Hyde Park Electronics Schneider Electric Sensor Competency Center XGCS4 RFID Reader User Manual Ositrack compact station

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W916556690111RFID Ositrack Compact stations Stations compactesUser Guide / Manuel utilisateurW916556690111 27/06/2007 www.telemecanique.com

3EnglishTable of ContentsSafety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Chapter 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9System Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Exchange Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Equipment in the Ositrack Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Chapter 2 Installing the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Defining the System Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Setting up the Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Connecting the Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Wiring a Modbus/Uni-Telway Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Wiring an Ethernet Modbus TCP/IP network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Connecting the TCS AMT31FP splitter box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Chapter 3 Setting the System Parameters. . . . . . . . . . . . . . . . . . . . . . . . .35Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Setting the Station Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Setting the PLC Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Chapter 4 Operating Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Memory Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Station Memory Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Tag Memory Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Chapter 5 Communicating with the Uni-Telway Protocol . . . . . . . . . . . . 51Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4EnglishChapter 6 Communicating with the Modbus Protocol. . . . . . . . . . . . . . . 51Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Chapter 7 Integration Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81Chapter 8 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Diagnosing a Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

W916556690111 27/06/2007 5§EnglishSafety InformationImportant InformationNOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.The addition of this symbol to a Danger or Warning safety label indicatesthat an electrical hazard exists, which will result in personal injury if theinstructions are not followed.This is the safety alert symbol. It is used to alert you to potential personalinjury hazards. Obey all safety messages that follow this symbol to avoidpossible injury or death.DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.DANGERWARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.WARNINGCAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.CAUTION

Safety Information6W916556690111 27/06/2007EnglishPLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.© 2007 Schneider Electric. All Rights Reserved.

W916556690111 27/06/2007 7EnglishAbout the BookAt a GlanceDocument Scope This manual describes how to use Ositrack compact stations and associated accessories.. Related DocumentsUser Comments We welcome your comments about this document. You can reach us by e-mail at techpub@schneider-electric.comTitle of Documentation Reference NumberUser Guide: Splitter box, Ethernet Modbus TCP/IP 1655668 01User Guide: Hand-held terminal 1706482 01

About the Book8W916556690111 27/06/2007English

W916556690111 27/06/2007 9English1GeneralPresentationAim of this ChapterThis chapter presents the Ositrack compact stations and the associated range of equipment.What's in this Chapter?This chapter contains the following topics:Topic PageSystem Presentation 10Exchange Principle 11Equipment in the Ositrack Range 12

General10 W916556690111 27/06/2007EnglishSystem PresentationDefinition of RFIDRFID is the use of radio transmission to identify and locate objects.An RFID system is based on three main components:A reader (Read/Write station)A radio antennaAn electronic tagOperation of an RFID SystemThe tag is fixed on, or in, the object to be tracked or identified. There is no contact with the reader. This means that the tag can be placed inside objects (boxes, bags, etc) and that the reader can be positioned behind a protective screen, as long as the materials are not metallic.When a tag enters the field generated by the reader, it detects the signal and exchanges the data (read or write) between its memory and the reader.Presentation of the Ositrack OfferOsitrack is an RFID system offering: Traceability and tracking of itemsFlexibility of production systemsVarious types of access control An open system:System compatible with tags that comply with standards ISO 14 443 and ISO 15 693Modbus, Modbus TCP/IP and Uni-Telway protocols. A simple system:No station programmingData formatted in accordance with PLC standards (16-bit words)Automatic configuration of communication parameters (speed, format, etc)Quick wiring using M12 connectorsExtensive range of cables and fixing accessoriesPossibility of using metal supports Integrated system:Reader, radio antenna and network functions in the same unitThe smallest industrial RFID reader

GeneralW916556690111 27/06/2007 11EnglishExchange PrinciplePresentation The compact station is used to send information from the tag to the PLC and vice versa, as described below: Phases in the ProcessThe following table shows the various exchange phases:Notes:PLC Station TagPhase ExchangesPLC Station Station Tag1 Look for a tag in the dialog zone 2 Positive response 3 Send a read/write command 4 Execution of the command (with checks) 5 Send back report 1 If phase 3 is carried out with no tag present, an error message is sent back to the PLC. 2 If an error is detected in phase 4, this phase is automatically restarted (up to 3 times). If an error is still detected at the end of phase 4, an error report is sent back in phase 5.

$General12 W916556690111 27/06/2007EnglishEquipment in the Ositrack Range Cabling via M12 connector:- Splitter boxes suitable for Schneider networks (Modbus, Uni-Telway, Ethernet)- Network powered between the station and the splitter box- Range of cablesCompact stations incorporating all the RFID and network functions in the same unitIndustrial tagsOsitrack stationMaintenance and configuration toolSHIFT2NDALTCAPSCTRLCHGLOWBATOsit rackON OFF0SHIFT CTRL ALT ESC@BF3-JInsert+K~#AF2"EHome*IDelete=LCAPSLOCK'FEnd&C<$D>OP%QRGMenu(M[/N]\HHelp)S.TU,VW:XY;Z!7 8 9BACKSPACE?PGPG4 5 61 2 3TABTABiSPAC EDNUP2NDOsitrack24VIN OUTMounting$