ICP C8MPT100F14A1 User Manual 90+ 2 STAGE & MULTI SPEED BLOWER GAS FURNACE Manuals And Guides L0502518
ICP Furnace/Heater, Gas Manual L0502518 ICP Furnace/Heater, Gas Owner's Manual, ICP Furnace/Heater, Gas installation guides
User Manual: ICP C8MPT100F14A1 C8MPT100F14A1 ICP 90+ 2-STAGE & MULTI-SPEED BLOWER GAS FURNACE - Manuals and Guides View the owners manual for your ICP 90+ 2-STAGE & MULTI-SPEED BLOWER GAS FURNACE #C8MPT100F14A1. Home:Heating & Cooling Parts:Icp Parts:Icp 90+ 2-STAGE & MULTI-SPEED BLOWER GAS FURNACE Manual
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INSTALLATION For Natural Gas to Propane and INSTRUCTIONS High Altitude Conversion Kit No: 1011789 This kit is designed to convert the NTP6, TNE, NDP6, TDE, NTPM, TNK, NCPM, TCK, NTVM, VNK, *9MPV, *9MPT, *8MPV and *8MPT Series Furnaces equipped with Honeywell SV9540 Series gas valves and Honeywell Q3450 igniters from Natural Gas to Propane Gas. * Denotes Brand (T, H or C) This conversion kit shall be installed by a qualified service agency. Please read these instructions completely before attempting installation. Consult gas supplier and tables in National Fuel Gas Code NFPA 54/ANSI Z223.1,1992 or latest edition. In Canada, the National Standard CAN/CGA B149-1 and B149-2. General This kit is for conversion SV9540 Series Description Part# Burner Orifice #54 Pilot Orifice, LP (0.011) Honeywell Cony. Kit #396021 Switch, Low Pressure Fitting Asy. Inlet Fitting Wire Asy. Label, Field Conversion Label, LP Conversion Label, Derate Instructions 1011376 1009136 1011828 1008801 1009775 1147904 1009516 1009678 1011832 2505235 44106101507 Parts Burner Burner Orifices for High Altitude Qty Conversion Orifice #55 (2000' - 7000') Orifice #56 (7000' - 8000') required, but not included in kits. 1011354 as required 1011355 as required 5 1 1 1 1 1 1 1 1 1 1 models main burner orifices and pilot burner properly the furnace can be must be installed (90+ kit must be installed orifice sized Honeywell the same as the certified Before A gas valve conversion provided (twist drill number) and must be replaced orifices with for high altitude in this kit are stamped and are sized to indicate for commercially the size pure propane gas ONLY. Do NOT use them with butane or a mixture of butane and propane gas, or at elevations above 2000'. The parts list specifies marking the size orifices on the orifices supplied in the kit. with the sizes Compare as listed list. main Extreme orifices. that this kit contains the proper could result in hazardous care is used to assure Oversized orifices conditions, reason, we especially recommend with a new twist drill of the correct provided Shut off gas supply to furnace before starting installation. D Disconnect electric starting installation. D Check for gas leaks after attempting to start furnace. D Locate the LP Gas size. This procedure are the correct D D orifices. if the venting is inadequate. For that that the installer check the size of the that the orifices rating burner the size in the parts Make sure you have the correct assures Failure to follow these instructions exactly can result in death, personal injury and/or property damage. Gas. with for use with Natural separately. The orifices orifice This conversion kit shall be installed by a qualified service technician in accordance with the Manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. The qualified service agency performing this work assumes responsibility for the proper conversion of this furnace with this kit. Propane in this kit or with ordered equipped certified with LP Gas, the LP low pressure ONLY). orifices gas valves to units functionally for use with operated of furnaces 2-stage Gas (and so marked) furnace Parts List Information power at manual supply to the installation Conversion Label of size. shut-off valve furnace before kit and before next to the furnace plate. Fill out and attach the Field Conversion exterior of the furnace. Label to the front Gas Pressure AVERTISSMENT D Refer to the furnace ratings. que par le representant d'un organisme qualifie et conformement aux instructions du fabricant et D Gas input to burners MUST shown on rating plate. tous les codes et exigences applicables de I'autorite competente. L'organisme qualifie quieffectue les travaux est responsable de la conversion correcte de ce generateur d'air chaud I'aide de cet ensemble. Quiconque ne respecte pas a la lettre les instructions darts le present manuel risque de declencher un incendie ou une explosion entrainant des dommages materiels, des lesions corporelles ou la perte de vies humaines. D Do NOT allow minimum gas supply pressure to vary downward. Doing so will decrease input to furnace. Refer to Table 1 for gas supply and manifold pressures. Cet ensemble de conversion ne doit etre installe rating plate for the approved NOT exceed gas input the rated input 441 06 1015 07 (10/2003) Table 1 Gas Pressures Disassembly Supply Pressure Gas Manifold Pressure Type Recommended Max. Min. Hi Fire Lo Fire Nat. 7" (1.7kPa) 14" (3.5kPa) 4.5" (1.1kPa) 3.5" (0.9kPa) 1.7" (0.5kPa) LP 11" (2.7kPa) 14" (3.5kPa) 11" (2.7kPa) 10" (2.5kPa) 4.9" (1.3kPa) Important Notes With Propane gas, the rated input is obtained BTU content is 2,500 BTU per cubic foot and pressure set at 10 inches W.C. • • If Propane gas has a different MUST be changed by licensed • Measured • Combustion Air Box Cover justing manifold pressure. • Any major change orifice size. input can NOT when the manifold BTU content, orifices Propane installer. exceed rated MUST in gas flow NTPM/TNK NCPM/TCK NTVM/VNK input. be removed requires when changing ad- burner NTP6/TNE NDP6/TDE Installation Electric hazard. shock hazard/Fire Turn OFF gas supply turning OFF electric installation. and/or explosion at manual gas valve before power supply and starting _" 25-22-36 Turn OFF electric power supply at disconnect switch or service panel before starting installation. Failure to follow this warning personal injury, property equipment damage. *9MPT & *9MPV *8MPT & *8MPV can result in death, damage and/or Disassembly Refer to Figure 1 and the following 1. After disconnecting remove the access compartment. 2. Disconnect gas line from can be removed. 3. Remove remove used) screws cover. steps. power and gas supply to the furnace, door, exposing gas valve and burner gas valve so manifold assembly 25-23-86 securing burner compartment cover and Use care to avoid damage to gasket. (if 4. Disconnect wiring at gas valve. location of any and all electrical 5. Remove 6. Remove the screws holding the manifold and gas valve to the manifold supports. Do Not discard any screws. the pilot supply 441 06 1015 07 7. Carefully 8. NDP6/TDE Be sure to note the proper wiring disconnected. remove & the manifold NTP6/TNE assembly. series furnaces ONLY. Remove the four (4) screws holding the manifold supports to the front partition and remove the NOx inserts. Replace the screws that secure the NOx inserts and discard the NOx inserts. line from the gas valve. (Figure 2) Note: Step 8 applies with NOx inserts. 2 to exposed or enclosed burner models High These CarbonMonoxidehazard. NOxinserts for use with NaturalGas units ONLY.If LPGasis required,NOxinsertsmust be removed. Failureto follow this warningcan result in property damage, personal injury and/or death. Removing NOx Altitude units altitudes Installation may be installed up to 2000'. butane and propane, When installed or at elevations above 2000', inserts orifice is indicated orifice is indicated for use between the parts list provided 2000'. be derated by 4% for and 7000', - 8000' the proper and a #56 range. orifice Refer to part number iiiiiiiiiiiiiiiiiiiiiiiiii i!iiiii_ii_!il ! !!i!ii!ii!i!_iliiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii!i!i!i!ii Changing Orifices Changing Orifices the Natural gas (brass) burner orifices from the assembly and replace them with the appropriate (silver) orifices furnished in the conversion kit. Tighten orifices so they are seated and gas tight (Figure 3). Make sure orifice is installed straight so that it forms a right angle (90 °) to the manifold bracket. NCPM/TCK, l Pil°t Burner ONLY NTVM/VNK, "*9MPT, L°cati°n Dimensi°ns J Measure _ _£-,,d from face of orifice to the back side of the manifold. Pilot Burner Orifice 1. Remove two (2) screws securing pilot assembly to burner bracket. 2. Disconnect 3. Remove (marked 4. Reconnect 5. Verify Figure the pilot supply from pilot igniter. pilot orifice and replace with with a red dot) supplied in kit. pilot tubing proper 4. securely relationship of propane orifice to the pilot. pilot burner assembly *9MPV, "8MPT and *8MPV Series Furnaces f°r Nzp61zNE' NDp61zDE' NzpMIzNK' DIMENSIONS \ / ,,Art (End of burner bracket to edge of pilot bracket) Furnace Size (Number of Burners) 2 _ _ _ Burner Bracket Assembly Burner Support Bracke _ 7.2" (126mm) 3,4 10.2" (126mm) 4.2"(107mm) 5,6 45°_1 _ | Feamale Gas Lin_e_Nut a25-21-52c A^ " 441 06 1015 07 _ _ at purposes. 293+_11.!1 mm _i!_ l i 2000' in the 7000' to determine ___ 2. above the input MUST for altitudes (I Remove manifold Propane installed in this kit are each 1000 feet above 2000'. Orifices for conversion at high altitude (2000' - 8000') must be ordered from Service Parts. A #55 for ordering 1. when supplied sized for commercially pure propane gas only, for use between 0-2000' elevation. Do not use them with butane or a mixture of NTP6/TNE & NDP6/TDE SERIES FURNACES ONLY Main Burner at full input rating The #54 burner orifices (Do .... N"ot Bend Pilot Bracket) 3 per Changing Typical Honeywell Regulator Assembly Pilot Orifice LP Natural Gas Gas BLACK WHITE Orifice with Red Dot 25-22-17 Gas Valve Conversion Conversion of Honeywell SV9540 & SV9541 Gas Valves using Natural Gas Conversion Kit #396021. 1. Remove the two screws securing the Hi/Lo regulator to the valve. (See Figure 6 & Figure 7) Typical Honeywell Gas Inlet Pressure Tap .Connect manometer & check inlet manometer pr, outlet pressure per Table 1. cover 4. Replace screws. 5. Attach Valve Outlet Pressure Tap on manifold.Connect & check 25-22-56 ure. (11" wc recommended) Regulatol Cover Screws Insert the replacement spring plunger (black color) contained in this kit into regulator housing with the spring end down. 441 06 1015 07 in the kit to the Gas seen. Switch (Required for 80+) for 90+ Install the inlet fitting adapter #1147904 to the inlet of the gas valve using the O-ring and the four screws provided with the kit. Tighten securely. 2. Using pipe joint compound that is resistant to LP gas, tighten the fitting assembly into the inlet side of the gas valve. (Figure 8). Position fitting assembly as shown. 3. Screw the LP pressure switch into the bushing. Use pipe dope on connection. Tighten securely. 4. 3. contained with the two 1. INLET Remove the existing regulator spring plunger (white color) from the regulator housing. Label cover and secure it can be readily LP Low Pressure and recommended Switch 2. the Caution Valve where Note: High Fire/Low Fire Adjusting screws the Hi/Lo regulator Do not block inlet will not operate port of pressure switch with pipe dope. if inlet port is blocked. Remove Connect one blue wire from the low fire pressure switch. this wire to the male insulated blue wire in the wire harness provided.(See Figure 8). 5. Connect the other blue wire in the harness termination on the Low Fire pressure switch. 6. Connect terminals the other end of the on the LP switch. wire harness to the to the open two Note: LP switch is factory set to open if LP gas supply pressure falls below 6" w.c. 4 Typical Gas Piping and Adding LP Low Pressure Switch (Required for 90+ and recommended for 80+) High Fire Pressure Switch Shutoff valve Low Fire Fire Lr%Wssure_ Switch Typical left side gas pipe entry. _ BL J \_' Wires from kP Low \ Pressure Switch \ BL BL BL-- Disconnect Splice Disconnect blue wire from wire harness going to low fire pressure switch and connect to wire harness splice on the blue wire going to the LP low pressure switch, Refer to step 4 - 6. Switch goes here 25-22-53 25-24-27a-1 441 06 1015 07 Switch 5 Reassembly Reassemble the burner Main all parts in reverse order as removed except leave compartment cover off (90+ONLY) until after the manifold pressure has been adjusted. to the front exterior of the furnace, Attach LP Conversion Manifold Assembly orifices in the proper D Testing for leaks - After reassembly, turn the gas on and check all joints for gas leaks using a soapy solution. All leaks must be repaired immediately. Start-up 2. and Orifice contact 10-11-92 14. Turn gas valve to OFF. Remove the pressure gauge replace the pressure tap plug and pressure regulator screw. 15. Replace Pressure manometer and combustion Adjustments air box cover. (Hi & 2. Connect U-Tube manometer to the tapped outlet side of gas valve on the manifold opening on the pipe. Use a manometer column revolution Section and the Set the manifold 6. Operate the furnace on low fire by using a jumper wire on the R to Wl thermostat connections on the fan board. The fourth (4th) to value DIP shown pressure 5. position pressure the manifold switch to set the low fire manifold 7. diagram) Repeat steps 8. When BTU Per Hour 2,500 120 30 75,000 should 1. be in the pressure. Burner are properly screw covers on and replace plug. the gas set, replace valve. wires from the thermostat liquefied Return Start the main burners leaks. 12. With gas valve on, observe furnace through two or more complete cycles to be sure all controls are operating. 13. With furnace operating, observe pilot connections for gas leaks. Turn gas off and tighten connections if required. 14. Check and adjust pilot flame if necessary. Flame should envelope 3/8' to 1/2' of end of igniter sensor. To adjust; remove pilot adjustment cap on gas valve and adjust, then replace cap. (See Figure 10) to correct pressure a Meter. The fixed orifice petroleum gas. Excerpt of Table size the burner input in Fuel Gas code for F-2 is listed below. # BTUH/hr at Sea Level F - Excerpt # 53 # 54 # 55 28,769 24,630 21,939 Remove 11. and check Not Using Table the 10. (4th) DIP switch BTU/hour for each burner may be used to determine accordance with Table F-2 of the National 4 and 5 for low fire operation. pressures Input = 75,000 on Remove the jumper on the fan board. 441 06 1015 07 Checking (See wiring 9. fourth BTU/ft 3 x 30 ft3/hr Orifice the manifold adjustment manometer in Table to feet per hour. Cubic Feet Per Hour 2500 Turn counterclockwise to decrease and clockwise to increase. Refer Example range. on the gas valve. this timing. Time Per Cubic Foot in Seconds Remove covers to cubic from Fuel Gas Code for converting Propane Gas BTU Content Example: screw Rate input determined readings Turn gas ON. Operate the furnace on high fire by using a jumper wire on the R to Wl & W2 thermostat connections on the fan board. the adjustment Input cover. 8, Table XIII of the National test hand (90+ ONLY) water compartment Checking Burner Input Using A Meter. To check the BTU input rate, the test hand on the meter should be timed for at least one Remove with a 0 to 12" minimum burner Checking 1. Note: and cap gas supplier. Close manual gas line valve to unit, remove replace inlet pressure tap plug. Gas Ring Check-out NOTE: Gas supply pressure MUST be within minimum and maximum values listed on rating plate. Pressures are usually set by gas suppliers. Make adjustment to manifold pressure with burners operating and combustion air box cover removed. 4. Burner - Be sure to engage the main burner openings in the burners. Openmanualgaslinevalvetounit. Checkforgasleaksand correct as necessary. Check supply pressure, 11" WC recommended, (11" WC minimum, 14" maximum). If not within these limitations DO NOT OPERATE Manifold Lo Fire) 3. Burner Face Remove the plug from the Inlet Pressure Tap on gas valve and install a manometer. (See Figure 5) FURNACE, 3. ,_ Label D 1. Burner connections setting. For Altitudes Installation. Main above Burner 5,000 feet, Flame refer to Section, High Altitude Check tap plug for gas Check for the following: D Stable D Flames extending exchanger. D Flames NOTE: MUST 6 and blue flames directly from burner DO NOT touch sides Dust may cause NOT have orange solid, yellow of heat exchanger. tips or wisps tips. into heat of yellow, but flames Pilot Burner Pilot flame should Flame Check envelope High end of the igniter sensor 3/8" to 1/2". Alitude The derate label and affixed to the furnace pressure, Pilot Burner Derate orifice is determined supplied with the orifice numbers size and revised in the following Sensor Tip Hot Surface for ordering High Altitude Igniter Input kit must near the rating plate. be completed Fill in the manifold input rate. The revised input rate manner: Refer to the parts list provided Proper Flame Adjustment Label to determine the proper orifice part purposes. Rate = Nameplate Input x (Multiplier) Example: For a furnace of 5280', with a input of 100,000 the revised High Altitude Input BTU/hr high altitude input is: Rate = 100,000 x 0.80 installed at an altitude = 80,000 BTU/hr. 10-11-65 i Altitude Vs Rating Multiplier Chart Sea Level - 8000' (Natural Gas) Heat Value Elevation Btu/Cu.Ft. 0-1999 2,500 1 Verify Upon System completion following 2000-2999 of 3000-3999 .92 steps to verify conversion the system procedures, perform Sea Level 4000-4999 .88 5000-5999 .84 Operation all Above .80 3. Reinstall Turn the thermostat OFF 2. if equipped operation. Turn the gas valve 441 06 1015 07 to its lowest with a System control knob temperature Select Switch. setting all access 4. Turn ON all electrical 5. Set 7000-8000 .76 .72 panels. power to the unit. the the System 1. 6000-6999 or to 6. thermostat Select will open, 7 desired temperature Upon ignition providing and the to HEAT. Upon call for H EAT from the thermostat, the pilot flame. to ON. to the Switch the Ignitor will ignite of pilot flame, gas for ignition the main valve of the main burners.
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