Husqvarna Gth2654 Users Manual OM, GTH 2654, 96023000600, 2005 03, Ride Mower

2015-01-24

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02139

GTH2654
Owner's Manual

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

•
WARNING: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.

•
•
•

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

•
•

WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.

•
•
•
•

•

WARNING

•

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.

II. SLOPE OPERATION

WARNING

Slopes are a major factor related to loss of control and tip-over
accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.

I. GENERAL OPERATION
•
•
•
•
•
•
•
•

Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
Operate machine only in daylight or good artificial
light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Follow the manufacturer's recommendation for wheel
weights or counterweights.
Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

Read, understand, and follow all instructions on the
machine and in the manual before starting.
Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN

GENERAL SERVICE
• Never operate machine in a closed are.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

IV. TOWING
•
•
•
•
•

Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.

•
•
•

V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.

•

•
•
•
•
•
•
•
•

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

Gasoline Capacity
and type:

5.0 Gallons
Unleaded Regular

•
•

Oil Type (API-SG-SL):

SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)

•

Oil Capacity:

W/ Filter: 4.0 Pints
W/O Filter: 3.75 Pints

Spark Plug:
(Gap: .040")

Champion
QC12YC

Ground Speed (MPH):

Forward:
Reverse:

0 – 5.8
0 – 2.1

Tire Pressure:

Front:
Rear:

14 PSI
10 PSI

Charging System:

16 AMPS @ 3600 RPM

Battery:

AMP/HR:
MIN. CCA:
CASE SIZE:

Blade Bolt Torque:

45–55 FT. LBS.

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAIR
PARTS section of this manual).

35
280
U1R

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

TABLE OF CONTENTS
MAINTENANCE ...................................................... 16-19
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR .................................. 30-45
WARRANTY................................................................. 47

SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16

UNASSEMBLED PARTS
Steering Wheel

Gauge Wheel
(4) Adjusting Bar

(4) Locknut
3/8-16
(4) Wheels

Steering
Wheel Adapter

(4) Retainer Springs
(double loop)
(4) Washers
3/8 x 3/4 x 14 Ga.
Steering
Wheel Insert

Steering Sleeve
(4) Clevis Pins

(4) Shoulder Bolt

Seat

Nose Roller

Rod

(4) Hex Bolts 5/16-18 x 3/4

Retainer
Spring

Nose Roller
Brackets

(4) Lockwasher

(2) Hex Bolts 5/16-18 x 1

(2) Locknuts
5/16-18

Mower
(1) Oil Drain Tube
For Future Use

Slope Sheet
Keys

(2) Retainer Springs
(double loop)
(2)Flanged
Pins

(2) Keys

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 9/16" wrench
(1) Tire pressure gauge
(2) 1/2" wrenches
(1) Utility knife
(1) 3/4" wrench
(1) Pliers

STEERING WHEEL
INSERT
LOCK NUT
LARGE FLAT WASHER
STEERING
WHEEL

When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).

STEERING
WHEEL ADAPTOR

TO REMOVE TRACTOR FROM
CARTON
STEERING
SHAFT

UNPACK CARTON
•
•
•
•

Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.

STEERING
SLEEVE
1
028

FIG. 1

BEFORE REMOVING TRACTOR FROM
SKID

CHECK BATTERY (See Fig. 2)
•
•

ATTACH STEERING WHEEL (See Fig. 1)
•
•
•
•
•
•
•

Remove locknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Slide the steering sleeve over the steering shaft.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.

Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
LABEL

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.

FIG. 2

INSTALL SEAT (See Fig. 3)
Seat position should be adjusted forward or backward so
that the operator can comfortably reach clutch/brake pedal
and safely operate the tractor.

ASSEMBLY
•

•

•
•
•
•

•

Remove the two (2) bolts and flat washers securing
the seat to cardboard packing. Keep the two (2) bolts
only and place them with the two (2) identical bolts
and four (4) washers in the parts bag. Discard the flat
washers and cardboard packing.
Release L.H. seat slide on seat pan by pulling out on
adjustment handle and sliding it to the rear position
exposing seat mounting holes from bottom. Slide R.H.
slide to same rear position.
Mount rear of seat on slides using mounting bolts and
lock washers as shown.
Pull out on adjustment handle and slide seat all the way
forward. Install front mounting bolts and lock washers.
Tighten all mounting bolts securely.
Lower seat into operating position and sit on seat. Press
clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle and pull out,
slide seat to desired position and release adjustment
handle.
L.H. SEAT
SLIDE
ADJUSTMENT
HANDLE

•
•
•
•
•
•

Sit on seat in operating position, depress brake pedal
and set the parking brake.
Press lift lever plunger and raise attachment lift lever
to its highest position.
Start the engine. After engine has started, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly
drive tractor off skid.
Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
Turn ignition key to "STOP" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4A and 4B)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor assembly, set all the gauge
wheels in the fourth hole from top. Retain with clevis
pins and spring retainers.

SEAT

SEAT
PAN

LOCK
WASHERS
02521

RETAINER SPRING
R.H. SEAT SLIDE

MOUNTING BOLTS

SHOULDER
BOLT

FIG. 3

ADJUSTING
BAR

NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
•
•
•
•

GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT

3/8 WASHER

Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
Roll tractor forward off skid.

FIG. 4A

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of
controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).

SET ALL WHEELS
TO 4TH HOLE
FROM TOP

FIG. 4B

ASSEMBLY
•

TO ATTACH NOSE ROLLER (See Fig. 5)
•

Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
• Position nose roller between brackets and install rod
and retainer spring.
LOCK
NUT

•
•
•

HEX BOLT
ROD

"B"
BRACKET

TAB
HOLE
"A"
BRACKET

•

02612

NOSE ROLLER

•

RETAINER SPRING

•
FIG. 5

INSTALL MOWER AND DRIVE BELT
(See Fig. 6 and 7)
•

Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield to the right.

•
•

Remove plastic tie strap from mower belt and check
belt for proper routing in all mower pulley grooves.
Slide mower under tractor until it is centered under tractor. DO NOT connect any pins. When properly centered
the front mower brackets should be aligned so when
the front suspension plate is lowered it should slide
between the mower brackets.
Lower attachment lift lever to lowest position.
Cut plastic tie and lower front suspension plate.
ATTACH FRONT PLATE - From left side of mower, position front plate assembly between front mower brackets,
align holes, position flanged pin notch horizontally and
insert the pin all the way. The notch is in line with the
hole in pin.
Secure pin with double loop retainer spring between
the plate and mower bracket. If necessary, move mower
side-to-side to give space between plate and mower
bracket.
Go to right hand side of mower and insert pin and
retainer spring in the same manner.
CONNECT REAR PINS - Connect right hand side first.
Pull out and hold the spring loaded pin, align hole in
suspension arm and release pin. Be sure pin returns to
fully seated position and is attached to the suspension
arm.
Go to left side of mower and connect rear pin in the
same manner.
Disengage belt tension rod.
From right side of tractor, install belt onto engine clutch
pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.

•

Engage belt tension rod on locking bracket.

LOCKING BRACKET

BELT TENSION
ROD
DISENGAGED
POSITION

ELECTRIC CLUTCH
PULLEY
SUSPENSION
ARMS

FRONT PLATE
ASSEMBLY

FRONT MOWER
BRACKET

DOUBLE LOOP
RETAINER SPRINGS

GAUGE
WHEEL

FLANGED PIN POSITION NOTCH
HORIZONTALLY

REAR MOWER PINS

027

DEFLECTOR SHIELD

FIG. 6

ASSEMBLY
✓CHECKLIST

CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANSPORT” in the Operation section of this manual).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).

Raise attachment lift lever to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.

CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

NEUTRAL

HIGH

LOW

CHOKE

FAST

SLOW
IGNITION SWITCH

ENGINE OFF

OVER TEMP
LIGHT

REVERSE
OPERATION
SYSTEM (ROS)

FUEL

ENGINE ON

OIL PRESSURE

ENGINE START

BATTERY

PARKING BRAKE

REVERSE

FORWARD

PARKING BRAKE
LOCKED

MOWER HEIGHT

PARKING BRAKE
UNLOCKED

MOWER LIFT

ATTACHMENT
CLUTCH DISENGAGED

ATTACHMENT
CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL
(Automatic Models only)

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.

DANGER, KEEP HANDS
AND FEET AWAY

SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
HOURMETER
AMMETER

THROTTLE
CONTROL

ROS "ON" POSITION

IGNITION
SWITCH

ATTACHMENT
CLUTCH SWITCH

CHOKE
CONTROL

LIFT LEVER
PLUNGER

BRAKE PEDAL
0

MOTION DRIVE
BELT TENSION
HANDLE

60
AMPS

TECH

LIFT LEVER

PARKING
BRAKE LEVER

FREEWHEEL
CONTROL

MOTION
CONTROL
LEVER

LIGHT SWITCH
HEIGHT
ADJUSTMENT
KNOB

2851

FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
MOTION DRIVE BELT TENSION HANDLE - Used when
changing motion drive belt and, if necessary, starting engine
under extremely cold conditions.
PARKING BRAKE LEVER - Locks brake pedal into the
brake position.
REVERSE OPERATION SYSTEM (ROS) “ON” POSITION - Allows operation of mower deck or other powered
attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.

AMMETER - Indicates battery charging(+) or discharging(-).

ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the tractor and starting
the engine.
CHOKE CONTROL - Used when starting a cold engine.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower
height.
HOURMETER - Indicates hours of operation.
IGNITION SWITCH - Used to start and stop the engine.
LIFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor.

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.

00155

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).

HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position
and release pressure from brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
PUSH IN TO
CHOKE
“DISENGAGE”
CONTROL
THROTTLE
CONTROL
LEVER

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best mower performance.

ATTACHMENT
CLUTCH SWITCH
PULL OUT TO
“ENGAGE”

TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• knob in to disengage.

BRAKE PEDAL
“BRAKE”
POSITION
02149

IGNITION
KEY
“DRIVE”
POSITION
HEIGHT
ADJUSTMENT
KNOB

“DISENGAGED”
POSITION

MOTION
CONTROL
LEVER

TO MOVE FORWARD AND BACKWARD
(See Fig. 8)

PARKING BRAKE
“ENGAGED”
POSITION

CAUTION: Do not attempt to operate
motion control lever when the parking
brake is set or when the brake pedal
is depressed. Doing so may result in
misadjustment to the drive control
system.

FIG. 8

STOPPING (See Fig. 8)
MOWER BLADES • To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
GROUND DRIVE • To stop ground drive, depress brake pedal into full
“BRAKE” position.

The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO
NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULLY
DEPRESSED.

TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)

ENGINE • Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping may cause engine
to “backfire”.
• Turn ignition key to “STOP” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.

The cutting height is controlled by turning the height adjustment knob in desired direction.
) to raise cutting height.
• Turn knob clockwise (
• Turn knob counterclockwise (
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

OPERATION
•

•

The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.

LIFT LEVER
HIGHEST
POSIITON
LOWEST
POSITION

TO ADJUST GAUGE WHEELS (See Fig. 9)

ATTACHEMNT
CLUTCH
SWITCH PULL
OUT TO
"ENGAGE"
PUSH IN TO
"DISENGAGE"

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.

DEFLECTOR
SHIELD

FIG. 10

REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

USING THE REVERSE OPERATION SYSTEM • Move motion control lever to neutral (N) position.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before backing.
• Slowly move motion control lever to reverse (R) position
to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.

RETAINER
SPRING
01
97
7

CLEVIS
PIN

ROS "ON" POSITION

FIG. 9

ENGINE "ON" POSITION
(NORMAL OPERATING)

TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.

02828

TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•

CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

•
•

Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.

OPERATION
IMPORTANT:
THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS
FULLY DEPRESSED.

•
•
•

ADD GASOLINE
•

To restart movement, slowly release parking brake and
brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that
can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
STARTING.

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.

Transmission Engaged

02219

Transmission Disengaged

TO START ENGINE (See Fig. 7)

FIG. 11
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

OPERATION
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start, you
may need to disengage the motion drive belt as follows:
• Be sure parking brake is engaged.
• Remove retainer spring from the drive belt tension
handle to relieve belt tension.
• Start engine and allow it to warm up for three (3) minutes.
• Shut-off engine and engage parking brake.
• Engage drive belt tension handle and replace the
retainer spring.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
• The attachments can be used during the engine warm-up
period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.

•

Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Slowly move motion control lever forward, after the tractor
moves approximately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves
approximately five (5) feet return the motion control lever
to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
• Your tractor is now purged and now ready for normal
operation.

MOWING TIPS
•
•
•
•

•

Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that
clippings will discharge away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished (See Fig. 12).

PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor.

•

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.

•

•
•
•

00272

FIG. 12

Place tractor safely on level surface with engine off and
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in this
section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Disengage parking brake

•

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

E
S
E
AG
RS URS
US
UR ON
RS
R
U
O
U
O
O
O
H
AS ST
A
HO 25 H 50 H 100
SE RE
EE Y 8
Y
Y
Y
Y
R
ER VER VER VER VER EFO
FO
B
SERVICE
E
EV
E
E
E
BE
CH

DATES

Check Brake Operation
Check Tire Pressure

T
R
A
C
T
0
R

Check Operator Presence and
ROS Systems
Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart
Check Battery Level

Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)

1,2

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)

1, 2

Clean Engine Cooling Fins

maint_sch-tractore.ROS.e

E
N
G
I
N
E

1,2

Replace Spark Plug
Replace Air Filter Paper Cartridge

Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.

LUBRICATION CHART

GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.

•

➀ SPINDLE ZERK

➀ FRONT WHEEL

BEARING ZERK

➁ ENGINE

➀ STEERING

SECTOR GEAR
TEETH

➀ MANDREL
ZERKS

02501

BEFORE EACH USE
•
•
•
•

➀ SPINDLE ZERK

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.

➀GENERAL PURPOSE GREASE
➁REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE
TRACTOR

BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.

Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).

CAUTION: Use only a replacement blade
approved by the manufacturer of your
tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.

TIRES
• Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

BLADE REMOVAL (See Fig. 13)
•

Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.

•

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

CENTER
HOLE
BLADE BOLT
(SPECIAL)

02
54

STAR

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
ENGINE "ON" POSITION
(NORMAL OPERATING)

828

MANDREL
ASSEMBLY

BLADE

CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.

ROS "ON" POSITION

Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).

NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

MAINTENANCE
TRANSAXLE PUMP FLUID

CENTER HOLE

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized ser vice center/department.

BLADE

5/8" BOLT
OR PIN

ENGINE
LUBRICATION

FIG. 14

Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.

BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.

SAE VISCOSITY GRADES
SAE 30
5W-30
-20

F
C

-30

0
-20

30
-10

100

80
20

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart1_e

FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°F. Check your engine
oil level more frequently to avoid possible engine damage
from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in
the SERVICE AND ADJUSTMENTS section of this
manual).

TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Install the drain tube onto the valve.
• Open drain valve by using a 7/16" (11mm) wrench
turning counterclockwise.

V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.

OIL DRAIN VALVE
TO OPEN
TO CLOSE

02791

DRAIN
TUBE

FIG. 16

MAINTENANCE
•

•
•

•

After oil has drained completely, close the drain valve
turning clockwise. Use the 7/16" (11mm) wrench to
apply a small amount of torque to keep it closed. Do
not over tighten.
Remove the drain tube and store in a safe place.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube
and push down firmly into place before removing.
Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down firmly into the tube when
finished.

MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.

CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.

CLAMP

00667

CLAMP

FUEL FILTER

FIG. 17

AIR FILTER

CLEANING

Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions. See
Engine Manual.

•

Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year. See engine manual.

SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

TRACTOR

•

TO REMOVE MOWER (See Fig. 18)
•
•
•

Place attachment clutch in “DISENGAGED” position.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod from lock bracket.

•
•
•

CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
release slowly.
•
•
•

Remove the four retainer springs and two flanged pins
from front plate assembly and remove plate.
Raise attachment lift lever to its highest position.
Turn tractor steering wheel to the left as far as it will
go.
Slide mower out from under right side of tractor.

TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
NOTE: You will need to reattach front plate assembly to
tractor after sliding mower under the tractor.

Remove mower belt from electric clutch pulley.
DISCONNECT REAR MOWER PINS Pull out the spring
loaded pin, disconnect suspension arm from pin and
release pin.
Go to other side of mower and disconnect rear pin in
the same manner.

LOCKING BRACKET
BELT TENSION
ROD
DISENGAGED
POSITION

SUSPENSION ARMS
ELECTRIC CLUTCH
PULLEY
FRONT PLATE
ASSEMBLY

SINGLE LOOP
RETAINER SPRINGS

DOUBLE LOOP
RETAINER SPRINGS
FLANGED PINS

REAR MOWER
PINS
027

FIG. 18

SERVICE AND ADJUSTMENTS
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
• Before making any necessary adjustments, check that
both front plate links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns. The two front links must remain
equal in length.
• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.
• Recheck side-to-side adjustment.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS” section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND

BLADE

BOTTOM EDGE
OF MOWER TO
GROUND

00598

02548

GROUND LINE

“B”

FIG. 19
FIG. 21
SUSPENSION ARM

BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH

01553

LIFT LINK
ADJUSTMENT NUT

FIG. 20
NUT “C”

NUT “D”

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.

0251

TRUNNION

FRONT PLATE
ASSEMBLY

To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.

FIG. 22

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.

SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
(See Fig. 23)

MOWER DRIVE BELT INSTALLATION
• Install belt around both mandrel pulleys and around
idler pulleys as shown.
• Install belt onto electric clutch pulley.

MOWER DRIVE BELT REMOVAL
• Park tractor on a level surface. Engage parking
brake.
• Lower attachment lift lever to its lowest position.
• Disengage belt tension rod from lock bracket.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.

•
•

CAUTION: Belt tension rod is spring
loaded. Have a firm grip on rod and
release slowly.
•
•
•

Reassemble R.H. and L.H. mandrel covers. Securely
tighten all screws.
Engage belt tension rod on locking bracket.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.

Remove screws from R.H. and L.H. mandrel covers
and remove covers.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
Remove belt from electric clutch pulley, both mandrel
pulleys and all idler pulleys.

•

Raise attachment lift lever to highest position.

BELT ROUTING

L.H. MANDREL
COVER

LOCKING BRACKET
BELT TENSION
ROD (DISENGAGED
POSITION)

ELECTRIC
CLUTCH
PULLEY
R.H. MANDREL
COVER

R.H.
MANDREL

IDLER
PULLEYS
027

FIG. 23

SERVICE AND ADJUSTMENTS
BELT INSTALLATION • Install new belt around engine pulley first, then around
transaxle pulley and lastly into all the idler pulleys.
• Check to be sure belt is positioned correctly and is on
proper side of all belt keepers.
• Engage the drive belt tension handle and replace the
retainer spring.
• Reinstall mower.

TO ADJUST ATTACHMENT CLUTCH
(See Fig. 24)
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
• Make sure attachment clutch and ignition switches are
in “OFF” position.
• Adjust the three nylon locknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.
NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.

RETAINER
SPRING
DRIVE BELT TENSION
HANDLE

ROTOR

02504

00751

SLOT (3)
CLUTCH PLATE

TRANSAXLE
PULLEY

ENGINE PULLEY

.012"

BELT KEEPER
FLAT IDLER

NYLON
LOCKNUT (3)

BRAKE PLATE
BELT
KEEPER

FIG. 24
BELT
KEEPER

TO CHECK AND ADJUST BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.

2498

V-IDLER

BELT
KEEPER CLUTCHING
IDLER

CLUTCHING
FLAT IDLER

FIG. 25

TO CHECK BRAKE
• Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
• Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.

TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
• Park tractor on level surface. Stop tractor by turning
ignition key to “OFF” position and engage parking
brake.
• Loosen the adjustment bolt in front of the right rear
wheel.
• Move motion control lever to the neutral position (N).
• Tighten the adjustment bolt.

TO ADJUST BRAKE/REPLACE PADS
Contact a qualified service center.

TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal
on bottom of left footrest.
• Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
BELT REMOVAL • Create slack in belt by removing retainer spring from
drive belt tension handle.
• Remove belt from all idler pulleys, transaxle pulley and
then from engine pulley.

ADJUSTMENT
BOLT
02508

FIG. 26

TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMISSION”
in the Operation section of this manual.

SERVICE AND ADJUSTMENTS
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.

TO AD JUST STEER ING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.

TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.

FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.

TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 27)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal.
• Repair tire and reassemble.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
REAR WHEEL • Block rear axle securely.
• Remove five (5) hub bolts to allow wheel removal.
• Repair tire and reassemble. Replace and tighten hub
bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

02614

WEAK OR DEAD
BATTERY

FULLY CHARGED
BATTERY

FIG. 28

REPLACING BATTERY (See Fig. 29)
WARNING: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

WASHERS
RETAINING
RING

Positive terminal must be connected
first to prevent sparking from accidental
grounding.

AXLE
COVER

•
•
•

q
63s
006

FIG. 27

•

TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)

•
•

WARNING: Lead-acid batteries generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.

•
•
•

If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:

Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hood.

SERVICE AND ADJUSTMENTS
KEPS NUT

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 30)

HEX
BOLT

TERMINAL
ACCESS
DOOR

•
•
•

POSITIVE
(RED)
CABLE
TERMINAL
GUARD

•

Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.

NEGATIVE
(BLACK)
CABLE

HOOD

FIG. 29
HEADLIGHT
WIRE
CONNECTOR

TO REPLACE HEADLIGHT BULB
•
•
•
•

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

02141

INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.

FIG. 30

TO REPLACE FUSE

ENGINE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual.

TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.

FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.

WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR

•

Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.

Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this manual).

BATTERY
•
•
•

•
•

CYLINDER(S)

Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

•
•
•
•

Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).

OTHER
•
•
•
•

Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS
PROBLEM
Will not start

CAUSE
1.
2.
3.
4.
5.
6.
7.

Out of fuel.
Engine not “CHOKED” properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged wiring.
Carburetor out of adjustment.

8.
9.

10.

Hard to start

CORRECTION

Engine valves out of adjustment.

10.

Fill fuel tank.
See “TO START ENGINE” in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

Engine valves out of adjustment.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.

Engine will not turn over

1.
2.
3.
4.
5.
6.
7.
8.
9.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

Engine clicks but will not
start

1.
2.
3.
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.

Loss of power

1.
2.
3.
4.
5.
6.
7.
8.
9.

Cutting too much grass/too fast.
Throttle in “CHOKE” position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Raise cutting height/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See “To Adjust Carburetor” in Service Adjustments
section.
Contact an authorized service center/department.

Excessive vibration

10.
11.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

10.
11.
12.
13.
14.

15.

Engine valves out of adjustment.

15.

1.
2.
3.

Worn, bent or loose blade.
Bent blade mandrel.
Loose/damaged part(s).

1.
2.
3.

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS
PROBLEM

CAUSE

Engine dies when
tractor is shifted
into reverse

CORRECTION

Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.

1. Turn ignition key to
ROS "ON" position.
See Operation section.

Engine continues to run
when operator leaves seat
with attachment clutch
engaged

Faulty operator-safety presence control system.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

Poor cut - uneven

1.
2.
3.
4.
5.

Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.
3.
4.
5.

Replace blade. Tighten blade bolt.
Level mower deck.
Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

Mower blades will not
rotate

1.
2.
3.
4.

Obstruction in clutch mechanism.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.

1.
2.
3.
4.

Remove obstruction.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

Poor grass discharge

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Place throttle control in “FAST” position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

1.
2.
3.
4.
5.

Light switch is “OFF”.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

1.
2.
3.
4.
5.

Turn light switch “ON”.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Battery will not charge

1.
2.
3.
4.

Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.

1.
2.
3.
4.

Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.

Loss of drive

1.
2.
3.

Freewheel control in “disengaged” position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.

1.
2.
3.

Place freewheel control in “engaged” position.
Replace motion drive belt.
Purge transmission.

Engine “backfires” when
turning engine “OFF”

Engine throttle control not set between half and
full speed (fast) position before stopping engine.

Move throttle control between half and full speed
(fast) position before stopping engine.

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
SCHEMATIC
BATTERY
SOLENOID
A

RED

AMMETER
(OPTIONAL)

RED

FUSE

STARTER

PTO
(DISENGAGED)

WHITE

S
B
M
A1
G
L A2

WHITE

IGNITION SWITCH

BLACK

CLUTCH / BRAKE
(PEDAL UP)
GRAY

BLACK

SEAT SWITCH
(NOT OCCUPIED)

BLACK

GRAY

BLACK

REVERSE SWITCH

SHORTING CONNECTOR
NOT IN REVERSE

BLACK

ELECTRIC CLUTCH
BLACK
RED

BLACK / WHITE

IGNITION
UNIT
HOUR
METER

BLUE

FUEL SHUT-OFF
SOLENOID

FUEL
LINE

SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
BLACK

(OPTIONAL)

BLUE

RED

CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM

(IF SO EQUIPPED)

REGULATOR

YELLOW

ALTERNATOR

28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)

ORANGE

LIGHT SW
BLACK

BROWN

BLACK

IGNITION SWITCH
POSITION

CIRCUIT

OFF
RUN/OVERRIDE

M+G+A1
B+A1

RUN
START

B+A1
B + S + A1

“MAKE”

L+A2
02833

NOTE
HEADLIGHTS
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
REMOVABLE
NON-REMOVABLE
BATTERY, BUT HAVE THEIR
CONNECTIONS
CONNECTIONS
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WIRING INSULATED CLIPS
WILL CHANGE WITH ENGINE
NOTE:
IF WIRING INSULATED CLIPS
SPEED. AT IDLE THE LIGHTS
WERE REMOVED FOR SERVICING OF
WILL DIM. AS THE ENGINE IS
UNIT, THEY SHOULD BE REPLACED
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
ELECTRICAL

41
24
43

33
30

25
34

0
60

P 6
S 0

50
10
11

26
92

12
2

16 93

1
8

193392 ROS

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
ELECTRICAL

KEY PART
NO. NO.

DESCRIPTION

1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
34
40
41
42
43
45
46
50
79
92
93
94

Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt, Battery Front 1/4-20 x 7.5 Zinc
Holddown Battery Front Mount
Nut, Push Nylon 1.4" Battery Front
Switch Interlock Push-In
Harness Socket Light w/4152J
Bulb Light
Cable Starter
Cable
Fuse
Nut Keps Hex 1/4-20
Cable Bolt Ground
Switch, Seat
Switch, Ign
Key
Switch Light/Reset B/B/Red
Harness Ign.
Screw Thd Cut 1/4-20 x 1/2
Cover, Terminal Red
Solinoid
Ammeter
Hourmeter
Switch, PTO
Bulbholder Asm
Harness Pigtail Reverse Switch
Screw 10-14 x 2.0
Modual Reverse ROS

532 14 49-27
874 76 04-12
532 12 48-86
532 14 52-11
532 15 01-09
532 14 57-69
532 17 61-38
532 17 56-88
532 00 41-52
532 18 54-64
532 14 61-49
532 10 88-24
873 51 04-00
532 17 06-97
532 19 27-49
532 19 33-50
532 14 04-01
532 11 07-12
532 19 33-92
817 72 04-08
532 13 15-63
532 17 88-61
532 17 75-00
532 17 75-01
532 17 46-51
532 17 52-42
532 19 34-65
532 19 25-40
532 19 18-34

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
CHASSIS AND ENCLOSURES
15
25

14
153
130

148

161

5
158

130

68
35

162
159

122

130

150

165

159

122

138

167

146

144

143

6
7

156

159

130

152

156

30
43

142

172

139

16
36

91
130
50

47 169
173

139

174

44 17
17

84
19

170

17
17

36
169
17
174

17
24

173

166
86

47
chassis-stealth_51

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
CHASSIS AND ENCLOSURES

KEY PART
NO. NO.

DESCRIPTION

1
2
5
6
7
8
14
15
16
17
18
19
20
21
24
25
28
30
31
32
33
34
35
36
37
39
43
44
45
47
50
58
68

Rail, Kit RH
Drawbar, Gt
Dash
Dash, 1PCS, Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
Hood Asm., Pnt
Lens LH
Cover, Access
Screw, 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Crownlock 3/8-16
Footrest, RH
Lens RH
Footrest, LH
Saddle
Bracket Supt 1-pc Vgt Steering
Bracket, Frame Pivot Lh
Bracket, Frame Pivot Rh
Plate Asm Engine Chassis
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
Fender, Pnt.
Bracket, Axle Front
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket, Susp Arm
Screw Thdrol 3/8-16 x 1/2
Bracket, Chassis Front
Bracket Asm., Fender
Screw, 5/16-18 x 1/2

532 18 03-75
532 17 52-82
532 19 58-86
532 15 78-82
817 72 04-08
532 18 46-68
532 19 00-55
532 16 18-41
532 12 17-94
817 00 06-12
532 18 28-73
819 13 13-12
874 78 06-16
873 80 06-00
532 18 10-58
532 16 18-42
532 18 10-57
532 14 50-52
532 16 14-19
532 16 13-27
532 16 13-26
532 17 70-18
819 11 11-16
817 06 05-12
532 19 48-79
532 17 52-78
532 13 69-39
532 13 69-40
532 18 72-70
817 49 06-08
532 17 54-76
532 18 35-69
817 49 05-08

KEY PART
NO. NO.

DESCRIPTION

84
86
91
99
122
130
138
139
142
143
144
146
148
150
152
153
156
158
159
161
162
165
166
167
169
170
172
173
174

Upstop 54"
Bolt, Fin Hex 7/16-14 unc
Rail, Kit Lh
Rod Asm. Bypass
Screw Hex WSHD 8-18 x 7/8
Screw 10 x 3/4 Single Lead-Hex
Cupholder
Bolt Shoulder 5/16-18
Bracket Dash Stealth RH
Skirt Grille RH
Bracket Dash Stealth LH
Skirt Grille LH
Extrusion Bumper
Duct Heat Hood
Shield, Browning
Lightbox Asm.
Screw 5/16-18 x 3/4
Screw 3/8-16 x 1/2
Screw Hexwsh Thdr. 3/8-16 x 3/4
Cosole Fuel Window
Screw 1/4-1/2 Unc
Bracket Support Tank
Nut, Lock Hex 7/16-14 unc
Bushing Snap Nylon 1.250
Bracket
Rod Bracket Sway Bar
Screw 3/8-16 x .875
Bolt 5/16-18 x 3/4
Washer Lock 5/16

532 18 81-64
874 78 07-16
532 18 03-74
532 17 71-43
532 19 25-12
532 19 16-11
532 19 48-69
532 17 18-73
532 16 18-97
532 17 75-86
532 16 19-00
532 17 75-87
532 16 46-55
532 19 03-09
532 17 79-56
532 18 82-12
817 00 05-12
817 67 06-08
817 00 06-12
532 18 17-87
532 14 24-32
532 18 35-54
873 68 07-00
532 18 46-72
532 18 85-98
532 19 46-67
817 12 06-14
874 78 05-12
810 04 05-00

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
GROUND DRIVE
42
39
40
41

89
38

132

6
46

68
36
77

127

120

128

117

117
52

29
131

129
48

153
48

142

130

151
135 137

143

122
120
121

114

117

152
58

133

120
89

147

114

111
120

146

123

126

61
69

22
2

145

106
107
drive_10-vgt

138
145

108

112
69
33

143
124

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
GROUND DRIVE

KEY PART
NO. NO.
1

-------

2
3
6
7
9
20
22
23
29
33
34
35
36
37
38
39
40
41
42
46
48
50
52
55
56
58
61
64
65
68
69
70
73
74
77
89

532 00 70-70
532 00 75-63
876 02 04-12
532 14 05-07
532 14 00-80
873 94 08-00
532 18 02-35
532 14 08-45
532 17 66-00
812 00 00-53
532 07 16-73
532 13 76-48
532 14 94-12
532 12 17-49
532 15 00-35
874 32 10-16
532 17 85-75
873 93 10-00
532 12 48-72
532 14 51-70
872 11 06-14
532 13 14-94
532 12 77-83
532 10 57-06
532 16 15-97
874 76 07-24
532 14 39-95
532 17 66-01
532 17 96-13
532 00 51-42
532 12 38-00
532 19 48-77
874 49 05-48
532 14 24-32
874 78 07-16
873 68 07-00

KEY PART
NO. NO.

DESCRIPTION
Transaxle Hydro Gear
331-3000 (Order Parts From
Transaxle Manufacturer)
Key Sq. 1/4 x 1/4 x 2.5
Washer Thrust
Pin, Cotter
Wheel, Hub Assembly
Bolt, Hub
Nut
Lever Asm Shift
Knob
Brake, Rod
Ring E
Cap, Parking Brake
Rod, Parking Brake
Spring, Drive Ground
Washer 25/32 x 1-1/4 x 16 Ga.
Nyliner
Screw, Fin. #10-24 x 1
Actuator, Interlock VGT
Nut Centerlock 10-24 unc
Cover, Pedal
Retainer, Spring
Bolt Rdhd 3/8-16 x 1.3/4 Gr. 5
Pulley, Idler, Flat
Pulley, Idler, Grooved
Bearing, Idler
V-Belt
Bolt Fin Hex 7/16-14 x 1-1/2
Pulley, Transaxle
Shaft, Brake Pedal
Bolt, Shoulder
Pin, Roll
Washer
Console Automatic YT/GT
Bolt Hex Flghd 5/16-18 x 3 Gr. 5
Screw Hex Wsh. Hi-Lo 1/4-1/2
Bolt Fin Hex 7/16-14 x 1
Nut Crownlock 7/16-14 unc

94
98
106
107
108
111
112
114
117
120
121
122

532 13 38-35
532 14 10-04
532 14 29-18
532 15 47-39
532 14 29-17
532 15 62-40
532 17 85-58
873 80 05-00
873 90 06-00
817 00 06-12
532 17 56-11
872 01 05-20

123
124
126

532 19 24-38
532 16 54-92
532 16 60-02

127
128
129
130
131
132
133
135
137
138
142
143
145
146
147
151
152
153

532 17 73-62
532 17 66-24
532 17 94-73
819 13 10-16
876 02 03-12
532 17 54-67
532 17 54-68
532 17 73-64
532 12 49-49
532 00 13-70
532 17 54-69
817 00 05-12
532 16 31-68
532 14 04-62
532 14 13-22
874 76 05-14
532 17 87-05
532 12 47-88

DESCRIPTION
Fastener Christmas Tree
Bracket Shift
O-Ring Asm Hydro Gear
Line Fuel Hydro 15” VGT
Cap Asm Vent Hydro Gear
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Lock Hex W/Ins 5/16-18 unc
Nut, Lock Flg. 3/8-16
Screw 3/8-16 x .75
Bracket Strap Torque
Bolt RDHDSQ
5/16-18 unc x 2-1/2
Rod Shift
Bolt Shoulder 5/16-18 x .561
Washer SRRTD
5/16 ID x 1.0 x .125
Link Control Clutch
Spring Drive GRND
Bracket Asm Idler Tensioning
Washer 13/32 x 5/8 x 16 Ga.
Pin Cotter 3/32 x 3/4
Bracket Mtg Hydro 3500 LH VGT
Bracket Mtg Hydro 3500 RH VGT
Link Asm Control Hydro 3500
Nut Lock 5/16-18 NC Thd.
Washer Thrust 5/8 x 1.10 x 1/32
Strap Torque HG-3500
Screw Thdrol 5/16-18 x 3/4
Washer Axle Flange HG-3000
Fan 7" Hydro
Washer
Bolt Hex 5/16-18 x 7/8
Bolt Hex 5/16 x 1 W/Patch
Spring, Retainer

NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
STEERING ASSEMBLY
9
8
7

26
51

2
45
1

9 8

11
15
14

14
15

20
23

22
13
34

14
15

33
32
6

29
27

42
19

28
27

47
28

6
49
16
46

15
14
35

steering_21-vgt

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
STEERING ASSEMBLY

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
26
27
28
29
31
32
33
34
35
36
41
42
45
46
47
49
50
51
52
53

Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer Brg Axle Front 1.570
Nut, Lock Flange 5/8-11 unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut Crownlock 3/8-24
Shaft Asm., Steering
Draglink, Vgt
Support Asm., Steering Vgt
Boot Steering
Adapter, Wheel Steering
Bushing, Strg.
Screw
Cap , Wheel Steering
Bearing, Col. Strg.
Screw 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Bracket Switch Inerlock VGT97
Screw 5/16-18 x 1/2
Washer 9/16 ID x 2-3/8 OD 12 G Zin
Washer 13/32 x 1 x 10 Ga.
Bracket Asm. Idler
Pulley Idler Flat
Nut Lock Flg 3/8-16 unc
Nut Hex Jam Toplock 1/2-20 unf
Clip Steering .750
Washer Harden .793 x 1.63 x 060

532 19 36-51
532 17 85-57
532 18 32-26
532 16 18-49
532 16 18-48
532 12 49-31
532 12 17-48
812 00 00-29
532 12 12-32
874 78 10-44
532 13 65-18
873 90 10-00
532 12 17-49
810 04 06-00
873 54 06-00
532 18 68-14
532 18 77-99
532 15 60-11
532 17 75-92
532 18 67-37
532 15 51-05
532 15 29-27
532 19 36-52
532 12 49-37
817 00 06-12
532 10 42-39
532 13 81-36
819 11 16-10
810 04 05-00
874 78 05-12
532 18 70-39
532 18 67-99
532 15 52-46
817 49 05-08
819 18 38-12
819 13 16-10
532 17 94-71
532 17 58-20
873 90 06-00
873 94 08-00
532 17 55-53
532 18 89-67

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
ENGINE

69
45
21
20

82
70

84
79

84
81
12

11
18

41
42

47
37

28
26
engine_ELS_2-vgt

31
39

SPARK ARRESTER KIT

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
ENGINE

KEY PART
NO. NO.
1
------2
8
9
10
11
12
15
18
20
21
22
26
27
28
29
31
37
39
40
41
42
43
45
47
62
69
70
71
79
81
82
83
84
86

532 14 97-23
532 12 13-61
532 17 77-48
532 17 52-87
532 17 93-35
532 14 39-96
532 17 91-15
532 18 18-03
532 17 83-85
532 19 16-11
532 19 15-96
532 12 49-52
532 13 92-77
532 12 47-03
532 13 71-80
532 14 50-06
532 12 34-87
817 49 06-36
817 49 06-64
532 12 61-97
810 04 07-00
532 17 99-53
873 51 04-00
532 17 52-88
532 14 66-29
532 16 53-91
532 17 60-69
532 17 60-70
532 18 39-06
532 18 88-00
532 18 87-59
532 17 18-77
817 06 06-24
532 18 43-62

DESCRIPTION
Engine Briggs, Model No. 446877(Order parts from engine
manufacturer)
Muffler Side
Pulley V-Idler
Keeper Asm. Belt Engine VGT
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 5.0
Cap Fuel
Control Throttle
Screw 10 x 3/4 Single Lead Hex
Control Choke
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Clip Push-In Hinged
Clamp Hose
Screw TT 3/8-16 x 2-1/4 unc
Screw TT 3/8-16 x 4 unc
Washer 1-1/2 OD X 15/32 ID X .250
Washer Lock 7/16
Bolt Hex 7/16-20 x 3.75 Gr. 5
Nut Keps Hex 1/4-20 UNC
Bushing
Shield Heat Muffler
Gasket
Tube Exhaust LH
Tube Exhaust RH
Screw Socket head 5/16-18 x 1
Oil Drain Tube
Valve Drain Oil
Bolt 5/16-18 unc x 1-3/4 W/Sems
Screw 3/8-16 x 1-1/2
Nut Hex Flange Toplock M8-1.25

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton
1-800-233-3723
Kohler Co.
1-800-544-2444
Tecumseh Products
1-800-558-5402
Honda Engines
1-800-426-7701
Kawasaki
1-949-460-5688

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
SEAT ASSEMBLY
1

7
14

28
33 26
22
5
6

16
37
15
21

13
17

3
seat_10-vgt

KEY PART
NO. NO.

DESCRIPTION

1
2
3
5
6
7
8
10
12
13
14
15
16

Seat
Bracket, Pivot Seat
Strap Asm Fender
Clip, Push In Hinged
Nut, Crownlock 3/8-16
Spring, Seat Cprsn
Bolt 5/16-18 Unc x 3/4
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split
Spring, Cprsn

532 18 87-15
532 14 05-51
532 14 06-75
532 14 50-06
873 80 06-00
532 12 41-81
532 17 18-77
532 18 24-93
532 17 46-48
532 12 12-48
872 05 04-12
532 12 12-49
532 12 37-40

KEY PART
NO. NO.

DESCRIPTION

17
20
21
22
24
25
26
28
33
35
37

Nut, Lock 1/4 Lge Flg Gr. 5
Cap Spring Seat
Bolt, Shoulder 5/16-18
Nut Crown Lock 5/16-18
Track Slide Seat LH
Track Slide Seat RH
Washer 11/32 x 5/8 x 12 Ga.
Washer Split
Bolt Fin Hex 5/16-18 x 3/4
Cap Vinyl
Nut, Crownlock 5/16-18

532 12 39-76
532 12 42-38
532 17 18-52
873 68 05-00
532 17 79-46
532 17 79-47
819 11 10-12
810 01 05-00
874 78 05-12
532 17 84-26
873 80 05-00

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
DECALS

3
5

7
10

24
6
8
16

16
1
11
12

14
2

KEY PART
NO. NO.

DESCRIPTION

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

Decal, Deck Caution
Decal, Deck Hvy Duty
Decal, Hood RH
Decal, Hood LH
Decal, Side Panel
Decal, Warning
Decal, Cust. Resp.
Decal, Operator
Decal, Engine
Decal, Danger
Decal, Foot Rest

12
13
14
15
16
24
------

532 19 30-63
532 19 66-85
532 18 82-98
532 18 89-25
532 10 62-02
532 14 50-05
532 16 69-60
532 18 19-17
532 18 19-16
532 19 66-61
532 19 66-62

Decal, MWR DCK Upstop
Decal, Replacement
Decal, V-Belt Schematic
Decal, Ins. Strg Whl
Reflector
Decal, Btry Dngr/Psn
Decal, Drawbar
Pad Footrest RH
Pad Footrest LH
Manual, Owners (English)
Manual, Owners (French)

KEY
NO.
1
2
3
4
5
6
7

PART
NO.
532 05 91-92
532 06 51-39
532 14 45-09
532 00 81-34
532 10 62-30
532 12 49-57
532 12 49-59

8
9
10
11
12
--

532 17 50-39
532 10 55-88
532 00 71-54
532 14 45-10
532 12 48-60
532 14 43-34

532 17 85-02
532 17 84-82
532 18 89-47
532 18 89-48
532 19 55-54
532 17 05-63
532 18 09-41
532 19 38-65
532 19 68-89
532 15 71-40
532 18 12-53

WHEELS & TIRES
1
2

11 3
4
7

10
5

9
8

DESCRIPTION
Cap, Valve, Tire
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Fitting, Grease
Bearing, Flange (Front Wheel
Only)
Cap, Hub
Tire, Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

wheel_art_1-vgt

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
LIFT ASSEMBLY
40

35 73

32
39

8
9
10

31
30

70
3

29
4

72
33

2
11

86
70

23
77

70
41

12
76
24 78

75
23
76

lift_rh_16

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
LIFT ASSEMBLY

KEY PART
NO. NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
23
24
26
29
30
31
32
33
34
35
38
39
40
41
42
43
70
72
73
74
75
76
77
78
79
85
86

Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle
Button, Plunger
Plunger, Lever Lift
Spring 0.62 OD x 2.125
Link Lift
Retainer, Spring
Retainer, Spring
Nut, Jam Hex 1/2-13 unc
Nut, Lock W/Wsh 1/2-13 unc
Trunnion Infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 unc
Pointer Height Indicator
Plug, Hole Blk. 1.485/1.515 Dia.
Screw 5/16-18 x 1
Nut, Crownlock 3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut, Hex Jam 3/8-16 unc
Arm Suspension Rear RH
Plate, Asm, Susp, Front
Pin Flange
Trunnion
Trunnion, Front, Susp
Arm, Suspension Rear LH
Insert Wear
Bolt Shoulder

532 12 10-06
532 18 00-45
532 15 91-89
812 00 00-22
819 29 20-16
871 11 06-24
532 12 56-31
532 12 45-26
532 12 23-64
532 18 38-94
532 17 53-75
532 16 35-52
532 12 46-70
873 35 08-00
873 80 08-00
532 15 02-33
532 11 08-07
819 13 10-16
532 13 71-50
876 02 03-08
532 13 71-67
532 13 80-57
532 15 50-97
532 12 39-35
817 06 05-16
532 17 59-94
819 11 24-10
532 12 39-34
532 14 52-12
532 11 04-52
873 35 06-00
532 18 72-77
532 17 58-05
532 17 55-60
532 17 62-05
532 17 56-89
532 18 72-76
532 18 90-13
532 18 85-28

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
MOWER DECK
47

90
46

34
36

182

42
46

180

114

122

se
_

roll

183
er_

91
90

180

43
7

98
97

53
40

1
57

32
31

116

117

119
56

118

113

5
59

27
49
21
29

60
18
15

58
21
13

11
18

mower_deck-54_2

REPAIR PARTS
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06
MOWER DECK

KEY PART
NO. NO.

DESCRIPTION

1
5
6
7
8
11
13
14
15
18
21
25
26
27
29
30
31
32
33
34
35
36
38
39
40
41
42
43
46
47
49
50

Deck Weldment Mower
Retainer Spring
Cover Mandrel LH
Cover Mandrel RH
Bolt 7/16 Asm. Blade
Blade Standard
Shaft Asm. w/Lower Bearing
Mandrel Housing
Bearing, Ball, Mandrel
Bolt Carr 5/16-18 x 5/8
Nut, Crownlock 5/16-18 unc
Spring Torsion
Nut, Push
Deflector Shield
Rod, Hinge
Screw Thd Roll
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
Nut
Pin Suspension Rear
Washer 13/32 x 13/16 x 16 Ga.
Spring Compression
Pulley, Idler, Stationary
Washer 13/32 x 1-3/8 x 3 Ga.
Washer 13/32 x 13/16 x 12 Ga.
Spacer, Retainer
Arm, Idler
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
Nut, Lock Flg. 3/8-16 unc
Bolt, Carr. 3/8-16 x 2

532 19 68-38
532 12 46-70
532 18 72-97
532 18 81-87
532 17 43-65
532 18 72-54
532 18 72-91
532 18 72-81
532 11 04-85
872 14 05-05
873 68 05-00
532 17 81-02
532 11 04-52
532 18 89-38
532 13 14-91
532 17 39-84
532 18 76-90
532 17 34-36
532 17 83-42
873 68 06-00
532 18 86-35
819 13 13-16
532 18 86-57
532 18 72-84
819 13 22-03
819 13 13-12
532 12 20-52
532 19 62-16
532 13 77-29
532 19 12-73
873 90 06-00
872 11 06-16

KEY PART
NO. NO.
51
52
53
56
57
58
59
60
90
91
94
95
97
98
113
114
116
117
118
119
122
180
182
183
--

872 11 06-10
532 18 84-60
874 78 06-36
532 15 59-86
532 15 69-41
532 18 73-42
532 18 73-44
532 18 76-07
874 76 05-16
532 18 05-35
532 17 60-66
532 18 05-34
819 13 32-10
532 18 72-82
872 11 05-08
532 18 75-56
532 19 34-06
532 17 48-73
873 93 06-00
819 12 14-14
532 18 75-57
873 80 05-00
532 17 91-27
532 16 35-52
532 18 72-92

532 19 60-99

DESCRIPTION
Bolt 3/8-16 x 1-1/4 Gr. 5
Pulley Idler clutching
Bolt Fin Hex 3/8-16 unc x 2-1/4
Bar Pnt Adj.
Pin Head Rivet
Baffle Right
Baffle Left
Baffle Center
Bolt 5/16-18 x 1
Bracket Asm N Roller RH
Roller Nose 48"
Bracket N Roller LH
Washer Hardened
Spring Clutch Drive
Bolt Rdhd Sqnk 5/16-18 unc x 3/4
Rod Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 unc
Washer 3/8 x 7/8 x 14 Ga.
Bushing Tension Relief
Nut 5/16-18
Rod Roller Nose Narrow
Retainer Spring
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
Replacement Mower, Complete
(Std. deck order separately nose
roller components key nos. 90,
91, 94, 95, 180, 182, 183)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOL
D AL
ONG
THIS
DOT
IS A
TED
15 D
LINE
EGR
EE S
LOP
E

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

WARRANTY STATEMENT
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty
Period” of the product as set forth below:
Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand
held product.
3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)
2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area
walks, and ground engaging commercial equipment.
2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,
walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld
blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for
noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,
except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at
time of purchase.
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection
systems used for commercial, institutional, professional or income producing purposes or use.
Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any
Husqvarna product used for commercial, institutional, professional, or income producing purposes or use
except as otherwise provided herein.
Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase
for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must
be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not
covered under warranty.
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a component
fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
The following items are not covered by this warranty:
(1)Normal customer maintenance items which become worn through normal regular use, including, but not
limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw
chain, spark plugs, starter ropes and tines;
(2)Natural discoloration of material due to ultraviolet light;
(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective
manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer;
(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and
(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations
which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following:
(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to incorrect storage or use habits;
(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;
(3)Alterations or modifications that change the intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable
laws; or:
(4)Additional damage to parts or components due to continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY
OF THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS
EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN
DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.
HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT
WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY M A N U F A CTURED PRODUCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long
an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives
you specific legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written
in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,
the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof
of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly
filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10)
days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty
service. This proof must include date purchased, model number, serial number, and complete name and
address of the selling dealer.
To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational
problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are
not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow
Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA
7349 Statesville Road
Charlotte, NC 28269
531 83 81-23

2002

532 19 66-61 Rev. 2 3.17.05 RD

Printed in U.S.A.

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Create Date                     : 2005:03:17 18:03:53Z
Modify Date                     : 2005:03:22 09:24:16-05:00
Page Count                      : 48
Creation Date                   : 2005:03:17 18:03:53Z
Mod Date                        : 2005:03:22 09:24:16-05:00
Producer                        : Acrobat Distiller 5.0 (Windows)
Author                          : Husqvarna
Metadata Date                   : 2005:03:22 09:24:16-05:00
Title                           : OM, GTH 2654, 96023000600, 2005-03, Ride Mower
Creator                         : Husqvarna
Page Mode                       : UseOutlines
Page Layout                     : OneColumn

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Husqvarna Gth2654 Users Manual OM, GTH 2654, 96023000600, 2005 03, Ride Mower

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