Husqvarna YTH22V42 OM, YTH22V42, 2010 05, TRACTORS/RIDE MOWERS, 917289620 User Manual To The 00327955 0a9f 494c B507 8c801b73ea41

User Manual: Husqvarna YTH22V42 to the manual

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Owner's Manual

532 43 65-05

917.289620

(YTH22V42)

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the

machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at

all times.

• Only allow responsible adults, who are familiar with

the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before

operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while

back ing.

• Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction.

Material may ricochet back toward the operator. Stop

the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher,

discharge chute, or other safety devices in place and

working.

WARNING: In order to prevent ac ci den tal

starting when setting up, trans port ing,

ad just ing or making repairs, al ways

dis con nect spark plug wire and place

wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neu-

tral, you may lose control of the tractor.

WARNING: Tow only the attachments that

are rec om mend ed by and comply with

spec i fi ca tions of the man u fac tur er of your

tractor. Use common sense when towing.

Operate only at the low est possible speed

when on a slope. Too heavy of a load,

while on a slope, is dan ger ous. Tires

can lose trac tion with the ground and

cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain

vehicle com po nents contain or emit chem i cals

known to the State of Cal i for nia to cause can cer

and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries

contain lead and lead compounds, chem i cals known

to the State of Cal i for nia to cause can cer and birth

defects or oth er re pro duc tive harm. Wash hands

after handling.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge chute.

• Operate machine only in daylight or good artificial

light.

• Do not operate the machine while under the influence

of alcohol or drugs.

• Watch for traffic when operating near or crossing

road ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Always wear eye protection when operating

machine.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel

weights or counterweights.

• Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing

the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass

catchers or other at tach ments; they can affect the

stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

3

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Al ways look down and behind before and while back-

ing.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the ma chine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed

equipment.

• On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possible,

then refuel such equipment with a portable container,

rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi-

ately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine

run ning.

• Check grass catcher components and the discharge

chute frequently and replace with manufacturer's rec-

ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service

as required.

• Maintain or replace safety and instruction labels, as

necessary.

4

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 5-6

OPERATION ............................................................. 7-13

MAINTENANCE SCHEDULE ...................................... 14

MAINTENANCE ..................................................... 14-17

SERVICE AND AD JUST MENTS ............................ 18-23

STORAGE .................................................................... 24

TROU BLE SHOOT ING ............................................ 25-26

REPAIR PARTS ...................................................... 27-49

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.50 Gallons

and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: w/Filter: 64 oz.

w/o Filter: 60 oz.

Spark Plug: Champion QC12YC

(Gap: .030")

Ground Speed (MPH): Forward: 0 - 5.2

Reverse: 0 - 2.9

Charging System: 5 AMPS BATTERY

3 AMPS HEADLIGHTS

Battery: AMP/HR: 28

MIN. CCA: 230

Case Size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized servicecenter/

de part ment We have competent, well-trained tech ni cians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any un-

im proved forest-covered, brush-covered or grass-cov ered

land unless the en gine’s exhaust system is equipped with

a spark arrester meeting ap pli ca ble local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply

on federal lands.

A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE PAIR

PARTS section of this manual).

5

(2) Keys

Slope Sheet

Key

(1) Oil Drain Tube

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

Fig. 1

Fig. 2

ADJUST SEAT (See Fig. 2)

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a com-

fortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Release lever to lock seat in position.

ASSEMBLY

UNASSEMBLED PARTS

A

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton .

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife Pliers

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

TO CHECK BATTERY (See Fig. 1)

• Lift seat to raised position.

NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual

for charging instructions).

• For battery and battery cable installation see "RE-

PLACING BATTERY" in the "Service and Adjustments"

section in this manual.

LABEL

6

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

sec tion of this manual. Verify that the belts are routed

cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is operating properly. See “TO CHECK BRAKE”

in the Service and Adjustments section of this manual.

✓CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE

WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been com plet ed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged.

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure free wheel control is in

“transmission engaged” position (see “TO TRANS-

PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission before op er at-

ing your tractor for the first time. Follow proper start-

ing and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in

the Op er a tion section of this manual).

ASSEMBLY

NOTE: You may now roll your tractor off the skid. Follow the

instructions below to remove the tractor from the skid.

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other peo ple and objects.

TO ROLL TRACTOR OFF SKID (See Op er a tion

section for location and function of con trols)

• Raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing clutch/brake ped al.

• Place freewheel control in "trans mis sion dis en gaged"

position (See “TO TRANS PORT” in the Op er a tion

section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against

tractor.

Continue with the instructions that follow.

7

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KEEP AREA CLEAR SLOPE HAZARDS

15

15

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

FUEL

CHOKE

MOWER HEIGHT

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION SWITCH

ATTACHMENT

CLUTCH DISENGAGED

ENGINE START MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

REVERSE

OPERATION

SYSTEM (ROS)

LIGHTS ON CLUTCH/BRAKE

PEDAL

CRUISE CONTROL

OPERATION

8

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.

Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

Fig. 3

(A) ATTACHMENT LIFT LEVER - Used to raise and lower

the mower or other attachments mounted to your trac tor.

(B) BRAKE PEDAL - Used for brak ing the tractor and

start ing the engine.

(C) PARKING BRAKE - Locks clutch/brake pedal into the

brake position.

(D) THROTTLE/CHOKE CONTROL - Used for starting

and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER - Used to engage

the mow er blades, or other at tach ments mounted to your

tractor.

(F) IGNITION SWITCH - Used for starting and stopping

the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON"

POSITION - Allows operation of mower or other powered

attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward

movement of tractor at desired speed without holding the

forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward move-

ment of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse move-

ment of tractor.

(M) FREEWHEEL CONTROL - Disengages transmission

for pushing or slowly tow ing the trac tor with the engine off.

(P) SERVICE REMINDER / HOUR METER - Indicates

when service is required for the engine and mower.

OPERATION

E

A

M

F

B

JK

G

C

H

D

P

L

9

Fig. 4

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE (See Fig. 4)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without first setting the parking

brake will shut off the engine.

• Depress brake pedal (B) all the way down and hold.

• Pull parking brake lever (C) up and hold, re lease pres-

sure from brake pedal (B), then release parking brake

lever. Pedal should re main in brake position. Make

sure parking brake will hold tractor secure.

Fig. 5

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS

RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades, place attachment clutch control

in the “DIS EN GAGED” position ( ).

ENGINE -

• Move throttle control (D) between half and full speed

(fast) position.

NOTE: Failure to move throttle control between half and full

speed (fast) position, before stop ping may cause engine

to “backfire”.

• Turn ignition key (F) to “STOP” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, and set

parking brake before leav ing the op er a-

tor's position.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye dam age. Always wear safety glass es or eye shields while operating

your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety

glasses or a wide vision safety mask worn over spectacles.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward (K) or reverse (L) drive pedal to

begin movement. Ground speed increases the further

down the pedal is depressed.

B

C

( ) ATTACHMENT

CLUTCH LEVER

“ENGAGED”

( ) ATTACHMENT

CLUTCH LEVER

“DIS EN GAGED”

TO USE THROTTLE CONTROL (D) (See Fig. 6)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

• Full speed (fast) of fers the best mower per for mance.

D

F

Fig. 6

10

TO ADJUST MOWER CUT TING HEIGHT

(See Fig. 8)

The po si tion of the at tach ment lift le ver (A) de ter mines the

cut ting height.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is ap prox i mate ly 1" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately

2-1/2 " during the cool season and to over 3"during hot

months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height

should be mowed twice. Make the first cut relatively

high; the second to de sired height.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other

con di tions such as trimming at slow speeds may cause the

cruise control to dis en gage. Do not use the cruise control

on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed,

pull cruise control lever (J) up and hold while lifting

your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal

or tap on forward drive pedal.

Fig. 7

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are prop er ly ad just ed when they are slight ly

off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in prop-

er position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in this sec tion of

manual).

• With mower in desired height of cut po si tion, gauge

wheels should be assembled so they are slightly off

the ground. In stall gauge wheel in ap pro pri ate hole.

Tighten se cure ly.

• Repeat for all, installing gauge wheel in same adjust-

ment hole.

Fig. 8

Fig. 9

OPERATION

TO USE CRUISE CONTROL (J) (See Fig. 7)

The cruise control feature can be used for forward travel

only.

J

K

L

A

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat-

ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut (see "TO ADJUST MOWER

CUTTING HEIGHT")

• Start mower blades by engaging at tach ment clutch

control.

CAUTION: Do not operate the mower

without either the en tire grass catcher, on

mowers so equipped, or the deflector shield

(S) in place (See Fig. 10).

TO STOP MOWER BLADES

• Disengage at tach ment clutch con trol.

Fig. 10

S

11

Fig. 11

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

TO TRANSPORT (See Figs. 3 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing

po si tion. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off

the engine unless ignition key is placed in the ROS "ON"

position.

WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

0

2

8

2

8

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly depress appropriate drive pedal to slowest set-

ting.

• Make all turns slowly.

OPERATION

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine

has run and flashes to indicate that the engine or mower

needs servicing. When service is required, the service

reminder will flash for two hours. To service engine and

mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in

any position but "STOP". For accurate reading, be sure key

remains in the "STOP" position when engine is not running.

12

CAUTION: Alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture

which leads to sep a ra tion and for ma tion of acids

during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before

stor age of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next season.

See Storage In struc tions for additional information.

Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use

fresh, clean, regular un lead ed gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon

and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quan ti ties that can

be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW

32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE

TO HELP ENSURE GOOD COLD WEATHER START ING.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the

factory, already filled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in

this manual.

OPERATION

TO START ENGINE (See Fig. 3)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START”

position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen

sec onds per minute. If the engine does not start after

several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

• When engine starts, move the throttle control to the

fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50°F/10°C and below)

• When engine starts, allow engine to run with the

throttle control in the choke position until the engine

runs roughly, then move throttle control to fast posi-

tion. This may require an engine warm-up period from

several seconds to several minutes, depending on the

tem per a ture.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly

return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can also be used during the engine warm-

up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F/0°C) the carburetor fuel mixture

may need to be adjusted for best engine performance. See

“TO ADJUST CARBURETOR” in the Service and Adjust-

ments section of this manual.

13

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is

run ning.

To ensure proper operation and performance, it is rec om-

mend ed that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have de vel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in

this section of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow position. Dis-

en gage parking brake

• Depress forward drive pedal to full forward position,

hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position, hold for five

(5) seconds and release pedal. Repeat this procedure

three (3) times.

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic

drive system.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in

engaged position (See “TO TRANSPORT” in this sec-

tion of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Drive tractor forward for approximately five feet then

backwards for five feet. Repeat this driving procedure

three times.

Your transmission is now purged and now ready for normal

op er a tion.

Fig. 12

MOWING TIPS

• Mower should be properly leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING” in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even dis tri bu tion of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 12).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

dis charge of material. Regulate ground speed by

se lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

OPERATION

14

MAINTENANCE

T

R

A

C

T

0

R

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - See Cleaning in Maintenance Section.

1

,

1,2

2

4

5

1,2

BEFORE

EACH

USE

EVERY

8

HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

Inspect Muffler/Spark Arrester

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Engine Oil Level

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (without oil filter)

Lubrication Chart

Check Brake Operation

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

MAINTENANCE

SCHEDULE

Check for Loose Fasteners

Check/Replace Mower Blades

Che

Clean Debris Off Steering Plate

ck Transaxle Cooling

Che

Check Operator Presence & ROS Systems

ck V-Belts

Check Mower Levelness

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and ROS systems for proper

operation.

• Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

➀ General Purpose Grease

➁ Refer to Maintenance “ENGINE” Section

01965

➁ ENGINE

➀ FRONT

WHEEL

BEARING

ZERK

➀ STEERING

SECTOR

GEAR

TEETH

➀ FRONT

WHEEL

BEARING

ZERK

➀ SPINDLE ZERK ➀ SPINDLE ZERK

15

MAINTENANCE

TRACTOR

Always observe safety rules when per form ing any

main te nance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed. (See

“TO CHECK BRAKE” in the Ser vice and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides

of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control

chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also pre vents tire dry rot

and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE

OPERATION SYSTEM (ROS) (See Fig. 13)

Be sure operator presence and reverse operation sys tems

are work ing properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully de pressed, and the attachment clutch con trol is

in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the at tach ment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the ignition switch

in the ROS "ON" position and the at tach ment clutch

engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

CAUTION: Use only a replacement blade ap-

proved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BATTERY

Your tractor has a battery charging system which is suf fi cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is main-

tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Raise seat.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the

SERVICE AND ADJUSTMENTS section of this man u al).

Fig. 13

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE

IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

Fig. 14

ROS "ON"

POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

0

2

8

2

8

BLADE

BLADE BOLT

(SPECIAL)

CENTER HOLE

STAR

MANDREL ASSEMBLY

16

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean

to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

si ble damage to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid main te-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

Fig. 16

Fig. 15

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with a wire brush or

compressed air to re move dirt and stubborn dried gum fibers.

AIR FILTER

Your engine will not run properly using a dirty air filter. Ser-

vice air cleaner more often under dusty conditions.

MAINTENANCE

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces

as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re moved

will cause engine damage due to overheating.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

“PROD UCT SPECIFICATIONS” section of this manual.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG-SL. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°F. Check your engine

oil level more frequently to avoid possible engine damage

from running low on oil.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

02463

CLOSED

AND

LOCKED

POSITION

DRAIN

TUBE

OIL DRAIN VALVE

YEL LOW CAP

TO CHANGE ENGINE OIL (See Fig. 15 & 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL..

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install

the drain tube onto the fitting.

• Unlock drain valve by pushing inward and turning

coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil fill cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick. Tighten

cap onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year. See engine man u al.

17

CLAMP

FUEL FILTER

CLAMP

Fig. 17

MAINTENANCE

Fig. 18

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Clean debris from steering plate. Debris can restrict

clutch/brake pedal shaft movement, causing belt slip

and loss of drive.

CAUTION: Avoid all pinch points and

movable parts (See Fig. 18)

CLUTCH/BRAKE PEDAL

STEERING

PLATE

STEERING SYSTEM,

DASH, FENDER AND

MOWER NOT SHOWN

CLEAN TOP SIDE

CAUTION:

PINCH

POINTS

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, ob struct ing fuel flow to car bu re tor,

re place ment is re quired.

• With engine cool, remove filter and plug fuel line sec tions.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

DECK WASHOUT PORT (See Fig. 19)

Your tractor’s deck is equipped with a washout port on

its surface as part of its deck wash system. It should be

utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near

enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor’s discharge chute is

directed AWAY from your house, garage, parked cars, etc.

Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the

“DIS EN GAGED” position, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged with your tractor’s

Operator’s Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push

the adapter onto the deck washout port at the left end

of the mower deck. Release the lock collar to lock the

adapter on the nozzle.

WASHOUT

PORT

NOZZLE ADAPTER

HOSE

IMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator’s position on the tractor,

re-start the engine and place the throttle lever in the

Fast " " position.

IMPORTANT: Recheck the area making certain the area

is clear.

7. Move the tractor’s attachment clutch control to the “EN-

GAGED” position. Remain in the operator’s position with

the cutting deck engaged until the deck is cleaned.

8. Move the tractor’s attachment clutch control to the

“DIS EN GAGED” position. Turn the ignition key to the

STOP position to turn the tractor’s engine off. Turn the

water off.

9. Pull back the lock collar of the nozzle adapter to discon-

nect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or

paved area. Place the attachment clutch control in the

“ENGAGED” position to remove excess water and to

help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to

thrown objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and locknuts.

Fig. 19

18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER (See Fig. 20)

• Place attachment clutch in “DIS EN GAGED” position.

• Lower attachment lift lever to its lowest position.

• Roll belt off engine pulley (M) and belt keepers (G).

• Remove retainer spring (K), slide col lar (L) off and

push housing guide (P) out of brack et.

• Remove clutch cable spring (Q) from idler arm (R).

• Disconnect front link (E) from mower - remove retainer

spring and washer.

• Go to either side of mower and disconnect mower

suspension arm (A) from chassis pin (B) and rear lift

link (C) from rear mower bracket (D) - remove retainer

springs and washers.

CAUTION: AFTER REAR LIFT LINKS

ARE DISCONNECTED, THE ATTACH-

MENT LIFT LEVER WILL BE SPRING

LOADED. HAVE A TIGHT GRIP ON LIFT

LEVER WHEN CHANGING POSITION

OF THE LEVER.

• Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED ON THE TRAC TOR,

REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS

(C) FROM TRACTOR AND HOOK THE CLUTCH SPRING

(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF

LOWER DASH.

TO INSTALL MOWER (See Fig. 20-25)

Be sure tractor is on level surface and engage park ing

brake.

• Lower attachment lift lever to its lowest position.

CAUTION: LIFT LEVER IS SPRING

LOADED. HAVE A TIGHT GRIP ON

LIFT LEVER, LOWER IT SLOWLY AND

ENGAGE IN LOWEST POSITION.

NOTE: Be sure mower side suspension arms (A) are point-

ing forward before sliding mower under tractor.

• Slide mower under tractor until it is centered under

tractor.

E

F

C

G

Q

R

D

K

G

P

B

L

M

A

Fig. 20

19

SERVICE AND ADJUSTMENTS

E

F

C

G

Q

R

D

K

G

P

B

L

M

A

IMPORTANT: CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before op er at ing

mower as shown in the Operation section of this manual.

E

F

H

J

M

Fig. 23

Fig. 24

A

B

D

C

Fig. 21

Fig. 22

• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO

CHASSIS - Position hole in arm over pin (B) on outside

of tractor chassis and secure with retainer spring.

• Repeat on opposite side of tractor.

• ATTACH REAR LIFT LINKS (C) - Lift rear corner of

mower and position slot in link assembly over pin (D)

on rear mower bracket and secure with washer and

retainer spring.

• Insert end of link (E) into hole in front mower bracket

and secure with washer and retainer spring (J).

• Hook end of clutch cable spring (Q) into hole in idler

arm (R).

• Push clutch cable housing guide (P) into bracket, slide

collar (L) onto guide and secure with retainer spring (K).

• Install belt on engine pulley (M), in belt keepers (G).

• ATTACH FRONT LINK (E) - Work from left side of trac-

tor. Insert rod end of link assembly through front hole

in tractor front suspension bracket (F).

Fig. 25

20

SERVICE AND ADJUSTMENTS

• If adjustment is necessary, see step in Visual Adjust-

ment instructions above.

• Recheck measurements, adjust if necessary until both

sides are equal.

FRONT-TO-BACK ADJUSTMENT (See Figs. 28 & 29)

IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting re sults, the mower blades should

be adjusted so the front tip is 1/8" to 1/2" lower than the

rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

• Raise mower to highest position.

• Position blade so the tip is pointing straight forward.

Measure distance (B) to the ground at front and rear

tip of the blade.

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on

tires. If tires are over or under inflated, it may affect the

appearance of your lawn and lead you to think the mower

is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 26)

• With all tires properly inflated and if your lawn appears

unevenly cut, determine which side of mower is cutting

lower.

• With a 3/4" or adjustable wrench, turn lift link adjust-

ment nut (A) to the left to lower LH side of mower, or,

to the right to raise LH side of mower.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Test your adjustment by mowing some uncut grass

and visually checking the appearance. Readjust, if

necessary, until you are satisfied with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 27)

• With all tires properly inflated, park tractor on level

ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

• Raise mower to its highest position.

• At both sides of mower, position blade at side and

measure the distance (A) from bottom edge of blade

to the ground. The distance should be the same on

both sides.

NOTE: Each full turn of the adjustment nut will change

mower height about 1/8".

• Recheck measurements, adjust if necessary until front

tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut in position with wrench and tighten

jam nut securely against adjustment nut.

02966

A

A

Fig. 27

• If front tip of blade is not 1/8" to 1/2" lower than the rear

tip, go to the front of tractor.

• With an 11/16" or adjustable wrench, loosen jam nut A

several turns to clear adjustment nut B.

• With a 3/4" or adjustable wrench, turn front link adjust-

ment nut (B) clockwise (tighten) to raise the front of

mower, or, counterclockwise (loosen) to lower the front

mower.

Fig. 29

B

02950

A

TIGHTEN ADJUST

NUT B TO RAISE

MOWER

LOOSEN

ADJUST NUT

B TO LOWER

MOWER

LOOSEN JAM NUT A FIRST

Fig. 26

0

2

9

4

8

A

Turn nut left

to lower mower

Turn nut right

to raise mower

BB

Fig. 28

21

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be serviced.

You may also check brake by:

• Park tractor on a level, dry concrete or paved surface,

depress brake pedal all the way down and engage

parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

control out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate,

then the brake needs to be serviced. Contact a qualified

service center.

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 30)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE

MOW ER” in this section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Work belt around both mandrel pulleys and idler pulleys.

• Make sure belt is in all pulley grooves and in side all

belt guides.

• Install mower (See "TO INSTALL MOWER" in this

section of manual).

Fig. 30

MANDREL

PULLEY

IDLER

PUL LEYS

MANDREL

PULLEY

TO REPLACE MOTION DRIVE BELT

(See Fig. 31)

Park the tractor on level surface. En gage parking brake.

For as sis tance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO REMOVE MOWER” section

in this manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

• Remove belt from stationary idler (A) and clutching

idler (B).

• Remove belt from centerspan idler (C).

• Pull belt slack toward rear of trac tor. Carefully remove

belt up wards from trans mis sion input pulley and over

cooling fan blades (D).

• Remove belt downward from engine pulley (E).

• Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION -

• Install new belt from tractor rear to front, over the steer-

ing plate (F) and above clutch brake pedal shaft (G).

• Pull belt toward front of tractor and roll belt onto engine

pulley (E).

• Pull belt toward rear of tractor. Carefully work belt down

around transmission cooling fan and onto the input

pulley (D). Be sure belt is inside the belt keeper.

• Install belt on centerspan idler (C).

• Install belt through stationary idler (A) and clutch ing

idler (B).

• Make sure belt is in all pulley grooves and in side all

belt guides and keep ers.

• Install mower (See “TO INSTALL MOWER” section in

this manual).

02952

A

B

C

D

E

F

G

Fig. 31

22

TO REMOVE WHEEL (See Fig. 32)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and camber is set at the

factory and is normal. The front wheel toe-in and camber

are not adjustable. If damage has occurred to affect the

factory set front wheel toe-in or camber, contact a qualified

service center.

Fig. 32

RE TAIN ING

RING

WASH ERS

SQUARE KEY (REAR

WHEEL ONLY)

AXLE

COVER

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 33)

WARNING: Lead-acid batteries gen er ate

ex plo sive gases. Keep sparks, flame and

smoking ma te ri als away from bat ter ies.

Always wear eye pro tec tion when around

batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the MAINTENANCE sec-

tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12

VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO

START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

WEAK OR

DEAD BATTERY

FULLY CHARGED

BATTERY

Fig. 33

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

SERVICE AND ADJUSTMENTS

REPLACING BATTERY (See Fig. 34)

WARNING: Do not short battery ter mi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal

must be connected first to prevent

sparking from ac ci den tal grounding.

• Lift seat pan to raised position.

• Disconnect BLACK battery cable first then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• First connect RED battery cable to positive (+) terminal

with bolt and nut as shown. Tighten securely. Slide

terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter-

mi nal with remaining bolt and nut. Tighten se cure ly.

• Lower seat pan.

Fig. 34

02603

SEAT PAN

NUT

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

BOLT

TERMINAL

COVER

23

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair

Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 35)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just-

ment should not be necessary. If adjustment is necessary,

see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

Fig. 35

HEADLIGHT

WIRE

CONNECTOR

HOOD

02778

TRANSMISSION

REMOVAL/RE PLACE MENT

Should your transmission require removal for service or

re place ment, it should be purged after reinstallation and

before operating the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

SERVICE AND ADJUSTMENTS

24

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the

Main te nance section of this manual).

• Inspect and replace belts, if necessary (See belt

re place ment instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

dis con nect ed and battery cleaned thoroughly (see

“TO CLEAN BATTERY AND TERMINALS” in the

Maintenance sec tion of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE

AND EXHAUST AREAS ARE STILL WARM.

25

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine flooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace air filter.

6. Dirty fuel filter. 6. Replace fuel filter.

7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gas.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not

turn over

1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but

will not start

1. Weak or dead battery. 1. Recharge or replace battery.

2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves, trash under mower. 3. Clean underside of mower housing.

4. Dirty air filter. 4. Clean/replace air filter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel filter. 7. Replace fuel filter.

8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gas.

9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.

12. Dirty/clogged muffler. 12. Clean/replace muffler.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive

vibration

1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING

26

PROBLEM CAUSE CORRECTION

Engine continues

to run when oper-

ator leaves seat

with attachment

clutch engaged

1. Faulty operator-safety presence control

system.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from

buildup of grass, leaves, and trash around

mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will

not rotate

1. Obstruction in clutch mechanism. 1. Remove obstruction.

2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass

discharge

1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.

7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in parts manual.

11. Clogged mower deck vent holes from buildup

of grass, leaves, trash around mandrels.

11. Clean around mandrels to open vent holes.

Headlight(s) not

working

(if so equipped)

1. Switch is “OFF”. 1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not

charge

1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Debris on steering plate (if equipped). 2. See "CLEANING" in the maintenance section.

3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.

4. Air trapped in transmission during

shipment or servicing.

4. Purge transmission.

5. Axle key missing. 5. Install axle key at rear wheel. See "TO REMOVE

WHEEL" in the Service and Adjustments section.

Engine "back-

fires” when turn-

ing engine “OFF”

1. Engine throttle control not set between

half and full speed (fast) position before

stopping engine.

1. Move throttle control between half and full speed

(fast) position before stopping engine.

Engine dies when

tractor is shifted

into reverse

1. Reverse operation system (ROS) is not "ON"

while mower or other attachment is engaged.

1. Turn ignition key to ROS "ON" position. See

Operation section.

TROUBLESHOOTING

27

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

SCHEMATIC

M

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

S

M

B

G

L

2

3

1

6

A2

A1

M

63

52

41

6

5

4

3

2

1

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

BLACK

BLACK

BLACK

BLACK

DER

RED

WHITE

WHITE

GRAY

GRAY

BLACK

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

A

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

28

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

ELECTRICAL

30

33

34

22

79 21

41

42

26

43

27

40

71

16

87

25

T06S

90

28

55

With 12V Outlet Option

59

103

With Service Minder Option

4646

102

29

2

105

29

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 19 32-28 Box Battery

16 532 17 61-38 Switch Interlock Push-In

21 532 18 37-59 Harness Socket Light w/4152J

22 532 00 41-52 Bulb Light

25 532 41 28-95 Cable Starter

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 19 88-85 Cable, Ground

29 532 40 15-45 Switch, Seat

30 532 19 33-50 Switch, Ign

33 532 41 19-33 Key/Chain

34 532 11 07-12 Switch Light/Reset

40 532 40 10-98 Harness Ign. Dash

41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2

42 532 13 15-63 Cover, Terminal

43 532 19 25-07 Solenoid

46 532 40 17-63 Gauge Serviceminder Hrmtr

55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT

71 532 40 04-49 Harness Ign.

79 532 17 52-42 Socket Asm. Bulb

87 532 19 78-02 Switch Interlock

90 532 40 07-25 Cover Terminal

102 532 40 44-54 Harness Pigtail

105 532 40 75-68 Switch Reverse

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

30

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

CHASSIS

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217

189

189

152

68

68

213

218

228

228

194

180

58

189

189

159

159

31

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

CHASSIS

KEY PART

NO. NO. DESCRIPTION

3 532 40 50-12 Logo

5 532 40 87-03 Dash

14 532 41 10-46 Hood

15 532 19 89-07 Lens LH

18 532 40 86-07 Grille/Lens Asm.

25 532 19 89-06 Lens RH

34 532 19 61-25 Plate Engine

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 41 87-14 Fender

52 873 68 05-00 Nut Lock 5/16-18

58 532 41 22-80 Drawbar Upper 2PC Sml. Fender

68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2

130 532 41 63-58 Screw #10 x 0.750

137 532 40 75-90 Bumper Dash

138 532 40 29-54 Cupholder

150 532 19 85-12 Air Duct

152 532 19 95-35 Shield Browning

159 817 00 06-12 Screw Hexwsh Thrd 3/8-16 x 3/4

162 532 14 24-32 Screw

175 532 19 63-04 Crossmember Plate

176 532 40 07-76 Screw 10-24 x 5/8

177 532 19 52-27 Bushing Steering

180 532 41 50-63 Chassis

181 532 40 30-25 Bushing Mtg. Fender Crgo

182 532 40 68-59 Dash Lower

183 874 52 05-20 Bolt Fin Hex 5/16-18 unc x 1-1/4

189 817 00 05-12 Screw 5/16-18 x 3/4

194 873 90 05-00 Nut Lock Hex Flange 5/16-18

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

195 532 40 41-37 Plug Hole Dash Lower

196 532 41 45-80 Console Asm. Deck Lift

202 532 40 30-48 Vent Side Hood RH

203 532 40 30-76 Vent Side Hood LH

204 532 41 66-13 Vent Top Hood

205 532 40 17-09 Skirt Hood Side RH

206 532 40 17-11 Skirt Hood Side LH

207 532 19 71-98 Bezel RH

208 532 19 71-99 Bezel LH

209 532 19 91-30 Insert Hex Top RH

210 532 19 91-31 Insert Hex Top LH

211 532 19 91-32 Insert Hex Bottom RH

212 532 19 91-33 Insert Hex Bottom LH

213 874 76 05-12 Bolt 5/16-18 x 3/4

214 532 19 91-45 Clip Retainer Tinner

217 532 40 91-67 Rod Pivot

218 532 19 63-95 X-Piece Hood Stop

228 532 19 51-61 Stud Fastner

234 532 40 47-42 Bumper Hood

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Lock 5/16-18 unc

238 532 40 86-06 Trim

239 532 11 04-52 Nut, Push

287 817 60 04-06 Screw 1/4-20 x 3/8

KEY PART

NO. NO. DESCRIPTION

32

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

DRIVE

231

51

170

225

125

drive-tex_K46_pedal_48_r1

2

2

73

73 33

205

1

116

33

230

230

183

183

205

116

64

188

161

35

184

167

160

42

29

15

159

159

221

186

189

49

187

50

51

52

51

190

185

125

226

227

125

80 125

208

210

214

125

215

153

166

211

211

222

17

163

153

99

216

143 185

56

213

221

160

206

26

207

209

92 125

116

33

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

DRIVE

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 - - - - - - - - - Transaxle, Tufftorq K46BT

2 532 12 35-83 Key Square

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 41 36-78 Spring, Brake

26 532 19 96-79 Spring Return Cruise

29 532 40 38-06 Rod, Brake

33 812 00 00-01 Ring E

35 532 19 95-91 Rod, Brake, Park

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove 910" Offset

56 532 13 09-69 V-Belt, Drive

64 532 19 78-65 Shaft Asm. Pedal Brake Control

73 874 49 05-40 Bolt Hex 5/16-18 Gr. 5

80 532 41 00-24 Strap Torque

92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25

99 532 41 57-42 Rod Spring Bypass

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

143 817 49 05-08 Screw 5/16-18 x 1/2

153 532 12 47-88 Retainer Spring 1"

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

163 532 40 10-34 Rod Control

166 532 42 91-64 Nut Push

167 532 40 52-57 Latch Brake Parking

170 532 41 34-30 Keeper V-Idler

183 532 13 70-57 Spacer Axle

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

184 532 40 31-18 Handle Parking Brake

185 872 11 06-22 Bolt

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

206 532 19 78-67 Bracket Mount Latch Cruise

207 532 19 78-68 Latch Control Cruise

208 532 19 78-69 Gear Sector Control Cruise

209 532 19 95-92 Rod Control Cruise

210 532 40 09-80 Rocker Asm. Pedal Control

211 532 12 01-83 Bearing Nylon

213 532 40 31-19 Knob Control Cruise

214 532 42 12-63 Pedal Forward Pad

215 532 40 17-23 Pedal Reverse

216 532 19 61-31 Bracket Pulley Idler

221 532 40 31-87 Retainer Spring Clip Handle

222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.

225 532 40 33-19 Keeper Belt Transaxle

226 532 40 15-64 Bracket Mount Torque

227 817 49 05-12 Screw 5/16-18 x 3/4

230 532 18 89-67 Washer Harden .793 x 1.637 x 060

231 532 40 72-87 Idler V-Groove 1.688" Offset

34

1

84

29

SPARK ARRESTER KIT

84

45

21

20

62

71

70

79

69



2

ENGINETEX?BSCYL?

9



12

42

85















82

81

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

ENGINE

35

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

ENGINE

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive

Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained

and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower

values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambi-

ent operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are

placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop

the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is

due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor,

fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-

engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher

rated power for this Series engine.

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

For engine service and replacement parts, call the toll free

number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

1 - - - - - - Engine Briggs Model No. 407777-1195-B1

2 532 14 97-23 Muffler

9 532 19 43-20 Keeper Belt Engine

12 532 40 54-71 Pulley Engine

15 532 40 74-89 Tank Fuel

18 532 43 02-20 Cap Asm

20 532 42 35-02 Control Throttle

21 532 41 63-58 Screw #10 x 0.750 BOS Thread

28 532 40 11-37 Fuel Line

29 532 13 71-80 Spark Arrester Kit

37 532 12 34-87 Clamp Hose

42 810 04 07-00 Washer Lock 7/16

45 873 51 04-00 Nut Keps Hex 1/4-20 unc

62 532 14 66-29 Shield Heat

69 532 16 53-91 Gasket

70 532 15 99-55 Exhaust Tube LH

71 532 16 05-89 Exhaust Tube RH

79 532 18 39-06 Screw 5/16-18 x 1

81 532 14 84-56 Tube Drain Oil Easy

82 532 42 82-87 Valve Drain Oil

83 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/sems

84 817 06 06-20 Screw 3/8-16 x 1/4

85 532 17 39-37 Bolt Hex 7/16-20 x 4 Gr. 5

90 817 00 06-16 Screw 3/8-16 x 1

96 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.

97 817 67 04-12 Screw 1/4-20 x 3/4

36

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

STEERING ASSEMBLY

steering-tex_HUSQHR_1_r1

6

5

13

13

53 8

9

87

9

87

62

4

70

68

69

67

67 66

15

15

14

14

61

2

6

35

59

58

16

28

13 22

64

21

51

26

1

45

19 60 63

57

57

63

37

KEY PART

NO. NO. DESCRIPTION

1 532 41 64-80 Wheel, Steering

2 532 19 59-68 Axle Cast Iron

4 532 40 30-87 Spindle Asm., LH

5 532 40 30-88 Spindle Asm., RH

6 532 12 49-31 Washer, Thrust

7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

8 812 00 00-29 Ring, Klip #T5304-75

9 532 12 12-32 Cap, Spindle

13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8

15 873 54 06-00 Nut, Crown Lock 3/8-24 unf

16 532 40 82-19 Shaft Steering

19 532 19 47-29 Plate Steering

21 532 18 67-37 Adapter, Wheel Steering

22 532 42 05-37 Steering Support Lower

26 532 41 59-87 Insert, Wheel Steering

28 817 00 06-12 Screw 3/8-16 x 3/4

35 532 19 47-32 Gear, Sector Plate

45 819 18 38-12 Washer 9/16 ID x 2-3/8 OD 12 Ga.

51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf

53 532 18 89-67 Washer Hardened .793 x 1.637 x .060

57 532 40 74-65 Bracket Upstop

58 532 19 47-47 Bolt Shoulder Sector Pivot CFM

59 532 19 47-48 Washer Thrust Sector Steering

60 873 97 10-00 Nut Flange Lock 5/8-11

61 532 19 47-40 Draglink, LH

62 532 19 47-41 Draglink, RH

63 817 00 05-12 Screw 5/16-18 x 3/4

64 532 19 98-49 Retainer Clip Spring Steering

66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr

67 532 19 47-37 Bushing PM Front Axle

68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5

69 532 19 91-62 Washer 1.5 x .505 x .118

70 532 19 61-97 Bracket Deck Susp. Front

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

STEERING ASSEMBLY

38

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

MOWER DECK

68

30

42

43

60

38

63

46

147

55

64

47

30

30

32

38

195

122

123

195

31

33

34

56

56 57

59

62

188

189

1

69

21

21

69

69

20

40

145

42_D_man-tex_LT_33_r3

15

14

13

11

8

21

24

25

26

27

29

23

189

188

144

36

113

113

40

57

19

19

6

6

242

192

241

70

7

7

37

67

152

117

116

40 119

117 119

116

40

39

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

MOWER DECK

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 532 40 29-99 Mower Housing

2 532 40 55-06 Cover Mandrel RH

3 532 40 55-07 Cover Mandrel LH

6 532 19 51-86 Arm Suspension

7 532 41 63-58 Screw # 10 x 0.750

8 532 19 30-03 Bolt/Washer asm 7/16-20 unf

11 532 13 89-71 Blade Mower Hi Lift

13 532 19 28-72 Shaft Assembly, Mandrel

14 532 18 72-81 Housing, Mandrel

15 532 11 04-85 Bearing, Ball, Mandrel

19 532 19 65-39 Bolt, Shoulder

21 873 68 05-00 Nut

23 532 19 25-57 Bracket, Deflector

24 532 10 53-04 Cap, Sleeve

25 532 19 70-26 Spring, Torsion, Deflector

26 532 11 04-52 Nut, Push

27 532 40 53-57 Shield, Deflector

29 532 13 14-91 Rod, Hinge

30 532 17 39-84 Screw Thdrol Rolling Wsh Hd

31 532 18 76-90 Washer, Spacer

32 532 19 74-73 Pulley, Mandrel

33 532 40 02-34 Nut, Toplock, Flanged

34 872 11 06-12 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5

36 532 19 73-79 Pulley, Idler, Flat

37 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

38 532 19 91-89 Keeper Belt LH Mandrel

40 873 90 06-00 Nut, Lock Flg. 3/8-16 unc

42 532 19 84-10 Spring Torsion Brake

43 532 19 72-56 Spring Torsion Retainer

46 532 13 77-29 Screw

47 532 19 72-50 Bracket Clutch Cable

55 532 19 72-49 Arm, Idler

56 532 19 90-92 Spacer, Retainer

57 817 00 06-16 Screw Hexwsh Thd 3/8-16 x 1

59 532 14 10-43 Guard, Tuv Idler (94)

60 532 19 94-71 Arm Brake Mower LH

63 532 19 94-77 Arm Brake Mower

64 532 19 99-18 Linkage Brake

67 532 40 30-12 Handle, Clutch Cable

68 532 40 51-43 V-Belt

69 872 14 05-05 Bolt

70 532 40 65-63 Clutch Asm. Cable

113 817 00 05-10 Screw 5/16-18

116 532 19 34-06 Bolt, Shoulder

117 532 17 48-73 Wheel, Gauge

119 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga.

122 532 19 72-58 Keeper Belt Eng. LH

123 532 19 72-59 Keeper Belt Eng. RH

144 532 19 92-04 Keeper Belt

145 532 19 31-97 Pulley Idler

147 532 40 18-72 Spring Return

152 532 43 51-10 Cable Clutch Manual w/Spr.

188 532 19 51-61 Stud Fastener

189 873 90 05-00 Nut Lock Hex Flange

195 817 00 06-12 Screw 3/8-16 x 3/4

197 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

198 532 40 31-49 Baffle Center Front

199 532 40 31-50 Baffle Front RH

200 532 41 35-24 Washer 13/32 x 1 x 1/2 11 Ga.

240 874 52 06-36 Bolt 3/8-16 unc x 2-1/4 Gr. 5

241 532 15 29-27 Screw

242 532 41 55-98 Washout Port

- - 532 19 28-70 Mandrel Assembly (Includes hous-

ing, shaft assembly, and bearing

only - pulley/nut/washer and blade

bolt/washers not included)

- - 532 40 20-22 Replacement Mower, Complete

- - 532 41 64-05 Copling Quick Connect

- - 532 13 41-49 Blade 42" Mulching Standard

- - 532 13 97-75 Blade 42" Mulching Premium

- - 532 42 47-52 Blade 42SP" 3N1 Standard

- - 532 42 27-19 Blade 42SP" 3N1 Premium

KEY PART

NO. NO. DESCRIPTION

40

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

MOWER LIFT

7

3

87

10

88

2

89

90

87

98

97

97

lift-tex_22

91

101*

89 87

100

*Key 91 may be substituted for Key 101

2 532 42 20-27 Shaft Asm., Lift

3 532 19 52-31 Lever Asm., Lift RH

7 532 41 15-55 Grip, Lever

10 532 19 63-14 Spring Torsion

87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock

88 532 41 07-10 Spring Lift Assist

89 819 19 19-12 Washer Clear Zinc

90 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock

91 532 19 51-81 Link Lift Susp Mower Rear

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

97 817 00 06-12 Screw 3/8-16 x .75 Smgml Tap/R.Z

98 532 19 52-70 Link Lift Susp. Front Mower

100 873 93 06-00 Nut Center Lock 3/8-16 unc

101 532 40 70-03 Link Asm Lift Fixed

KEY PART

NO. NO. DESCRIPTION

41

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

SEAT ASSEMBLY

1 532 42 40-68 Seat

2 532 18 01-66 Bracket Pivot Fender

3 532 14 06-75 Strap, Asm Fender

6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc

7 532 12 41-81 Spring, Seat Cprsn

8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems

10 532 19 69-77 Pan, Seat

21 532 17 18-52 Bolt, Shoulder 5/16-18

37 873 80 05-00 Nut, Lock 5/16-18 unc

40 532 19 76-61 Handle Slide Seat

41 532 19 82-00 Spring Latch Seat

43 874 76 06-12 Bolt Fin Hex 3/8-16 unc x 3/4

44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

2

6

1

40

10

37

37

21

21

3

41

7

8

7

8

seat-tex_6.5SL_3

44

43

8

8

6

42

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

DECALS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

6

2

1

3

11

4

10

5

9

8

7

wheel_art_1-tex

WHEELS AND TIRES

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 532 05 91-92 Cap Valve Tire

2 532 06 51-39 Stem Valve

3 532 13 83-36 Rim Front

4 532 05 99-04 Tube Front (Service Item Only)

5 532 10 62-22 Tire Front 15 x 6.0-6

6 532 12 49-57 Fitting Grease (Front Wheel Only)

7 532 12 49-59 Bearing Flange (Front Wheel Only)

8 532 17 50-39 Cap Axle Blk 1 50 x 1 00

9 532 42 05-31 Tire R 18 x 9.5-8 Turf Saver LT

10 532 12 49-26 Tube Rear (Service Item Only)

11 532 13 83-37 Rim Asm 8" Rear

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

1 532 41 16-58 Decal, Fender Warning

2 532 42 91-96 Decal, Hood

3 532 43 31-45 Decal, Hood Panel SD

4 532 42 95-56 Decal, Engine H.P.

5 532 42 38-29 Decal, Customer Respons.

6 532 43 65-54 Decal, Replacement

7 532 17 05-63 Decal, Mower Warn. Keep Hands

Away

9 532 14 50-05 Decal, Battery Dnge/Poi

12 532 16 03-96 Decal, Mower V-Belt Schematic

- - 532 16 69-60 Decal, Bypass

- - 532 41 08-05 Pad, Footrest, LH

- - 532 41 08-06 Pad, Footrest, RH

- - 532 43 65-05 Manual, Owner's (English)

- - 532 43 65-07 Manual, Owner's (French)

9

12

4

2 5 6

3

2

7

1

43

1058 OPERATOR’S MANUAL 1329 REPLACEMENT ENGINE 1330 REPAIR MANUAL

48 SHORT BLOCK

LIQUID GASKET AND THE BREATHER GASKET ARE INTERCHANGEABLE

8

252

10

9

11

3

2

1

250

22

943

750

965

718 415 20

1013

1017

12

15

850

1024

1027

616

691

742

742

552

552A

552A

404

45

46

287

177

524

523

525

847

1022

868

1095 VALVE GASKET SET

7

163

883

121 CARBURETOR OVERHAUL KIT

104

105 137

987

633

1124

150

276 672

276A

1353

883

1022

12

9

7

3

358 ENGINE GASKET SET

868

842

691

524

20

163

163

51 51

51A

1036 EMISSIONS LABEL

24

26

28 25

27

27

741

146

16

32

29

50

929

212

163

54

415

617

51

186

51A

617

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

BRIGGS ENGINE - MODEL NUMBER 407777, TYPE NUMBER 1195-B1

44

337

635

13

798

42

192

1022

1100

1029

7

36

35

33

34

868

798

5A

883

1022

1100

1029

7

36

35

33

5

42

192

1023A

1023

1022

883

1022

1026

45

1026A

914

617

617

40

42

40

34

868

42 40

40

914

118A

118 387

628

385

788

918

240

601A

601

187

447

865

573

304

967

445

865A

865B

447A

405

703

431

305

305B

305A

467

968

1040

163

216

209

211

188

222

265

267

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

BRIGGS ENGINE - MODEL NUMBER 407777, TYPE NUMBER 1195-B1

45

276

1127

137

104

987

95

150

1128

105

1126

1124

160

1353

276

633

108

672

418

163

135

231

130

98

947

141

125

975

133

131

142

276

117A117

1342

51

51A

1070

75

332

668

74

73

220

1090 311

802

310

801

1051

783

513

309

510

697

1005

544

803

562

505

227

278

212

615

219

23

851

334

635

333

1054

877

789

474 1059

1119

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

BRIGGS ENGINE - MODEL NUMBER 407777, TYPE NUMBER 1195-B1

46

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

BRIGGS ENGINE - MODEL NUMBER 407777, TYPE NUMBER 1195-B1

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 795118 Cylinder Assembly

2 499585 Bushing/Seal Kit (Magneto Side)

3 • 391086s Seal-Oil (Magneto Side)

4 796230 Sump-Engine

5 796231 Head-Cylinder (Cylinder #1)

5A 796232 Head-Cylinder (Cylinder #2)

7 •♦ 693997 Gasket-Cylinder Head

8 792185 Breather Assembly

9 • 690937 Gasket-Breather (Liquid Gasket

and The Breather Gasket Are

Interchangeable)

10 697551 Screw (Breather Assembly)

11 792184 Tube-Breather

12 • 697227 Gasket-Crankcase

13 793988 Screw (Cylinder Head)

15 690946 Plug-Oil Drain

16 796540 Crankshaft

20 • 795389 Seal-Oil (PTO Side)

22 694966 Screw (Crankcase Cover/Sump)

23 691054 Flywheel

24 222698s Key-Flywheel

25 793647 Piston Assembly (Standard)

793648 Piston Assembly (020” Oversize)

26 791787 Ring Set (Standard)

791792 Ring Set (.020” Oversize)

27 690975 Lock-Piston Pin

28 696581 Pin-Piston

29 699699 Rod-Connecting

32 690976 Screw (Connecting Rod)

33 697576 Valve-Exhaust

34 792200 Valve-Intake

35 694865 Spring-Valve (Intake)

36 694865 Spring-Valve (Exhaust)

40 690964 Retainer-Valve

42 499586 Keeper-Valve

45 690977 Tappet-Valve

46 792555 Camshaft

48 698172 Short Block

50 695241 Manifold-Intake

51 •♦♣ 795123 Gasket-Intake

51A •♦♣ 690950 Gasket-Intake

53 690951 Stud (Carburetor)

54 699816 Screw (Intake Manifold)

73 494439 Screen-Rotating

74 698425 Screw (Rotating Screen)

75 691056 Washer (Flywheel)

95 690718 Screw (Throttle Valve)

98 699721 Kit-Idle Speed

104 ♣ 694918 Pin-Float Hinge

105 ♣ 698537 Valve-Float Needle

108 699723 Valve-Choke

117 791501 Jet-Main (Standard) (Left)

117A 791502 Jet-Main (Standard) (Right)

118 695415 Jet-Main (High Altitude) (Left)

118A 843099 Jet-Main (High Altitude) (Right)

121 792455 Kit-Carburetor Overhaul

125 796259 Carburetor

130 690993 Valve-Throttle

131 499805 Kit-Throttle Shaft

133 699724 Float-Carburetor

135 699729 Tube-Fuel Transfer

137 ♣ 690994 Gasket-Float Bowl

141 796228 Kit-Choke Shaft

142 699726 Nozzle-Carburetor

146 690979 Key-Timing

150 690995 Gasket-Nozzle

160 699727 Retainer-Solenoid (Brass)

163 691001 Gasket-Air Cleaner

177 691031 Seal-O Ring (Dipstick)

186 796532 Hose-Connector (Oil Drain Hose)

187 791766 Line-Fuel (Cut to Required

Length)

188 697551 Screw (Control Bracket)

192 690083 Adjuster-Rocker Arm

197 697820 Screw (Back Plate)

209 796224 Spring-Governor (Yellow/Black)

211 796225 Spring-Governed Idle (Orange)

212 695238 Link-Throttle

216 796229 Link-Choke

217 695409 Spring-Choke Return

219 793338 Gear-Governor

220 690412 Washer (Governor Gear)

221 841026 Cup-Governor

222 796226 Bracket-Control

227 796223 Lever-Governor Control

231 690718 Screw (Choke Valve)

240 691035 Filter-Fuel

250 690957 Retainer-Breather

252 690956 Collector-Oil

265 691024 Clamp-Casing

267 792629 Screw (Casing Clamp)

276 794271 Washer-Sealing (Aluminum)

278 792651 Washer (Governor Control Lever)

287 691108 Screw (Dipstick Tube)

304 796597 Housing-Blower

305 691005 Screw (Blower Housing)

305A 698336 Screw (Blower Housing)

305B 790690 Screw (Blower Housing)

(Blower Housing to Intake

Elbow)

309 497595 Motor-Starter

310 690323 Screw (Starter Motor)

332 691059 Nut (Flywheel)

333 691060 Armature-Magneto

334 691061 Screw (Magneto Armature)

337 491055s Plug-Spark

358 694012 Gasket Set-Engine

385 697551 Screw (Fuel Pump)

387 808656 Pump-Fuel

404 690442 Washer (Governor Crank)

415 794903 Plug (Oil Pressure Switch Hole)

415A 690283 Plug (Intake Manifold)

418 795912 Plate-Carburetor

431 790816 Elbow-Intake

445 499486s Filter-Air Cleaner Cartridge

447 691003 Screw (Air Guide Cover) (Long)

447A 697551 Screw (Air Guide Cover) (Short)

462 691261 Washer (Starter Cable)

467 691008 Knob-Air Cleaner

474 696459 Alternator

505 691029 Nut (Governor Control Lever)

510 696541 Drive-Starter

512 796530 Hose-Oil Drain

513 692024 Clutch-Drive

523 691036 Dipstick

524 • 691032 Seal-Dipstick Tube

47

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

BRIGGS ENGINE - MODEL NUMBER 407777, TYPE NUMBER 1195-B1

525 691037 Tube-Dipstick

544 Armature-Starter (Service by

497595 Starter Motor Only,

Reference 309)

552 690552 Bushing-Governor Crank

552A 690553 Bushing-Governor Crank

562 690311 Screw (Governor Control Lever)

573 790444 Plate-Back

601 791850 Hose-Clamp (Green)

601A 691038 Hose-Clamp (Black)

615 698290 Retainer-Governor Shaft

616 691045 Crank-Governor

617 •♣ 697891 Seal-O Ring (Intake Manifold)

(Red)

628 697551 Screw (Fuel Pump Bracket)

633 699813 Seal-Choke/Throttle Shaft

(Choke Shaft)

635 66538s Boot-Spark Plug

654 690958 Nut (Carburetor)

668 691215 Spacer (Rotating Screen)

672 690234 Gasket-Carburetor Plate

691 • 790574 Seal-Governor Shaft

697 690372 Screw (Drive Cap)

703 691010 Clip

718 690959 Pin-Locating

742 690328 Retainer-E Ring

750 796208 Screw (Oil Pump Cover)

783 695708 Gear-Pinion

788 793145 Bracket-Fuel Pump

789 698330 Harness-Wiring

798 697890 Screw (Rocker Arm)

801 691283 Cap-Drive

802 691286 Cap-End

803 Housing-Starter (Service by

497595 Starter Motor Only,

Reference 309)

847 499602 Dipstick/Tube Assembly

850 100106 Sealant-Liquid (Used to Seal

Breather Assembly and Rocker

Cover)

851 493880s Terminal-Spark Plug

865 691012 Cover-Air Guide (Cylinder #1)

865A 796541 Cover-Air Guide (Cylinder #2)

865B 691015 Cover-Air Guide (Cylinder #3)

868 ♦• 690968 Seal-Valve

877 790544 Wire/Connector-Alternator

883 • 690970 Gasket-Exhaust

914 691127 Screw (Rocker Cover)

918 793147 Hose-Vacuum

943 • 796222 Seal-O Ring (Oil Pump Cover)

947 699728 Solenoid-Fuel

965 796221 Cover-Oil Pump

967 273638s Filter-Pre Cleaner

968 791242 Cover-Air Cleaner

975 499810 Bowl-Fuel

987 ♣ 691000 Seal-Throttle Shaft

1005 791236 Fan-Flywheel

1013 690954 Nipple-Oil Filter

1017 796214 Screen-Oil Pump

1022 ♦• 690971 Gasket-Rocker Cover (Liquid

Gasket and Rocker Cover Gas

ket are Interchangeable)

1023 793146 Cover-Rocker (Cylinder #1)

1023A 499600 Cover-Rocker (Cylinder #2)

1024 796220 Pump-Oil

1026 690981 Rod-Push (Steel)

1026A 690982 Rod-Push (Aluminum)

1027 492932s Filter-Oil

1029 690972 Arm-Rocker

1036 Label-Emissions (Available

from a Briggs & Stratton

Authorized Dealer)

1051 691265 Ring-Retaining

1054 280275 Tie-Cable

1058 276245 Operator’s Manual

1059 698516 Kit-Screw/Washer

1070 791680 Screw (Flywheel Fan)

1090 691293 Retainer-Brush

1095 694013 Gasket Set-Valve

1000 791959 Pivot-Rocker Arm

1119 691183 Screw (Alternator)

1124 690988 Seal-O Ring (Fuel Transfer Tube)

1126 690991 Screw (Fuel Transfer Tube)

1127 690992 Screw (Float Bowl)

1128 690990 Screw (Carburetor Nozzle)

1329 44L7770037 Replacement Engine

1330 273521 Repair Manual

1342 699731 Extension-Fuel Transfer Tube

1353 699725 Seal-O Ring (Fuel Transfer

Tube Extension)

• Included in Engine Gasket Set, Key. No. 358

♦ Included in Valve Gasket Set, Key No. 1095

♣ Included in Carburetor Overhaul Kit, Key, No. 121

NOTE: All component dimensions given in U.S. inches,

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

48

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

TUFFTORQ TRANSAXLE MODEL NUMBER K46BT

MODEL K46BT

7A646084180

33

16

20

10

34

34

35

19

13

90

95

34

76

80

81

84

87

86

8

9

15

7

82

78

82

85

83

ACTUAL PARTS

MAY NOT APPEAR

AS SHOWN

117

115

116

91

55

59

60

58

96

53

72

72

49

TRACTOR - - MODEL NUMBER YTH22V42 (289620)

TUFFTORQ TRANSAXLE MODEL NUMBER K46BT

7 532 41 43-95 Vent Valve 15

8 532 41 43-96 Magnet

9 532 41 43-97 Magnet Holder

10 532 41 59-23 Pump Shaft/Bearing Kit

13 532 41 43-98 Bypass Lever

15 532 41 43-99 Sealing Cap 30

16 532 41 44-00 Snap Ring C 35

19 532 41 44-01 O-Ring 1a P10a

20 532 41 44-02 Seal Tc 153507

33 532 41 44-03 Pump Shaft (Standard)

34 532 41 44-04 E-Ring 15

35 532 41 44-05 Bearing 6202c3

53 532 41 44-31 Control Lever F

55 532 41 59-24 Washer 12

58 532 41 59-25 Roll Pin 6 * 40

59 532 41 59-26 O-Ring 1a P14

60 532 41 59-27 Nut 12

72 532 41 44-07 Seal 19 * 32 * 8

76 532 41 44-08 Brake Lever

78 532 41 44-09 Brake Return Spring

80 532 41 44-10 Spring PIn 5 * 32

81 532 41 44-11 0-Ring 1a P12

82 532 41 44-12 Spring Pin 4 * 16

83 532 41 44-13 Spine Collar

84 532 41 44-14 Pulley L

85 532 41 44-15 Fan, Black

86 532 41 44-16 Wave Washer

87 532 41 44-17 Snap Ring

90 532 41 44-18 Spring Pin 3.0a * 20

91 532 41 44-19 Oil Seal 16 * 22 *.03

95 532 41 48-50 Spring Pin 3.0a*16

96 532 41 44-20 Roll Pin 3.5 * 40

115 532 41 59-28 Switch 6440-11 Delta

116 532 41 59-29 Switch Bracket

117 532 41 59-30 Tapping Screw 8 * 20

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

50

SERVICE NOTES

51

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

05.05.10 JA Printed in the U.S.A.