ICOM orporated 307900 VHF FM Repeater User Manual

ICOM Incorporated VHF FM Repeater

User Manual

INSTRUCTION MANUALVHF FM REPEATERiFR5000iFR6000UHF FM REPEATER
IMPORTANTREAD THIS INSTRUCTION MANUAL CAREFULLY before attempting to operate the re-peater.SAVE THIS INSTRUCTION MANUAL– This manual contains important safety and operating in-structions for the IC-FR5000/IC-FR6000 vhf/uhf fm repeaters.EXPLICIT DEFINITIONSR WARNING HIGH VOLTAGE! NEVER at-tach an antenna or internal antenna connector during transmission. This may result in an electrical shock or burn.R WARNING HIGH VOLTAGE! NEVER in-stall the antenna at any place that person touch the antenna easily during transmission. This may result in an electrical shock or burn.R WARNING! NEVER apply AC to the DC power receptacle on the repeater rear panel. This could cause a fire or damage the repeater.R WARNING! NEVER apply more than 16 V DC, such as a 24 V battery, to the DC power receptacle on the repeater rear panel. This could cause a fire or damage the repeater.R CAUTION! NEVER let metal, wire or other ob-jects touch any internal part or connectors on the rear panel of the repeater. This may result in an electric shock.R CAUTION! NEVER expose the repeater to rain, snow or any liquids.DO NOT use or place the repeater in areas with temperatures below –30°C (–22°F) or above +60°C (+140°F). Be aware that temperatures can ex-ceed 80°C (+176°F), resulting in permanent damage to the repeater if left there for extended periods.DO NOT place the repeater in excessively dusty envi-ronments or in direct sunlight.DO NOT put anything on top of the repeater. This will obstruct heat dissipation.Place the repeater in a secure place to avoid inadver-tent use by children.BE CAREFUL! The heatsink will become hot when operating the repeater continuously for long periods.BE CAREFUL! If a linear amplifier is connected, set the repeater’s RF output power to less than the linear amplifier’s maximum input level, otherwise, the linear amplifier will be damaged.Use Icom microphones only (optional). Other manu-facturer’s microphones have different pin assign-ments, and connection to the repeater may damage the repeater.Icom optional equipment is designed for optimal per-formance when used with this repeater. We are not responsible for the repeater being damaged or any accident caused when using non-Icom optional equip-ment.For U.S.A. onlyCAUTION: Changes or modifications to this repeater, not expressly approved by Icom Inc., could void your authority to operate this repeater under FCC regula-tions.PRECAUTIONSWORDR WARNINGCAUTIONNOTEDEFINITIONPersonal injury, fire hazard or electric shock may occur.Equipment damage may occur.If disregarded, inconvenience only. No risk of personal injury, fire or electric shock.Icom, Icom Inc. and the logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, Russia and/or other countries.i
iiSAFETY TRAINING INFORMATIONW AR N IN GYour Icom radio generates RF electro-magnetic energy during transmit mode. This radio is designed for and classified as “Occupational Use Only,” meaning it must be used only during the course of employment by individu-als aware of the hazards, and the ways to minimize such hazards.This radio is NOT intended for use by the “General Population” in an uncon-trolled environment.C AU TIO NTo ensure that your exposure to RF electromagnetic energy is within the FCC allowable limits for occupational use, always adhere to the following guidelines:• DO NOT operate the radio without a proper antenna attached, as this may damage the radio and may also cause you to exceed FCC RF exposure limits. A proper antenna is the antenna supplied with this radio by the manufacturer or an antenna specifically authorized by the manufacturer for use with this ra-dio.• DO NOT transmit for more than 50% of total radio use time (“50% duty cycle”). Transmitting more than 50% of the time can cause FCC RF exposure com-pliance requirements to be exceeded. The radio is transmitting when the “TX indicator” lights red. You can cause the radio to transmit by pressing the “PTT” switch.Electromagnetic Interference/CompatibilityDuring transmissions, your Icom radio generates RF energy that can possibly cause interference with other devices or systems. To avoid such interference, turn off the radio in areas where signs are posted to do so. DO NOT operate the transmitter in areas that are sensitive to electromagnetic radiation such as hospi-tals, aircraft, and blasting sites.FOR CLASS B UNINTENTIONAL RADIATORSThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harm-ful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.If this equipment does cause harmful interference to radio or television reception, which can be determined by turn-ing the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit differ-ent from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV techni-cian for help.
iiiFORWARDThank you for purchasing this Icom repeater. The IC-FR5000/IC-FR6000 vhf/uhf fm repeaters is de-signed and built with Icom’s state of the art technol-ogy and craftsmanship. With proper care, this product should provide you with years of trouble-free opera-tion.We want to take a couple of moments of your time to thank you for making the IC-FR5000/IC-FR6000 your repeater of choice, and hope you agree with Icom’s philosophy of “technology first.” Many hours of re-search and development went into the design of your IC-FR5000/IC-FR6000.D FEATURESm Up to 2 channels operation You can install a channel extension module (op-tional UR-FR5000/UR-FR6000) into a repeater. 2 channels can be operated as the repeater when a channel extension module is installed.m Built-in 5-Tone, DTMF encoder & decoder Multiple signaling systems are equipped as stan-dard. These systems are fully compatible with Icom F-series radios.m DTMF remote control capability You can control the repeater from a remote loca-tion over the air or over a phone line with DTMF.m D-Sub 25 pin ACC port equipped You can use the optional equipment via the D-sub 25 pin ACC port equipped on the repeater’s rear panel.m Other features - Wide frequency coverage (400 to 470, 450 to 520 MHz) - PC programmable - 19 inch rack mount - Optional Voice Scrambler Unit (UT-109R/ UT-110R) for base operating modeSUPPLIED ACCESSORIESThe following accessories are supplied.Handles For handles attachmentSpacersScrewsDC power cable Function name stickers*KEY SEAL* Used for labelling the program-mable function keys according to their assinged functions.
ivTABLE OF CONTENTS123456789101112131415161718192021IMPORTANT ............................................................... iEXPLICIT DEFINITIONS ............................................ iPRECAUTIONS .......................................................... iSAFETY TRAINING INFORMATION ........................ iiFOR CLASS B UNINTENTIONAL RADIATORS ...... iiFORWARD ............................................................... iiiSUPPLIED ACCESSORIES..................................... iiiTABLE OF CONTENTS ........................................... iv1 PANEL DESCRIPTION ............................. 1–3 n Front panel ........................................................ 1 D Function display ............................................ 2 n Rear panel ......................................................... 2 D Accessory connector .................................... 32 INSTALLATION AND CONNECTIONS .... 4–6 n Unpacking ......................................................... 4 n Selecting a location ........................................... 4 n Antenna connection .......................................... 4 n Front panel connection ...................................... 5 n Rear panel connection ...................................... 5 n Power supply connection .................................. 6 n Mounting the repeater ....................................... 6 D Using the supplied handle ............................. 63 OPERATION ................................................. 7 n Receiving and transmitting ................................ 7 D Repeater operation ....................................... 7 D Base station operation .................................. 74 MAINTENANCE ............................................ 8 n Troubleshooting ................................................. 8 n Fuse replacement ............................................. 8 D Line fuse replacement ................................... 85 OPTIONS ...................................................... 96 ABOUT VOICE CODING TECHNOLOGY .... 10
1PANEL DESCRIPTION2001 NEW1q INTERNAL SPEAKER Monitors received signals.w VOLUME CONTROL [VOLUME] (p. 7) Adjusts the audio output level.e SELECTOR DIAL [SELECT] Rotate to adjust the squelch threshold level, select the operating channel. (Depending on the pre-programmed condition.)r POWER INDICATOR [POWER] ➥ Lights green at ‘A’ module's indicator while the repeater power is turned ON. When a channel extension module is installed: ➥ Lights green at the selected module indicator (‘A’ or ‘B’) while the repeater power is turned ON. ➥ Lights orange at the un-selected module indica-tor (‘A’ or ‘B’) while the repeater power is turned ON.t TRANSMIT INDICATOR [TX] Lights red while transmitting.y BUSY INDICATOR [BUSY] Lights green while receiving a signal or when the noise squelch is open. About [PWR], [TX] and [BUSY] indicators: ‘A’ and ‘B’ modules indicators are available for these indications. ‘A’ module's indicator correspond to the original module, and ‘B’ module's indicator correspond to an extended module.u MICROPHONE CONNECTOR [MIC] This 8-pin modular jack accepts the optional micro-phone. KEEP the [MIC] connector cover attached to the repeater when the optional microphone is not used.iqq +8 V DC output (Max. 15 mA) w Output port for PC programming e NC r M PTT (Input port for TX control) t Microphone ground y Microphone input u Ground i Input port for PC programmingi POWER SWITCH [POWER] ➥ Push to turn the repeater power ON. ➥ Push and hold for 3 sec. to turn the repeater power OFF. When a channel extension module is installed: ➥ While the repeater power is turned ON, push to select the desired module to operate the re-peater as the base station. • The power indicator of the selected module unit lights green.o DEALER-PROGRAMMABLE KEYS Desired functions can be programmed indepen-dently by your dealer. Ask your dealer for details. • Because these keys are programmable, the functions of these keys are unique to each unit.P0P1P2P3P4q w ei uoFunctiondisplayytrn Front panel
q EXTERNAL SPEAKER CONNECTOR [SP] Connect the optional SP-22.w RECEIVE ANTENNA CONNECTOR [RX] Connects a receive antenna (impedance: 50 ˘) and inputs receiving signals.e ACCESSORY CONNECTOR [ACC] Connects to the accessory connector. • See pgs. 3 for accessory connector information.r DC POWER RECEPTACLE Connects the supplied DC power cable from this connector to an external 13.6 V DC power supply.t TRANSMIT ANTENNA CONNECTOR [TX] Connects a transmit antenna (impedance: 50 ˘) and outputs transmit signals.q w e trThe optional channel extention module can be installed.Ask your dealer for details.q SIGNAL STRENGTH INDICATOR Indicates relative signal strength level.w LOW POWER INDICATOR Appears when low output power is selected.e AUDIBLE INDICATOR Appears when the channel is in the ‘audible’ (un-mute) condition.r COMPANDER INDICATOR Appears when the compander function is activated.t SCRAMBLER/ENCRYPTION INDICATOR Appears when the voice scrambler/encryption function is activated.y ALPHANUMERIC DISPLAY Shows a variety of text or code information.n Rear panel21PANEL DESCRIPTIOND Function displayI C O M I n c.q w e r ty123456789101112131415161718192021
31PANEL DESCRIPTIOND Accessory connectorq !3!4 @5SpecificationDescriptionPin NamePin No.NCTXDRXDRTSCTSNCGNDMOD INDISC OUTEXT. D/AVCCEXT. A/DNCGNDEXT.I/O 15EXT.I/O 16EXT.I/O 17EXT.I/O 18EXT.I/O 19DATA INEXT.I/O 21AF OUTEXT.I/O 23EXT.I/O 24EXT.I/O 2512345678910111213141516171819202122232425No connectionOutput terminal for serial communication data.Input terminal for serial communication data.Output terminal for request-to-send data.Input terminal for clear-to-send data.No connectionSerial/digital signal groundModulator input from an external terminal unit.Output terminal for AF signals from the AF detector circuit. Output level is fixed, regardless of [AF] control.The desired function can be assigned.*(Default: Null)13.6 V DC outputCustomize A/D input (Not used)No connectionGroundThe desired function can be assigned.* (Default: Null)The desired function can be assigned.*(Default: P0 Monitor Output)The desired function can be assigned.*(Default: Busy Output)The desired function can be assigned.*(Default: Null)The desired function can be assigned.*(Default: EPTT Input)Input terminal for data.The desired function can be assigned.*(Default: Analog Audible Output)The AF detector Output.The desired function can be assigned.*(Default: Mic Mute Output)The desired function can be assigned.*(Default: Null)The desired function can be assigned.*(Default: Mic Hanger Output)———————Input level: 300 mV rmsOutput level: 300 mV rms—Output current: Less than 1 A———+5 V pull up, Active=L+5 V pull up, Active=L+5 V pull up, Active=L+5 V pull up, Active=L+5 V pull up, Active=L—+5 V pull up, Active=L—+5 V pull up, Active=L+5 V pull up, Active=L+5 V pull up, Active=L* The desired function can be assigned using the optional CS-FR5000 cloning software. Ask your dealer for details.
24INSTALLATION AND CONNECTIONSn UnpackingAfter unpacking, immediately report any damage to the delivering carrier or dealer. Keep the shipping car-tons.For a description and a diagram of accessory equip-ment included with the repeater, see ‘SUPPLIED AC-CESSORIES’ on p. iii of this manual.n Selecting a locationSelect a location for the repeater that allows adequate air circulation, free from extreme heat, cold, or vibra-tions, and away from TV sets, TV antenna elements, radios and other electromagnetic sources.n Antenna connectionFor radio communications, the antenna is a critical component, along with output power and sensitivity.Select antenna(s), such as a well-matched 50 ˘ an-tenna, and feedline. 1.5:1 or better of Voltage Stand-ing Wave Ratio (VSWR) is recommended for desired band. Of course, the transmission line should be a coaxial cable. CAUTION: Protect repeater from lightning by using a lightning arrestor. NOTE: There are many publications that describe proper antennas and their installation. Check with your local dealer for more information and recom-mendations.TYPE-N CONNECTOR INSTALLATION EXAMPLE 15 mm (19⁄32 in) 6 mm (1⁄4 in) 3 mm (1⁄8 in)Slide the nut, flat washer, rubber gasket and clamp over the coaxial cable, then cut the end of the cable evenly.Strip the cable and fold the braid back over the clamp.Soft solder the center conductor. Install the center conductor pin and solder it.Carefully slide the plug body into place aligning the center conductor pin on the cable. Tighten the nut onto the plug body.qwer15 mm3 mm 6 mmNo spaceSolder holeBe sure the center conductor is the same height as the plug body.Clamp CenterconductorWasherNut Rubber gasket123456789101112131415161718192021
n Front panel connectionP0P1P2P3P4SM-25 DESKTOP MICROPHONE (optional)MICROPHONE CONNECTOR (Front panel view)HM-152 HAND MICROPHONE(optional)qiCAUTION: DO NOT short pin 1 to ground as this can damage the internal 8 V regulator. DC voltage is applied to pin 1 for microphone operation. Only Icom micro-phones are recommended.q +8 V DC output (Max. 10 mA)w Output port for PC programminge NCr M PTT (Input port for TX control)t Microphone groundy Microphone inputu Groundi Input port for PC programmingn Rear panel connectionACC CONNECTOR (p. 3)Used for external equipment control.[RX ANT] (p. 4)[TX ANT] (p. 4)SP-22 EXTERNAL SPEAKERR CAUTION! NEVER remove the fuse-holder from the DC power receptacle.Connect a 4 ˘ external speaker.BlackRed20 AfusesDC power supplyAC outletAC cableSuppliedDC power cable13.6 V; at least 20 ABlack_Red+q PushwR When you disconnect the DC power cable, take care no crack of your fingernail.52INSTALLATION AND CONNECTIONS
62INSTALLATION AND CONNECTIONSn Power supply connectionMake sure the repeater’s power is turned OFF when connecting a DC power cable. CAUTION: Voltages greater than 16 V DC will dam-age the repeater. Check the source voltage before connecting the power cable.n Mounting the repeaterD Using the supplied handleThe supplied handles are available for mounting the repeater into a 19 inch rack. The handles can be in-stalled to the repeater’s front panel.q Attach the supplied handles to both sides of the re-peater’s front panel with the spacers, then tighten the screws as below.P0P1P2P3P4HandleSpacerScreww The completed installation should look like as below.P0P1P2P3P4123456789101112131415161718192021
n Receiving and transmittingD Repeater operationAsk your dealer for details of the repeater’s program-ming.➥When the power is turned ON, the [PWR] indicator lights green. (p. 1)➥The [TX] and [BUSY] indicators light simultane-ously while transmitting/receiving a signal. • The [TX] indicator lights red. • The [BUSY] indicator lights green.D Base station operationReceivingq Push [POWER] to turn the power ON.w Set the audio and squelch levels. ➥ Rotate [SELECT]*1 fully counterclockwise in ad-vance. ➥ Rotate [VOLUME] to adjust the audio output level. ➥ Rotate [SELECT]*1 clockwise until the noise disappears.e Push [CH Up]*2 or [CH Down]*2 to select the de-sired channel. • When receiving a signal, the [BUSY] indicator lights green and audio is emitted from the speaker. • Further adjustment of [VOLUME] to a comfortable lis-tening level may be necessary at this point.*1 When the [SQL Level Up/Down] key function is assigned to [SELECT].*2 When the [CH Up]/[CH Down] key functions are as-signed.Transmittingq Take the microphone off hook.w Wait for the channel to become clear.e Push and hold [PTT] to transmit, then speak into the microphone at your normal voice level.r Release [PTT] to receive.IMPORTANT: To maximize the audio quality of the transmitted sig-nal:(1) Pause briefly after pushing [PTT].(2) Hold the microphone 1 to 2 inch (2.5 to 5 cm) from your mouth, then speak into the microphone at a normal voice level.37OPERATION
48MAINTENANCEPROBLEM POSSIBLE CAUSE SOLUTION REF.n TroubleshootingThe following chart is designed to help correct prob-lems which are not equipment malfunctions.If you are unable to locate the cause of a problem or solve it through the use of this chart, contact the near-est Icom Dealer or Service Center.Power does not come on when [POWER] is pushed.No sounds from the speaker.Sensitivity is low and only strong signals are audible.Received signal cannot be understood.Output power is too low.No contact possible with another station.• DC power cable is improperly connected.• Fuse is blown.• Volume level is too low.• The squelch is closed.• The audio mute function is activated.• A selective call or squelch function is acti-vated such as 5 tone call or tone squelch.• The front speaker is set to OFF.• Antenna feedline or the antenna connector has a poor contact or is short-circuited.• Optional voice scrambler is turned OFF.• Scrambler code is not set correctly.• Output power is set to Low.• The other station is using tone squelch.• While in base operating mode, the re-peater is set to duplex.• Re-connect the DC power cable correctly.• Check the cause, then replace the fuse with a spare one. • Rotate [VOLUME] clockwise to obtain a suitable listening level.• While in base operating mode, rotate [SE-LECT] to counterclockwise to open the squelch. (When the [SQL Level Up/Down] key function is assigned to [SELECT].)• Push [MONI] (if assigned) to the audio mute function OFF• Turn the appropriate function OFF.• Turn the front speaker ON using the op-tional CS-FR5000 cloning software. Ask your dealer for details.• Check and re-connect (or replace if neces-sary), the antenna feedline or antenna con-nector.• Turn the optional voice scrambler ON.• Reset the scrambler code.• Push [HIGH/LOW] (if assigned) to select the High power.• Turn the tone squelch function ON.• Set the repeater to simplex, when other transceiver is set to simplex.pgs. 5, 6p. 8p. 7p. 7–––p. 5–––––n Fuse replacementIf a fuse blows or the repeater stops functioning, try to find the source of the problem, and then replace the damaged fuse with a new, rated fuse. CAUTION: DISCONNECT the DC power cable from the repeater. Otherwise, there is danger of electric shock and/or equipment damage.Fuse rating: 20 AUSE the 20 A fuse only.D Line fuse replacement123456789101112131415161718192021
59OPTIONS• SP-22 external speakerCompact and easy-to-install.Input impedance : 4 ˘Max. input power : 5 W• HM-152 hand microphone• SM-25 desktop microphone• UR-FR5000/UR-FR6000 channel extension modules• UT-109R voice scrambler unitNon-rolling type (max. 32 codes).• UT-110R voice scrambler unitRolling type (max. 1020 codes).* The scrambler systems of the UT-109R and UT-110R are not compatible with each other.Some options may not available in some countries. Please ask your dealer for details.
610ABOUT VOICE CODING TECHNOLOGY123456789101112131415161718192021The AMBE+2™ voice coding Technology embodied in this product is protected by intellectual property rights including patent rights, copyrights and trade secrets of Digital Voice Systems, Inc. This voice coding Technology is licensed solely for use within this Communications Equipment. The user of this Technology is explicitly prohibited from attempt-ing to extract, remove, decompile, reverse engineer, or disassemble the Object Code, or in any other way convert the Object Code into a human-readable form. U.S. Patent Nos. #5,870,405, #5,826,222, #5,754,974, #5,701,390, #5,715,365, #5,649,050, #5,630,011, #5,581,656, #5,517,511, #5,491,772, #5,247,579, #5,226,084 and #5,195,166.
1-1-32 Kamiminami, Hirano-ku, Osaka 547-0003 JapanA-6635H-1EX-wPrinted in Japan© 2007–2008 Icom Inc.Printed on recycle paper with soy ink.

Navigation menu