Hyundai 21 Series Users Manual SKT15/21 V2
21 Series to the manual 2f1448de-3f0c-4755-bcf7-300d8c32a8d6
2015-01-23
: Hyundai Hyundai-21-Series-Users-Manual-221887 hyundai-21-series-users-manual-221887 hyundai pdf
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CNC TURNING CENTER ⓥ 2. (05. 10) World Top Class Quality HYUNDAI-KIA Machine High Speed, High Accuracy, High Rigidity CNC Turning Center High Productivity, Versatile & Integrated Lathe ■ High Speed, High Accuracy ■ High Rigidity, ensures Long Tool Life and Machining Accuracy ■ Integrated Operation ■ Easy Control ■ Convenient Operation MAX. SWING ON BED MAIN SPINDLE SPEED SUB SPINDLE SPEED SPINDLE MOTOR SKT15 Series SKT21 Series Ø550mm(21.7″) 6,000rpm 6,000rpm 11/7.5kW(15/10HP) Ø550mm(21.7″) 4,000rpm 6,000rpm 15/11kW(20/15HP) 2 3 Speed & Power To Realize The Best Productivity ″/ 8″ ″CNC Lathe Popular 6″ CNC Turning Center SKT15/21 Series Reduce Non–Cutting Time with High Speed Rapid Traverse 0 36m/min(1,417ipm) : 0.1sec Rigid and Reliable Servo Turret Index High-performed AC servo motor and highaccurate 3-pieces coupling construction. Powerful turret clamping force by hydraulic system. (3,390kgf, 7,458lbf) Wide Range of Constant Power The wide range of constant power enables the machine to do an excellent heavy duty cutting at low speed with high power and torque of spindle motor. No. of Tool 12 Stations of Tool : ID and OD tool holder can be attached at any position. - SKT15 7.14kgf-m (51.1ft-lbf) - SKT21 29.22kgf-m (211.3ft-lbf) Tool Size SKT 15 25×Ø32mm ( 1″×Ø1.25″) SKT 21 25×Ø40mm ( 1″×Ø1.57″) Indexing Time SLT15 Series SLT21 Series 1step 0.2sec full (6step) 0.6sec Rapid Traverse (X/Z) 36m/min (1,417ipm) Output Torque Output Torque One Bed Cast ConstractionContains High–Accuracy & High–Rigidity At the saddle, Built-in Construction has been applicated to X-axis to get much rigidity & accuracy that make users be satisfied. 4 5 Accuracy CNC Turning Center SKT15/21 Series Thermally Symmetrical Headstock Spindle is supported with angular contact ball bearings in the rear for high-accuracy and rigidity. Quick spindle Acc./Dec. Time Accelerating and decelerating time of the main spindle is greatly reduced in comparison with other machines by highperformance of spindle motor. Gearless Type Spindle Spindle has a wide range of generating power and is designed for minimizing thermal distortion as a highprecise lathe. It can be obtained a high-accuracy during high- speed operating, as well as reducing a noise and realizing a good surface roughness due to gearless type spindle. High Rigid and Excellent damping ability of Roller Guide Excellent damping Pre-tensioned and Double Anchored Ballscrew ROLLER BALL 11ms BALL 2.7㎛ Each Axis is designed with a large diameter ballscrew, fixed by double anchor on both ends, to provide you with high-rigidity and minimize thermal distortion. ROLLER 1.6 ㎛ High rigidity 32ms Direct Connection Servo Motors with Ballscrews By directly connecting ballscrews of every axis with servo motors, it makes possible to obtain high accuracy. One - piece built-in casting construction greatly improves rigidity and accuracy with high power and torque . High-tolerance & Excellent Cutting Capacity Cutting Condition ROUGH CUTTING MATERIAL SPINDLE SPEED 2,300 rpm DEPTH OF CUT 1.5 mm (0.06″) FEED 0.3 mm(0.01″)/rev. COOLANT USE DIA. OF WORK Ø42 (1.6″)[2 PASSCUT] TOOL ※ This data is taken after full warming up operation. FINISH CUTTING BRASS 2,700 rpm 0.02 mm(0.0008″) 0.02mm (0.0008″)/rev. USE Ø36 (1.4″)[1 PASSCUT] DIAMOND 6 7 Versatile functions Q-Setter CNC Turning Center SKT15/21 Series Easy Work Coordinate Setting Work coordinate is automatically set by just input the cut off depth on control panel as a parameter after slightly cutting the work surface. Neither measuring nor calculating is needed, and work coordinate can be set within 30 seconds. SKT15/21 Series Provides you with superior rigidity and accuracy Live Tool [LM & LMS Series] VDI live tool enables the machine to do continuous Drilling and End-milling after turning with one setup. This integrated operation greatly reduces setup time. The tool offset is to be automatically memorized by tools, touching onto the Q-setter without so much time of trial cutting, measuring, tool offset input and so on. Even a beginner can finish tool compensation within 40 seconds with it. No. of Tool on Turret : 12EA - Live tool could be installed at every station regardless of X and Z direction One–touch Tailstock Complete tailstock positioning within 9 sec. by only pushing button. Minimize non-cutting time by doubling the retract time. Forward : 3 m / min (118 ipm) Retract : 6 m / mi n (23 6 ipm) Forward Forward Jog Retract Jog Move while button is pressed Thrust = 450kgf (990 lbf) Max. Speed of Live Tool 4,000 rpm Motor Output of Live Tool AC 3.7 kW (5HP) 15/21:400(15.7″) 15L/21L:500(19.7″) Clamping and unclamping are fully automatic. No tightening or loosening of bolts are required. When machining of a work with long length, center drilling, center forward and turning operation can be integrated as one operation. Therefore, non-cutting time and set-up time are greatly reduced. Parts Catcher (Option) Main Live Tool Capacity - Drilling : Ø20mm (3/4″) - Tapping : M16 (5/8″) - End - milling : Ø20mm (3/4″) Tail Stock Sub This device automatically collects the finished works, after job completion, without opening the door. Parts catcher is available not only for main spindle but also for sub spindle. Parts are completely finished through the combination of Bar feeder, live tool, sub spindle and final sub spindle parts catcher. At the same time both side of machining was completed without operator's loading & unloading. Sub spindle & B-Axis Chuck Size : Ø135mm(Ø5.3″) Sub-spindle speed : SKT15/21LS,LMS (6,000 rpm) Motor : AC 3.7/ 2.2 kW (5/3HP) Rapid Traverse of B axis : 30m / min(1,181 ipm) °Degree Indexing device is available 5° for complicated applications (Option) Synchronizing of Sub-Spindle With Main Spindle As the turning operation of outer diameter with main spindle is completed, then the subspindle synchronize with main spindle to pick up the work for machining the back surface while the main spindle is rotated. 8 9 Convenience CNC Turning Center SKT15/21 Series Tooling System SKT15/21 Series can provide a variety of choices for factory automation C–Axis for Live Tool SKT15/15L/21/21L QJC Chuck (Option) SKT15: SKT21: The QJC chuck is not the conventional type chuck which is assembled by blots and serration. It only takes a minute to change precise three jaws of OJC chuck to another SKT15: SKT21: This function is available for limited models (LM,LMS Series) Big-Bore for Bar Feeder SKT15 : MAX Ø45mm (1.77″) ■S SKT21 : MAX Ø66.5mm (2.62″) ■S ITEM UNIT Bar Capacity SKT15 SKT21 mm (in) Ø45 (1.77″) Ø66.5 (2.62″) Spindle Hole Size mm (in) Ø51 (2″) Hollow Chuck Size mm (in) Ø165 (6″) Better Chip Disposal Chips fall directly into the chip box. The separate type chip box can be easily cleaned. A large opening in the right side of the machine is provided for easy chip discharge. SKT15LS/21LS Ø78 (3.07″) Ø210 (8″) Separated Coolant Tank Separated coolant tank has large capacity [145l(38gal)]and is designed to prevent the machine body from heat transfering and to ensure easy cleaning and cooling. For chip disposal and coolant return For coolant pumping 〈Option〉 Tools are not provided 10 11 Specification CNC Turning Center SKT15/21 Series Tooling System Tooling Interference SKT15LM/21LM Unit:mm(in) SKT 15/15L SKT 21/21L 2 Ø3 Ø4 0 50 Ø SKT 15LS 5 Ø13 0 Ø25 9 57 Ø165 35 Ø Ø 0 Ø21 65 Ø1 Ø135 0 Ø Ø16 5 Ø 35 0 21 0 SKT 21LS Ø 1 Ø 5 Ø16 SKT 15LM/21LM . 34 SKT 15LMS/21LMS 6 45 45 Ø20 5 60 Ø 7 9. 13 Ø Ø210 Ø210 Ø20 Ø2 Ø25 13 10 13 .8 5 Ø 5 16 Ø 20 Ø 0 16 Ø40 SKT15LMS/21LMS 35 60 5 Ø3 Ø 8 0. 21 50 Ø3 Ø 40 Ø6 25 .3 75 Ø1 9.7 Ø13 Ø 0 Ø15 Ø25 Ø6 60 Ø1 External Dimensions Ø139.7 Ø3 2 Ø2 0 Ø3 2 40 Unit:mm(in) Chip wagon (Option) SKT21LMS WORLD INDUSTRIES ACE E D B Rear chip conveyor (Option) Right chip conveyor (Option) Chip wagon (Option) C C A A F SKT15 SKT21 SKT15L/21L SKT15/21LMS A 2,400 (94.7) 2,400 (94.7) 2,900 (114.2) 3,150 (124) B 1,870 (73.6) 1,870 (73.6) 1,870 (73.6) 1,870 (73.6) C 1,650 (64.9) 1,650 (64.9) 1,650 (64.9) 1,650 (64.9) D 864 (34) 864 (34) 864 (34) 864 (34) F E 500 (19.7) 1,143 (45) 500 (19.7) 1,143 (45) 500 (19.7) 1,050 (41.3) 500 (19.7) 1,050 (41.3) Tools are not provided 12 13 Specification CNC Turning Center SKT15/21 Series Tooling Travel Range Unit:mm(in) Tooling Travel Range Unit:mm(in) SKT15/21 [SKT15L/21L] I.D Tool Holder O.D Tool Holder SKT 15LMS/21LMS O.D, Double O.D Holder I.D Tool Holder Double I.D Holder Live Tool (Axial) SKT 15LS/21LS O.D Tool Holder Double I.D Tool Holder SKT 15LM/21LM O.D Tool Holder I.D Tool Holder Live Tool (Radlal) SKT 15LM/21LM Live Tool (Axial) Live Tool (Radlal) 14 15 Specification CNC Turning Center SKT15/21 Series Controller Specifications ITEMS 15 15L 21 21L SWING OVER BED MAX. TURNING DIA. MAIN CHUCK SIZE SUB CAPACITY SWING OVER CROSS SLIDE MAX. TURNING LENGTH BAR CAPACITY MAIN SPEED SUB mm(in) Ø 350(13.8″ mm(in) Ø Ø 210(8″) 165(6″ ) mm(in) mm(in) mm(in) mm(in) 410(16.14″) 530(20.87″) 410(16.14″) Ø 45(1.77″) Ø 66.5(2.62″) mm(in) 6,000 4,000 rpm rpm Ø 80(3.1″) Ø110(4.33″) mm(in) MAIN SPINDLE Bearing inner Dia. mm(in) SUB A2-5 A2-6 MAIN ASA NOSE SUB ASA st NO. OF TOOLS 25 / Ø 32 mm(in) TOOLS DIMENSION (1) (1¼) 0.2/0.4 INDEXING TIME(1 STEP/FULL) sec TURRET MECHANISM — MILL TOOL SPEED rpm DRILL/TAP SIZE RAPID TRAVERSE FEED TRAVEL TAIL STOCK X Z B 21LMS Ø550(21.7″) Ø 255(10″) Ø 350(13.8″) Ø 255(10″) Ø 165(6″) Ø 210(8″) Ø 165(6″) Ø 210(8″) Ø 165(6″) — Ø 135(5.3″) Ø 350(13.8″) Ø 210(8″) m/min(ipm) m/min(ipm) m/min(ipm) — min-1 210(8.3″) mm(in) mm(in) 430(16.93″) 550(21.65″) 430(16.93″) mm(in) 21LM Ø 45(1.77″) 6,000 15LS 21LS 530(20.87″) Ø 66.5(2.62″) Ø 45(1.77″) Ø 66.5(2.62″) 4,000 6,000 4,000 — Ø 80(3.1″) Ø110(4.33″) Ø 80(3.1″) A2-5 A2-6 A2-5 Ø110(4.33″) — MAIN kW(HP) SUB X FEED Z B ELECTRIC POWER SUPPLY kW(HP) kW(HP) kW(HP) kW(HP) KVA MOTOR WEIGHT 11/7.5 (15/10) FANUC 0i-T Ø 45(1.77″) Ø 66.5(2.62″) 6,000 4,000 6,000 Ø 80(3.1″) Ø110(4.33″) ITEM Controls Ø 60(2.36″) A2-6 — A2-5 A2-6 12 25 / Ø 32 (1) (1¼) 0.3/0.6 25 / Ø 32 (1) (1¼) 0.2/0.4 Spindle Functions — 4,000 Ø20/M16 (Ø3/4, 5/8 ″) — 36(1,417) 36(1,417) — — 210(8.3″) 550(21.6) — 11/7.5 (15/10) 100 220(8.7″) 750(29.5″) — — — — 15/11 (20/15) 11/7.5 (15/10) — 15/11 (20/15) 11/7.5 (15/10) 15/11 (20/15) 3.7/2.2(5/3) 3 (4) 3 (4) Feed Functions — 20 4,000 4,300 4,100 4,400 kg(lbs) (8,900) (9,500) (9,100) (9,680) Programming Functions 30(1,181) 100 220(8.7″) 15/11 (20/15) Least Command Increment 25 / Ø 32 (1) (1¼) 0.3/0.6 SERVO 4,000 Ø20/M16 (Ø3/4, 5/8 ″) 1.6 (2.13) 4,300 (9,500) 25 4,400 (9,680) 30 4,500 (9,900) 4,400 (9,680) 4,500 (9,900) FANUC 0i-T [FANUC 21i-TB] CONTROLLER ※ Specifications are subject to change for improvement without notice. STANDARD HYDRAULIC HOLLOW CHUCK SOFT JAW Q-SETTER TOOL SOCKETS & SLEEVES SPLASH GUARD FLOOD COOLANT WORK LIGHT LEVELING PADS OPTION 1SET 1SET(3EA) 1SET 1SET 1SET 1SET 1SET 1SET Controlled Axes Simultaneous Controllable Axes Least Input Increment FLATØ 115 MT4 / Ø 56(2.2″) 720(28.35″) mm(in) 400(15.75″) 520(20.47″) 400(15.75″) 520(20.47″) 450(992) kgf(lbf) AUTO POSITION TAPER / DIA TRAVELS THRUST TRAVEL TYPE SPINDLE 15LMS — mm(in) X Z B C 15LM SPINDLE SPEED METER 1SET SPINDLE LOAD METER 1SET CALL LIGHT(YELLOW) 1SET WORK COUNTER (NC FUNCTION : DISPLAY ON THE CRT) RUN HOUR DISPLAY (NC FUNCTION : DISPLAY ON THE CRT) CHIP CONVEYOR (REAR / RIGHT) CHIP WAGON WITH CASTER AIR BLOW (FOR CHUCK/THROUGH SPINDLE ) HIGH PRESSURE COOLANT CHUCK OPEN - CLOSE CONFIRMATION DEVICE FOOT SWITCH FOR TAILSTOCK SPINDLE INNER STOPPER AUTO DOOR BAR FEEDER INTERFACE PARTS CATCHER TOWER CALL LIGHT (3 COLORS) Reference Functions Spindle Speed Command Spindle Speed Override Spindle Orientation (1 Position) Maximum Programmable Dimensions Interpolation Functions Cylindrical Interpolation Absolute and Incremental Command Constant Surface Speed Control Decimal Point Input Direct Drawing Dimension Programming Miscellaneous Function Canned Cycle : G90, G92, G94 Multiple Canned Cycle : G70 ~ G72, G74 ~ F76 Multiple Canned Cycle : G80 , G83, G83 ~ G88 Rigid Tap Program Stop Program End Programmable Data Input (G10) Manual Jog Feed : Rapid, Jog, Feed, Handle Manual Handle Feed-rate Feed Command Feed-rate Override Jog Override Rapid Traverse Override Override Cancel Dwell Manual Continuous Feed Jog- Handle (Same Mode) Incremental Feed Manual Reference Point Return Automatic Reference Point Return Reference Point Return Check Second Reference Point Return SKT15/21,SKT15L/21L SKT15MS/S, SKT21MS/S 2(X, Z) axes. (Max. 4 axes are available) Max. 4(X, Z, B and C) axes 2 axes / Linear and circular. (Max. 4 axes) Max. 4(X, Z, B and C) axes / Linear and Circular X axis : 0.001mm (0.0001″) Z axis : 0.001mm (0.0001″) C axis : 0.001deg. X axis : 0.001mm (0.0001″) Z axis : 0.001mm (0.0001″) C axis : 0.001deg S5 digits, Binary Output 50% ~ 150% (10Steps) Provided +/- 9999.9999″ Positioning/ Linear/ Circular (G00/G01/G02/G03) Provided G90 ~ 91 G96 SXXXX Provided Provided M2 Turning, Threading, Facing Finish, Rough, Peck Drilling, Grooving, Threading Deep Hole Drilling, Tapping and Boring for X & Z Provided M00, M01 M02, M30 Provided Provided x1, x10, x100 F code Feed-rate Direct Command 0 ~ 200% (21 Steps) 0 ~ 2,000mm/min [79 ipm] (21 Steps) F0, F5, F25/F50, F100% Provided G40, 0 ~9999.9999 sec Simultaneous, 1 Axis Provided X1-1000 Provided G28, g29 G27 G30 16 17 Specification CNC Turning Center SKT15/21 Series Controller FANUC 0i-T ITEM Tool Functions Coordinate Functions Tape Functions Other Functions Tool Offset Amount Tool Function Geometry / Wear Compensation Direct Input of Tool Offset Value Measured B Tool Offset Amount Tool Offest Pairs Tool Life Management Inch / Metric Conversion Polar Coordinate Interpolation Work-piece Coordinate System (G2 ~g 59) Tape Code Number of Register-able Program Part Program Storage Length Reader / Puncher Interface Buffer Register (256Byte) Custom Macro B Manual Absolute :“ON”fixed Block Skip Optional Block Skip (/2 ~/9) Backlash Compensation Sequence Number Search Program Number Search Machine Lock Program Check Function : Dry Run, Spindle Stop Single Block Function Optional Chamfering / Corner R CRT / MDI Memory Lock Language Stored Stroke 1, 2, 3 (G22, G23) Display of Spindle Speed and T code at all Screens Self-Diagnosis Function Emergency Stop Stored Pitch Error compensation Interlock Back Ground Editing Run Hour / Parts count Display Actual Cutting Feed-rate Display Erase CRT Screen Display Program Restart Graphic Display Figures in inch are converted from metric values. Design and specifications subject to change without notice. SKT15/21,SKT15L/21L SKT15MS/S, SKT21MS/S G40 ~ G42 T7 + 1 / T6 + 2 digits Provided Provided +/- 6 digits 32 Pairs Provided Provided - Provided Provided EIA RS-244-A/ISO 840 (Automatic Recognition) 200EA 320M (1,050 FT) 640M (2,100 FT) RS232C Provided Provided Provided Provided Provided +/- 0 ~ 255 Pulses Provided Provided All axis Provided Provided G3, M3, T4, O4 digits Provided 7.2″MONO LCD 8.4″Color LCD Provided English Provided Provided Provided Provided Provided Each Axis Provided Provided Provided Provided Provided Provided Head Office Gwangju Plant Namsan Plant Jungdong Plant Banwol Plant Gwangju Plant Head Office & Factory 391-8 Kaumjung-Dong, Changwon, Gyeongnam, Korea TEL : +82 55 280 9293, FAX : +82 55 285 8156 http : //www.wia.co.kr E-mail : trade@wia.co.kr Seoul Office 837-36 LandMark Tower 15F, YeokSam-Dong, KangNam-Gu, Seoul, Korea TEL : +82 2 2112 9780 FAX : +82 0 2112 9865 HYUNDAI - KIA MACHINE AMERICA CORP. 30 Murray Hill Parkway, Suite 300. East Rutherford, NJ 07073 U.S.A. TEL : +1 201 489 2887, FAX : +1 201 489 2723 http : //www.khiusa.com E-mail : sales@khiusa.com HYUNDAI - KIA MACHINE EUROPE GmbH Karl-Hermann-Fiach-Str. 36, 61440 Oberursel, Germany TEL : +49 6171 9790 0, FAX : +49 6171 9790 30 E-mail : khieurope@wia.co.kr HYUNDAI - KIA MACHINE BEIJING Room 908 No. 38 Xiaoyun Road, Chaoyang District, Beijing, China 100027 TEL : +86 10 8453 9850, FAX : +86 10 8453 9853 E-mail : trade@wia.co.kr HYUNDAI - KIA MACHINE SHANGHAI Room 501 Ocular B/D, No. 1336 Wuzhong Road, Shanghai, China 201103 TEL : +86 21 5422 5370, FAX : +86 21 5422 5376 E-mail : trade@wia.co.kr HYUNDAI - KIA MACHINE GUANGZHOU Room 1305 Citic Plaza No. 233 Tianhebei Road. Guangzhou, China 510613 TEL : +86 20 8752 1595/1596, FAX : +86 20 8752 1597 E-mail : trade@wia.co.kr Specification could be changed without notice 18 19
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