Let your Husqvarna dealer regularly check the machine and make essential adjustments and repairs.

• Replace any damaged, worn or broken parts.

• Always use genuine accessories.

Maintenance schedule

In the maintenance schedule you can see which parts of your machine that require maintenance, and with which

intervals it should take place. The intervals are calculated based on average use of the machine, and may differ

depending on the rate of your personal use.

Daily Maintenance Before use After each

use

Every 10

hours

Every 25

hours

Every 100

hours

Before

storage

Lawn mower

Tighten bolts and nuts. X X

Clean / Inspect Grass Catcher * X X X

Check tires X

Check drivewheels*** X

Clean the machine**** X X

Clean under the drive cover*** X

Check the drive belt / Pulleys*** X

Check that the cutter is undamaged and not

cracked. Replace the cutter if necessary. X3

General lubrication X

Clean and Recharge Battery ** X X4

Engine

Check the engine’s oil level X5

Change engine oil X1,2

Clean the air filter. Replace if necessary. X2

Check that the muffler is securely attached

and not damaged. X

Replace the spark plug. X

Empty fuel tank or add Stabilizer X

* If so equipped

** Machines equipped with electric start

***Power-Propelled machines

****Use a scraper to clean under deck

Note 1: When operating with a heavy load or at high ambient temperatures, or other extreme conditions, service the

machine more often. Note 2: Clean more often if conditions are exceptionally dusty. Note 3: Replace blades more often

when mowing in sandy soil. Note 4: Charge the battery for max. 48 hours. Note 5: And after 5 hours of use.

MAINTENANCE

20 – English

General recommendations

The warranty on this lawn mower does not cover items

that have been subjected to operator abuse or

negligence. To receive full value from the warranty,

operator must maintain mower as instructed in this

manual. Some adjustments will need to be made

periodically to properly maintain your unit. At least once a

season, check to see if you should make any of the

adjustments described in the Maintenance section of this

manual.

• At least once a year, replace the spark plug, clean or

replace air filter element and check blade for wear. A

new spark plug and clean/new air filter element

assure proper air-fuel mixture and help your engine

run better and last longer.

• Follow the maintenance schedule in this manual.

General inspection

• Check that nuts and screws are tight.

General lubrication

CAUTION! Do not oil or grease plastic wheel bearings.

Viscous lubricants will attract dust and dirt that will

shorten the life of the selflubricating bearings. If you

feel they must be lubricated, use only a dry powdered

graphite type lubricant sparingly.

Keep unit well lubricated.

1Engine oil See ”Engine” in

section Maintenance

2Rear door hinge

Spray lubricant

3Handle bar mounting

bolts

Cleaning

!

WARNING! Always disconnect the spark

plug before performing maintenance or

service.

• Brush leaves, grass and the like off of the lawn mower.

• Keep finished surfaces / wheels free of gasoline, oil,

etc.

• Keep top of engine around starter clear and clean of

grass clippings and chaff. This will help engine air flow

and extend engine life.

• Clean the underside of your lawn mower by scraping

to remove build-up of grass and trash.

• Do not use a high pressure washer to clean the machine.

• Never flush water directly on the engine.

• Clean the air intake on the starter. Check the starter

and starter cord.

• When cleaning under the cutting cover, empty the fuel tank

and put the machine on its side with the muffler down.

CAUTION! With the exception of the water washout

port (if equipped), we do not recommend using a

garden hose to clean the outside of your lawn mower

unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in

engine can result in shortened engine life.

Drive wheels

Check wheels each time before you mow to be sure they

move freely. Clean the wheels if not rotating freely.

1 Remove the bolt.

2 Remove wheels from wheel adjusters.

3 Remove any trash or grass cuttings from inside the

dust cover, pinion and/or drive wheel gear teeth.

4 Replace the wheels.

If after cleaning, the drive wheels do not turn freely,

contact a authorized service workshop.

Grass catcher

• Pores in cloth grass catchers can become filled with

dirt and dust with use and the catcher will collect less

grass. To prevent this, regularly hose the grass

catcher off with water and let dry before using.

• Check the grass catcher frequently for wear or

deterioration. Replace if necessary.

1

3

2

MAINTENANCE

English – 21

Gear cases

• To keep your drive system working properly, the gear

cases and area around the drive should be kept clean

and free of trash build-up. Clean under the drive cover

twice a season.

• The gear cases are filled with lubricant to the proper

level at the factory. The only time the lubricant needs

attention is if service has been performed on the gear

case.

• Under normal usage the grass catcher is subject to

deterioration and wear. Check the grass catcher

frequently for wear or deterioration. Replace the bag

only with grass bags that meet the manufacturer’s

recommendations and specifications.

Water washout feature

Your lawn mower is equipped with a fitting that allows

quick and easy cleaning of the underside of the housing.

Note that water, grass and other debris will drain from

beneath the mower housing during the washout process.

1 Move the machine to an area of cut grass or another

hard surface.

2 Remove grass catcher or mulch plug from the lawn

mower.

3 Close the back shield.

4 Connect a garden hose to the washout port fitting.

5 Turn on water supply and check for leaks at the fitting.

6 If no leaks are present, start engine and let engine run

until the underside of the lawn mower is clean.

CAUTION! Do not engage the drive system during the

washout process.

7 Turn off the engine.

8 Shut off water supply and remove hose from fitting.

IMPORTANT! Do not remove hose from fitting while

engine is running. Water in engine can result in

shortened engine life.

9 Start engine and let engine run for a full minute to

remove excess water from mower.

Engine

Lubrication

Use only high quality detergent oil rated with API service

classification SG-SL. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

CAUTION! Although multi-viscosity oils (5W30, 10W30

etc.) improve starting in cold weather, these

multi-viscosity oils will result in increased oil

consumption when used above 32°F. Check your

engine oil level more frequently to avoid possible

engine damage from running low on oil.

• Change the oil after every 25 hours of operation or at

least once a year.

• Check the engine oil level before starting the engine

and after each 5 hours of continuous use. Tighten oil

plug securely each time you check the oil level.

Oil level

Before starting for the first time

Your lawnmower is shipped without oil in the engine. You

receive a container of oil with the unit. Slowly pour the

entire container down the oil fill spout into the engine.

IMPORTANT! Do not overfill!

Check the engine’s oil level

The lawn mower should stand on flat ground when you

check the oil level. Ensure the ignition lead has been

removed from the spark plug before you open the oil filler

cap.

1 Check the oil level with the dipstick on the oil filler cap.

2 Remove the oil cap and wipe the dipstick clean.

3 Put the dipstick back in. The oil filler cap must be

completely screwed down to give a correct picture of

the oil level.

4 If the oil level is low, fill using engine oil up to the upper

level on the dipstick.

CAUTION! Initial oil fill requires only 16 oz. due to

residual oil in engine from the manufacturers 100%

quality testing. When changing oil you may need 18 oz.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

MAINTENANCE

22 – English

Add oil

1 The lawn mower should stand on flat ground when

you check the oil level. Ensure the ignition lead has

been removed from the spark plug before you open

the oil filler cap.

2 Remove the oil cap and wipe the dipstick clean.

3 Slowly pour oil down the oil fill spout, stopping evey

few ounces to check the oil level with the dipstick.

4 Stop adding oil when you reach the FULL mark on the

dipstick. Wait a minute to allow oil to settle.

5 Always be sure to retighten oil dipstick before starting

engine.

6 Refit cable to spark plug.

Oil change

CAUTION! The oil level must always be checked before

starting the engine.

Change the oil after every 25 hours of operation or at

least once a year. Clean more often if conditions are

exceptionally dusty. Follow the maintenance schedule

in this manual.

1 Disconnect the spark plug wire from the spark plug.

2 Always empty the fuel tank before you place the lawn

mower on its side. Empty the fuel tank by running the

machine until the tank is empty.

3 Unscrew the oil filler cap.

4 Place a suitable vessel in position to collect the oil as

it drains.

5 Drain the oil by tipping the engine so that the oil runs

out through the filler pipe. When the machine is tilted,

make sure the air filter always is placed in the highest

position. Ask where you can dispose of surplus

engine oil at your local gas station.

6 If you have spilled fuel or engine oil on the machine,

wipe off the spillage and allow remaining fuel to

evaporate.

7 Slowly pour oil down the oil fill spout, stopping evey

few ounces to check the oil level with the dipstick. Do

not overfill!

8 Always be sure to retighten oil dipstick before starting

engine.

9 Reconnect to the spark plug wire.

Muffler

If the muffler is corroded or is damaged in any other way,

it must be replaced because it may become a fire hazard

and/or cause injury.

Spark plug

CAUTION! Always use the recommended spark plug

type! Use of the wrong spark plug can damage the

piston/cylinder.

• Replace spark plug at the beginning of each mowing

season or after every 100 hours of operation,

whichever occurs first. Spark plug type and gap

setting are shown in the ”Product specification”

section of this manual.

Air filter

Your engine will not run properly and may be damaged by

using a dirty air filter. Replace the air filter cartridge every

100 hours of operation or every season, which ever

occurs first. Service air cleaner more often under dusty

conditions.

• Remove the air filter cover and take out the filter.

• Clean the filter by knocking the filter against a flat

surface. Never use solvent with petroleum, for

example, kerosene, or compressed air to clean the

filter.

• An air filter that has been in use for a long time cannot

be cleaned completely. The filter must therefore be

replaced with a new one at regular intervals. A

damaged air filter must always be replaced.

• When reassembling, make sure that the filter

completely seals against the filter holder.

MAINTENANCE

English – 23

Blade

!

WARNING! Always wear heavy-duty

gloves when servicing and maintaining

the blade. The blade is very sharp and

cuts can occur very easily.

Always stop the engine before doing any

work on the blade. This continues to

rotate even after the throttle has been

released. Ensure that the blade has

stopped completely and disconnect the

spark plug cap before you start to work

on it.

• Check the blade for cracks or any other damage. A

damaged blade must always be replaced.

• Always ensure the blade is well ground and balanced

correctly. To check blade balance, you will need a 5/8"

diameter steel bolt, pin, or a cone balancer. When

using a cone balancer, follow the instructions supplied

with balancer.

• Do not use a nail for balancing blade. The lobes of the

center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel

bolt or pin and hold the bolt or pin parallel with the

ground. If blade is balanced, it should remain in a

horizontal position. If either end of the blade moves

downward, sharpen the heavy end until the blade is

balanced.

IMPORTANT! The blades should be balanced after

sharpening. We do not recommend sharpening blade.

Sharpening and balancing the blade should be

conducted by an authorized service workshop.

Damaged blades should be replaced immediately.

NEVER use a mower with a damaged blade.

Replacing the blades

1 Always disconnect the spark plug before performing

maintenance or service.

2 Always empty the fuel tank before you place the lawn

mower on its side. Empty the fuel tank by running the

machine until the tank is empty.

3 Turn lawn mower on its side. When the machine is

tilted, make sure the air filter always is placed in the

highest position.

4 Use a wood block between blade and mower housing

to prevent blade from turning when removing blade

bolt.

5 Remove the blade bolt by turning the bolt counter-

clockwise.

6 Remove the old blade. Make sure the blade adapter is

free of damage. Also check that the blade bolt is

undamaged and that the engine shaft is not bent.

IMPORTANT! Use only a replacement blade approved

by the manufacturer of your mower. Using a blade not

approved by the manufacturer of your mower is

hazardous, could damage your mower and void your

warranty.

MAINTENANCE

24 – English

Assembly:

1 Position the blade adapter on the engine crank shaft.

Be sure key in adapter and crankshaft keyway are

aligned and that the drive belt is inside the tab of the

belt retainer.

2 The blade must be mounted with the angled ends

pointing up towards the engine.

3 Install the blade bolt with the lock washer and

hardened washer into blade adapter and crankshaft.

4 Use block of wood between blade and lawn mower

housing and tighten the blade bolt, turning clockwise.

5 The bolt should be tightened with a torque of 35-40 ft.

Ibs. / 47-54 Nm.

6 Verify the spark plug wire is disconnected from the

engine.

!

WARNING! Always disconnect spark

plug wire and place wire where it cannot

contact spark plug to prevent accidental

starting.

7 Pull the blade around by hand and make sure it

rotates freely.

IMPORTANT!

Always exercise care and use your common sense.

Avoid all situations which you consider to be beyond

your capability. If you still feel uncertain about operating

procedures after reading these instructions, you should

consult an expert before continuing. Contact an

authorized service workshop.

Always use genuine parts.

MAINTENANCE

English – 25

Drive belt

1 Mulch plug

2 Rear insert

3 Transmission drive pulley

4 Idler bracket

5 Drive cover

6 Blade adapter

7 Idler pulley

8 Belt cover

9 Stripper ring

10 Blade

11 Lock washer

12 Hardened washer

13 Blade bolt

Remove the drive belt

• Empty the fuel tank by running the machine until the

tank is empty.

• Always disconnect the spark plug before performing

maintenance or accessing movable parts.

• Turn lawn mower on its side. Make sure air filter and

carburetor is facing upward.

2

3

6

7

45

9

12

11

13

8

1

10

MAINTENANCE

26 – English

• Remove the blade bolt by turning the bolt counter-

clockwise. Remove blade and attaching hardware:

bolt, lock washer and hardened washer.

• Remove the Mulching plug.

• Remove rear insert.

• Remove the belt cover and the stripper.

• Disconnect cable from transmission.

• Remove idler pulley from idler assembly.

• Remove belt from blade adapter / engine pulley and

idler assembly.

• Remove the old drive belt.

Replace the drive belt.

IMPORTANT! Always use genuine parts.

• Place new belt on rear transmission pulley. Be sure

the new belt is inside the tabs of the belt keeper.

• Reinstall rear transmission pulley. Route the other end

of the new belt through hole in housing to front

transmission pulley. Route new belt through idler

assembly to blade adapter / engine pulley.

• Reinstall idler pulley.

• Position the blade adapter / engine pulley on the

engine crank shaft. Be sure key in blade adapter /

engine pulley and crankshaft keyway are aligned and

that the new belt is inside the tab of the belt retainer.

• Reattach cable to rear transmission and reattach

return spring to rear insert / rear transmission belt

keeper.

• Reinstall rear insert.

• Reinstall the blade. See instructions in the section

”Replacing the blades”.

• Tighten spark plug.

MAINTENANCE

English – 27

Troubleshooting schedule

!

WARNING! If service operations or troubleshooting does not require the machine to be on, the

engine should be switched off, and the spark plug wire disconnected from the spark plug.

Problem Probable cause Potential Solution

The machine

does not start

Incorrect starting procedure. See instructions under the heading Starting and stopping.

Air filter clogged Clean the air filter. Replace if necessary.

There is no fuel in the fuel tank Refill with fuel

Spark plug defective Replace the spark plug.

Spark plug cable disconnected. Check that the spark plug wire is connected to the spark

plug.

Loose blade or broken blade adapter Tighten blade bolt or replace blade adapter.

Defect engine brake handle Contact an authorized service workshop.

Fuel valve lever (if equipped) in OFF postion Turn fuel valve lever to the ON position.

The battery voltage is too low (if equipped) Charge the battery.

Battery connected incorrectly (if equipped) Connect battery to engine

Less power

Height of cut too low. Raise height of cut.

Cutting extremely tall grass

Air filter clogged Clean the air filter. Replace if necessary.

Buildup of grass, leaves and trash under

mower Clean underside of mower housing.

Too much oil in the engine Check the engine’s oil level

Walking speed too fast Cut at slower walking speed.

Uneven mowing

Worn, bent or loose blade Replace the blade if it is bent or damaged.

Wheel heights uneven Set all wheels at same height

Buildup of grass, leaves and trash under

mower Clean underside of mower housing.

Excessive

vibrations

Worn, bent or loose blade Replace the blade if it is bent or damaged.

Bent engine crankshaft Contact an authorized service workshop.

Starter rope hard

to pull

Engine flywheel brake is on when the engine

brake handle is released

Depress the engine brake handle to upper handle before

pulling starter rope.

Bent engine crankshaft Contact an authorized service workshop.

Blade adapter broken Contact your service agent.

Incorrect starting procedure. See instructions under the heading Starting and stopping.

Grass catcher

not filling (if

equippped)

Cutting height too low Raise height of cut.

Worn blade Replace the blade

Catcher not venting air Clean / Inspect Grass Catcher

Difficult to push

the machine

forward

Cutting extremely tall grass Raise height of cut.

Cutting height too low

Grass catcher too full Empty the grass catcher

Handle height not right for you Adjust handle height (if equippped)

Drive starts

feeling slow

Belt wear See instructions under the heading Replacing the drive

belt.

Belt off of pulley

Worn, damaged or untensioned clutch wire For more information, see the ”Starting and Stopping”

section.

TROUBLESHOOTING

1158593-27

2016-10-28

Original instructions