Husqvarna Gth2248Xp Users Manual Operator's Manual, GTH 2248 XP B, 954567888, 2003 05, Ride Mower

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02490

GTH2248XP

Owner's Manual

02578_husqvarna

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the

in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al-

ways look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clog ging chute.

• Mow only in daylight or good artifi cial light.

• Do not operate the machine while under the infl uence

of alcohol or drugs.

• Watch for traffi c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or if you

feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will

not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose trac-

tion, disengage the blades and proceed slowly straight

down the slope.

SAFETY RULES

DO NOT:

• Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could

cause sliding.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the ma chine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the

area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are fl ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open fl ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

op er a tion regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

run ning.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

com po nents and replace with manufacturer's rec om -

mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

3

WARNING: In order to prevent ac-

ci den tal starting when setting up,

trans port ing, ad just ing or making re-

pairs, al ways dis con nect spark plug

wire and place wire where it can not

contact spark plug.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are rec om mend ed by and com-

ply with spec i fi ca tions of the man u -

fac tur er of your tractor. Use common

sense when towing. Operate only at

the low est possible speed when on a

slope. Too heavy of a load, while on

a slope, is dan ger ous. Tires can lose

trac tion with the ground and cause you

to lose control of your tractor.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades

off.

• Do not mow in reverse unless absolutely necessary. Al ways

look down and behind before and while backing.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could over-

turn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible. WARNING

Engine exhaust, some of its con stit u ents, and cer-

tain vehicle com po nents contain or emit chem i cals

known to the State of Cal i for nia to cause can cer and

birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries

contain lead and lead compounds, chem i cals known

to the State of Cal i for nia to cause can cer and birth

defects or oth er re pro duc tive harm. Wash hands

after handling.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

4

PRODUCT SPECIFICATIONS

Gasoline Capacity 5.0 Gallons

and type: Unleaded Regular

Oil Type (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion

(Gap: .040") RCJ8Y

Ground Speed (MPH): Forward: 0 – 5.8

Reverse: 0 – 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

Blade Bolt Torque: 45–55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/

department We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Al-

ways observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any

un im proved forest-covered, brush-covered or grass-cov ered

land unless the en gine’s exhaust system is equipped with

a spark arrester meeting ap pli ca ble local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffl er is available through your

nearest authorized service centre/department (See RE PA IR

PARTS section of this manual).

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ...................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE .................................................................... 26

TROU BLE SHOOT ING ............................................27-28

REPAIR PARTS - TRACTOR ..................................30-45

TABLE OF CONTENTS

5

UNASSEMBLED PARTS

Steering Wheel

Seat

(2) Keys

Slope Sheet

Keys

Steering

Wheel Insert

Gauge Wheel

(2) Hex Bolts 5/16-18 x 1

(2) Locknuts

5/16-18

Nose Roller

Steering

Wheel Adapter

Steering Sleeve

Steering Sleeve

Extension

(1) Oil Drain Tube

For Future Use

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Wheels

(4) Adjusting Bar

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Locknut

3/8-16

(4) Shoulder Bolt

(1)Front Plate

Assembly

(2) Retainer Springs (single loop)

(2)Flanged

Pins

Nose Roller

Brackets

Rod

Retainer Spring

Mower

(4) Retainer Springs

(double loop)

(4) Lockwasher

(4) Hex Bolts 5/16-18 x 3/4

6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(1) Pliers (1) Tire pressure gauge

(2) 9/16" wrench (1) Utility knife

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

TO REMOVE TRACTOR FROM

CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut, from top to bottom, along lines on all four corners

of carton, and lay panels fl at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in MAINTENANCE section of this

manual for charging instructions).

FIG. 2

LABEL

STEERING WHEEL

INSERT

HEX BOLT

LOCK WASHER

LARGE FLAT

WASHER

STEERING WHEEL

STEERING

WHEEL

ADAPTOR

STEERING

SLEEVE EXTENTION

TABS

STEERING

SHAFT

STEERING

SLEEVE

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove hex bolt, lock washer and large fl at washer

from steering shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve ex ten sion into

bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt,

lock washer and large fl at washer pre vi ous ly removed.

Tighten securely.

• Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

7

ASSEMBLY

FIG. 4

FIG. 3

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck

in proper position when operating mower. Be sure they

are properly adjusted to ensure optimum mower per for -

mance.

• Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten

securely.

• For ease of mower to tractor assembly, raise gauge

wheels to highest position and retain with clevis pins

and spring retainers.

• Adjust gauge wheels before operating mower. See “TO

ADJUST GAUGE WHEELS” in the Operation sec tion

of this manual.

SHOULDER

BOLT

GAUGE

WHEEL 3/8-16 CENTER

LOCKNUT

3/8 WASH ER

AD JUST ING

BAR

PIN

RETAINER SPRING

TO ROLL TRACTOR OFF SKID (See

Op er a tion section for location and function

of con trols)

• Press lift lever plunger and raise attachment lift lever

to its highest po si tion.

• Release parking brake by depressing brake ped al.

• Place freewheel control in free wheel ing po si tion to

dis en gage transmission (See “TO TRANSPORT” in

the Operation section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRAC TOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been com-

pleted.

• Check engine oil level and fi ll fuel tank with gasoline.

• Place freewheel control in "transmission engaged"

po si tion.

• Sit on seat in operating position, depress brake pedal

and set the parking brake.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine. After engine has started, move throttle

control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly

drive tractor off skid.

• Apply brake to stop tractor and set parking brake.

• Turn ignition key to "OFF" position.

Continue with the in struc tions that follow.

02521

R.H. SEAT SLIDE

L.H. SEAT

SLIDE

SEAT

PAN

MOUNT ING

BOLTS

ADJUSTMENT

HANDLE

SEAT

INSTALL SEAT (See Fig. 3)

Seat position should be adjusted forward or backward so

that the operator can comfortably reach clutch/brake pedal

and safely operate the tractor.

• Remove the two (2) bolts and fl at washers securing

the seat to cardboard packing. Keep the two (2) bolts

only and place them with the two (2) identical bolts

and four (4) washers in the parts bag. Discard the fl at

washers and cardboard packing.

• Release L.H. seat slide on seat pan by pulling out on

adjustment handle and sliding it to the rear position

exposing seat mount ing holes from bot tom. Slide R.H.

slide to same rear position.

• Mount rear of seat on slides using mount ing bolts and

lock washers as shown.

• Pull out on adjustment handle and slide seat all the way

forward. Install front mounting bolts and lock washers.

Tight en all mounting bolts securely.

• Lower seat into operating position and sit on seat. Press

clutch/brake pedal all the way down. If operating posi-

tion is not comfortable, adjust seat.

• To adjust seat: Grasp adjustment handle and pull out,

slide seat to desired po si tion and release adjustment

handle.

LOCK

WASHERS

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

8

IMPORTANT: Check belt for proper routing in all mower

pulley grooves.

• If equipped, turn height ad just ment knob coun ter -

clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck

pins. Retain with double loop re tain er spring with loops

up as shown.

• Install front plate assembly to tractor suspension

brack ets and retain with single loop retainer springs

as shown.

• Position front plate assembly between front mower

brackets. Raise deck and plate assembly to align holes

and insert fl anged pins. Secure pins with double loop

retainer springs between the plate assembly and mower

brackets.

NOTE: To assist in locating hole in fl anged pin, the hole in

pin is inline with notch on head of pin.If necessary, move

mower side-to-side to give space between plate and mower

brackets.

IMPORTANT: Check belt for proper routing in all mower

pulley grooves. Engage belt tension rod by pushing rod

into locking bracket.

• Engage belt tension rod by pushing rod into locking

bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

ASSEMBLY

FIG. 5

FIG. 6

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right

side of tractor.

ANTI-SWAY

BAR

SINGLE

LOOP

RE TAIN ER

SPRINGS

GAUGE

WHEEL

SUS PEN SION ARMS

DOUBLE LOOP

RE TAIN ER SPRING

FRONT

SUSPENSION

BRACKETS

FRONT PLATE

AS SEM BLY

CHAS SIS

BRACKET

DOUBLE LOOP

RETAINER SPRING

(OUTWARD POINTING

DECK PINS)

ELEC TRIC

CLUTCH PULLEY

DE FLEC TOR

SHIELD

USE PLIERS FOR

RETAINER

SPRINGS

LOOP UP

FRONT MOW-

ER BRACKET

BELT TEN SION ROD

(DISENGAGED PO SI TION)

LOCK BRACKET

FLANGED PIN

DOUBLE LOOP RE-

TAIN ER SPRING

TO ATTACH NOSE ROLLER (See Fig. 5)

• Assemble brackets "A" and "B" to the inside of mower

mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes

in mower brackets.

• Position nose roller between brackets and install rod

and retainer spring.

NOSE ROLLER

HEX BOLT

"A"

BRACKET

"B"

BRACKET

LOCK

NUT

TAB

HOLE

RETAINER SPRING

ROD

9

ASSEMBLY

✓CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE

BEST PER FORM ANCE AND SATISFACTION FROM THIS

QUAL ITY PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly infl ated. (For shipping purposes,

the tires were overinfl ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly infl ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRAC TOR, PAY

EX TRA ATTENTION TO THE FOLLOWING IM POR TA NT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is fi lled with fresh, clean, regular unleaded

gas o line.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ It is important to purge the transmission before op er -

at ing your tractor for the fi rst time. Follow proper start-

ing and trans mis sion purg ing in struc tions (See "TO

START EN GINE" and "PURGE TRANS MIS SION" in

Op er a tion section of this man u al).

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the fi gures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are

routed correctly.

• Connect anti-sway bar to chassis bracket under left

foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to

remove slack from mower sus pen sion.

• Raise deck to highest position.

• Adjust gauge wheels before op er at ing mower as shown

in the Operation section of this manual.

10

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

OPERATION

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OVER TEMP

LIGHT

KEEP AREA CLEAR SLOPE HAZARDS

15

15 15

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

P

ENGINE START

MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

11

OPERATION

AMPS

60

0

60

TECH

02711

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this man ual for future reference.

HEIGHT AD JUST MENT

KNOB

MOTION

CONTROL

LEVER

ATTACHMENT CLUTCH SWITCH - Used to engage mow er

blades or other attachments mounted to your trac tor.

LIFT LEVER - Used to raise and lower mower deck or

other attachments mounted to your tractor.

BRAKE PEDAL - Used for brak ing the tractor and starting

the engine.

MOTION CONTROL LEVER - Selects the speed and

di rec tion of tractor.

CHOKE CONTROL - Used when starting a cold engine.

LIGHT SWITCH POSITION- Turns the headlights on and

off.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

THROTTLE CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for

push ing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine.

AMMETER - Indicates battery charging(+) or discharg-

ing(-).

PARKING BRAKE LEVER - Locks brake pedal into the

brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the

mow er height.

MOTION DRIVE BELT TENSION HANDLE- Used when

changing motion drive belt and, if necessary, starting engine

under extremely cold conditions.

HOURMETER - Indicates hours of operation.

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

FREEWHEEL

CONTROL

PARKING

BRAKE LEVER

ATTACHMENT

CLUTCH SWITCH

LIFT LEVER

IGNITION

SWITCH

THROTTLE

CONTROL

AMMETER

CHOKE

CON TROL

LIGHT SWITCH

POSITION

BRAKE PEDAL LIFT LEVER

PLUNGER

MOTION DRIVE

BELT TENSION

HAN DLE

HOURMETER

12

OPERATION

FIG. 8

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS

FULLY DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to “back fi re”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2".

The heights are measured from the ground to the blade tip

with the engine not running. These heights are ap proxi mate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the fi rst cut

relatively high; the second to desired height.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle of fers the best mower per for mance.

HEIGHT

AD JUST MENT

KNOB

“DRIVE”

PO SI TION

CHOKE

CON TROL

MOTION

CONTROL

LEVER

“DISENGAGED”

PO SI TION

PUSH IN TO

“DISENGAGE”

AT TACH MENT

CLUTCH SWITCH

PULL OUT TO

“ENGAGE”

IGNITION

KEY

PARKING BRAKE

“EN GAGED”

PO SI TION

THROTTLE

CONTROL

LEVER

BRAKE PEDAL

“BRAKE”

POSITION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye dam age. Always wear safety glass es or eye shields while op-

erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide

vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without fi rst setting the parking

brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and

hold.

• Place parking brake lever in “ENGAGED” position and

re lease pressure from brake pedal. Pedal should re-

main in “BRAKE” position. Make sure parking brake

will hold tractor secure.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

CAUTION: Do not attempt to operate motion control

lever when the parking brake is set or when the brake

pedal is depressed. Doing so may result in misadjust-

ment to the drive con trol sys tem.

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake.

• Slowly move motion control lever to desired position.

13

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sens ing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch con trol.

CAUTION: Do not operate the mower

with out either the en tire grass catcher,

on mow ers so equipped, or the defl ector

shield in place.

DE FLEC TOR

SHIELD

FIG. 10

FIG. 11

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS

FULLY DEPRESSED.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

FIG. 9

PUSH IN TO

"DISENGAGE"

ATTACHEMNT

CLUTCH

SWITCH PULL

OUT TO

"ENGAGE"

LIFT LEVER

HIGHEST

POSIITON

LOWEST

POSITION

CLEVIS

PIN

RE TAIN ER

SPRING

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation

sec tion of this manual).

• Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing

po si tion. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2)

MPH.

• To reengage transmission, reverse above procedure.

Transmission Engaged

Transmission Disengaged

14

OPERATION

TO START ENGINE (See Fig. 7)

When starting the engine for the fi rst time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

fi fteen sec onds per minute. If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

require an engine warm-up period from several sec onds

to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you

may need to disengage the motion drive belt as follows:

• Be sure parking brake is engaged.

• Remove retainer spring from the drive belt tension

handle to relieve belt tension.

• Start engine and allow it to warm up for three (3) min-

utes.

• Shut-off engine and engage parking brake.

• Engage drive belt tension handle and replace the

re tain er spring.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the

factory, already fi lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fi ll cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfi ll.

• For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.

Use fresh, clean, regular un lead ed gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quan ti ties that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open fl ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

CAUTION: Alcohol blended fuels (called

gas o hol or using ethanol or methanol) can at-

tract moisture which leads to sep a ra tion and

for ma tion of acids during storage. Acidic gas

can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before stor age of

30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next

sea son. See Storage In struc tions for additional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

TOWING CARTS AND OTHER AT TACH -

MENTS

Tow only the attachments that are recommended by and

comply with specifi cations of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

15

OPERATION

FIG. 12

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om -

mend ed that the transmission be purged before operating

tractor for the fi rst time. This procedure will remove any

trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in this

section of manual).

• Sitting in the tractor seat, start engine. After the en-

gine is running, move throttle control to slow position.

Dis en gage parking brake

• Move motion control lever to full forward position and

hold for fi ve (5) seconds. Move lever to full reverse

position and hold for fi ve (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic

drive system.

• Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT” in this sec tion

of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

00272

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing per-

formance. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this man u al.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even dis tri bu tion

of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until fi nished

(See Fig. 12).

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the trac tor is on level ground.

• Place the motion control lever in neu tral.

Release the parking brake and let the brake slowly

return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

• The attachments can be used during the engine warm-

up period after the transmission has been warmed

up and may require the choke con trol be pulled out

slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments

section of this manual.

• Slowly move motion control lever forward, after the

tractor moves approximately fi ve (5) feet, slowly move

motion control lever to reverse position. After the trac-

tor moves approximately fi ve (5) feet return the mo-

tion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal

op er a tion.

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fi re hazard from dried clip-

pings. Make fi rst cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

16

BEFORE EACH USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

EVERY SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and

Interlock Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tractore.new1

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section

of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean

or replace air fi lter, and check blades and belts for wear.

A new spark plug and clean air fi lter assure proper air-

fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

MAINTENANCE

LUBRICATION CHART

cSpray Silicone Lubricant (Move Boots to Lubricate)

dGeneral Purpose Grease

eRefer to Maintenance “ENGINE” Sec tion

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

02501

eEN GINE

dFRONT WHEEL

BEARING ZERK

dSPINDLE ZERK

dSTEERING

SECTOR GEAR

TEETH

cTIE ROD BALL JOINTS

dMANDREL

ZERKS

dFRONT WHEEL

BEARING ZERK

dSPINDLE ZERK

17

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fl at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work-

ing properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the op er a tor

to leave the seat without fi rst setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and even tual

damage to mower and engine.

• The blade can be sharpened with a fi le or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

FIG. 14

FIG. 13

5/8" BOLT

OR PIN

BLADE

CENTER HOLE

BATTERY

Your tractor has a battery charging system which is suf fi cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

MANDREL

ASSEMBLY

BLADE

BLADE BOLT

(SPECIAL)

CENTER

HOLE

STAR

18

MAINTENANCE

TRANSAXLE COOLING

The fan and cooling fi ns of transmission should be kept

clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

sible damage to seals, no not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact

and clean.

• Inspect cooling fi ns for dirt, grass clippings and other

ma te ri als. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cool ing fi ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fl uid main te -

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with a wire brush

or com pressed air to re move dirt and stubborn dried gum

fi bers.

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classifi cation SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

oil_visc_chart1_e

FIG. 16

FIG. 15

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classifi cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fi ll cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from bottom fi tting of drain valve

and install the drain tube onto the fi tting.

CLOSED

AND

LOCKED

POSITION

YELLOW

CAP

DRAIN

TUBE

OIL DRAIN VALVE

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable fi rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in

the SERVICE AND ADJUSTMENTS section of this

man u al).

• Unlock drain valve by pushing inward and turning

coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the

bottom fi tting of the drain valve.

• Refi ll engine with oil through oil fi ll dipstick tube. Pour

slowly. Do not overfi ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil fi ll cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fi ll

cap/dipstick securely each time you check the oil level.

19

MAINTENANCE

MUFFLER

Inspect and replace corroded muffl er and spark arrester

(if equipped) as it could create a fi re hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs fi rst. Spark plug type and gap setting are shown in

“PROD UCT SPEC I FI CA TIONS” section of this manual.

CLAMP FUEL FILTER

CLAMP

FIG. 17

IN-LINE FUEL FILTER (See Fig. 17)

The fuel fi lter should be replaced once each season. If fuel

fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor,

re place ment is re quired.

• With engine cool, remove fi lter and plug fuel line sec-

tions.

• Place new fuel fi lter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

AIR FILTER

Your engine will not run properly using a dirty air fi lter.

Service air cleaner more often under dusty conditions.

See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil fi lter every season or every other oil

change if the tractor is used more than 100 hours in one

year. See engine manual.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fi ns, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fi ns and external

surfaces as nec es sary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fi ns, and/or cooling shrouds re moved

will cause engine damage due to overheating.

CLEANING

• Clean engine, battery, seat, fi nish, etc. of all foreign

matter.

• Keep fi nished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

20

SERVICE AND ADJUSTMENTS

TRACTOR

FIG. 18

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in “DIS EN GAGED” position.

• If equipped, turn height adjustment knob to low est

set ting.

• Lower mower to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Rod is spring loaded. Have a

tight grip on rod and release slowly.

• Remove retainer spring holding anti-swaybar to chas sis

bracket and dis en gage anti-swaybar from bracket.

• Remove four retainer springs from front plate assembly

and remove plate.

• Remove retainer springs from sus pen sion arms at deck

and dis en gage arms from deck.

• Raise attachment lift to its highest position.

• Slide mower forward and remove belt from electric

clutch pulley.

• Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• If equipped, turn height ad just ment knob coun ter -

clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck

pins. Retain with double loop re tain er spring with loops

up as shown.

• Install front plate assembly to tractor suspension

brack ets and retain with single loop retainer springs

as shown.

SUSPENSION ARMS

RETAINER

SPRING

ANTI-SWAY

BAR

SUSPENSION ARMS

DOUBLE LOOP RETAINER

SPRINGS (Out ward pointing

deck pins)

CHASSIS

BRACK ET SINGLE LOOP

RETAINER

SPRING

FRONT

MOWER

BRACKET

FLANGED PIN

ELECTRIC

CLUTCH

PULLEY FRONT PLATE

AS SEM BLY

BELT TEN SION ROD

(DISENGAGED POSITION)

DOUBLE LOOP

RETAINER

SPRING

DEFLECTOR

SHIELD

LOCK BRACK ET

USE PLIERS FOR

RETAINER SPRINGS

LOOP UP

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUSTMENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

21

SERVICE AND ADJUSTMENTS

FIG. 21

FIG. 20

BOTTOM EDGE

OF MOW ER TO

GROUND

FIG. 19

BOTTOM EDGE

OF MOW ER TO

GROUND

AA

GROUND LINE

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should

be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2"

lower than the rear tip when the mower is in its highest

position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade

so the tip is pointing straight forward. Measure distance "B"

at front and rear tip of the blade.

• Before making any necessary ad just ments, check that

both front plate links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of blade, loosen nut “C” on both front

links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B”

by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on

both front links. Tighten nut “C” on both front links an

equal number of turns. The two front links must remain

equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

“B” “B”

BLADE

FIG. 22

BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH

TRUN NION

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly infl ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If

tires are over or underinfl ated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground

level at front cor ners of mower. Distance “A” on both

sides of mower should be the same.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link ad just ment

nut on that side.

• To lower one side of mower, loosen lift link ad just ment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Recheck measurements after adjusting.

SUS PEN SION ARM

LIFT LINK

AD JUST MENT NUT

FRONT PLATE

AS SEM BLY

NUT “C”

NUT “D”

• Position front plate assembly between front mower brackets.

Raise deck and plate assembly to align holes and insert

fl anged pins. Secure pins with double loop retainer springs

between the plate assembly and mower brack ets.

NOTE: To assist in locating hole in fl anged pin, the hole in

pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower

brackets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• Engage belt tension rod by pushing rod into locking

bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Connect anti-sway bar to chassis bracket under left

foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to

remove slack from mower sus pen sion.

• Raise deck to highest position.

22

SERVICE AND ADJUSTMENTS

FIG. 24

FIG. 23

PRI MA RY

IDLER ARM

R.H.

MANDREL

IDLER

PUL LEYS

ELEC TRIC

CLUTCH

PUL LEY

SPRING

ARM

BELT TENSION

ROD(DISENGAGED

POSITION)

RH MAN DREL

COVER

RH SUS PEN SION

ARM

L.H. MANDREL

IDLER

PUL LEY

CEN TER

MAN DREL

SPRING

SEC OND ARY IDLER ARM

SEC OND ARY

SPRING ARM

R.H. MAN DREL

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23)

• Park tractor on a level surface. En gage parking

brake.

• Lower mower to its lowest position.

• Disengage belt tention rod from lock bracket.

CAUTION: Rod is spring loaded. Have a

tight grip on rod and release slowly.

• Remove screws from R.H. mandrel cover and remove

cover.

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

• Disconnect R.H. suspension arm from rear deck bracket

by removing retainer spring.

• Roll belt over the top of R.H. mandrel pulley carefully.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they

rotate freely.

• Be sure spring is securely hooked to primary idler arm

and spring arm.

MOWER DRIVE BELT INSTALLATION (See Fig. 23)

• Install belt in both idlers.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of R.H. mandrel pulley care-

fully.

• Carefully check belt routing making sure belt is in the

grooves correctly.

• Reconnect R.H. suspension arm to rear deck bracket

with retainer spring.

• Reassemble R.H. mandrel cover.

• Engage belt tension rod by pushing rod into locking

bracket.

TO REPLACE MOWER BLADE (SEC OND ARY)

DRIVE BELT (See Fig. 24)

Park the tractor on level surface. En gage parking brake.

• Remove mower (See “TO REMOVE MOWER” in this

section of manual).

• Remove screws from R.H. and L.H. mandrel covers

and re move covers.

REMOVE MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” il lus tra tion

in this section of manual).

• Carefully roll belt over the top of R.H. mandrel pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they

rotate freely.

• Be sure spring is securely hooked to primary idler arm

and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

• Carefully roll belt off L.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley,

and R.H. man drel pulley.

• Remove any dirt or grass which may have ac cu mu lat ed

around mandrels and entire upper deck surface.

• Check secondary idler arm and idler pulley to see that

they rotate freely.

• Be sure spring is hooked in sec ond ary idler arm and

secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE

BELT

• Install new belt in lower groove of R.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown.

• Carefully roll belt over L.H. mandrel pulley. Make sure

belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” illustration

in this section of man u al).

• Install belt into upper groove of R.H. mandrel pulley

and around both idlers. Pull belt to front of mower to

remove slack.

• Reinstall mandrel covers and se cure ly tighten all

screws.

• Carefully check belt routing making sure belt is in all

grooves correctly.

• Reinstall mower to tractor (See “TO INSTALL MOWER”

in this section of manual).

23

SERVICE AND ADJUSTMENTS

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

re place ment, it should be purged after reinstallation and

before op er at ing the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

FIG. 26

ENGINE PULLEY

RETAINER

SPRING

DRIVE BELT TENSION

HANDLE

BELT KEEPER

BELT

KEEPER V-IDLER CLUTCHING

IDLER

CLUTCHING

FLAT IDLER

BELT

KEEPER

FLAT IDLER

TRANSAXLE

PULLEY

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been pre set at the factory and

adjustment should not be necessary.

• Park tractor on level surface. Stop tractor by turning

ignition key to “OFF” position and engage park ing

brake.

• Loosen the adjustment bolt in front of the right rear

wheel.

• Move motion control lever to the neutral position (N).

• Tighten the adjustment bolt.

FIG. 27

AD JUST MENT

BOLT

NYLON

LOCKNUT (3) BRAKE PLATE

SLOT (3)

00751

ROTOR

CLUTCH PLATE .012"

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installation guide decal

on bottom of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

BELT REMOVAL -

• Create slack in belt by removing retainer spring from

drive belt tension handle.

• Remove belt from all idler pulleys, transaxle pulley and

then from engine pulley.

BELT

KEEPER

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 25)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your near est

authorized service center/department.

• Make sure attachment clutch and ignition switches are

in “OFF” position.

• Adjust the three nylon locknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

TO CHECK AND ADJUST BRAKE

If tractor requires more than fi ve (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

con trol out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manually

push the tractor forward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS

Contact a qualifi ed service center.

BELT INSTALLATION -

• Install new belt around engine pulley fi rst, then around

transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on

proper side of all belt keepers.

• Engage the drive belt tension handle and replace the

retainer spring.

• Reinstall mower.

24

REPLACING BATTERY (See Fig. 32)

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

fi rst to prevent sparking from ac ci den tal

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK ground ing cable to negative (-) bat tery

terminal with re main ing hex bolt and keps nut. Tighten

securely

• Close terminal access doors.

• Close hood.

FIG. 31

00663

RE TAIN ING

RING

WASH ERS

FIG. 30

AXLE

COVER

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 30)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove fi ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent fl at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

SERVICE AND ADJUSTMENTS

WEAK OR DEAD

BATTERY

FULLY CHARGED

BATTERY

TO START ENGINE WITH A WEAK BAT TERY

(See Fig. 31)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks,

fl ame and smoking ma te ri als away from

bat ter ies. Always wear eye pro tec tion

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance sec tion

of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

TO AD JUST STEER ING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable fi rst from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

25

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

SERVICE AND ADJUSTMENTS

02141

HEADLIGHT

WIRE

CONNECTOR

FIG. 33

HOOD

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 33)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

TERMINAL

GUARD

TERMINAL

ACCESS

DOOR

FIG. 32

HEX

BOLT

KEPS NUT

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad-

just ment should not be necessary. If adjustment is neces-

sary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

26

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open fl ame

or spark. Allow the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Mainte-

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance sec tion of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

re charg ing.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Mainte-

nance section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and

car bu re tor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not drain

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of

this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

27

TROUBLESHOOTING POINTS

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine fl ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Drain fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

11. Extreme cold conditions. 11. See "To start engine" in operation section

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel fi lter. 4. Replace fuel fi lter.

5. Stale or dirty fuel. 5. Drain fuel tank and refi ll with fresh gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel fi lter. 7. Replace fuel fi lter.

8. Stale or dirty fuel. 8. Drain fuel tank and refi ll with fresh gasoline.

9. Water in fuel. 9. Drain fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12. Dirty/clogged muffl er. 12. Clean/replace muffl er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

PROBLEM CAUSE CORRECTION

28

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backfi res” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow

when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

“OFF”

TROUBLESHOOTING POINTS

29

BATTERY

FUSE RED

RED BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

BLACK

BLACK

BROWN

RED

ORANGE

BROWN

M

SOLENOID

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

A

AMMETER

RED

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1ON + LIGHTS

B+S+A1START

M+G+A1

B+A1ON

“MAKE”

L+A2

NONE

NONE

NONE

(OPTIONAL)

HEADLIGHTS

BLACK

ELECTRIC CLUTCH

CLUTCH / BRAKE

(PEDAL UP)

PTO (DISENGAGED)

CG

F

B

E

A

D

H

RED

GREEN GREEN

BLUE

RED

RED

RED

WHITE

WHITE

WHITE

BLACK

HOUR

METER

(OPTIONAL)

STARTER

PTO SWITCH

CIRCUITPOSITION

OFF

C+F,B+E,A+DON

C+G,B+H

B

A

G

H

D

FC

E

IGNITION

SWITCH

G

BSM

A1

A2L

OPERATOR

PRESENCE

RELAY #1

85 86

30

87

87A

SEAT SWITCH

(NOT OCCUPIED)

87

87A 8586

30

RELAY

FUEL

LINE

RED

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

IGNITION

UNIT

ALTERNATOR

TACHOMETER

REGULATOR

CHARGING SYSTEM OUTPUT

16 AMP DC @ 3600 RPM

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

FUEL SHUT-OFF

SOLENOID

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

SCHEMATIC

30

30

33

40

26

28

25

50

29

12

12

11

10

8

2

1

27

16

81

45

0

60

AMPS

60

22

79 21

46

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

ELECTRICAL

31

KEY PART

NO. NO. DESCRIPTION

1 532 14 49-27 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 12 48-86 Tray, Battery

10 532 14 52-11 Bolt, Battery Front 1/4-20 x 7.5 Zinc

11 532 15 01-09 Holddown Battery Front Mount

12 532 14 57-69 Nut, Push Nylon 1.4" Battery Front

16 532 17 61-38 Switch Interlock Push-In

21 532 17 56-88 Harness Socket Light w/4152J

22 532 00 41-52 Bulb

25 532 17 76-62 Cable, Battery

26 532 10 88-24 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20

28 532 17 06-97 Cable, Ground

29 532 16 07-84 Switch, Plunger Normal Op Olive

30 532 17 55-66 Switch, Ign

33 532 14 04-01 Key

40 532 18 54-19 Harness Ign.

42 532 15 43-36 Cover, Terminal Red

45 532 17 75-00 Ammeter

46 532 17 75-01 Hourmeter

50 532 17 46-51 Switch, PTO

79 532 17 52-42 Socket Assembly Bulb

81 532 10 97-48 Relay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

ELECTRICAL

32

31

68

43

34

47

24

39 17

86

166

2

19

20

16

17

56

21

47

17

28

91

1

36

36

50

17

17

17

44

17

8

156

156

156

152

159

6

7

7

7

30

45

17

99

35

5

14

18

130

130

158

37

17

161

17

58

162

144

17

130

142

17

130

32

17

139

17

33 139

122

150

122

148

153

130

146

143

138

17

17

165

47

15

25

chassis-stealth_20-vgt

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

CHASSIS AND ENCLOSURES

33

1 532 18 03-75 Rail, Frame RH

2 532 17 52-82 Drawbar, Gt

5 532 18 56-04 Dash, Plastic

6 532 15 78-82 Dash, 1PCS, Lower

7 817 72 04-08 Screw, Thd Cut 1/4-20 x 1/2

8 532 14 51-66 Support, Battery

14 532 17 75-83 Hood Asm., Pnt

15 532 16 18-41 Lens LH

16 532 12 17-94 Cover, Access

17 817 06 06-12 Screw, 3/8-16 x 3/4

18 532 17 75-84 Grille

19 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

20 874 76 06-16 Bolt, Fin Hex 3/8-16 x 1

21 873 80 06-00 Nut, Crownlock 3/8-16

24 532 18 10-58 Footrest, RH

25 532 16 18-42 Lens RH

28 532 18 10-57 Footrest, LH

30 532 14 50-52 Saddle

31 532 16 14-19 Bracket Supt 1-pc Vgt Steering

32 532 16 13-27 Bracket, Frame Pivot Lh

33 532 16 13-26 Bracket, Frame Pivot Rh

34 532 17 70-18 Plate Asm Engine Chassis

35 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 18 17-20 Fender, Pnt.

39 532 17 52-78 Bracket, Axle Front

43 532 13 69-39 Bracket, Spnsn Front Lh

44 532 13 69-40 Bracket, Spnsn Front Rh

45 532 17 60-18 Bracket Asm., Susp Chassis Rh

KEY PART

NO. NO. DESCRIPTION

47 817 49 06-08 Screw Thdrol 3/8-16 x 1/2

50 532 17 54-76 Bracket, Chassis Front

56 532 17 60-16 Bracket Asm., Susp Chassis Lh

58 532 18 35-69 Bracket Asm., Fender

68 817 49 05-08 Screw, 5/16-18 x 1/2

86 874 78 07-20 Bolt, Fin Hex 7/16-14 Unc x 1-1/4

91 532 18 03-74 Rail, Frame Lh

99 532 17 71-43 Rod Asm. Bypass

122 532 16 14-64 Screw Hex WSHD 8-18 x 7/8

130 532 17 18-75 Screw Hw Hd Hi-Lo #13-16 x 3/4

138 532 18 17-98 Cupholder

139 532 17 18-73 Bolt Shoulder 5/16-18

142 532 16 18-97 Bracket Dash Stealth RH

143 532 17 75-86 Skirt Grille RH

144 532 16 19-00 Bracket Dash Stealth LH

146 532 17 75-87 Skirt Grille LH

148 532 16 46-55 Extrusion Bumper

150 532 16 12-37 Duct Heat Hood

152 532 17 79-56 Shield, Browning

153 532 17 97-65 Light Box Asm. w/Lens

156 817 00 05-12 Screw 5/16-18 x 3/4

159 817 00 06-12 Screw 3/8-16 x 3/4

161 532 18 17-87 Console Fuel Window

162 532 14 24-32 Screw Hex 1/4-1/2 Unc

165 532 18 35-54 Bracket Support Tank

166 873 68 07-00 Nut, Crown Lock 7/16-14 Unc

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

CHASSIS AND ENCLOSURES

34

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

GROUND DRIVE

9

7

55

65

130

131

34

35

37

38

40

41

42

68

46

36

37

38

64

39

56

29

89

132

77

70

74

89

120

89

133

120

98

112

123

94

94 126

138

23

114

73

120

127

153

143

48

120

117

52

129

50

117

48

128

142

58

77

152

151

135 137

6

22

124

125

111

121

122

114 20

147

146

61

1

2

2

69

33 3145

107

106

108

145

69

33

3

117

drive_6-vgt

35

1 - - - - - - - Transaxle Hydro Gear

331-3000 (Order Parts From

Transaxle Manufacturer)

2 532 00 70-70 Key Sq. 1/4 x 2.5

3 532 00 75-63 Washer

6 876 02 04-12 Pin, Cotter

7 532 14 05-07 Wheel, Hub Assembly

9 532 14 00-80 Bolt, Hub

20 873 94 08-00 Nut

22 532 18 02-35 Lever Asm Shift

23 532 14 08-45 Knob

29 532 17 66-00 Brake, Rod

33 812 00 00-53 Ring E

34 532 07 16-73 Cap, Parking Brake

35 532 13 76-48 Rod, Parking Brake

36 532 14 94-12 Spring, Drive Ground

37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

38 532 15 00-35 Nyliner

39 874 32 10-16 Screw, Fin. #10-24 x 1

40 532 17 85-75 Actuator, Interlock VGT

41 873 93 10-00 Nut Centerlock 10-24 Unc

42 532 12 48-72 Cover, Pedal

46 532 14 51-70 Retainer, Spring

48 872 11 06-14 Bolt Rdhd 3/8-16 x 1-3/4 Gr. 5

50 532 13 14-94 Pulley, Idler, Flat

52 532 12 77-83 Pulley, Idler, Grooved

55 532 10 57-06 Bearing, Idler

56 532 16 15-97 V-Belt

58 874 76 07-24 Bolt Fin Hex 7/16-14 x 1-1/2

61 532 14 39-95 Pulley, Transaxle

64 532 17 66-01 Shaft, Brake Pedal

65 532 17 96-13 Bolt, Shoulder

68 532 00 51-42 Pin, Roll

69 532 12 38-00 Washer

70 532 18 17-88 Console Automatic YT/GT

73 874 49 05-48 Bolt Hex Flghd 5/16-18 x 3 Gr. 5

74 532 14 24-32 Screw Hex Wsh. Hi-Lo 1/4-1/2

77 874 78 07-16 Bolt Fin Hex 7/16-14 x 1

89 873 68 07-00 Nut Crownlock 7/16-14 Unc

94 532 13 38-35 Fastener Christmas Tree

98 532 14 10-04 Bracket Shift

106 532 14 29-18 O-Ring Asm Hydro Gear

107 532 15 47-39 Line Fuel Hydro 15” VGT

108 532 14 29-17 Cap Asm Vent Hydro Gear

111 532 15 62-40 Spacer Shift Lever VGTH

112 532 15 61-04 Washer Nylon High Temp

114 873 80 05-00 Nut Lock Hex W/Ins 5/16-18 Unc

117 873 90 06-00 Nut, Lock Flg. 3/8-16

120 817 06 06-12 Screw 3/8-16 x .75

121 532 17 56-11 Bracket Strap Torque

122 872 01 05-20 Bolt RDHDSQ

5/16-18 Unc x 2-1/2

123 532 18 32-54 Rod Shift

124 532 16 54-92 Bolt Shoulder 5/16-18 x .561

125 532 16 68-80 Screw 5/16-18 x 5/8

126 532 16 60-02 Washer SRRTD

5/16 ID x 1.0 x .125

127 532 17 73-62 Link Control Clutch

128 532 17 66-24 Spring Drive GRND

129 532 17 94-73 Bracket Asm Idler Tensioning

130 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.

131 876 02 03-12 Pin Cotter 3/32 x 3/4

132 532 17 54-67 Bracket Mtg Hydro 3500 LH VGT

133 532 17 54-68 Bracket Mtg Hydro 3500 RH VGT

135 532 17 73-64 Link Asm Control Hydro 3500

137 532 00 16-85 Nut Lock 5/16-18 NC Thd.

138 532 00 13-70 Washer Thrust 5/8 x 1.10 x 1/32

142 532 17 54-69 Strap Torque HG-3500

143 817 06 05-12 Screw Thdrol 5/16-18 x 3/4

145 532 16 31-68 Washer Axle Flange HG-3000

146 532 14 04-62 Fan 7" Hydro

147 532 14 13-22 Washer

148 817 06 06-20 Screw 3/8-16 x 1.0-1/4

151 874 76 05-14 Bolt Hex 5/16-18 x 7/8

152 532 17 87-05 Bolt Hex 5/16 x 1 W/Patch

153 532 12 47-88 Spring, Retainer

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

GROUND DRIVE

36

47

48

46

49

50

8

6

29

28

23

31

41

22

21

20

1

45

14

25

34

33

32

6

27

42

27

6

19

15

14

35

18

16

9

8

7

2

6

6

4

14

15 14

14

15

12

9

87

6

6

5

13 13

78

14

15

14

26

10

11

44

3

3

steering_12-vgt

14

14

36

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

STEERING ASSEMBLY

37

1 532 16 66-27 Wheel, Steering

2 532 17 85-57 Axle Asm., Front

3 532 12 48-36 Fitting, Grease

4 532 16 18-49 Spindle Asm, LH

5 532 16 18-48 Spindle Asm., RH

6 532 12 49-31 Bearing, Race Thrust Harden

7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

8 812 00 00-29 Ring, Klip #T5304-75

9 532 12 12-32 Cap, Spindle

10 874 78 10-44 Bolt, Fin Hex 5/8-11 x 2-3/4

11 532 13 65-18 Spacer Brg Axle Front 1.570

12 873 90 10-00 Nut, Lock Flange 5/8-11 Unc

13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8

15 532 12 47-01 Nut Lock Center 3/8-24 Unf

16 532 14 51-03 Shaft Asm., Steering

18 532 17 55-72 Draglink, Ball Joint Solid Vgt

19 532 15 60-11 Support Asm., Steering Vgt

20 532 17 75-92 Boot Steering

21 532 15 99-45 Adapter, Wheel Steering

22 532 15 51-05 Bushing, Strg.

23 532 15 29-27 Screw

25 874 78 06-16 Bolt, Fin Hex 3/8-16 x 1 Gr. 5

26 532 16 66-26 Cap , Wheel Steering

27 532 12 49-37 Bearing, Col. Strg.

28 817 00 06-12 Screw 3/8-16 x 3/4

29 532 10 42-39 Bearing, Flange

31 532 13 81-36 Bushing, Nyliner Snap

32 819 11 16-10 Washer 11/32 x 1 x 10 Ga.

33 810 04 05-00 Washer, Lock Hvy Hlcl Spr 5/16

34 874 78 05-12 Bolt, Hex Hd 5/16-18 x 3/4

35 532 13 80-59 Gear, Sector Steering

36 532 18 67-99 Tie Rod

41 532 15 52-46 Bracket Switch Inerlock VGT97

42 817 49 05-08 Screw 5/16-18 x 1/2

44 532 17 75-93 Extension Steering Premium

45 819 13 24-11 Washer 13/32 x 1-1/20 x 11 Ga.

46 819 13 16-10 Washer Flat 13/32 x 1 x 10 Ga.

47 532 17 94-71 Bracket Asm. Idler

48 817 06 06-12 Screw 3/8-16 x .75

49 532 17 58-20 Pulley Idler Flat

50 873 90 06-00 Nut Lock Flg 3/8-16 Unc

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

STEERING ASSEMBLY

38

1

84

24

12

11

41

42

43

10

9

8

40

29

SPARK ARRESTER KIT

84

80

47

39

18 15

37

28

37

27

26

22

25

21

20

31

62

70

71

80

69

83

35

2

81

82

engine-kawasaki_1 vgt

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

ENGINE

39

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - - Engine Kawasaki, Model No. FH641V

(Order parts from engine manufacturer)

2 532 14 97-23 Muffl er Side

8 532 12 13-61 Pulley V-Idler

9 532 17 77-48 Keeper Asm. Belt Engine VGT

10 532 17 52-87 Bushing

11 532 17 93-35 Clutch Electric

12 532 14 39-96 Pulley Engine VGT Elect Clutch

15 532 17 91-15 Tank Fuel 5.0

18 532 18 18-03 Cap Fuel

20 532 17 81-47 Control Throttle

21 532 17 18-75 Screw HWHD Hi-Lo #13-16 x 3/4

22 532 17 81-48 Control Choke

24 811 05 06-00 Washer Ext Tooth 3/8

25 873 92 06-00 Nut Keps 3/8-24 Unf

26 532 00 36-45 Bushing

27 532 13 92-77 Stem Tank Fuel

28 532 00 78-34 Fuel Line

29 532 13 71-80 Spark Arrester Kit

35 810 01 05-00 Washer

37 532 12 34-87 Clamp Hose

39 817 49 06-36 Screw TT 3/8-16 x 2-1/4 Unc

40 817 49 06-64 Screw TT 3/8-16 x 4 Unc

41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250

42 810 04 07-00 Washer Lock 7/16

43 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Ga 5

47 532 17 52-88 Bushing

62 532 17 62-52 Shield Heat Muffl er

69 - - - - - - - - Gasket (Order from Enigne Manufacturer)

70 532 17 57-67 Tube Exhaust RH

71 532 17 57-66 Tube Exhaust LH

80 532 16 33-05 Nut Flange M8-1.25

81 532 14 84-56 Tube Drain Oil Easy

82 - - - - - - - - Plug Oil Drain ((Order parts from engine manufacturer)

83 532 17 18-77 Bolt 5/16-18unc x 1-3/4 W/Sems

84 817 06 06-24 Screw 3/8-16 x 1-1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

ENGINE

40

35 73

34

32 31

30

4554

2

7

10

3

6

1

38

42

39

40 43

29

70

33

72

26

12

78

24

75

76

76

23

11

11

23

77

74

41

41

23

79

70

70

23

8

9

lift_rh_11

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

LIFT ASSEMBLY

41

1 532 12 10-06 Rod Asm., Lever

2 532 18 00-45 Shaft Asm., Lift Vgt

3 532 15 91-89 Lever Asm., Lift Rh

4 812 00 00-22 E-Ring Truarc #5133-87

5 819 29 20-16 Washer 29/32 x 1-1/4 x 16 Ga.

6 871 11 06-24 Bolt, Fin Hex 3/8-16 x 1-1/2

7 532 12 56-31 Grip, Handle

8 532 12 45-26 Button Plunger

9 532 12 23-64 Plunger, Lever Lift

10 532 18 38-94 Spring

11 532 17 53-75 Link Lift

12 532 16 35-52 Retainer, Spring

23 532 12 46-70 Retainer, Spring

24 873 35 08-00 Nut, Jam Hex 1/2-13 Unc

26 873 68 08-00 Nut Crownlock 1/2-13 Unc

29 532 15 02-33 Trunnion Infi n Height

30 532 11 08-07 Nut, Special

31 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.

32 532 13 71-50 Spring, Compression Inf Hgt

33 876 02 03-08 Pin, Cotter 3/32 x 1/2

34 532 13 71-67 Rod, Adj Lift

35 532 13 80-57 Knob, Inf 3/8-16 Unc

38 532 15 50-97 Pointer Height Indicator

39 532 12 39-35 Plug, Hole Blk. 1.485/1.515 Dia.

40 817 06 05-16 Screw 5/16-18 x 1

41 532 17 59-94 Nut, Lift Link

42 819 11 24-10 Washer 11/32 x 1-1/2 x 10 Ga.

43 532 12 39-34 Scale, Indicator Height

70 532 14 52-12 Nut Hex Flange Lock

72 532 11 04-52 Nut Push Phos & Oil

73 873 35 06-00 Nut, Hex Jam 3/8-16 Unc

74 532 17 58-02 Arm, Suspension Rear RH

75 532 17 58-05 Plate, Asm, Susp, Front

76 532 17 55-60 Pin Flange

77 532 17 62-05 Trunnion Susp. Arm

78 532 17 56-89 Trunnion, Front, Susp

79 532 17 53-78 Arm, Suspension Rear LH

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

LIFT ASSEMBLY

42

1

2

6

37

21

7

7

5

20

8

20

8

25

33

28

22

35

24

10

5

16

15

12

13

17

14

26

38

39

seat_8-vgt

1 532 18 49-95 Seat

2 532 14 05-51 Bracket, Pivot Seat

5 532 14 50-06 Clip, Push In Hinged

6 873 80 06-00 Nut, Crownlock 3/8-16

7 532 12 41-81 Spring, Seat Cprsn

8 532 17 18-77 Bolt 5/16-18 Unc x 3/4

10 532 18 24-93 Pan, Seat

12 532 12 12-46 Bracket, Mounting Switch

13 532 12 12-48 Bushing, Snap

14 872 05 04-12 Bolt, Carriage 1/4-20 x 1-1/2

15 532 12 12-49 Spacer, Split

16 532 12 37-40 Spring, Cprsn

17 532 12 39-76 Nut, Lock 1/4 Lge Flg Gr. 5

20 532 12 42-38 Cap, Spring Seat

21 532 17 18-52 Bolt, Shoulder 5/16-18

22 873 80 05-00 Nut, Crownlock 5/16-18

24 532 17 79-46 Track Slide Seat LH

25 532 17 79-47 Track Slide Seat RH

26 819 11 10-12 Washer 11/32 x 5/8 x 12 Ga.

28 810 01 05-00 Washer Split

33 874 78 05-12 Bolt Fin Hex 5/16-18 Unc x 3/4

35 532 17 84-26 Cap Vinyl 1 x .34 Red

38 871 11 06-16 Bolt 3/8-16 x 1

39 819 13 16-10 Washer 13/32 x 1 x 10 Ga.

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

SEAT ASSEMBLY

43

WHEELS & TIRES

6

12

2

1

3

11

4

10

5

9

8

7

wheel_art_1-vgt

9

4

10

6

17

24

1 532 18 10-63 Decal, Final

2 532 18 00-94 Decal, Engine

3 532 17 96-29 Decal, Hood, RH

4 532 17 96-30 Decal, Hood, LH

5 532 18 00-91 Decal, Side Panel

6 532 17 05-63 Decal, Warning

7 532 18 09-41 Decal, Hood Cust. Resp.

9 532 17 68-22 Decal, Fender

10 532 15 71-40 Decal, Danger

11 532 18 12-53 Decal, Foot Rest

12 532 17 85-02 Decal, Deck Caution

14 532 17 52-91 Decal, V-Belt Schematic

15 532 17 05-64 Decal, Ins. Strg Whl

17 532 18 28-54 Decal, Saddle Oper.

23 532 10 62-02 Refl ector, Taillight

24 532 14 50-05 Decal, Btry Dngr/Psn

27 532 16 69-60 Decal, Drawbar

- - 532 13 83-11 Decal, Handle Lift (Lift Handle)

- - 532 18 19-16 Pad Footrest LH

- - 532 18 19-17 Pad Footrest RH

- - 532 18 47-58 Manual, Owner’s (English)

- - 532 18 47-59 Manual, Owner’s (French)

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 05 91-92 Cap, Valve, Tire

2 532 06 51-39 Stem, Valve

3 532 14 45-09 Rim Assembly, Front

4 532 00 81-34 Tube, Front (Service Item Only)

5 532 10 62-30 Tire, Front

6 532 12 49-57 Fitting, Grease

7 532 12 49-59 Bearing, Flange (Front Wheel

Only)

8 532 17 50-39 Cap, Hub

9 532 10 55-88 Tire, Rear

10 532 00 71-54 Tube, Rear (Service Item Only)

11 532 14 45-10 Rim Assembly, Rear

12 532 12 48-60 Fitting, Grease

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

14

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

15 3

23

23

11

27

55

2

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

DECALS

17

12

44

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

MOWER DECB

132

91

94

182

95

183

132

48_nose_roller

57

56

118

116

119

5

117

46

45

33

46

45

33

30

30

30

32

39

21

20

18

21

31

1

32

31

36

36

52

24

25

26

27

28

29

18

8

11

13

16

100

113

17

48

19

5

6

3

14

15

47

49

49

49

49

130

43

121

126

97

115

50

50

98

42

99

42

114

110

112

21

122

42

97

36

37

184

mower_deck.48prem_2

45

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 18 18-48 Deck Weldment Mower 48

3 532 17 89-15 Bracket Asm., Sway Bar

5 532 12 46-70 Retainer Spring

6 532 17 80-24 Sway Bar Deck

8 532 17 43-65 Bolt 7/16 Asm. Blade

(The following blades are avail-

able)

11 532 17 39-21 Blade, 48" Mulching (For mulch-

ing mowers only)

- - 532 18 00-54 Blade, 48" Hi-Lift (For bagging

and discharging)

13 532 17 43-60 Shaft Asm. w/Lower Bearing

14 532 17 43-58 Mandrel Asm.

15 532 11 04-85 Bearing, Ball, Mandrel

16 532 17 44-93 Stripper Mandrel Deck

17 872 11 06-10 Bolt RDHD Sq Neck 3/8-16 x 1.25

18 872 14 05-05 Bolt, Carriage 5/16-18 x 5/8

19 532 13 28-27 Bolt, Hex Hd, Shoulder 5/16-18

20 532 17 43-78 Baffl e, Vortex Mower

21 873 68 05-00 Nut, Crownlock 5/16-18 Unc

24 532 10 53-04 Cap, Sleeve

25 532 17 81-02 Spring, Torsion

26 532 11 04-52 Nut, Push

27 532 18 17-07 Defl ector Shield

28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.

29 532 13 14-91 Rod, Hinge

30 532 17 39-84 Screw, Thdroll Washer Head

31 532 12 99-63 Washer, Spacer Mower Vented

32 532 17 78-65 Pulley, Mandrel

33 532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16

36 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

37 532 17 79-68 Pulley, Idler, Flat

39 532 17 43-75 Pulley, Idler, Driven

42 532 12 20-52 Spacer, Retainer

43 532 17 43-73 Arm, Idler Secondary

45 532 18 08-06 Cover, Mandrel Deck

46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8

47 532 18 08-08 V-Belt, Mower, Secondary

48 532 17 43-68 V-Belt, Mower, Primary

49 873 68 06-00 Nut, Crownlock 3/8-16 Unc

50 872 11 06-12 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

52 532 17 58-20 Pulley Idler Flat

56 532 15 59-86 Bar Pnt Adj.

57 532 15 69-41 Pin Head Rivet

91 532 18 05-35 Bracket Asm N Roller RH

94 532 17 60-66 Roller Nose 48"

95 532 18 05-34 Bracket Asm N Roller LH

97 532 17 85-15 Washer Hardened

98 532 17 94-79 Spring Primary Drive

99 532 18 40-58 Pulley Idler"V"

100 872 11 06-16 Bolt RDHD Sqnk 3/8-16 Unc x 2

110 532 17 50-16 Arm Spring Secondary

112 532 17 43-87 Link Tension Relief Lever

113 872 11 05-06 Bolt Carr. 5/16-18 x 3/4

114 532 17 43-84 Tension Asm. Relief Lever

115 532 17 46-09 Arm Spring Tension Relief

116 532 18 42-19 Bolt, Shoulder

117 532 13 39-57 Gauge Wheel

118 873 93 06-00 Nut, Centerlock 3/8-16 Unc

119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.

121 532 17 43-71 Spring Secondary Drive

122 532 17 46-06 Bushing Pivot Tension Relief

126 532 17 43-72 Arm, Idler, Primary Deck

130 817 00 06-16 Screw 3/8-16 x 1.0

132 817 00 06-12 Screw 3/8-16 x .75

182 532 17 91-27 Rod Roller Nose

183 532 16 35-52 Retainer Spring

184 532 17 39-79 Keeper Belt Idler

- - 532 18 15-91 Replacement Mower, Complete

- - 532 17 43-56 Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NO. GTH2248XP (GTH2248XPB), PRODUCT NO. 954 56 78-88

MOWER DECK

46

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

47

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original pur-

chaser to be free from defects in material and workmanship from the date of purchase for the “Warranty

Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand

held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area

walks, and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,

walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld

blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for

non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,

except for those components which are part of engine systems manufactured by third party engine manu-

facturers for which the purchaser has received a separate warranty with product information supplied at

time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-

fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hover-

ing trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection

systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the fi rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-

ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any

Husqvarna product used for commercial, institutional, professional, or income producing purposes or use

except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase

for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Prod-

uct must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must

be followed as stated by the manufacturer on the care label. The fi t of the protective apparel/boot is not

covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component

fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but

not limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw

chain, spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective

manufacturer’s warranty as provided in writing with the product information supplied at the time of pur-

chase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-

ranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations

which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,

corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-

tion sheet furnished by Husqvarna;

(3)Alterations or modifi cations that change the intended use of the product or affects the product’s per-

formance, operation, safety, or durability, or causes the product to fail to comply with any applicable

laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF

THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT

TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABIL-

ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO

THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE-

SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE,

AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD

UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long

an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives

you specifi c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written

in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,

the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof

of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly

fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days

from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-

vice. This proof must include date purchased, model number, serial number, and complete name and address

of the selling dealer.

To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an au-

thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational

problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are

not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow

Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

01960_husqvarna

WARRANTY STATEMENT

532 18 47-58 Rev. 2 05.21.03 RD/TR Printed in U.S.A.

02578_husqvarna