Husqvarna Yth1542Xp Users Manual OM. YTH1542 XP, HAU15H42H, 2004 11

02153

YTH1542XP

Owner's Manual

01960_husqvarna

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the

in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence

of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will

not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments.

These can change the stability of the machine.

• Keep all movement on the slopes

slow

and

gradual

.

Do not make sudden changes in speed or direction.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Avoid starting or stopping on a slope. If tires lose trac-

tion, disengage the blades and proceed slowly

straight

down the slope.

DO NOT:

•

Do not

turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

•

Do not

mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

•

Do not

mow on wet grass. Reduced traction could

cause sliding.

•

Do not

try to stabilize the machine by putting your foot

on the ground.

•

Do not

use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the ma chine and the mowing activity.

Never

assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the

area.

• Before and when backing, look behind and

down

for

small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

op er a tion regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

run ning.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

com po nents and replace with manufacturer's rec om -

mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

3

WARNING: In order to prevent ac ci -

den tal starting when setting up, trans-

port ing, ad just ing or making repairs,

al ways dis con nect spark plug wire

and place wire where it can not contact

spark plug.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are rec om mend ed by and comply

with spec i ﬁ ca tions of the man u fac tur er

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dan ger ous. Tires can lose trac tion

with the ground and cause you to lose

control of your tractor.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers or children even with the blades

off.

• Do not mow in reverse unless absolutely necessary. Al ways

look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured

or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

4

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Gallons

and Type: Unleaded Regular

Oil Type(API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30(below 32°F)

Oil Capacity: W/ Filter: 3.8 Pints

W/O Filter: 3.2 Pints

Spark Plug: Champion RCJ8Y

(Gap: .030")

Ground Speed(MPH): Forward: 0 – 5.5

Reverse: 0 – 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35

MIN. CCA: 280

Case Size: U1R

Blade Bolt Torque: 27-35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized servicecenter/

de part ment We have competent, well-trained tech ni cians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any

un im proved forest-covered, brush-covered or grass-cov ered

land unless the en gine’s exhaust system is equipped with

a spark arrester meeting ap pli ca ble local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands.

A spark arrester for the mufﬂ er is available through your

nearest authorized service center/department (See RE PA IR

PARTS section of this manual).

SAFETY RULES .......................................................2-3

PRODUCT SPECIFICATIONS.....................................4

CUSTOMER RESPONSIBILITIES...............................4

ASSEMBLY ...............................................................6-8

OPERATION ...........................................................9-14

MAINTENANCE SCHEDULE ....................................15

MAINTENANCE....................................................15-18

SERVICE AND AD JUST MENTS ..........................19-23

STORAGE ..................................................................24

TROU BLE SHOOT ING ..........................................25-26

REPAIR PARTS - TRACTOR ................................28-41

WARRANTY...............................................................43

TABLE OF CONTENTS

5

UNASSEMBLED PARTS

Steering

Wheel Insert

Steering Wheel

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Seat

(2) Keys

Slope Sheet

Steering

Adapter

(1) Oil Drain Tube

(4) Washers

3/8x3/4x14Ga.

(4) Wheels

(4) Adjusting Bar

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Locknut 3/8-16

(4) Shoulder Bolt

Steering Sleeve

Extension

(2) Hex Bolts 1/4-20 x 3/4 (2) Keps Nut 1/4-20

Battery

6

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (SEE Fig. 2)

CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

ﬁ rst to prevent sparking from accidental

ground ing.

• Lift hood to raised position.

• Open terminal access doors, remove terminal protec-

tive caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10

amps.

• First connect RED battery cable to positive (+) battery

ter mi nal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt and keps nut. Tighten

securely.

• Close terminal access doors.

Use terminal access doors for:

• Inspection for secure connections (to tighten har

dware).

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(1) 3/4" wrench (1) Tire pressure gauge

(1) 1/2" wrench (1) Utility knife

(2) 7/16" wrenches (1) 3/4" socket w/drive ratch et

(1) Pliers

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.Remove

end panels and lay side panels ﬂ at.

• Check for any additional loose parts or cartons and

remove.

ASSEMBLY

FIG. 1

BEFORE REMOVING TRAC TOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large ﬂ at wash er from steering

shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve ex ten sion into

bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut

and large ﬂ at wash er pre vi ous ly removed. Tight en

securely.

• Snap steering wheel insert into cen ter of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

02143

STEERING WHEEL

INSERT

LOCK NUT

LARGE FLAT WASHER

STEERING WHEEL

STEERING

SLEEVE EXTENTION

TABS

STEERING

SHAFT

STEERING

SLEEVE

STEERING WHEEL

ADAPTOR

7

ASSEMBLY

FIG. 3

02466

02464

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

SEAT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and ﬂ at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

• Press lift lever plunger and raise attachment lift lever

to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in "trans mis sion dis en gaged

position" (See “TO TRANS PORT” in the Op er a tion

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deﬂ ector shield up against

tractor.

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

• Periodic charging.

02180

TERMINAL

ACCESS

DOOR

HEX BOLT

POSITIVE

(RED)CABLE

NEGATIVE

(BLACK)CABLE

KEPS

NUT

DISCARD

TERMINAL

PROTECTIVE

CAPS

FIG. 2

8

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEV EL NESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the ﬁ gures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is properly adjusted. See “TO ADJUST BRAKE”

in the Service and Adjustments section of this manual.

✓

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PER FOR MANCE AND SATISFACTION FROM THIS

QUALITY PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EX TRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gas o line.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper start-

ing and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in

the Op er a tion section of this manual).

02115

SHOULDER

BOLT

GAUGE

WHEEL

3/8-16 CENTER

LOCKNUT

3/8 WASH ER

AD JUST ING

BAR

RETAINER SPRING

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are de signed to keep the mower deck

in proper position when operating mower. Be sure they

are properly adjusted to ensure optimum mower perfor-

mance.

• Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten

securely.

• Adjust gauge wheels before operating mower. See “TO

ADJUST GAUGE WHEELS” in the Operation sec tion

of this manual.

FIG. 4

TO DRIVE TRAC TOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been com-

pleted.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged"

po si tion (see "TO TRANSPORT" in Op er a tion section

of this manual).

• Sit on seat in operating position, depress brake pedal

and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine. After engine has started, move throttle

control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly

drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place

motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

9

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

OPERATION

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OVER TEMP

LIGHT

KEEP AREA CLEAR SLOPE HAZARDS

15

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

P

ENGINE START

MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

10

ELAPSED TIME

AMPS

60

0

60

HOURS 1/10

0000000000

02527

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.

Save this manual for future reference.

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the

mow er blades, or other attachments mounted to your

tractor.

LIGHT SWITCH POSITION - Turns the headlights on.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting a cold engine.

FREE WHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

BRAKE PEDAL - Used for braking the tractor and starting

the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er

cutting height.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

HOURMETER - Indicates hours of operation.

PARKING BRAKE - Locks clutch/brake pedal into the

brake position.

ATTACHMENT LIFT LEVER - Used to raise and lower

the mower deck or other attachments mounted to your

trac tor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the

engine.

FORWARD DRIVE PEDAL - Used for forward movement

of tractor.

REVERSE DRIVE PEDAL - Used for reverse movement

of tractor.

CRUISE CONTROL LEVER - Used to set forward move-

ment of tractor at desired speed without holding the forward

drive pedal.

BRAKE

PEDAL

THROTTLE

CONTROL

PARKING BRAKE

ATTACHMENT

LIFT LEVER

PLUNGER

LIGHT SWITCH

POSITION

IGNITION

SWITCH

FREEWHEEL

CONTROL

AT TACH MENT

CLUTCH SWITCH

HEIGHT

ADJUSTMENT

KNOB

AMMETER

CHOKE

CONTROL

CRUISE CON TROL LEVER

FORWARD DRIVE PEDAL

REVERSE DRIVE PEDAL

HOURMETER

11

OPERATION

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle of fers the best bagging and mower per for -

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or

per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles

or stan dard safety glasses.

00155

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without ﬁ rst setting the parking

brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and

hold.

• Place parking brake lever in “ENGAGED” position

and re lease pressure from brake pedal. Pedal should

re main in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS

RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to “back ﬁ re”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are ap proxi mate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

02528

PARK ING BRAKE

“EN GAGED”

POSITION

“DISENGAGED”

POSITION

ATTACHMENT CLUTCH LEVER

PULL OUT TO “ENGAGE”

FIG. 6

CHOKE

CON TROL

BRAKE PEDAL

“DRIVE” POSITION

PUSH IN TO

“DISENGAGE”

IGNITION

KEY

THROT TLE

CONTROL

“BRAKE”

PO SI TION

REVERSE

PEDAL

FORWARD

PEDAL

HEIGHT

ADJUSTMENT

KNOB

CRUISE CON-

TROL LEVER

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward or reverse drive pedal to begin

movement. Ground speed increases the further down

the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel

only.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other

conditions such as trimming at slow speeds may cause the

cruise control to disengage. Do not use the cruise control

on slopes, rough terrain or while trimming or turning.

• With forward drive pedal depressed to desired speed,

move cruise control lever forward to “SET” position and

hold while lifting your foot off the pedal, then release

the cruise control lever.

• To disengage the cruise control, pull the lever backward

to “OFF” position, or fully depress the brake pedal.

12

OPERATION

LOW

POSITION

TO OPERATE MOWER (See Fig. 8)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged

will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher,

on mowers so equipped, or the de ﬂ ec tor

shield in place.

PUSH IN TO

"DISENGAGE"

AT TACH MENT

LIFT LEVER

HIGH

POSITION

AT TACH MENT CLUTCH

SWITCH PULL OUT TO

"ENGAGE"

FIG. 8

FIG. 9

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly depress appropriate drive pedal to slowest set-

ting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing

po si tion. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2)

MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

02219

FIG. 7

01977

CLEVIS

RETAINER

SPRING

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation

sec tion of this manual).

• Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the ﬁ rst cut

relatively high; the second to desired height.

13

OPERATION

TO START ENGINE (See Fig. 6)

When starting the engine for the ﬁ rst time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

ﬁ fteen sec onds per minute. If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

require an engine warm-up period from several sec onds

to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly

return to operating po si tion.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can be used during the engine warm-

up period after the transmission has been warmed

up and may require the choke con trol be pulled out

slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments

section of this manual.

TOWING CARTS AND OTHER AT TACH -

MENTS

Tow only the attachments that are recommended by and

comply with speciﬁ cations of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll.

Use fresh, clean, regular un lead ed gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quan ti ties that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

CAUTION: Alcohol blended fuels (called

gas o hol or using ethanol or methanol) can at-

tract moisture which leads to sep a ra tion and

for ma tion of acids during storage. Acidic gas

can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before stor age of

30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next

sea son. See Storage In struc tions for additional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the

factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil ﬁ ll cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil ﬁ ll cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until “FULL”

mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in

this manual.

14

OPERATION

FIG. 10

00272

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om -

mend ed that the transmission be purged before operating

tractor for the ﬁ rst time. This procedure will remove any

trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in this

section of manual).

• Sitting in the tractor seat, start engine. After the en-

gine is running, move throttle control to slow position.

Dis en gage parking brake

• Depress forward drive pedal to full forward position,

hold for ﬁ ve (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position, hold for ﬁ ve

(5) seconds and release pedal. Repeat this procedure

three (3) times.

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic

drive system.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT” in this sec tion

of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Drive tractor forward for approximately ﬁ ve feet then

backwards for ﬁ ve feet. Repeat this driving procedure

three times.

Your transmission is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be properly leveled for best mowing per-

formance. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even dis tri bu tion of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until ﬁ nished

(See Fig. 10).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible ﬁ re hazard from dried clip-

pings. Make ﬁ rst cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

15

BEFORE EACH USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

EVERY SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and

Interlock Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter) 1,2

maint_sch-tractore.new1

MAINTENANCE

01964

LUBRICATION CHART

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

➀FRONT WHEEL

BEARING ZERK ➀FRONT WHEEL

BEAR ING ZERK

➁ENGINE

➀SPINDLE ZERK ➀SPINDLE ZERK

➀ GENERAL PURPOSE GREASE

➁ REFER TO MAINTENANCE “ENGINE” SECTION

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air ﬁ lter, and check blades and belts

for wear. A new spark plug and clean air ﬁ lter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

16

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work-

ing properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the op er a tor

to leave the seat without ﬁ rst setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

SIDE UP" facing deck and mandrel assembly.

TO SHARPEN BLADE (See Fig. 12)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and even tual

damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

5/8" BOLT

OR PIN BLADE

CENTER

HOLE

FIG. 12

BLADE REMOVAL (See Fig. 11)

• Raise mower to highest position to allow access to

blades.

• Remove blade bolt, lock washer and ﬂ at washer se cur ing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble blade bolt, lock washer and ﬂ at washer

in exact order as shown.

• Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS

REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN

IN THE REPAIR PARTS.

MANDREL

ASSEMBLY

BLADE

TRAILING

EDGE UP

LOCK WASHER

BLADE BOLT

FLAT WASHER

CENTER

HOLE

STAR

FIG. 11

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

17

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with a wire brush

or compressed air to re move dirt and stubborn dried gum

ﬁ bers.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean

to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

si ble damage to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean cool-

ing ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te -

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°F. Check your engine

oil level more frequently to avoid possible engine damage

from running low on oil.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

oil_visc_chart1_e

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil ﬁ ll

cap/dipstick securely each time you check the oil level.

02463

CLOSED

AND

LOCKED

POSITION

YELLOW

CAP DRAIN

TUBE

OIL DRAIN VALVE

FIG. 13

TO CHANGE ENGINE OIL (See Fig. 13)

Determine temperature range expected before oil change.

All oil must meet API service classiﬁ cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install

the drain tube onto the ﬁ tting.

• Unlock drain valve by pushing inward and turning

coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the

bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour

slowly. Do not overﬁ ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil ﬁ ll cap on

the tube. Do not thread the cap onto the tube when tak-

ing reading. Keep oil at “FULL” line on dipstick. Tighten

cap onto the tube securely when ﬁ nished.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “CONNECT BATTERY” in the

Assembly sec tion of this manual).

18

MAINTENANCE

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester

(if equipped) as it could create a ﬁ re hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs ﬁ rst. Spark plug type and gap setting are shown in

“PROD UCT SPECIFICATIONS” section of this manual.

00667

FUEL

FILTER

CLAMP

FIG. 14

IN-LINE FUEL FIL TER (See Fig. 14)

The fuel ﬁ lter should be re placed once each season. If fuel

ﬁ l ter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor,

re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec-

tions.

• Place new fuel ﬁ lter in position in fuel line with arrow

point ing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gas o line.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling ﬁ ns, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling ﬁ ns and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved

will cause engine damage due to overheating.

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign

matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter.

Service air cleaner more often under dusty conditions.

See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other

oil change if the tractor is used more than 100 hours in

one year.

19

SERVICE AND ADJUSTMENTS

TRACTOR

FIG. 15

01698

RETAINER

SPRINGS

(BOTH SIDES)

RE TAIN ER SPRINGS

(BOTH SIDES)

ELECTRIC CLUTCH

PULLEY

FRONT LINK

SUS PEN SION ARMS

RETAINER

SPRING

ANTI-SWAY BAR

TO REMOVE MOWER (See Fig. 15)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch switch in “DISENGAGED”

po si tion.

• Move attachment lift lever forward to lower mower to

its lowest position.

• Roll belt off electric clutch pulley.

• Disconnect anti-sway bar from chassis bracket by

re mov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front links from deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: If an attachment other than the mower deck

is to be mounted on the tractor, remove the front links.

TO INSTALL MOWER (See Fig. 15)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with deﬂ ector shield to right

side of tractor.

• Lower lift lever to its lowest position.

DEFLECTOR SHIELD

• Connect front links to mower deck and secure with

retainer springs..

• Connect suspension arms to rear deck brackets and

secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure

with retainer spring.

• Install belt into electric clutch pulley groove.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly inﬂ ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If

tires are over or underinﬂ ated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height

from bot tom edge of mower to ground. Distance “A”

on both sides of mower should be the same or within

1/4" of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link ad just ment

nut on that side.

• To lower one side of mower, loosen lift link ad just ment

nut on that side.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

20

01156

SERVICE AND ADJUSTMENTS

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

• Recheck measurements after adjusting.

00598

GROUND LINE

BOTTOM EDGE OF MOWER

TO GROUND

FIG. 16

01553

SUS PEN SION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 17

BOTTOM EDGE OF MOWER

TO GROUND

AA

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,

BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY S O

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8"

to 1/2" lower than the rear when the mower is in its high-

est position.

Check adjustment on right side of tractor. Measure dis tance

“D” directly in front and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut “E” on both front

links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear,

tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on

both front links. Tighten nut “E” on both front links an

equal number of turns. The two front links must remain

equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear,

tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

01267

TRUNNION

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

FRONT LINKS

NUT “E”

NUT “F”

01268

“D” “D”

MANDREL

FIG. 18

FIG. 19

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 20)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE

MOW ER” in this section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Work belt around both mandrel pulleys and idler pulleys.

• Make sure belt is in all pulley grooves and in side all

belt guides.

• Install mower (See "To Install Mower" in this section of

manual).

FIG. 20

TO CHECK AND ADJUST BRAKE

(See Fig. 21)

Your tractor is equipped with an ad just able brake system

which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed.

IDLER

PUL LEYS

MANDREL PULLEY

MANDREL

PULLEY

21

02537

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

Park the tractor on level surface. En gage parking brake.

For as sis tance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this

section of manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

• Disconnect clutch wire harness.

• Remove clutch locator.

WITH PARKING BRAKE “ENGAGED”

JAM NUT

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT

IS NECESSARY CONTACT YOUR NEAR EST AUTHORIZED

SERVICE CENTER/DEPARTMENT

OPERATING

ARM

NUT “A”

1-3/4"

FIG. 21

TRANSMISSION REMOVAL/E PLACE MENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

FIG. 22

01511

CLUTCH LOCATOR

CLUTCH

WIRE

HAR NESS

STATIONARY

IDLER

TRANS MIS SION

INPUT PULLEY

CLUTCH ING

IDLER

ELECTRIC

CLUTCH

CENTER SPAN

KEEPER

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,

depress brake pedal all the way down and engage

parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

con trol out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manually

push the tractor forward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress brake pedal all the way down and en gage

parking brake.

• Measure distance between brake operating arm and

nut “A” on brake rod.

• If distance is other than 1-3/4", loosen jam nut and turn

nut “A” until distance becomes 1-3/4". Retighten jam

nut against nut “A”.

• Engage transmission by placing freewheel control in

“trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated

above. Readjust if nec es sary. If stopping distance is

still greater than ﬁ ve (5) feet in high est gear, further

main te nance is nec es sary. Replace brake pads or

contact a qualiﬁ ed service center.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from engine pulley and around

electric clutch.

• Pull belt slack toward rear of trac tor. Carefully remove

belt up wards from trans mis sion input pulley and over

cooling fan blades.

• Remove belt from center span keeper and pull belt

away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission

cool ing fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll belt around

electric clutch and onto engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Reinstall clutch locator and tighten nut securely.

• Reconnect clutch harness.

• Make sure belt is in all pulley grooves and in side all

belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec-

tion of manual).

TO AD JUST STEER ING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

22

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 23)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

00663

RETAINING

RING

WASHERS

AXLE

COVER

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 23

SERVICE AND ADJUSTMENTS

FIG. 24

TO START ENGINE WITH A WEAK

BATTERY (See Fig. 24)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks,

ﬂ ame and smoking ma te ri als away from

bat ter ies. Always wear eye pro tec tion

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance sec tion

of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

02614

WEAK OR DEAD

BATTERY

FULLY CHARGED

BATTERY

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

02141

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 25

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 25)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section.

23

SERVICE AND ADJUSTMENTS

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad-

just ment should not be necessary. If adjustment is neces-

sary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

24

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open ﬂ ame

or spark. Allow the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te -

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Mainte-

nance sec tion of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of

this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

25

TROUBLESHOOTING POINTS

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh

gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh

gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

PROBLEM CAUSE CORRECTION

26

TROUBLESHOOTING POINTS

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow

turning engine “OFF” position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

PROBLEM CAUSE CORRECTION

27

BATTERY

FUSE RED

RED BLACK

BLACK

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

BLACK

BROWN

RED

ORANGE

BROWN

M

SOLENOID

W

IRING INSULATED CLIPS

N

OTE: IF WIRING INSULATED

C

LIPS WERE REMOVED FOR

S

ERVICING OF UNIT, THEY

S

HOULD BE REPLACED TO

P

ROPERLY SECURE YOUR

W

IRING.

A

AMMETER

RED

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1ON + LIGHTS

B+S+A1START

M+G+A1

B+A1ON

“MAKE”

L+A2

NONE

(OPTIONAL)

HEADLIGHTS

BLACK

ELECTRIC CLUTCH

CLUTCH / BRAKE

(PEDAL UP)

PTO (DISENGAGED)

CG

F

B

E

A

D

H

RED

BLUE

RED

WHITE

BLACK

HOUR

METER

(OPTIONAL)

STARTER

PTO SWITCH

CIRCUITPOSITION

OFF

C+F,B+E,A+DON

C+G,B+H

B

A

G

H

D

FC

E

IGNITION

SWITCH

G

BSM

A1

A2L

FUEL

LINE

RED

IGNITION

UNIT

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

FUEL SHUT-OFF

SOLENOID

REGULATOR

ALTERNATOR

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

CHARGING SYSTEM OUTPUT

16 AMP DC @ 3600 RPM

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

PTO SWITCH

CONNECTOR

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

SCHEMATIC

28

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

ELECTRICAL

22

79 21

12

11

10

8

2

1

27

80

28

29

26

40

33

30

50

24

42

43

41

27

25

27

45

0

60

AMPS

60

46

16

29

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 14 49-27 Battery

2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4

8 532 12 48-86 Tray Battery

10 532 14 52-11 Bolt Brt Frt 1/4-20 x 75 A uuinc

11 532 15 01-09 Holddown Battery Front Mount

12 532 14 57-69 Nut Push Nylon 1/4" Battery Frt

16 532 17 61-38 Switch Interlock Push-In

21 532 17 56-88 Harness Asm Light W/4152j

22 532 00 41-52 Bulb Light #1156

24 532 14 61-48 Cable Battery 6 Ga. 22" red w/16 wire

25 532 00 88-60 Cable Battery

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 14 54-91 Cable Ground 6 Ga 21" black

29 532 12 13-05 Switch Plunger Nc Gray

30 532 17 55-66 Switch Ign

33 532 14 04-01 Key Ign Molded Generic

40 532 18 80-30 Harness Ign.

41 817 72 04-08 Screw 1/4-20 x 1/2

42 532 13 15-63 Cover Terminal Red

43 532 17 88-61 Solenoid

45 532 17 75-00 Ammeter

46 532 17 75-01 Meter Hour

50 532 17 46-51 Switch PTO

79 532 17 52-42 Socket Asm. Bulb Twistlock

80 532 14 66-85 Harness Clutch EVX

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

30

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

CHASSIS AND ENCLOSURES

64

209

158

74

209

13

1

9

26

144

26

209

142

209

142

143

60

17 29

145

161

166

37

209

11

209

20

59

28

166

154

209

166

155

166

209

54

58

54

14

38

213

214

209

2

10

30

209

31

10

90

159

217

chassis-stealth.stlt_19

206

31

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

CHASSIS AND ENCLOSURES

1 532 17 46-19 Chassis Stamping

2 532 17 65-54 Drawbar

9 532 18 90-25 Dash

10 872 14 06-08 Bolt Rdhd Sqnk 3/8-16 unc x 1

11 532 16 72-03 Panel Dash Lh

13 532 17 82-98 Panel Dash Rh

14 817 49 06-08 Screw Thdrol 3/8-16 x 1/2

17 532 19 00-55 Hood

20 532 16 20-26 Plate Mtg Battery/Fuel Tank

26 873 80 06-00 Nut Lock w/Insert 3/8-16 unc

28 532 18 28-73 Grille

29 532 18 82-12 Light Box Asm (w/Lens)

30 532 19 18-15 Fender

31 532 13 99-76 Bracket

37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2

38 532 17 57-10 Bracket Asm Pivot Mower Rear

54 532 16 14-64 Screw Hex Wshd 8-18 x 7/8

58 532 18 98-75 Duct Air

59 532 18 74-95 Bushing Snap

60 872 14 06-06 Bolt RDHD SQNK 3/8-16 x 3/4

64 532 17 49-97 Dash Lower Stlt

74 873 68 06-00 Nut Crownlock 3/8-16

90 532 12 43-46 Nut Self-thd Wsh-Hd 1/4

142 532 17 57-02 Plate Reinforcement

143 532 18 66-89 Bracket Swaybar Chassis

144 532 17 55-82 Bracket Ft Rest

145 532 15 65-24 Rod Pivot Chassis Hood

154 532 16 18-97 Bracket Dash RH

155 532 16 19-00 Bracket Dash LH

158 532 16 20-37 Parking Brake Brkt

159 532 18 54-34 Cupholder

161 532 16 46-55 Extrusion Bumper

166 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex

206 532 17 01-65 Bolt Shoulder 5/16-18

209 817 00 06-12 Screw Hexwsh Thdr 3/8-16 c-x 3/4

213 532 17 75-87 Skirt Grille LH

214 532 17 75-86 Skirt Grille RH

217 532 18 54-36 Console Fuel Window

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm

32

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

DRIVE

9

29

28

30

52

32

37

53

35

55

36

62

35

36

22

34

16

1

77

241

32

30

52

57

25 19 24

26

76

78

75

74

27

26

59

19

219

221

220

222

221

19

51

263

19

6

231

239

33

239

238

52

237

233

240

232

241

235

242

221

274

224

225

223

226

234

236

227 218

217

244

96

254

51

251

228

229

21

214 61

15

89

120

27

51

48

150

151

202

49

47

50

120

17

65

20

66

63

56

38

39

95

41

96

253

drive-hydro.stlt_57

272

273

23

33

52

144

69

33

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE:All component dimensions give in U.S. inches.

1 inch = 25.4 mm.

1 - - - - - - Transaxle (Order parts from trans-

axle manufacturer)

Hydro gear Model 336-0510

6 817 06 05-12 Screw 5/16-18

9 532 16 08-89 Clutch

15 874 49 05-44 Bolt Hex Flghd 5/16-18 Gr. 5

16 873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 unc

19 873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc

20 532 15 02-80 Bolt Hex 7/16-20 x 4-1/4 Gr. 5

21 532 18 14-54 Knob Custom Control Cruise

22 532 17 58-96 Rod, Brake

23 532 17 12-58 Bracket Anti-Rotation EVX

24 873 35 06-00 Nut, Hex Jam 3/8-16 unc

25 532 10 68-88 Spring, Brake Rod

26 819 13 13-16 Washer

27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD.

28 532 17 57-65 Rod, Parking Brake

29 532 07 16-73 Cap, Brake, Park

30 532 16 95-92 Bracket, Transaxle

32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4

33 872 14 05-06 Bolt Rdhd Sqnk 5/16-18 unc x 3/4

34 532 17 55-78 Shaft, Foot Pedal

35 532 12 01-83 Bearing, Nylon

36 819 21 16-16 Washer

37 532 12 49-63 Pin, Roll

38 532 17 91-14 Pulley, Composite

39 872 11 06-22 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5

41 532 17 55-56 Keeper, Belt Idler Flat

47 532 12 77-83 Pulley, Idler, V-Groove

48 532 15 44-07 Bellcrank Clutch Grnd Drw Stl

49 532 12 32-05 Retainer, Belt

50 872 11 06-12 Bolt Carr. SH 3/8-16 x 1-1/2 Gr. 5

51 873 68 06-00 Nut Crownlock 3/8-16 unc

52 873 68 05-00 Nut, Crownlock 5/16-18 unc

53 532 10 57-10 Link, Clutch

55 532 10 57-09 Spring, Return, Clutch

56 817 06 06-20 Screw 3/8-16 x 1-1/4

57 532 14 02-94 V-Belt, Ground Drive

59 532 16 96-91 Keeper, Center Span

61 817 12 06-14 Screw 3/8-16 x .875

62 532 12 48-72 Cover, Pedal

63 532 17 54-14 Pulley, Engine

65 810 04 07-00 Washer

66 532 15 47-78 Keeper Belt Engine

69 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4-1/2 unc

74 532 13 70-57 Spacer, Axle

75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

76 812 00 00-01 E-Ring

77 532 12 35-83 Key, Square

78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

89 532 19 19-15 Console, Shift

95 532 18 08-25 Rod Bypass

96 532 12 47-88 Retainer Spring

120 873 90 06-00 Nut Lock Flg 3/8-16 unc

144 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.

150 532 17 54-56 Spacer Retainer

151 819 13 32-10 Washer 13/32 x 2 x 10 Ga.

202 872 11 06-14 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

214 532 17 47-35 Link Transaxle

217 532 17 94-33 Pedal Reverse

218 532 17 47-13 Arm Control Pedal Reverse

219 532 17 48-39 Bracket Frest Pdl Ctrl. Hyd

220 532 17 47-11 Bracket Mtg. Pedal Control

221 872 14 06-06 Bolt Rdhd Sqnk 3/8-16 unc x 3/4

222 873 68 07-00 Nut Crownlock 7/16-14 unc

223 532 17 48-40 Washer Nylon 11/16 ID x .060

224 532 17 47-36 Pedal Forward

225 532 17 47-12 Arm Control Pedal Forward

226 532 17 49-02 Bolt Pivot Spacer

227 532 17 47-10 Cam Reverse Pedal LT

228 532 17 90-32 Bolt Shoulder 5/16-18

229 532 17 64-51 Washer Serrated 5/16 x .75

231 532 17 45-73 Strap Torque

232 532 17 55-70 Actuator Cruise Disengage

233 532 17 48-56 Pawl Control Cruise

234 532 17 48-58 Lever Control Cruise

235 532 17 48-57 Sector Control Cruise

236 532 12 89-03 Bolt Shoulder 3/8-16 unc 1/44

237 532 17 01-65 Bolt Shoulder 5/16-18

238 532 17 58-07 Arm Mtg. Cruise Sector

239 817 49 05-08 Screw Thdrol 5/16 x 1/2

240 532 17 56-10 Spring Return Cruise Control

241 873 93 04-00 Nut Centerlock 1/4-20 unc

242 874 78 04-12 Bolt Fin Hex 1/4-20 unc x .75

244 817 49 05-10 Screw 5/16-18 x 5/8

251 817 06 05-16 Screw 5/16-18 x 1

253 532 17 94-22 Washer .312 x .615 x 16 Ga.

254 532 17 80 62 Clip Retainer

263 817 00 06-12 Screw 3/8-16 x 3/4

272 817 67 05-08 Screw Thdrol 5/16-18 x 1/2

273 532 17 96-10 Pad Pedal Reverse

274 532 17 56-46 Cover Pedal Forward

34

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

STEERING ASSEMBLY

11

5

87

5

87

4

3

43

95

43

8

40

32

8

6

46

8

6

2

33

35

34

68 67

67

13

65

68

15

29

29 82

10

38

12

39

1

37

36

37

41

73

42

88

71

17

29

43

91

steering_stealth_prem_3

35

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 532 16 66-27 Wheel Steering

2 532 18 47-06 Axle Cast Lt Machined

3 532 16 98-40 Spindle Asm LH

4 532 16 98-39 Spindle Asm RH

5 532 12 49-31 Bearing Race Thrust Harden

6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

8 812 00 00-29 Ring Klip #t5304-75

10 532 17 51-21 Link Drag

11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8

12 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf

13 532 13 65-18 Spacer Brg Axle Front

15 532 14 52-12 Nut Hex Flange Lock

17 532 17 78-83 Shaft Asm Strg

29 817 00 06-12 Screw 3/8-16 x 3/4

32 532 17 18-88 Rod Tie

33 819 11 12-16 Washer 11/32 x 3/4 x 16 Ga.

34 810 04 05-00 Washer Lock Hvy Helical 5/16

35 873 54 05-00 Nut Crown Lock 5/16-24 unf

36 532 15 51-05 Bushing Strg

37 532 15 29-27 Screw

38 532 16 66-26 Insert Cap Strg Wh

39 819 18 24-11 Washer 9/16 x 1-1/2

40 873 54 06-00 Lock nut

41 532 15 99-45 Adaptor Wheel Strg

42 532 19 01-12 Boot Steering

43 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga.

46 532 12 12-32 Cap Spindle Fr Top Blk

65 532 16 03-67 Spacer Brace Axle

67 872 11 06-18 Bolt Rdhd Sq 3/8-16 x 2-1/4

68 532 16 98-27 Axle, Brace

71 532 17 51-46 Steering Asm

73 532 17 75-93 Extension Steering

82 532 16 98-35 Bracket Susp Chassis Front

87 532 17 39-66 Washer Flat .781 x 1-1/2 x .14

88 532 17 51-18 Bolt Shoulder 7/16-20

91 532 17 55-53 Clip Steering

95 532 18 89-67 Washer Hardened

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

36

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

ENGINE

1 532 17 83-85 Control Throttle Flg

2 532 17 18-75 Screw HWHD Hi-Low # 13-16 x 5/8

3 - - - - - - - - Engine KAWA FH430V (Order

Parts from Engine Manufacturer)

4 532 14 97-23 Mufﬂ er Asm Twin Lo-Tone

5 532 18 14-44 Exhaust Tube Lh

6 532 18 14-42 Exhaust Tube Rh

8 532 17 18-77 Bolt 5/16-18 unc x 3/4 W/Sems

10 532 14 66-29 Shield Browning

13 - - - - - - - - - Gasket Mufﬂ er (Order from Engine

Manufacturer)

14 532 14 84-56 Tube Drain Oil Easy

23 532 16 98-37 Shield Browning

25 532 19 15-96 Control Choke

29 532 13 71-80 Kit Spark Arrestor (Flat Scrn)

31 532 17 90-22 Tank Fuel

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

32 532 18 18-03 Cap Asm Fuel

33 532 12 34-87 Clamp Hose Blk

37 532 14 21-58 Line Fuel

38 - - - - - - - - - - Plug Drain Oil Easy (Order Parts

from Engine Manufacturer)

41 532 13 92-77 Stem Tank Fuel

45 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4

81 873 51 04-00 Nut Keps Hex 1/4-20

101 532 18 43-62 Nut Flange M8-1.25

105 817 12 06-16 Screw 3/8-16 x 1

112 532 12 49-52 Bushing

KEY PART

NO. NO. DESCRIPTION

2

1

OPTIONAL EQUIPMENT

Spark Arrester

29

25

4

23

45

8

6

5

101

13 10

14

38

105 105

3

81

33

37

33

41

112

32

31

engine-kawasaki_7

37

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

SEAT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 18 49-95 Seat

2 532 14 05-51 Bracket Pivot Seat 8 720

3 871 11 06-16 Bolt Fin Hex 3/8-16 x 1

4 819 13 16-10 Washer Flat 13/32 x 1.0 x 10 Ga.

5 532 14 50-06 Clip Push-In

6 873 80 06-00 Nut Hex w/Ins. 3/8-16 unc

7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi

8 817 00 06-16 Screw 3/8-16 x 1

9 819 13 16-14 Washer 13/32 x 1.0 x 14 Ga.

10 532 18 24-93 Pan Seat

11 532 16 63-69 Knob Seat Adj Wingnut

12 532 12 12-46 Bracket Mounting Switch

13 532 12 12-48 Bushing Snap Blk Nyl 50 Id

14 872 05 04-12 Bolt Rdhd Sqnk 1/4-20 x 1-1/2

15 532 12 12-49 Spacer Split 28 x .88 Zinc

16 532 12 37-40 Spring Cprsn Plate

17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc

21 532 17 18-52 Bolt Shoulder 5/16-18 unc

22 873 80 05-00 Nut Hex Lock W/Ins 5/16-18

24 819 17 19-12 Washer 17/32 x 1 -3/16 x 12 Ga.

25 532 12 70-18 Bolt Shoulder 5/16-18 x 62

1

24

16

15

12

13

17

25

4

3

8

9

7

8

9

7

11

2

6

22

21

5

10

5

14

seat_lt.knob_1

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

38

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

DECALS

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 05 91-92 Cap Valve Tire

2 532 06 51-39 Stem Valve

3 532 10 62-22 Tire F Ts 15 x 6 0 - 6 Service

4 532 05 99-04 Tube Front (Service Item Only)

5 532 13 83-36 Rim Asm 6" front Silver Service

6 532 12 49-57 Fitting Grease (Front Wheel Only)

7 532 12 49-59 Bear ing Flange (Front Wheel Only)

8 532 13 83-37 Rim Asm 8" rear Silver Service

9 532 12 20-82 Tire R Ts 20 x 10-8 C Service

10 532 12 49-26 Tube Rear (Service Item Only)

11 532 17 50-39 Cap Axle Blk 1 50 x 1 00

- - 532 14 43-34 Sealant, Tire ( 10 oz. Tube)

1 532 16 88-69 Decal Tick Mark

2 532 14 50-05 Decal Battery

3 532 18 89-21 Decal Hood RH/LH

4 532 17 83-02 Decal Operator Cruise

6 532 14 08-37 Decal Brake Parking

7 532 18 89-25 Decal Wheel Steering

9 532 18 99-14 Decal Fender Husq

10 532 14 54-98 Decal Read Owner's Manual Syms

12 532 19 11-62 Decal Hood

13 532 18 21-66 Decal Cutﬁ nger

14 532 16 03-96 Decal V-Belt Schematic

KEY PART

NO. NO. DESCRIPTION

6

2

1

5,8

4,10

3,9

11

7

wheel_1

WHEELS & TIRES

15 532 17 91-28 Decal Deck "B" 42"

16 532 15 97-37 Decal Brake/Clutch Symbol

17 532 15 97-36 Decal Chassis Hot Mufﬂ er

- - 532 16 25-98 Decal Draw Bar Load Limit

- - 532 18 14-95 Pad Footrest LH

- - 532 18 14-96 Pad Footrest RH

- - 532 16 69-60 Decal By Pass Hydro

- - 532 19 18-52 Manual Owner's (English)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

10

4

3

9

13

14

2

712 12

6

17

15

1

17 16

3

39

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

MOWER LIFT

36

15

20

1617 18 20

20

15

20

4

5

6

2

3

1

6

5

4

7

8

37

41

40

38

12

11

31

32

31

32

19

13

23

24

25

27

28

29

30

50

26

49

lift-rh.1pc.stlt_10

1 532 15 94-61 Wire Asm Inner/Spring W/Plunger LT

2 532 15 94-76 Shaft Asm Lift RH w/Inf

3 532 18 88-22 Pin Groove

4 812 00 00-02 E Ring # 5133-62

5 819 21 16-21 Washer 21/32 x 1 x 21 Ga.

6 532 12 01-83 Bearing Nylon Blk 629 Id

7 532 12 56-31 Grip Handle Fluted Blk

8 532 12 45-26 Button Plunger Black

11 532 13 98-65 Link Lift LH

12 532 13 98-66 Link Lift RH

13 532 12 46-70 Retainer Spring

15 532 17 32-88 Link Front

16 873 35 08-00 Nut Jam Hex 1/2-13 unc

17 532 17 56-89 Trunnion

18 873 80 08-00 Nut Lock w/Wsh 1/2-13 unc

19 532 13 98-68 Arm Suspension Rear

20 532 16 35-52 Retainer Spring

23 532 11 08-07 Nut Special

24 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.

KEY PART

NO. NO. DESCRIPTION

25 532 16 40-24 Spring

26 532 16 94-84 Retainer Clip

27 532 16 45-43 Rod Adj Lift

28 873 35 06-00 Nut Hex Jam 3/8-16 unc

29 532 13 80-57 Knob Inf 3/8-16 unc Blk W/sym

30 532 15 02-33 Trunnion Inﬁ n Height

31 532 16 98-65 Bearing PVT Lift

32 873 54 06-00 Nut Crownlock 3/8-24

36 532 15 50-97 Indicator Height STLT

37 532 12 39-35 Plug Hole Blk 1.485/1.515 Dia.

38 817 06 05-16 Screw 5/16-18 x 1

40 819 11 24-10 Washer 11/32 x 1-1/2 10 Ga.

41 532 15 50-98 Scale Ind. Height Blk.

49 532 14 52-12 Nut Hex Flange Lock

50 532 11 04-52 Nut, Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

40

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

MOWER DECK

15

14

13

11

10

98

16

68

37

30

31

32

33

146

148

145

150

184

45

144

54

55

56

34

1

46

44

21

24

25

26

27

2

28

29

23

21

18

20

2

59

19

4

56

21

40

143

36

40

37

40

159

61

149

118

136

21

139

2

119

117

116

5

21

134

21

5

134

135

136

116

113

117

119

118

2

140

138

113

3

129

92

131

130

92

42_D.elec.t-path.adjwl.stlt_3

132

95

94

182

91

183

132

41

REPAIR PARTS

TRACTOR - MODEL NO. YTH1542XP (HAU15H42H), PRODUCT NO. 954 17 02-25

MOWER DECK

1 532 18 54-38 Mower Deck Assembly, 42”

2 872 14 05-06 Bolt

3 532 13 80-17 Bracket Assembly,Sway Bar, Front

4 532 16 54-60 Bracket Sway Bar 42” Deck

5 532 12 46-70 Retainer Spring

6 532 17 80-24 Bar Sway Deck

8 532 85 08-57 Bolt, Hex 3/8-24 x 1.25 Gr. 8

9 810 03 06-00 Washer, Lock

10 532 14 02-96 Washer, Hardened

11 532 13 89-71 Blade Mower

13 532 13 76-45 Shaft Assembly, Mandrel, Vented

14 532 12 87-74 Housing, Mandrel, Vented

15 532 11 04-85 Bearing, Ball, Mandrel

16 532 17 44-93 Stripper

18 872 14 05-05 Bolt, Carriage 5/16-18 x 5/8

19 532 13 28-27 Bolt, Shoulder

20 532 15 97-70 Bafﬂ e, Vortex

21 873 68 05-00 Nut Crownlock 5/16-18 unc

23 532 17 75-63 Bracket, Deﬂ ector

24 532 10 53-04 Cap, Sleeve

25 532 12 37-13 Spring, Torsion, Deﬂ ector

26 532 11 04-52 Nut, Push

27 532 17 18-59 Shield, Deﬂ ector

28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.

29 532 13 14-91 Rod, Hinge

30 532 17 39-84 Screw Thdrol Hex

31 532 18 76-90 Washer, Spacer

32 532 17 34-36 Pulley, Mandrel

33 532 17 83-42 Nut, Toplock, Flanged

34 872 11 06-12 Bolt

36 532 17 34-38 Pulley, Idler, Flat

40 873 90 06-00 Nut Lock Flg. 3/8-16 unc

44 532 14 00-88 Guard, Mandrel, L.H.

45 532 12 47-88 Retainer

46 532 13 77-29 Screw, Thd. Roll 1/4-20 x 5/8

54 532 17 85-15 Washer, Hardened

55 532 15 50-46 Arm, Idler

56 532 12 20-52 Spacer, Retainer

59 532 17 34-42 Guard, TUV Idler

61 532 17 48-82 Spring Ext Elect Clutch 42” Dck

68 532 17 48-83 V-Belt

91 532 18 05-32 Bracket Asm Noseroller Lh

92 873 80 06-00 Nut Lock Hex 3/8-16

94 532 13 22-64 Roller Nose 38"-50"

95 532 18 05-33 Bracket Asm Noseroller Rh

113 817 06 05-12 Screw 5/16-18 x 3/4 Tap R

116 532 18 42-19 Bolt, Shoulder

117 532 13 39-57 Wheel, Gauge

118 873 93 06-00 Nut, Centerlock 3/8-16

119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.

129 819 13 13-12 Washer 13/32 x 13/16 x Ga.

130 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr.5

131 872 14 06-08 Bolt Rdhd Sqnk 3/8-16 unc x 1

132 817 00 06-12 Screw 3/8-16 x .75

134 532 15 69-41 Pin Head Rivet

135 532 17 80-74 Bracket Asm Whl GA R LH

136 532 15 59-86 Bar Adjusting GA WHL

138 532 17 80-75 Bracket Asm Whl GA R RH

139 532 17 80-77 Bracket Asm Whl GA F RH

140 532 17 80-76 Bracket Asm Whl GA F LH

143 532 15 71-09 Bracket Arm Idler 42”

144 532 17 34-41 Keeper Belt 42” Clutch Cable

145 532 17 34-37 Pulley Idler Flat

146 532 17 34-43 Bolt Carriage Idler

148 532 16 90-22 Spring Return Idler

149 532 16 58-98 Retainer Spring Yellow Zinc

150 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.

159 872 14 06-14 Bolt Rdhd Sqn 3/8-16 unc x 1- 3/4

182 532 17 91-26 Rod Roller Nose

183 532 16 35-52 Retainer Spring

184 819 13 14-10 Washer 13/32 x 7/8 x 10 Ga.

- - 532 13 07-94 Mandrel Assembly (Includes Hous-

ing, Shaft and Shaft Hardware Only

- Pulley Not Included)

- - 532 17 60-50 Replacement Mower, Complete

(Std. Deck-Order separately nose

roller and guage wheel components

key nos. 91, 94, 95, 132, 182, 183

and 5, 116-119)

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inche

1 inch = 25.4 mm

42

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

43

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original pur-

chaser to be free from defects in material and workmanship from the date of purchase for the “Warranty

Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand

held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area

walks, and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,

walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld

blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for

non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,

except for those components which are part of engine systems manufactured by third party engine manu-

facturers for which the purchaser has received a separate warranty with product information supplied at

time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-

fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hover-

ing trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection

systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the ﬁ rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-

ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any

Husqvarna product used for commercial, institutional, professional, or income producing purposes or use

except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase

for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Prod-

uct must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must

be followed as stated by the manufacturer on the care label. The ﬁ t of the protective apparel/boot is not

covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component

fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but

not limited to, belts, blades, blade adapters, bulbs, ﬁ lters, guide bars, lubricants, rewind springs, saw

chain, spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective

manufacturer’s warranty as provided in writing with the product information supplied at the time of pur-

chase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-

ranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations

which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,

corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-

tion sheet furnished by Husqvarna;

(3)Alterations or modiﬁ cations that change the intended use of the product or affects the product’s per-

formance, operation, safety, or durability, or causes the product to fail to comply with any applicable

laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF

THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT

TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABIL-

ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO

THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE-

SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE,

AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD

UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long

an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives

you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written

in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,

the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof

of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly

ﬁ lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days

from the date of purchase in order to conﬁ rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-

vice. This proof must include date purchased, model number, serial number, and complete name and address

of the selling dealer.

To obtain the beneﬁ t of this warranty, the product believed to be defective must be delivered to an au-

thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational

problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are

not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow

Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

01960_husqvarna

WARRANTY STATEMENT

532 19 18-52 02.25.04 RD Printed in U.S.A.

01960_husqvarna

Husqvarna Yth1542Xp Users Manual OM. YTH1542 XP, HAU15H42H, 2004 11

YTH1542XP to the manual 15d18fdc-47b7-49e8-9827-8eae55609d50

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