Husqvarna 5524St Users Manual Operator's Manual, HU 5524 ST A, 954223067, 2002 09, Snow Thrower
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2015-01-24
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5524ST Owner's Manual SAFETY RULES Safe Operation Practices for Snow Throwers IMPORTANT: This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Do not operate the equipment without wearing adLook for this symbol to point out imequate winter outer garments. Avoid loose, dangling portant safety precautions. It means clothing, such as scarves, which can get caught in CAUTION!!! BECOME ALERT!!! YOUR rotating parts. Wear footwear that will improve footing SAFETY IS INVOLVED. on slippery surfaces. • Handle fuel with care; it is highly flammable. WARNING: Always disconnect spark plug wire and place it where it cannot - Never smoke while refueling. contact plug in order to prevent acci- Use an approved fuel container. dental starting when setting up, trans- Never remove fuel tank cap or add fuel to a running porting, adjusting or making repairs. engine (motor) or hot engine (motor). WARNING: This snow thrower is for - Fill fuel tank outdoors with extreme care. Never fill use on sidewalks, driveways and other fuel tank indoors. ground level surfaces. Caution should - Replace fuel cap securely and wipe up spilled fuel. be exercised while using on sloping surfaces. Do not use snow thrower on - Never store fuel or snow thrower with fuel in the surfaces above ground level such as tank inside of a building where fumes may reach an roofs of residences, garages, porches open flame or spark. or other such structures or buildings. - Check fuel supply before each use, allowing space for expansion as the heat of the engine (motor) WARNING: Snow throwers have exand/or sun cause fuel to expand. posed rotating parts, which can cause STATIC ELECTRICITY HAZARD severe injury from contact, or from material thrown from the discharge - Never fill containers inside a vehicle or on a truck chute. Keep the area of operation clear or trailer bed with a plastic liner. Always place of all persons, small children and pets containers on the ground, away from your vehicle at all times including startup. before filling. - When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. CAUTION: Muffler and other engine If this is not possible, then refuel such equipment parts become extremely hot during on a trailer with a portable container, rather than operation and remain hot after engine from a gasoline dispenser nozzle. has stopped. To avoid severe burns on Keep the nozzle in contact with the rim of the fuel contact, stay away from these areas. tankopening at all times, until refueling is complete. Do not use a nozzle lock-open device. WARNING: Engine exhaust, some of its If fuel is spilled on clothing, change clothing immeconstituents, and certain vehicle comdiately. ponents contain or emit chemicals known to the State of California to cause • For all units with electric starting motors use electric cancer and birth defects or other reprostarting extension cords certified CSA/UL. Use only ductive harm. with a receptacle that has been installed in accordance with local inspection authorities. TRAINING • If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted • Read the operating and service instruction manual to lowest (highest scraper clearance) position. carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the • Never attempt to make any adjustments while the unit and disengage the controls quickly. engine (motor) is running (except when specifically recommended by manufacturer). • Never allow children to operate the equipment. Never allow adults to operate the equipment without proper • Let engine (motor) and snow thrower adjust to outdoor instruction. temperatures before starting to clear snow. • Keep the area of operation clear of all persons, particu• Always wear safety glasses or eye shields during larly small children and pets. operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown • Exercise caution to avoid slipping or falling especially from the snow thrower. when operating in reverse. PREPARATION OPERATION • • • Remove foreign objects. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, rocks & landscaping. Disengage all clutches before starting engine (motor). • 2 Do not operate this machine if you are under the influence of alcohol or taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. Do not use this machine if you are mentally or physically unable to operate this machine safely. • • • • • • • • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening and front auger area at all times. Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic. After striking a foreign object, stop the engine (motor), remove wire from the spark plug, thoroughly inspect snow thrower for any damage, and repair the damage before restarting and operating the snow thrower. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections. When cleaning, repairing, or inspecting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting. Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/impeller, stop engine (motor), and remove key. Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snow thrower in or out of the building. Open the outside doors. • • • • • • • • • MAINTENANCE AND STORAGE • • WARNING: Exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS). • • • Do not overload the machine capacity by attempting to clear snow at too fast a rate. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing up. Never direct discharge at bystanders or allow anyone in front of the unit. Disengage power to the auger/impeller when snow thrower is transported or not in use. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, cabs, tire chains, electric start kits, etc.). Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk; never run. Do not overreach. Keep proper footing and balance at all times. This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Do not use the snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings. • Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes. Never operate the snow thrower without proper guards, plates or other safety protective devices in place. Never operate the snow thrower near glass enclosures, automobiles, window wells, drop–offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away. • • CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufactured to give best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition. Never store the snow thrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure. Always refer to operator’s guide instructions for important details if the snow thrower is to be stored for an extended period. Maintain or replace safety and instruction labels, as necessary. Run the snow thrower, with auger engaged, a few minutes after throwing snow to clear the machine and prevent freeze-up of the auger/impeller. PRODUCT SPECIFICATIONS Gasoline Capacity 3.5 Quarts and Type: Unleaded Regular only Oil Type (API-SF-SJ): SAE 30 (above 40°F) SAE 5W-30 or 10W-30 (0° to +40°F) SAE 0W-30 (below 0°F) Oil Capacity: 21 Ounces Spark Plug: Champion RN4C (Gap: .030") SERIAL NUMBER: _____________________________ DATE OF PURCHASE: _________________________ CUSTOMER RESPONSIBILITIES THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING. • • YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. • 3 Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your snow thrower. Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual. SAFETY RULES ....................................................... 2-3 PRODUCT SPECIFICATIONS ..................................... 3 CUSTOMER RESPONSIBILITIES ............................... 3 WARRANTY .............................................................. 32 ASSEMBLY .............................................................. 5-7 OPERATION ........................................................... 8-13 MAINTENANCE .................................................... 14-15 MAINTENANCE SCHEDULE .................................... 14 SERVICE AND ADJUSTMENTS .......................... 16-18 STORAGE .................................................................. 18 TROUBLESHOOTING ............................................... 19 REPAIR PARTS .................................................... 20-31 PARTS PACKED SEPARATELY IN CARTON 4 ASSEMBLY Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. REMOVE SNOW THROWER FROM CARTON SPEED CONTROL ROD 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut down all four corners of carton and lay panels flat. 3. Remove all packing materials except plastic tie holding speed control rod to lower handle. 4. Remove snow thrower from carton and check carton thoroughly for additional loose parts. PLASTIC TIE UPPER HANDLE HANDLE KNOB HOW TO SET UP YOUR SNOW THROWER TOOL BOX A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox. NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates. LOWER HANDLE UNFOLD UPPER HANDLE 1. Raise upper handle to the operating position and tighten handle knobs securely. INSTALL SPEED CONTROL ROD 1. Remove plastic tie securing rod to lower handle. 2. Insert rod into speed control bracket and secure with retainer spring. SPEED CONTROL ROD RETAINER SPRING SPEED CONTROL BRACKET 5 SPEED CONTROL LEVER ASSEMBLY INSTALL TRACTION DRIVE CONTROL ROD The traction drive control rod has the long loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown. 2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring. INSTALL AUGER CONTROL ROD The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown. 2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring. TRACTION DRIVE CONTROL ROD AUGER CONTROL ROD RUBBER SLEEVE RUBBER SLEEVE CONTROL ARM LOOP OPENING DOWN LOOP OPENING UP PIVOT BRACKET TRACTION DRIVE CONTROL LEVER AUGER CONTROL ROD RETAINER SPRING RETAINER SPRING AUGER CONTROL LEVER TRACTION DRIVE CONTROL ROD AUGER CONTROL BRACKET DRIVE CONTROL BRACKET 6 ASSEMBLY INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower. 2. Position chute rotater head over chute bracket. If necessary, rotate chute assembly to align square and pin on underside of chute rotater head with holes in chute bracket. 3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket. 4. Install 3/8 washer and locknut on threaded stud and tighten securely. CHUTE ROTATER HEAD INSTALL WEIGHT BAG Though seldom required, the weight bag will reduce the tendency of the auger housing to ride up on hard, icy drifts. Should conditions require it, install as follows: 1. Shut off engine and wait for all moving parts to stop. 2. Fill weight bag with desired amount of sand. 3. Place weight bag on top of auger housing with mounting clamp at front edge of auger housing as shown. 4. Insert weight bag between the auger housing and the bar of the mounting clamp as shown and secure with 5/16-18 x 1-1/2 capscrews. Tighten securely. IMPORTANT: Mount the weight bag in a location which does not cover the warning decals on top of the auger housing. MOUNTING CLAMP 3/8 LOCKNUT BAR 3/8 WASHER WEIGHT BAG CHUTE BRACKET PIN THREADED STUD ROTATER HEAD MOUNTING BRACKET 5/16-18 x 1-1/2 CAPSCREWS AUGER HOUSING CHECK TIRE PRESSURE The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance. • Reduce tire pressure to 14-17 PSI. 7 OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning. PRIMER DANGER OR WARNING FORWARD REVERSE READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. IGNITION KEY. INSERT TO START AND RUN, PULL OUT TO STOP. DISENGAGED ENGAGED SNOW DISCHARGE TRACTION DRIVE CONTROL 8 OPERATION SPARK PLUG ENGINE OIL CAP WITH DIPSTICK SAFETY IGNITION KEY AUGER CONTROL LEVER DRIVE SPEED CONTROL LEVER GASOLINE FILLER CAP CHUTE DEFLECTOR CHOKE CONTROL DISCHARGE CHUTE CONTROL LEVER TRACTION DRIVE CONTROL LEVER THROTTLE / ENGINE CONTROL OIL DRAIN PLUG RECOIL STARTER HANDLE FUEL SHUT-OFF VALVE PRIMER HANDLE KNOB DISCHARGE CHUTE MUFFLER NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE. ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT. TOOLBOX SKID PLATE AUGER MEETS A.N.S.I. SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute. Toolbox - used to store spare shear bolts, locknuts and wrench. Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use. Recoil starter handle - used for starting the engine. Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. Throttle/engine control - used to select either FAST or SLOW engine speed and to STOP the engine. Choke Control - used for starting a cold engine. Drive speed control lever - used to select forward or reverse motion and speed of snow thrower. Traction drive control lever - used to engage powerpropelled forward or reverse motion of snow thrower. Auger control lever - used to engage auger motion (throw snow). Discharge chute control lever - used to change the direction the snow is thrown. Skid plate - used to adjust height of scraper bar from the ground. 9 OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. TO USE CHOKE CONTROL The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage. HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine. OFF STOPPING TRACTION DRIVE • Release traction drive control lever to stop the forward or reverse movement of the snow thrower. AUGER • Release the auger control lever to stop throwing snow. ENGINE 1. Move throttle control to “STOP” position. 2. Remove (do not turn) safety ignition key to prevent unauthorized use. NOTE: Never use choke to stop engine. FULL TO CONTROL SNOW DISCHARGE WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup. TO USE FUEL SHUT-OFF VALVE The fuel shut-off valve is located beneath the fuel tank on the engine. Always operate the snow thrower with the fuel shut-off valve in the OPEN position. WARNING: If the discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use a stick, NOT YOUR HANDS, to unclog the chute and/or auger. The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever. • To change the discharge chute position, press downward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position. OFF OPEN DISCHARGE CHUTE CONTROL LEVER TO USE THROTTLE CONTROL The throttle control is located on the engine. Always operate the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance. FAST The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther. • To change the deflector position, loosen knob, move deflector to desired position and tighten knob securely. SLOW 10 OPERATION TO MOVE FORWARD AND BACKWARD SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle. • Squeeze traction drive control lever to handle to engage the drive system. • Release traction drive control lever to stop the forward or reverse movement of the snow thrower. SPEED and DIRECTION are controlled by the drive speed control lever. • Press downward on the speed control lever and move lever to desired position BEFORE engaging the traction drive control lever. Be sure lever springs back and locks into desired position. HIGH POSITION KNOB CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result. CHUTE DEFLECTOR LOW POSITION • Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower. NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process. TO THROW SNOW The auger rotation is controlled by the auger control lever located on the right side handle. • Squeeze auger control lever to handle to engage the auger and throw snow. • Release the auger control lever to stop throwing snow. TRACTION DRIVE CONTROL LEVER AUGER CONTROL LEVER DRIVE SPEED CONTROL LEVER 11 OPERATION TO ADJUST SKID PLATES NOTE: The wrench provided in your parts bag may be used to adjust the skid plates. Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven. NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower. • If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position. 1. Shut off engine and wait for all moving parts to stop. 2. Adjust skid plates by loosening the rear 1/2" hex nut only, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine on your snow thrower has been shipped, from the factory, already filled with oil. 1. Check engine oil with snow thrower on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill. • To change engine oil, see “TO CHANGE ENGINE OIL” in the Maintenance section of this manual. ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. HIGH POSITION (LOW GROUND CLEARANCE) AUGER HOUSING SKID PLATE 1/2" HEX NUT LOW POSITION (HIGH GROUND CLEARANCE) SCRAPER BAR The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a damaged or worn scraper bar. CHOKE CONTROL THROTTLE PRIMER ENGINE OIL FILL CAP / DIPSTICK SAFETY IGNITION KEY GASOLINE FILLER CAP RECOIL STARTER HANDLE FUEL SHUTOFF VALVE NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT. 12 OPERATION SNOW THROWING TIPS TO START ENGINE • Be sure fuel shut-off valve is in the OPEN position. Your snow thrower engine is equipped with a recoil starter. COLD START 1. Insert safety ignition key into the ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place. 2. Place throttle control in FAST position. 3. Rotate choke control to FULL position. 4. Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not necessary. NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes before attempting to start and DO NOT push the primer. 5. Pull recoil starter handle quickly. Do not allow starter rope to snap back. 6. When the engine starts, release the recoil starter handle and slowly move the choke control to the OFF position. Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature. WARM START Follow the steps above, keeping the choke in the OFF position. DO NOT push the primer. • • • • • • • • • • • Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance. Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed. It is easier and more efficient to remove snow immediately after it falls. The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming temperatures. Slightly overlap each successive path to ensure all snow will be removed. Throw snow downwind whenever possible. Adjust the skid plates to proper height for current snow conditions. See “TO ADJUST SKID PLATES” in this section of this manual. For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly. Keep engine clean and clear of snow during use. This will help air flow and extend engine life. After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine. Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use. WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower. BEFORE STOPPING Run the engine for a few minutes to help dry off any moisture on the engine. To avoid possible freeze-up of the starter, proceed as follows: 1. While the engine is running, pull the recoil starter handle with rapid, full arm strokes three or four times. NOTE: The unusual sound made while pulling the recoil starter handle will not harm the engine or starter. IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine, proceed as follows: 1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible. 2. Release the recoil starter handle and let it snap back against the starter. If the engine still fails to start, repeat the above steps. 13 MAINTENANCE GENERAL RECOMMENDATIONS LUBRICATION CHART À SAE 30 Motor Oil See “ENGINE” in ÁMaintenance section The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer. • Follow the maintenance schedule in this manual. NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator. ÀÿPivot points Á Engine oil BEFORE EACH USE 1. Check engine oil level. 2. Check for loose fasteners. 3. Check controls to be sure they are functioning properly. LUBRICATION Keep your snow thrower well lubricated (See “LUBRICATION CHART”). SNOW THROWER • Keep tires free of gasoline and oil, which can harm rubber. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Always observe the safety rules when performing any maintenance. TIRES • Maintain proper air pressure in both tires (See “PRODUCT SPECIFICATIONS” section in this manual). 14 MAINTENANCE TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change. All oil must meet API service classification SF-SJ. • Be sure snow thrower is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and placement of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual). 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. 2. Clean area around drain plug. 3. Remove drain plug and drain oil in a suitable container. 4. Install drain plug and tighten securely. 5. Wipe off any spilled oil from snow thrower and engine. 6. Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual). 7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine. 8. Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual. 9. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. 10. Wipe off any spilled oil. V-BELTS Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual). The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower. AUGER GEAR CASE • The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Ronex ED #1 grease. TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance. CAUTION: Any lubricating of the above components can cause contamination of the friction wheel and damage to the drive system of your snow thrower. ENGINE See engine manual. LUBRICATION Use only high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 50 hours of operation or at least once a year if the snow thrower is not used for 50 hours in one year. MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual. CLEANING IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use. WARNING: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug. • • Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level. 15 Keep finished surfaces/wheels free of gasoline, oil, etc. We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life. SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts have completely stopped. 4. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop. 2. Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug. 3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely. CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower. 4. Connect spark plug wire to spark plug. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual. 1/4-20 LOCKNUT 1/4-20 x 1-5/8 CAPSCREW / SHEAR BOLT 1/4-20 x 2 SHOULDER / SHEAR BOLT IMPELLER HUB CHUTE DEFLECTOR The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be replaced. IMPELLER SHAFT WARNING: To avoid serious injury, never operate your snow thrower with the deflector removed or damaged. • To change direction and/or distance snow is discharged, see “TO CONTROL SNOW DISCHARGE” in the Operation section of this manual. SHEAR BOLTS AUGER SHEAR BOLTS Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts: 1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop. 2. Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug. 3. Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt. Install 1/4-20 lock nut and tighten securely. AUGER HUB 1/4-20 LOCKNUT AUGER HUB AUGER SHAFT TO REMOVE BELT COVER 1. Remove the two (2) screws securing belt cover to frame. 2. Remove belt cover. • Replace belt cover by installing cover and screws and tighten securely. BELT COVER CAUTION: Do not substitute. Use only original equipment shear bolts as supplied with your snow thrower. 4. Connect spark plug wire to spark plug. IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two (2) capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are designed to break, preventing damage to any other components. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared. To replace the capscrew/shear bolts: 16 FRAME SCREWS SERVICE AND ADJUSTMENTS TO REPLACE BELTS The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a qualified service center. NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time. The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower. HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension. 8. With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers. 9. Place auger belt around and inside the groove of auger pulley only. 10. While your assistant slowly raises handles to rejoin the auger housing and frame assembly, pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley. 11. Bring snow thrower completely together and check carefully for proper routing of belts. If auger belt has become dislodged from the pulley (by catching the idler arm bracket while bringing snow thrower together), separate the snow thrower and repeat step 10. Belt must be fully seated in pulley groove when bringing the snow thrower together. 12. Install the two (2) hex bolts and lock washers and tighten securely. 13. INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install flat washer, lockwasher and bolt and tighten securely (30-35 ft. lbs. torque). Make sure belt is inside belt keeper. 14. INSTALL BELT COVER and two (2) screws. Tighten securely. 15. INSTALL DISCHARGE CHUTE – See “INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD” in the Assembly section of this manual. WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating position and hold the snow thrower handles. Serious personal injury and/or damage to the unit could occur if the snow thrower should fall during the belt changing process. FRAME ASSEMBLY AUGER HOUSING BELT KEEPER HANDLES TRACTION DRIVE BELT 1. REMOVE GASOLINE FROM FUEL TANK - Drain gasoline from fuel tank into a suitable container, outdoors, away from fire or flame. Wipe up any spilled gasoline. 2. REMOVE DISCHARGE CHUTE - Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower. 3. REMOVE BELT COVER - See “TO REMOVE BELT COVER” in this section of this manual. 4. REMOVE ENGINE PULLEY - Remove bolt, lockwasher and flat washer securing pulley to engine crankshaft. Remove outside (auger) pulley only from crankshaft. 5. SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, remove the two (2) bolts and lock washers holding auger housing and frame together. ENGINE PULLEY LOCKWASHER BOLT AUGER BELT IDLER ARM SQUARE HOLE CLUTCHING IDLER ARM BRACKET AUGER PULLEY BOLT WARNING: As the last bolt is removed, have your assistant carefully lower the handles down to the ground. 6. REMOVE AUGER BELT from around pulley. 7. RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys. FLAT WASHER FRAME 17 AUGER HOUSING LOCK WASHER TO REMOVE WHEELS • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the innermost hole in axle and the wheel hub hole. To disengage drive system from the wheels (for pushing or transporting the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only. KLIK PIN OUTER HOLE INNER HOLE WHEEL WHEEL HUB NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. ENGINE See engine manual. CARBURETOR Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center. ENGINE SPEED Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary adjustments. STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. WARNING: Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or gas appliance. Allow the engine to cool before storing in any enclosure. SNOW THROWER When snow thrower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire snow thrower (See “CLEANING” in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See “TO REPLACE BELTS” in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE See engine manual. FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 18 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual). CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder. 3. Pull recoil starter handle slowly a few times to distribute oil. 4. Replace with new spark plug. OTHER • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your snow thrower indoors and cover it to protect it from dust and dirt. • Cover your snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your snow thrower to rust. IMPORTANT: Never cover snow thrower while engine/ exhaust area is still warm. TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM Does not start Loss of power CAUSE 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5. Choke in OFF position. 6. Primer not depressed. 7. Engine is flooded. 8. Spark plug wire is disconnected. 9. Bad spark plug. 10. Stale fuel. 11. Water in fuel. CORRECTION 1. Turn fuel shut-off valve to OPEN position. 2. Insert safety ignition key. 3. 4. 5. 6. 7. 8. Fill fuel tank. Move throttle to FAST position. Move to FULL position. Prime as instructed in the Operation section of this manual. Wait a few minutes before restarting, DO NOT prime. Connect wire to spark plug. 9. Replace spark plug. 10. Drain fuel tank and carburetor, refill tank with fresh gasoline. 11. Drain fuel tank and carburetor, refill tank with fresh gasoline. 1. Spark plug wire loose. 2. Throwing too much snow. 3. Fuel tank cap is clogged with ice or snow. 4. Dirty or clogged muffler. 1. Reconnect spark plug wire. 2. Reduce speed and width of swath. 3. Remove ice and snow on and around fuel tank cap. Engine idles or runs roughly 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. Excessive vibration 1. Loose parts or damaged augers or impeller. 1. Tighten all fasteners. Replace damaged parts. If vibration remains, contact a qualified service center. Recoil starter is hard to pull 1. Frozen recoil starter. 1. See “If Recoil Starter Has Frozen” in the Operation section of this manual. Loss of traction drive / slowing of drive speed 1. Drive belt is worn. 2. Drive belt is off of pulley. 3. Friction drive wheel is worn. 1. Check / replace drive belt. 2. Check / reinstall drive belt. 3. Contact a qualified service center. Loss of snow discharge or slowing of snow discharge 1. 2. 3. 4. 1. 2. 3. 4. Choke is in FULL position. Blockage in fuel line. Stale fuel. Water in fuel. Carburetor is in need of adjustment or overhaul. Auger belt is off of pulley. Auger belt is worn. Clogged discharge chute. Augers / impeller jammed. 4. Clean or replace muffler. Move choke to OFF position. Clean fuel line. Drain tank and refill with fresh, clean fuel. Drain fuel tank and carburetor, refill tank with fresh gasoline. Contact a qualified service center. Check / reinstall auger belt. Check / replace auger belt. Clean snow chute. Remove debris or foreign object from augers / impeller. 19 AUGER HOUSING / IMPELLER ASSEMBLY REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 48 51 49 33 35 47 32 34 19 36 37 41 50 42 43 45 27 44 27 43 38 42 46 40 39 16 14 4 13 6 6 15 6 6 12 5 9 7 7 21 18 19 20 26 8 28 10 23 25 6 11 28 27 27 31 29 21 24 19 1 19 21 18 19 20 26 25 24 22 23 30 20 2 3 AUGER HOUSING / IMPELLER ASSEMBLY REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Bag, Weight Bracket, Weight Bag Screw, Hex Head 5/16-18 x 1-1/2 Pulley, Impeller Bearing Assembly, Flange Nut, Hex Flange 5/16-18 Bolt, Flat Head, Carriage 5/16-18 x 5/8 Bolt, Carriage 5/16-1 8 x 5/8 Nut, Cage 3/8-16 Housing, Auger Bar, Scraper Bracket, Corner Discharge Base, Discharge Chute Washer, Flat Washer, Lock 5/16 Screw, Hex Head 5/16-18 x 3/4 Screw, Hex Head 5/16 x 1 Nut, Hex Lock 1/4-20 Nut, Hex Lock 5/16-18 Washer, Flat Skid Plate, RH Washer, Nylon, Friction Bolt, Carriage 5/16-18 x 3/4 Bolt, Shoulder Bearing, Auger Washer, Thrust, 1" Bolt, Shoulder 1/4-20 x 2 Skid Plate, LH Auger Assembly, RH Auger Assembly, LH O-Ring Bushing, Flange 3/4 Washer, Thrust 3/4 Bearing, Thrust 3/4 Shaft, Impeller Washer, Thrust 5/8 Bushing, Flange 5/8 Screw, Hex Head 5/16-18 x 3/4 Plug, Case Housing, Gearbox, RH Seal, Oil Bushing, Flange, 1" Key, Square 1/4 x 1/4 x 7/8 Gear, Worm Shaft, Auger Housing, Gearbox, LH Impeller Assembly Screw, Hex Head 1/4-20 x 1-5/8 Gasket, Gearbox Pin, Roll 3/16 x 1-1/8 532 18 35-78 532 18 35-77 874 52 05-24 532 18 10-83 532 17 53-23 532 15 53-77 532 18 03-55 872 27 05-05 532 17 88-20 532 18 40-90 532 18 40-96 532 18 40-95 532 17 53-22 532 05 92-89 810 04 05-00 874 95 05-12 532 17 95-82 873 80 04-00 873 80 05-00 532 15 54-15 532 18 40-94 532 17 92-46 872 27 05-06 532 17 98-29 532 17 46-58 532 17 46-97 532 17 98-28 532 18 40-93 532 18 41-02 532 18 40-99 532 17 46-99 532 17 47-00 532 17 46-81 532 17 46-84 532 17 46-60 532 17 46-83 532 17 46-86 532 15 00-78 532 08 64-47 532 17 46-88 532 17 46-98 532 17 47-01 532 17 88-79 532 17 46-59 532 17 46-57 532 17 46-87 532 18 41-05 874 78 04-26 532 17 53-11 532 18 42-05 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 21 CONTROL PANEL / DISCHARGE CHUTE REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 1 19 2 2 2 6 14 26 20 27 28 4 5 25 14 6 13 29 3 11 9 16 27 24 7 18 12 11 14 17 15 10 8 8 22 CONTROL PANEL / DISCHARGE CHUTE REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 25 26 27 28 29 Knob, Lever Screw #10-24 x 5/8 Strap, Slotted Nut, Lock 3/8-16 Washer, Flat 3/8 Control Assembly, Chute Rotater Support, Pivot Screw, Hex Head 5/16-18 x 3/4 Knob, Deflector Bolt, Shoulder Washer, Flat Nut, Lock 1/4-20 Bolt, Carriage 5/16-18 x 5/8 Washer, Nylon Chute Assembly Deflector Assembly Seal, Deflector Rivet, Blind Knob, Speed Control Lever Bolt, Carriage 5/16-18 x 3/4 Screw, Hex Head 5/16-18 x 1-3/4 Nut, Lock 5/16-18 Lever Assembly, Speed Control Retainer, Hairpin Rod, Upper, Speed Control Rod, Lower, Speed Control 532 18 33-34 817 50 10-10 532 18 41-14 873 80 06-00 819 13 13-16 532 17 86-59 532 18 40-89 532 15 00-78 532 18 04-53 532 17 98-29 532 15 54-15 873 80 04-00 872 27 05-05 532 17 92-46 532 18 41-12 532 18 41-13 532 17 91-45 532 12 84-15 532 18 33-33 872 27 05-06 874 78 05-28 532 15 53-77 532 17 92-57 532 16 96-75 532 18 04-45 532 18 04-46 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 23 HANDLES REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 2 4 3 4 13 5 11 15 5 6 3 1 6 5 8 11 9 36 4 4 16 7 14 17 28 5 10 33 19 37 15 11 21 18 12 20 34 35 23 22 21 17 16 22 20 24 27 25 30 32 31 31 32 27 24 26 24 HANDLES REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 Lever, Auger Control, RH Lever, Traction Drive Control, LH Nut, Cage 1/4-20 Bushing, Flange Retainer, Hairpin Screw, Hex Head 1/4-20 x 3/4 Rod, Interlock Tube Assembly, Interlock, RH Tube Assembly, Interlock, LH Panel, Control Screw, Hex Head 5/16-18 x 1-1/2 Screw, Hex Head 5/16-18 x 1-3/4 Handle Tube, LH Handle Tube, RH Nut, Lock 5/16-18 Washer, Flat 3/8 Knob, Handle Rod, Auger Control Rod, Traction Control End, Control Rod Nut, Hex, Jam 5/16-18 Bolt, Carriage 3/8-16 x 2-1/4 Handle Tube, Lower Sleeve, Spring Spring, Traction Drive Spring, Auger Control Screw, Hex Head 3/8-16 x 1 Clip, Panel Console, Panel Screw, Hex Head, Tapping #10-24 x 1-1/4 Screw, Hex Head, Tapping #10-24 x 1/2 Latch, Interlock Bolt, Shoulder Nut, Lock 1/4-20 Spring, Torsion Spring, Interlock 532 18 41-10 532 18 41-09 532 17 94-39 532 17 88-88 532 16 96-75 532 18 04-02 532 17 86-52 532 18 40-03 532 17 86-51 532 18 41-06 874 78 05-24 874 78 05-28 532 18 41-07 532 18 41-08 873 80 05-00 819 13 13-16 532 17 88-99 532 17 90-93 532 17 90-98 532 18 04-28 873 35 05-00 872 12 06-18 532 18 40-87 532 18 04-47 532 18 09-26 532 17 86-69 871 21 06-16 532 18 04-94 532 18 33-52 532 17 52-62 532 75 06-34 532 18 41-11 532 18 35-18 532 06 80-38 532 17 88-31 532 17 86-58 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 25 DRIVE REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 5 13 2 3 1 1 1 3 11 5 2 5 43 6 13 1 3 4 2 2 3 7 3 8 2 14 17 21 12 1 3 2 7 3 9 10 15 16 2 5 22 24 1 41 21 23 18 2 32 25 3 26 20 34 44 15 29 19 22 27 41 33 36 31 28 38 39 30 40 22 35 33 26 37 DRIVE REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 Screw, Hex Head 5/16-18 x 3/4 Nut, Lock 5/16-18 Washer, Flat Screw, Hex Head 5/16-18 x 1/2 Bearing, Flange Shaft, Auxiliary Spacer, Plate Plate, Auxiliary Gear, Intermediate (12/58) Gear, Pinion Rod, Clutch Shaft, Long, Hex Pin, Pivot Lever, Shifter / Wheel Trunnion Bearing Assembly Bracket, Pivot, Shift Ring, Rubber Wheel Plate, Rubber Wheel Nut, Lock 5/16-18 Hub, Rubber Wheel Screw, Hex Head 5/16-18 x 7/8 Retainer, Hairpin Spring, Bias Gear, Axle (58 Teeth) Pin, Pivot Lever Plate Assembly, Drive Shaft, Axle Shaft, Short Hex Lever, Shifter Plate Bracket, Shifter Support Bolt, Carriage 5/16-18 x 5/8 Key, Square 1/4 x 1/4 x 7/8 Bearing, Flange Plate, Drive Mounting Spacer, Bearing Pulley, Traction Drive Nut, Lock 5/16-18 Washer, Flat Washer, Lock 5/16 Screw, Hex Head 5/16-18 x 3/4 Ring, Retaining Spring, Return Pin, Roll 532 14 63-15 873 80 05-00 532 15 54-15 817 49 05-08 532 18 00-17 532 18 01-34 532 17 92-70 532 18 40-79 532 18 00-82 532 18 00-65 532 17 88-12 532 18 00-66 532 17 88-07 532 18 40-80 532 17 53-44 532 18 40-81 532 17 98-31 532 18 40-78 873 93 05-00 532 17 86-13 874 76 05-14 532 08 51-79 532 18 01-35 532 18 00-81 532 17 86-95 532 17 53-41 532 17 86-21 532 17 53-40 532 18 40-77 532 18 40-76 872 27 05-05 532 17 88-79 532 17 53-23 532 18 40-75 532 18 25-04 532 17 53-48 532 15 53-77 532 05 92-89 810 04 05-00 874 95 05-12 812 00 00-12 532 17 90-95 532 18 42-06 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 27 CHASSIS / ENGINE / PULLEYS REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 3 30 17 19 28 22 4 23 21 10 21 24 29 25 18 31 38 55 37 39 42 32 7 20 1 6 14 43 11 33 7 2 8 9 13 6 41 15 34 52 12 44 35 51 26 50 11 44 49 11 53 11 26 45 54 48 46 47 28 26 27 6 16 11 36 10 6 31 55 6 40 CHASSIS / ENGINE / PULLEYS REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. 1 2 3 DESCRIPTION 532 18 10-44 Spring, Traction Idler 532 18 05-22 Pulley, Idler (2-1/4) --Engine, Tecumseh, Model Number OHSK55 (Order parts from Engine manufacturer) 4 874 78 05-20 Screw, Hex Head 5/16-18 x 1-1/4 6 532 05 92-89 Washer, Flat 7 873 93 05-00 Nut, Jam, Lock 5/16-18 8 532 17 53-30 Pin, Idler Pivot 9 532 17 90-92 V-Belt, Traction Drive 10 810 04 05-00 Washer, Lock 5/16 11 532 15 00-78 Screw, Hex Head 5/16-18 x 3/4 12 532 18 47-89 Arm & Bracket Assembly, Impeller Idler (Includes Key Nos. 8, 12, 13 & 45) 13 532 08 51-79 Retainer, Hairpin 14 532 17 88-28 Spring, Brake 15 532 18 35-33 V-Belt, Impeller Drive 16 532 15 04-06 Screw, Hex Head 3/8-16 x 1-1/4 17 532 18 48-04 Arm, Idler 18 874 78 05-24 Screw, Hex Head 5/16-18 x 1-1/2 19 532 17 53-31 Bushing, Idler Pivot 20 532 18 05-23 Pulley, Idler (2-3/4) 21 874 61 05-16 Screw, Hex Head 5/16-18 x 1 22 532 17 93-71 Spacer, Engine Pulley 23 532 18 04-78 Pulley, Engine, Traction Drive 24 532 17 91-57 Pulley, Engine, Impeller Drive 25 532 06 27-35 Washer, Flat 3/8 26 810 04 06-00 Washer, Lock 3/8 27 532 85 10-84 Screw, Hex Head 3/8-24 x 1-3/8 28 532 15 54-52 Guide, Belt 29 532 18 04-65 Cover, Belt 30 532 17 88-30 Cover, Toolbox 31 817 49 04-08 Screw, Hex Head 1/4-20 x 1/2 32 532 17 92-56 Bolt, Shoulder 5/16-18 33 532 17 92-50 Bellcrank Shifter 34 532 18 04-01 Screw, Hex Head 1/4-28 x 3/4 35 532 17 92-40 Arm, Auger Control 36 873 80 05-00 Nut, Lock 5/16-18 37 532 18 40-86 Bellcrank Assembly 38 532 17 92-51 Link, Speed Control 39 532 17 90-64 Trunnion, Pivot Bracket 40 532 17 88-90 Nut, Cage 3/8-16 41 876 02 02-08 Pin, Cotter 1/16 x 1/2 42 532 17 90-65 Pin, Pivot Bracket 43 532 18 40-85 Bracket, Bellcrank 44 874 78 06-24 Screw, Hex Head 3/8-16 x 1-1/2 45 532 18 47-89 Arm & Bracket Assembly, Impeller Idler (Includes Key Nos. 8, 12, 13 & 45) 46 532 18 40-84 Pan, Frame Bottom 47 871 02 05-12 Screw, Hex Head 5/16-18 x 3/4 48 532 18 11-56 Nut, Speed 5/16-18 49 532 18 40-73 Frame Assembly 50 532 18 40-83 Plate, Frame End 51 532 18 40-82 Shaft, Auger Control 52 532 05 70-79 Washer, Hardened 53 532 17 90-62 Roller 54 812 00 00-10 Ring, Retaining 55 532 70 02-79 Clip, Retainer NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 29 WHEELS / DECALS REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 2 1 4 5 6 4 1 3 2 3 1 10 5 2 4 9 8 6 5 1 10 3 30 10 7 WHEELS / DECALS REPAIR PARTS SNOW THROWER - - MODEL NO. 5524ST (HU5524STA), PRODUCT NO. 954 22 30-67 KEY PART NO. NO. 1 2 3 4 5 6 532 17 92-64 532 15 54-43 532 15 00-78 817 49 05-08 532 17 98-30 532 17 46-97 DESCRIPTION Wheel Assembly (13") Pin, Klik 1/4 Screw, Hex Head 5/16-18 x 3/4 Screw, Hex Head 5/16-18 x 1/2 Bearing, Axle Washer, Thrust (1") NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 -- Decal, Danger Decal, Husqvarna Decal, Danger, Deflector Decal, Danger Decal, Husqvarna, 5524ST Decal, Instruction Decal, Traction Lever Decal, Auger Lever Decal, Speed Control Decal, Husqvarna Owner’s Manual 532 18 10-38 532 18 41-19 532 18 10-34 532 18 10-41 532 18 40-54 532 18 10-32 532 15 57-98 532 15 58-00 532 18 10-36 532 15 57-94 532 18 31-99 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 532 18 31-99 Rev. 4 09.20.02 BY/rad Printed in U.S.A. The product must exhibit reasonable care, maintenance, operation, storage and general upkeep in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. purchase, as explained in section 6, rests solely with the customer. 90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein. The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and (5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer. SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period. SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY 30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items. HUSQVARNA 7349 Statesville Road Charlotte, NC 28269 531 83 81-23 To obtain the benefit of this warranty, the product believed to be defective must be delivered authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area. Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty This proof must include date purchased, model number, serial number, and complete name and address selling dealer. It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten from the date of purchase in order to confirm the warranty and to facilitate post-sale service. SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION SECTION 5: CUSTOMER RESPONSIBILITIES Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months. Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under warranty. Some states do not allow the exclusion of incidental or consequential damages, or limitations on an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty specific legal rights, and you may also have other rights which vary from state to state. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION UPDATE PREVIOUSLY MANUFACTURED PRODUCTS. This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or tion sheet furnished by Husqvarna; (3)Alterations or modifications that change the intended use of the product or affects the product’s formance, operation, safety, or durability, or causes the product to fail to comply with any laws; or: (4)Additional damage to parts or components due to continued use occurring after any of the SECTION 4: EXCEPTIONS AND LIMITATIONS 1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, nonprofessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use. Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase. 2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated. 2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks, and ground engaging commercial equipment. 3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds) Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product. Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: SECTION 1: LIMITED WARRANTY WARRANTY STATEMENT
Source Exif Data:
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