ICP CHP024AKA1 User Manual HEAT PUMP Manuals And Guides L0522743

ICP Air conditioner/heat pump(outside unit) Manual L0522743 ICP Air conditioner/heat pump(outside unit) Owner's Manual, ICP Air conditioner/heat pump(outside unit) installation guides

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Installation
Instructions

SPLIT SYSTEM
Premium Line
AC & HP CONDENSERS
Save This Manual for Future Reference
421 01 3201 07

Dec. 2004

_ Installation Instructions

Split System Condensers

Installation/Startup

Information

These instructions must be read and understood completely before attempting installation.

CAUTION
Installation or repairs made by unqualified
persons can result in hazards to you and others.
Installation MUST conform with local building
codes or, in the absence of local codes, with the
the National Electrical Code NFPA 70/ANSI
C1-1999 or current
edition and Canadian
Electrical Code Part 1 CSA C.22.1.
The information contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped
with the proper tools and test instruments.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury
and/or death.
After uncrating unit, inspect thoroughly for hidden damage.
If damage is found, notify the transportation company immediately and file a concealed damage claim.

Improper installation, adjustment, alteration,
maintenance can void the warranty.

service or

The weight of the condensing unit requires caution and
proper handling procedures when lifting or moving to avoid
personal injury. Use care to avoid contact with sharp or
pointed edges.

Safety Precautions
1. Always wear safety eye wear and work gloves when
installing equipment.
2. Never assume electrical power is disconnected. Check
with meter and disconnect.
3. Keep hands out of fan areas when power is connected
to equipment.
4. R-22 causes frost-bite burns.
5. R-22 is toxic when burned.
NOTE TO INSTALLING DEALER: The Owners Instructions and Warranty are to be given to the owner or prominently displayed near the indoor Furnace/Air Handler Unit.

Dimensions
Minimum Mounting Pad Sizes with pad starting at
9 from structure for minimum clearances
Chassis
Chassis
Chassis
26-1/2

24-3/4
Chassis

--

/

#1
Chassis

FRONT

35

20" W X 20" D
24" W X 26" D
27" W X 28" D

32-3/4

"H"

--

#1
#2
#3

#2

= Ranges from 26" to 44"
Refer to Specification
Sheet

I
I

IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
HH
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
IIIIIIIIII
IIIIIIIIII
IIIIIIIII1_
]m
11/2

33
Chassis

#3

38-11-17

I Split System Condensers

Installation Instructions

Locating The Outdoor Unit:
Check local codes covering zoning, noise, platforms.
If practical, avoid locating next to fresh air intakes, vent or
bedroom windows. Noise may carry into the openings and
disturb people inside.

Roof top installations are acceptable providing the roof will
support the unit and provisions are made for water drainage and the noise or vibration through the structure.

Placement of the unit should be in a well drained area or
unit must be supported high enough so runoffwill not enter
the unit.

Do not install the unit in a recessed or confined area where
recirculation of discharge air may occur.

Do not locate where heat, lint or exhaust fumes will be discharged on unit (as from dryer vents).

Heat Pumps Only: The top surface of platform must be
above average winter snow levels to prevent coil blockage.

Clearances:
Nominal operating clearances, where practical, are 48
inches (120 cm) above unit for discharge air and 18 inches
(40cm) around coil for intake air on three sides. Clearance
on one side (normally between unit and structure) may be
reduced to 6 inches (15cm). Nominal clearances are based
from a solid parallel object, wall, roof overhang, etc.

Inside corner locations on single story structures require
evaluation. Large overhanging soffits may cause air recirculation in a corner area even though recommended clearances are maintained. As a guide locate the unit far enough
out so that half of the discharge grille is out from under the
soffit.

Do Not install under roof overhangs without guttering. A
minimum vertical clearance of 48" is required to overhang.

Two or more units may be spaced with 18 inches (45cm)
between units.

The clearance may be reduced from a single object with a
small surface area, such as the end of a wall, outside corner of a wall, fence section or a post, etc. As a general rule
the width ofthe object should equal the minimum clearance
from the unit. For example, a 4 inch (lOcm) fence post
could be 4 inches (lOcm) from the unit.

A service clearance of 24 inches (60cm) is desirable from
control box end or side. Control box and corner panel below it can be loosened and moved out to the side to facilitate servicing. Internal components can be accessed
through control box corner or top only.

Unit Support:
The unit must be level, and supported above grade by
beams, platform or a pad. Platform or pad can be of open or
solid construction but should be of permanent materials
such as concrete, bricks, blocks, steel or pressure treated
timbers approved for ground contact. Refer to Unit Clearances to help determine size of supports etc. Soil conditions should be considered so the platform or pad does not
shift or settle excessively and leave the unit only partially
supported.

CAUTION
Inadequate support could cause excessive vibration and
noise or binding and stress on refrigerant lines resulting in
equipment failure.
To minimize vibration or noise transmission, it is recommended that supports not be in contact with the building
structure. However, slabs on grade constructions with an
extended pad are normally acceptable.

A. Ground

Level Installation:

If beams or an open platform are used for support it is recommended that the soil be treated or area be graveled to
retard the growth of grasses and weeds.

B. Roof Top Installation:
This type of installation is not recommended on wood
frame structures where low noise levels are required.

Supporting structure or platform for the unit must be level. If
installation is on a flat roof the unit should be 4 inches
(10cm.) above roof level. Four by four posts placed over a
load bearing wall make a suitable mounting platform.

If possible, place the unit over one or more load bearing
walls. If there are several units, mount them on platforms
that are self-supporting
and span load bearing walls.
These suggestions are to minimize noise and vibration
transmission through the structure. If the structure is a
home or apartment, avoid (if practical) locating the unit
over bedrooms or study.

NOTE: When condensing unit is to be installed on a
bonded guaranteed roof, a release must be obtained from
the building owner to free the installer from all liabilities.

_ Installation Instructions
Figure 2

I

Split System Condensers

Clearances

Recommended

Clearances

24"

Minimum

Clearances

24"

24"

24"

24"
24"

Minimum

Minimum

Clearances

6_

F

Clearances

, !
J

18"

18"

24"

J

18"

Minimum

Clearances

24"

24"

24"

24"

24"

I

I Split System Condensers

Installation Instructions I

Installing Refrigerant Lines
Component

Matches

Check to see that you have the proper system components. APPROVED MATCHED SYSTEM COMPONENTS
MUST BE USED. Refer to the Sales Specification Sheet
or Split System Summary for match data and orifice
sizes.

1. Remove the liquid line fitting and replace restrictor orifice. (STANDARD RIGHT HAND THREAD)
2. Make sure the restrictor is installed with the rounded
end toward the feeder tubes. See Figure 3.
Figure 3 J

Restrictor Orifice
Nut and Liquid Line
with Strainer

!

The outdoor units are shipped with a refrigerant charge to
match the indoor unit and 25 ft. (7.5m) of refrigerant line. If
shorter or longer lines are used, the charge will have to be
adjusted.

OUR STANDARD RECOMMENDED
REFRIGERANT
LINE LENGTH IS 75 ft. WITH A MAXIMUM VERTICAL
SEPARATION OF 50ft. BETWEEN THE OUTDOOR AND
INDOOR UNITS WITH 3 TRAPS, 2 TRAPS FOR 40 FOOT
RISE. LONGER REFRIGERANT
LINES CAN BE
INSTALLED BY USING THE EXTENDED LENGTH REFRIGERANT PIPING MANUAL #42106111400 WITH
PRIOR APPROVAL FROM ICP TECHNICAL SERVICE
DEPARTMENT.

_

Refrigeration

''°e
Feeder Tubes

Line Sets

If it is necessary to add tubing in the field, use dehydrated or
dry sealed deoxidized copper refrigeration tube. DO NOT
use copper water pipe.
It is important that no tubing is cut or seals broken until
you are ready to actually make connections to the
evaporator and to the condenser section.
Do not remove rubber plugs or copper caps from the
tube ends until ready to make connections at evaporator and condenser.

Restrictor

Orifice

Some indoor matches
the indoor coil. Some
fice for proper system
before the refrigerant

PLEASE! UNDER NO CIRCUMSTANCES LEAVE THE
LINES OPEN TO THE ATMOSPHERE FOR ANY
PERIOD OF TIME.

use a restrictor orifice in the fitting at
matches may require a different oriperformance and it must be changed
lines are connected.

Be extra careful with sharp bends. This tubing can "kink"
very easily, and if this occurs, the entire tube length will
have to be replaced. Extra care at this time will eliminate
future service problems.

Suspension
Refrigeration

Changing

the Restrictor

Orifice

The restrictor orifice is located in a fitting in the liquid line.
The fitting is actually the distributor end of the cap tube assembly.

And Installation
Lines

Of

DO NOT fasten liquid or suction lines in direct contact with
the floor or ceiling joist. Use an insulated or suspension
type of hanger. Keep both lines separate, and insulate the
suction line. Both lines should be insulated in extremely
long runs in an attic or underground in a raceway, 50' or
more.

Split System Condensers

_ Installation Instructions

Do not let refrigerant lines come in direct contact with
foundation. When running refrigerant lines through the
foundation or wall, the openings should be made large
enough to allow for a sound absorbing material to be
placed or installed between the tubing and the foundation.
This will prevent noise transmission between the tubing
and the wall section (foundation) or the building.

Installation Instructions
For Condensing
Units That Are Higher Than Evaporator
It is recommended that vertical suction risers not be upsized. Proper oil return to the compressor should be maintained with suction gas velocity. If velocities drop below
1500 fpm (feet per minute), oil return will be decreased. An
oil trap should be installed every 20' of vertical suction line
riser (condenser above evaporator,) Refer to line sizing
charts,

Brazing

I

Connections

Fire Hazard
Refrigerant and oil mixture under pressure could
ignite as it escapes and contacts brazing torch
resulting in Fire. Make sure the refrigerant charge
is properly removed from both the high and low
sides of the system before brazing any component or lines.
FAILURE TO DO SO COULD RESULT IN BODILY
INJURY OR DEATH.
Before making braze connections, be sure all joints are
clean. Before heat is applied for brazing, nitrogen should
be flowing through the tubing to prevent oxidation and
scale formation on the inside of the tubing.

Liquid & Suction

Lines

Fully annealed refrigeration
installing the system.

lines should be used when

The following is the recommended method for making
braze connections at the refrigerant line connections:
Figure4[

1. Clean refrigerant tube end with emery cloth or steel
brush.

OilTraps
10" Max

2. Use a suitable brazing alloy for copper to copper joints,
3, Insert tubing into swage fitting connection,
Min,

4. Apply heat absorbing paste or heat sink product to prevent damage to the service valve,

CAUTION
Do not heat valve body above 250 degrees F.
0 ft.

5, Braze joint.
6. Quench the joint and tubing with water using a wet rag.
Leave rag on fitting body and re-wet with water to help cool
area.

Evacuating,

And Charging
NOTE

Instructions

Line Valves

Intentional release of CFC or HCFC Refrigerant to the
Atmosphere violates Federal Law. It may also violate
State and Local Codes. Check all Federal, State and
Local Codes before proceeding.

The outdoor condensing unit is supplied with straight sweat
brass service valves with copper stubs,

These instructions are intended for use with condensing
units that are precharged at the factory with adequate refrigerant to handle 25 feet.

All line valves are positioned to seal the refrigerant in the
condensing unit with gauge ports open to connecting lines
when the Schraeder valve is depressed. Gauge ports have
Schraeder installed and require use of charging hoses with
depressors.

LIJ

NOTE: Do not use any portion of the charge for purging or
leak testing. It is mandatory that a thorough evacuation of
the refrigerant in the piping and evaporator be performed.
The liquid line and suction line service valves have been
closed after final testing at the factory. Do not disturb
these valves until the lines have been leak checked
and evacuated or the charge in the unit may be lost.

I Split System Condensers

Recommended
System

Method

Installation

Of Evacuating

A

1. Connect the vacuum pump to the suction and liquid line
gauge ports.
2. If the evacuation is being performed on a new system
installation, the valves should be kept in the "front seated"
(closed) position. This will allow the mechanic to evacuate
the refrigeration lines and the indoor coil, without disturbing
the factory charge in the outdoor unit.
3. Follow the vacuum pump manufacturer's instructions.
Allow the pump to operate until the system has been evacuated down to 300 microns. Allow the pump to continue
running for an additional 15 minutes. Turn offthe pump and
leave the connections secured to the two service valves.
After 5 minutes, if the system fails to hold 500 microns or
less, check all connections for tight fit and repeat the evacuation procedure.
4. Isolate the vacuum pump from the system by closing the
shutoff valves on the gauge bar. Disconnect the vacuum
pump.

Valve Actuation:

Service

Valves

Remove the service valve cap, if there is a male valve stem
see instructions for Ball Valves. For the standard service
valve there are two variations, but both have internal
stems. The first style uses an internal snap ring to retain the
valve stem and the second has a rolled top and also has
finer threads on the valve cap. NOTE: You may encounter
more than one type of valve on a unit.
For service valves fully insert a hex wrench into the stem. A
back-up wrench is required on the valve body to open the
valve stem. Backout counterclockwise until the valve stem
stops or just touches the retaining ring. NOTE: THIS IS
NOT A BACKSEATING VALVE, For valves with retainer
rings care must be taken to prevent dislodging them when
opening valve.

Instructions

The service valve cap is a primary seal for the valve and
must be properly tightened to prevent leaks. Make sure cap
is clean and apply refrigerant oil to threads and sealing surface of cap.
For valves with retaining rings: Replace service valve
cap and torque to; 8-11 ft. Ibs. on 1/4" and 3/8" valves,
12-16 ft. Ibs. on 5/8" and 3/4", 15-21 ft. Ibs on 7/8" valves. If
torque wrench is not available, tighten cap finger tight and
then tighten one (1) additional wrench flat or 1/6 of a turn.
For valves with rolled tops: Replace service valve cap
tighten cap finger tight and then tighten one (1) additional
wrench flat or 1/6 of a turn to properly seat the sealing surfaces. Subsequent installations will seat with 1/2 to 1
wrench flat of turning.

Gauge

Ports: All Valves

Check for leaks at the schrader port and tighten valve core
if necessary. Install plastic caps finger tight.

Ball Valves
On models with ball type valves use a 6" crescent wrench
to rotate the valve stem 90 ° counter clockwise. Retighten
valve cap to 6-8 ft. Ibs. If torque wrench is not available,
tighten cap finger tight and then tighten one (1/2) additional
wrench flat.

REFRIGERATION

PIPING & CHARGING

For extended piping over the recommended 75 feet please
refer to Extended Length Refrigerant Piping Manual (Part #
42106111400).

Electrical Wiring
Electrical

Shock Hazard.

Shut off electric power at fuse box or service panel before making any electrical connections.
Failure to shut off electric power can result in,
property damage, personal injury and/or death.
The supply voltage should be 208-230 volts (196 volt minimum to 253 volts maximum) 60Hz single phase.
APPROVED FOR USE WITH COPPER CONDUCTORS
ONLY. DO NOT USE ALUMINUM WIRE,
REFER TO UNIT
PROTECTION.

Grounding

RATING

PLATE

FOR

CIRCUIT

Permanently ground unit in accordance with the National
Electrical Code and local codes or ordinances. Use a copper conductor of the correct size from the grounding terminal in control box to a grounded connection in the service
panel or a properly driven and electrically grounded ground
rod.

Wiring Connections
Make all outdoor electrical supply (Line Voltage) connections with raintight conduit and fittings. Most codes require
a disconnect switch outdoors within sight of the unit.
Route Line Voltage wiring through entrance and through
hole in the bottom of the Control Box to connect to Contactor and Ground Lug.
Route Low Voltage wiring through entrance ONLY and
make ALL low voltage connections to the low voltage pigtails in the area below the Control Box. (Two Yellow wires,
AC or W,Y,O,BL, & R for HP). The pigtail wires have 600V
insulation meeting approval for use in high voltage areas.

_ Installation Instructions

Split System Condensers

See Figures 5 thru 8 and Wiring Diagram on unit.

Use of Rigid Metal Conduit
It is recommended that wires be tied together or twisted together inside the conduit. This will minimize any buzzing
type sounds that could be produced with high current
loads, such as during starting. Under some conditions it
may be necessary to use a hard start kit to eliminate problem noises.
Figure5

Figure
|'"
7

" A/C Condenser Typical Low
I Voltage Connections

Indoor
Thermostat

Outdoor
Unit
(Compressor

:ontactor)
_.
Y--

A/C Control Box
(Co

Contactor
Ground Lug
Wires
(Low Voltag e)
Line Voltage
Entrance
Low Voltage
Entrance

Control Box Access
Remove the four screws. Cover is notched so it will slide
out from under top edge of unit.
Figure 6

Heat Pump Control Box

Defrost
Control
Contactor
Ground Lug
Line Voltage
Entrance
Low Voltage
Entrance

Pigtail Wires
(Low Voltage)

R

G

BL

W

!

I

I

!

INDOOR
BLOWER
COIL

OR

GAS
FURNACE

I

I Split System Condensers
Figure

8

Installation

Instructions I

Heat Pump Typical Low Voltage Control Connections
ELECTRIC HEAT
NO OUTDOOR THERMOSTAT

Indoor
Thermostat

C

--©
White Rogers 1F92 only,
field jumper required
Y1 -Wl.

Outdoor
Unit

t

-0--

O --

(Heat/Cool Relay)

-0--

Y D

(Compressor)

-O--

W--

(Electric Heat)

-O--

BLD

(Common 24V)

-O--

R_

\
\__

I
NOTE: White Rogers 1F92
thermostat cannot be used
for direct staging of electric
heat. Outdoor thermostat
must be used for staging.

INDOOR
BLOWER
COIL
•

(24V-Hot)

ACCESSORY
ELECTRIC
HEAT PKG.

SPLICE (WIRE NUT OR SOLDER AND TAPE)

(1) FIRST STAGE ELECTRIC HEAT ALL HEATERS
(2) ADDITIONAL STAGES, ELECTRIC HEAT STAGE 2 = BK,
STAGE 3 = V, STAGE 4 = BR
If electric heat is not used, discard connection shown from electric heat package.

Start-Up
Start-up

Procedure

Procedure

1. Close electrical disconnects to energize system,
2.

Energize crankcase heater on units so equipped,

3,

Set Thermostat selector switch to OFF,

4. Set room thermostat at desired temperature. Be sure
setpoint is below indoor ambient temperature for cooling
and above indoor ambient for heating.
5. Set the system switch of the thermostat on COOL and
fan switch for continuous operation or AUTO, as desired.
Operate unit for 15-20 minutes, then check the system refrigerant charge if it was necessary to adjust.
6. After the refrigerant charge has been adjusted, the system is now ready for continuous operation.

Final Refrigeration

Charge Adjustment

Before any adjustment is made to the refrigerant charge, it
is imperative that the air flow characteristics of the indoor
blower be established.

When checking indoor air flow, it is important to remember
that the blower will deliver a higher quantity of air across a
dry coil versus awet coil. Blower charts are calculated with
a dry coil.
Recommended air flow for installations of cooling units and
heat pumps is 350-450 CFM per ton (12,000 BTUH)
through a wet coil. Refer to indoor unit installation instructions for proper methods of determining air flow and blower
performance.

To Check System Refrigerant
(Superheat Method), Cooling

Charge
Only

NOTE: On units with two speed fan control the fan will be
on low speed if the temperature is below 83 ° F. Pull one of
the yellow low voltage wires off the fan control and the unit
will default to high speed fan for servicing. Reconnect wire
after checking.
1. Attach an accurate temperature sensing device to the
suction line approximately 4" - 6" away from the suction
line service valve. The temperature sensing device should
be clamped securely to the suction line, on a horizontal
plane (between 9 & 3 O'clock) and insulated. Record the
suction line temperature.

_ Installation Instructions

Split System Condensers

2. Measure and record the suction line refrigeration pressure. (Measure at the suction line service valve gauge
port.) Using Temperature / Pressure Chart convert this
pressure to the saturation refrigerant temperature. The difference between actual and saturated temperatures is the
amount of superheat.

Figure

9

Temper
ature
-6
-4
-2
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

°F.

-

Temperature /

PSIG
R-22
19,3
20,8
22,4
24,0
24,8
25.6
26,4
27,3
28,2
29,1
30,0
30,9
31,8
32,8
33,7
34,7
35.7
36,7
37,7
38,7
39,8
40.8

Temper
ature °F.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Pressure
PSIG
R-22
41,9
43,0
44,1
45.3
46,4
47,6
48,8
49,9
51,2
52,4
53,6
54.9
56,2
57,5
58,8
60,1
61,5
62,8
64,2
65,6
67,1
68.5

Chart
Temper
ature °F.
41
42
43
44
45
46
47
48
49
50
55
60
65
70
75
80
85
90
95
100
105
110
115

PSIG
R-22
70.0
71.4
73.0
74.5
76.0
77.6
79.2
80.8
82,4
84,0
92,6
101.6
111.2
121,4
132,2
143,6
155,7
168,4
181,8
195,9
210.8
226,4
242.7

3. Measure and record the outside ambient air temperature.
4. Optimum performance will be achieved when the operating charge produces 15°-20 ° F suction superheat at
compressor with 82 ° F outdoor ambient and 80 ° F dry bulb
(67 ° F wet bulb) indoor temperature (ARI "B" test conditions) at rated airflow. If these conditions cannot be obtained, compare the calculated superheat value with the
recommended valves given in Figure 13,
Figure 10 - Recommended
Outside Air
Temp ° F
65
75
85
95
1O5

NOTE: Each time that charge is added or removed from
the system, allow the system to run approximately 15 minutes before pressure and temperature readings are taken
and superheat calculations made.
NOTE: Indoor Wet Bulb Temperature ( and Relative Humidity) will alter superheat values. All readings should be
at 50% humidity inside and 350 to 450 CFM per ton across
the indoor coil.

Heating Checkout

(Heat Pump Only)

1.

Turn thermostat heat-cool switch to OFF. Turn thermostat fan switch to AUTO.

2.

Turn on all power except 230 volt line to outdoor section.

3.

Turn fan switch on thermostat to ON. Blower should
run. Reset to AUTO; blower should turn off.

4.

Set thermostat below room temperature. Turn selector switch to heat. Move thermostat above room temperature. Blower should run on heating speed and a
click should be heard in the condensing unit outside
(contactor closing). The sequencer coils for auxiliary
heat should be energized. After approximately 30
seconds the contacts in the sequencers should close
and the electric heat elements start heating. Allow 3
minutes for all heaters to come on.

5.

Set system switch to OFF. Turn the thermostat above
room temperature. Turn on the 230 volt power to the
outdoor unit. Nothing apparent will be happening, but
the crankcase heater is now energized. If the outdoor
temperature is below 75 °F allow the unit to stay in
this mode at least 6 hours. This is needed to vaporize
any refrigerant that may be in the compressor oil.
Set the thermostat above room temperature. Move
system switch to heat. Count to 5 (about 5 seconds).
Turn the electric power off at the condensing unit disconnect switch. Check that there is no clattering or
unusual noises. The outdoor fan blade should have
started turning and a humming noise should have
been heard from the compressor. The indoor fan
should continue to run at its normal speed and electric elements continue to heat.

6.

Superheat °F
Variator or Piston

If the actual superheat readings are higher than shown, the
system is most likely under-charged, and charge should
be added. Add charge in 4 ounce increments, and recalculate superheat values. Continue adjusting charge until the
actual superheat approximately matches the recommended values.

'IZ2J

If the actual superheat readings are lower than shown, the
system is most likely over-charged, and charge should be
removed. Remove charge in 4 to 6 ounce increments, and
recalculate superheat values. Continue adjusting charge
until the actual superheat approximately matches the recommended values.

Superheat Values

38 -45
27 - 33
20 - 25
10 - 15
2-6

I

7.

8.

Wait 2 minutes, then repeat the procedure and recheck the same things in case you missed something
during the first power application.
With the unit operating, close all doors, windows,
storm windows, and openings to the house. Set the
thermostat to the desired setting. Set outdoor thermostat (if installed) to balance point of house. If temperature of house is at least two degrees below
thermostat setting, heat pump and auxiliary heat not
controlled by outdoor thermostats will continue to run
until room temperature is approximately 2 ° below
thermostat set point. Auxiliary heat light should go
out and auxiliary heat cycle off. Heat pump should
continue to run until thermostat reaches set point.

I Split System Condensers

To Check System
(Heating Mode)

Refrigerant

Installation

Charge

The recommended method of addition or removal of
charge in the heating mode is by weight. The system operation may be checked against the performance charts.
Remember, indoor airflow must be approximately 400
CFM per ton to compare operation to performance charts.

Defrost System (Heat Pump Only)
Time / Temperature Type:
The defrost system is electronic with an adjustable time interval of 90, 60, or 30 minutes, It is factory set at 60 or 90
minutes. At the selected time interval with the outdoor coil
temperature at approximately 28°F, the system will defrost.
When the sensor sees the correct rise in the outdoor coil
temperature or after approximately 10 minutes, the defrost
will be terminated.
Demand Type:
The defrost frequency is demand based on the coil reaching atemperature of 35 °F for a minimum of 34 minutes and
a maximum of 6 hours of run time. The actual time interval
will vary depending on the outdoor temperature which the
control is also sensing. This can not be adjusted, but the
defrost termination temperature can be. Factory setting is
50°F for termination or after approximately 14 minutes, the
defrost will be terminated. Temperature can be set higher if
all the ice is not melting off the coil.

Instructions

In some areas, with high humidity, the time interval or temperature termination may require adjustment for complete
removal of ice from the coil. For best economy, always set
to the longest interval or lowest temperature that will keep
the coil clear of ice.
NOTE: The term ice means hard but not frost. During normal operation, the coils may become coated with frost until
they are solid white. The time interval for the defrost should
be set so the frost and ice melt off completely without hard
ice building up on the coil.

Defrost Control
Time Interval Adjustment
(Except Demand Defrost)
To adjust defrost frequency, turn off all power to the Heat
Pump. Remove control box cover and locate the electronic
defrost control board.
The defrost control board has a jumper clip that fits over
two pins. To change the time interval, remove the jumper
clip and place it on pins for the desired time interval, 30, 60
or 90 minutes.

U JJ

_ Installation Instructions

Split System Condensers

Temperature
Adjustment
(Demand Defrost)

3,

Turn off all power to the Heat Pump. Remove control box
cover and locate the electronic defrost control board.
The defrost control board has a jumper clip that fits over
two pins. To change the temperature termination, remove
the jumper clip and place it on pins for the desired interval of
50, 60, 70 or 90 degrees.

Never use a weather cover over the outdoor unit unless it is a ventilated type or made of breathable fabric
that will allow moisture to evaporate rapidly. A cover
that holds moisture in the unit will cause more rust
build-up and damage than normal exposure to
weather.

Figure 1i

[

Adjusting Defrost Time Time Temperature Type

Jum

Functional

Check

(Demand

Defrost)

To force a defrost cycle place the jumper on the TEST pins.
This will cause an accelerated test defrost cycle at 240
times the normal speed (14 min. = 3.5 secs). Reversing
valve will energize, condenser fan stop and electric heat
should come on. This will verify the switching functions of
the board.

Maintenance
Electrical Shock Hazard.
Shut off electric power at fuse box or service panel before making any electrical connections.
Failure to shut off electric power can result in,
property damage, personal injury and/or death.

Condensate

Drain

During the cooling season check at least monthly for free
flow of drainage and clean if necessary.

Figuie!2

[

Jumper

Cleanliness
These tips will help you keep your air conditioner looking
better and working more efficiently:
1.

2,

Free air flow is essential. Keep the outdoor coil clean
and free of restrictions. Keep fences, shrubs, snow
drifts and any other obstructions at least two feet from
all coil air inlets.
Keep the coil free of grass clippings, weeds and other
debris. BE SURE TO TURN OFF ELECTRICITY BEFORE CLEANING!
Coils may require cleaning. The coil should always be cold when cleaning. Use an alkaline
based cleaner only. Cleaning a hot coil or using
an acid based cleaner will remove the paint from
the fins and may clog the coil.

I

Adjusting

Defrost-Demand

Type

I Split System Condensers

SHIPPING

Installation

Instructions

BRACKET

A shipping bracket has been added to some chassis to increase
proved warehousing.

the stacking

height

for im-

If present the bracket may be left in place or removed by the installer.
NOTE: The bracket is installed using the same screw(s) that secure the service valve. If only
one screw is used there is a clearance hole that fits over one screw securing the suction valve.
If bracket is removed.
MAKE SURE SCREW(S) IS REINSTALLED.



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