ICP EBV3600A2 User Manual FAN COIL Manuals And Guides L0504441
ICP Air Handler (indoor blower&evap) Manual L0504441 ICP Air Handler (indoor blower&evap) Owner's Manual, ICP Air Handler (indoor blower&evap) installation guides
User Manual: ICP EBV3600A2 EBV3600A2 ICP FAN COIL - Manuals and Guides View the owners manual for your ICP FAN COIL #EBV3600A2. Home:Heating & Cooling Parts:Icp Parts:Icp FAN COIL Manual
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I Installation Instructions Fan Coils I INSTALLATION INSTRUCTIONS Models EBV 2-5 Ton General Information / Installation Use ONLY factory listed electric Variable Safety Labeling 2 Upflow Installations ................... Downflow Installations ................ Horizontal Installations ................ Ductwork Connections ................ Electrical Connections ................. Diagrams ............................. Transformer Information ............... 3 3 3 4 5 6 7 Refrigerant Tubing .................... Refrigerant Flow Control ............... Condensate Drains .................... 8 8 9 Condensate Drain Diagrams ........... Start-Up Procedures .................. Sequence of Operation ................ Airflow Curve Charts .................. 10 11 13 14 heaters. Speed and Signal Danger, Warning ....... Fan Coils Words Signal and Caution The signal words DANGER, WARNING and CAUTION are used to identify levels of hazard seriousness. is only used on product lahazard. The signal words WARNING and CAUTION will be used on product labels and throughout this manual and other manuals that may apply to the product. Words in Manuals The signal word WARNING is used throughout manual in the following manner: this The signal word CAUTION is used manual in the following manner: this The signal word DANGER bels to signify an immediate DANGER severe - Immediate personal hazards which WILL WARNING COULD result Hazards in severe or unsafe practices which personal injury or death. CAUTION COULD result Hazards in minor or unsafe practices which personal injury or product or property CAUTION result in injury or death. throughout Product Labeling Signal words are used in combination pictures on product labels. with colors and/or damage. 496 01 4113 00 September 2002 I Installation Instructions Figure 1 I Fan Coils I Clearances & Dimensions Unit Size-, A 2400 15-3/4" 3600 19-1/4" 4800 19-1/4" 6000 22-3/4" B 11" 11" 11" 11" C 1_1_1_' 1_1_1_' 1_1_1_' 1_1_1_' D 15-5/8" 19-1/8" 19-1/8" 22-11/16" E F 22-1/16" 17-5/8" 22-1/16" 21-1/8" 22-1/16" 21-1/8" 22-1/16" 24-11/16" G 47-11/16" 53-7/16" 53-7/16" 59-3/16" CLEARANCES FI I J J NO HEATERS All Sides ................................... From Supply Duct .......................... Recommended Service From Front .......... (Service for blower, filter if installed) 0" 0" 20" WITH HEATERS All Sides .................................. 0" From First Three Feet of Supply Duct to Combustibles ...................................... 1" From Duct after Three Feet ................. 0" Recommended Service From Front .......... 20" Fire Hazard When heaters are installed maintain clearances from combustible materials as specified on unit rating plate. Do not use plastic lined or combustible flexible ducting within 36 inches of the supply end of the air handler. Failure to do so can result in fire, property damage, personal injury or death. J_nlet AEr General Information Installation or repairs made by unqualified persons can result in hazards to you and others. Installation MUST conform with local building codes and with the National Electrical Code NFPA70 current edition. The blower cabinet may be used for cooling or heat pump operation with or without electric heat. The cabinet can be installed in an upflow or horizontal position (Figure 2, 3). EBV models are shipped with the horizontal kit already installed. Location The information contained in this manual is intended for use by a qualified service technician familiar with safety procedures and equipped with the proper tools and test instruments. Select the best position which suits the installation site conditions. The location should provide adequate structural support, space in the front of the unit for service access, clearance for return air and supply duct connections, space for refrigerant piping connections and condensate drain line connections. If heaters are being installed make sure adequate clearance is maintained from supply ductwork, (see Fig. 1). Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death. NOTE: Internal filter can be accessed from separate filter door. filter can NOT be easily accessed, a remote filter is recommended. fer to ACCA Manual D for remote filter sizing. If the Re- If the unit is located in an area of high humidity, nuisance sweating of casing may occur. On these installations a wrap of 2" fiberglass insulation with a vapor barrier is recommended. UJ Installation I Fan Coils Instructions INTRODUCTION The EBV model is designed for flexibility and can be used for upflow, Figure 2 Slope Coil Unit In Upflow Application horizontal, or downflow (kit required) applications. These units are available for systems of 24,000 through 60,000 Btuh nominal cooling capacity. Factory authorized electric heater packages are available in sizes 5 SUPPLY through 30kw. See Product sory kits. ENTRY OPTIONS Specification Literature for available 018_06021 HEATER PACKAGES which would IN, 070 FRONT 24=1N SERVICE CLEARANCE Unit A factory approved, field installed UL listed heater package is available from your equipment supplier. See unit rating plate for a list of factory approved heaters. Heaters that are not factory approved could cause damage DUCT acces- not be covered under the equipment A 2400-3600 4200-6000 17 in 19 in UPFLOW/DOWNFLOW ½- warranty. FIELD INSTALLATION A MODIFIED SIDE RETURN LOCATION FOR SLOPE UNITS PROCEDURE 1 - CHECK COIL ONLY EQUIPMENT Unpack unit and move to final location. Remove carton taking care not to damage unit. Inspect equipment for damage prior to installation. File claim with shipping company if shipment is damaged or incomplete. Locate unit rating plate which contains proper installation information. Check rating plate to be sure unit matches job specifications. CAUTION: horizontal PROCEDURE 2- MOUNT Unit can stand or lie on floor, or hang from for wiring, NOTE: piping, and servicing To ensure be installed FAN COIL proper or wall. Allow for horizontal installations, 1/8 in. level of the length and width unit must NOTE: Modular units can be disassembled separately to installation area for reassembly. of unit. dates small scuttle holes D. Horizontal-Right A. Upflow If return condensate drainage unit should be leveled or raised 1/4" at the air inlet. The unit should ward 1/4" to 1/2" toward the front condensate space unit. drainage so it is within ceiling For optimum installations, and limiting Conversion for- to installation with Slope sites. Coils Installation air is to be ducted, install over opening. Only use return-air pass through the coil. (See duct flush opening with floor. Set unit on floor provided. All return air must Fig. 2.) 1. Remove 2. Remove blower and coil access panels screw securing coil assembly and fitting panel. (See Fig. 5.) to right side casing flange. 3. Remove coil assembly. 4. Lay fan coil on its right side and reinstall coil assembly B. Modular Units sate pan down. (See Fig. 5.) 5. Attach coil to casing flange using coil mounting removed. The EBV Fan Coil in size 6000 is a 2-piece modular unit. Modular construction allows installer to disassemble unit into 2 components, coil 6. Align tions, box and blower To disassemble box, for ease of installation. unit, remove rear corner (See Fig. 4) brackets by removing 2 screws which secure brackets. (See Fig. 4) Remove either 2 screws in each front corner of coil box, or 2 screws in blower box. Do not remove all 4 screws in each corner. (See Fig. 4) Sections may now be separated E. Horizontal Right Conversion by lifting top section from lower section. To reassemble, reverse above procedure. Be certain to reinstall all fasteners when reassembling. 2. Remove metal clip securing C. Horizontal 3. Remove Be sure installation require installation complies with all applicable building of secondary condensate pan. 1. Arrange support sate drain. for unit by setting it in or above codes that may fitting of screws unit from ceiling, for mounting dimples metal support straps conden indicate (See proper Fig. 3) 2 snap-in auxiliary QUIRED for all installations area that may be damaged drain pan, with over a finished by overflow from pan. In some localities, local codes for ANY horizontal installation. require panel fitting clips securing 4. Slide coil and pan assembly 6. Convert air-seal With A-Coil and fitting panel.(See panel to condensate A-coil Fig. 6). pan. Remove in unit. out of unit. a seperate drain is RE- living space or in any a restricted main drain an auxiliary drain pan assembly air-seal for horizontal assembly right. (See from coil by removing B Remove coil drip flanges from A-coil and reinstall coil (same side as horizontal drain pan). C. Remove plate. CAUTION A field fabricated of Units and coil access 5. Remove horizontal drain pan support bracket from coil support rail on left side of unit and reinstall on coil support rail on right side of unit. secondary in casing pan connec- panel. A. Remove 2. When suspending previously Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating, install after brazing. blower Installation with conden- screw holes with tubing connections and condensate and reinstall access panels and fitting panel. 1. Remove location also be pitched drains. and components moved This process accommo- entrances of Units performance in along it's length filler plate (A) and install air splitter D. Install filler plate (A) as shown in horizontal E. Remove sheets. (C) and condensate troughs F. Install hose onto plastic 7. install horizontal Fig. 6). 4 screws. on right side of (B) in place of filler right application. install spout. pan on right side of coil assembly. on opposite tube I Installation F. Install 7. Install Instructions hose onto horizontal Fan Coils plastic spout. structure coil. pan on right side of coi! assembly. 8. Slide coil assembly into casing. Be sure coil bracket of vertical pan engages coil support rails. 10. Remove 2 oval coil access panel plugs and reinstall side of coil access panel and fitting panel. 11. Remove insulation 12. Reinstall access knockouts into holes on left on right side of coil access ing No. 10 self tapping screws. (See Fig. 9). PROCEDURE panels, aligning holes connec- tions and condensate pan connections. Be sure to reinstall clip between fitting panel and vertical condensate pan. Make sure liquid and suction leaks and cabinet sweating. D. Manufactured tube grommets and Mobile Home 1. Fan coil unit must be secured hardware. 2. Allow a minimum 3. Recommended Housing panels. for typical applications a. If fan coil is away from wall, attach pipe strap to top of fan coil using No. 10 self tapping screws. Angle strap down and away from back of fan coil, remove all slack, and fasten to wall stud of Figure Slope 3 Coil /Ifr 11II In Horizontal ...... _"- Typically and to wall stud using 5/16-in. duct over the outside of 3/4-in. Secure duct to flange, using connectors between ductwork Acoustical OPTIONS flanges on for are transmis- space must be in- Treatment Metal duct systems that do not have a 90 degree elbow and 10 ft. of main duct to first branch takeoff may require internal acoustical insulation lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with National Fire Protection Association as tested by UL Standard 181 for Class 1 air ducts. Left Application DRAIN 'PRIMARY 1_ II . I I II, II 'k",,llt ENTRY flanges provided proper fasteners and unit to prevent connection. Ductwork passing through unconditioned sulated and covered with vapor barrier. -_ 1 -,"_ ..... lag is installed, use heat-resistant ductwork and unit at discharge 018-060 21 -IN. II CLEARANCE (FULL FACE LOW VOLT ENTRY OPTIONS POWER both sides of fan DUCTS FIELD If" screws sion of vibration. When electric heater material for flexible connector between Ductwork using field-supplied from access of securing air Applications to the structure of 24" clearance method metal are in place to prevent lag screws. type of duct used, and seal duct-to-unit joint. If return-air required, install factory authorized accessory kit. panel with tubing 2-AIR Connect supply-air supply-air opening. Use flexible fitting 5/16-in. b. If fan coil is against wall, secure fan coil to wall stud using 1/8-in. thick right-angle brackets. Attach brackets to fan coil us on each corner 9. Reinstall 2 snap-in clips to correctly position and secure coil assembly in unit. Be sure clip with large offsets is used on right side of unit to secure horizontal pan. using I _.11 SEOO DRA,. 2 Ry DRAIN FILTERACOESS ' Installation I Fan Coils Figure 4 Removal of Brackets on Modular Figure 5 Units 1 Conversion Applications Instructions for Horizontal Right Using a Slope Coil OOtL MOUNTING - SCREW _2 SCREWS I_ ASSEMBLY _I I .... ._4 _-_RE*R CORNER \ _-_ 2 SCREWS COiL SLOPE COIL. SKI BOX PRIMARY -OVERFLOW DRAIN HOLE )RAIN PROCEDURE 4-ELECTRICAL CONNECTIONS On units with a factory installed disconnect with pull-out removed, service and maintenance can be safely performed on only the load side of the control package. WARNING: Field wires on the line side the fan coil unit remain live, even when Service and maintenance to incoming formed turned personal of the disconnect found the pull-out wiring can is removed. not be per- until the main disconnect switch (remote off. Failure to do so will result in electrical injury Before proceeding voltage, frequency, in to the unit) is shock causing Conversion for Horizontal Right Applications Using A-Coil Figure 6 or death. with electrical connections, make certain that supply phase, and ampacity are as specified on the unit rat- ing plate. See unit wiring label for proper field high- and low-voltage wiring. Make all electrical connections in accordance with the NEC and any local codes or ordinances that may apply. Use copper wire only. The unit must have a separate branch electric circuit with a field-supplied disconnect switch located within sight from and readily accessible from the unit. CONNECTIONS --AIR SEAL ASSEMBLY HORIZONTAL RIGHT APPLICATION SUPPORT RAIL BRACKET SUPPORT BRACKET COIL-SUPPORT RAIL HORIZONTAL RIGHT SECONDARY HORIZONTAL DRAIN RIGHT I Installation Figure 7 Instructions A-Coil Fan Coils in Horizontal Figure 9 Left Application Mobile Home or Manufactured Applications I Housing 4" MAX SECURE UNIT AWAY FAN FROM COILTO WALLSTRUCTURE PIPE STRAP (TYPICAL BOTH SIDES) _. OR UNIT AGAINST WALL 1/8-IN,THICK ANGLE MOUNTING BRACKET (TYPICAL BOTH SIDES) COIL HORIZONTAL LEFT DOWN FLOW BASE KIT -7 (EBAC) SECURE UNITTO ANGLE BRACKET FLOOR OR PIPE STRAP 4" MAX Figure 8 Fan Coil Printed Circuit A. Line Voltage Board Connections if unit contains an electric heater, remove and discard power plug from fan coil and connect male plug from heater to female plug from unit wir-- I 5AMP MAX L ing harness. (See Electric For units without SEC1 SEC2 1. Connect H J2 electric 208/230v Heater Installation Instructions.) heat: power leads from field disconnect black stripped leads. 2. Connect ground wire to unit ground to yellow and lug. SPST R ,==_C;1==, WE W2 NOTE: Units installed without electric heat should sheet metal block-off plate covering the heater duce air leakage WARNING: NO NC 240VAC COMMON FAN Y vsD TRAN and formation Before installing have a field-supplied opening. This will re- of exterior condensation. or servicing system, all power to system. There may switch. Turn off accessory heater always turn G shock o CAUTION: If a disconnect switch is to be mounted on the unit, lect a location where drill or fastener will not contact electrical c refrigerant can cause personal components. injury or death. NOTE: supply Before proceeding voltage, frequency, injury off be more than I disconnect power if applicable. Electrical or death. Electrical shock can cause seor personal with electrical connections, make certain that and phase are as specified on unit rating plate. Be sure that electrical service provided by the utility is sufficient to handle the additional load imposed by this equipment. See unit wiring label for proper field high- and low-voltage wiring. Make all electri- OOOOOOOOOOOO HEATER/MOTOR 10-13-69 cal connections in accordance with NEC and any local codes or ordinances that may apply. Use copper wire only. The unit must have a separate branch electric circuit with a field-supplied disconnect switch located within sight from, and readily accessible from the unit. Installation I Fan Coils B. 24-v Control CONNECTION Instructions System Figure TO UNIT 11 Wiring Layout (Cooling Wire low voltage in accordance with wiring label on the blower. (See Fig. 8, 10, 11, 12, 13 and 14). Use no. 18 AWG color-coded, insulated (35 Air Conditioning Unit and 1-Stage Heat) Thermostat C minimum) wire to make the low-voltage connections between the thermostat, the unit, and the outdoor equipment. If the thermostat is located more than 100 ft. from the unit (as measured along the low-voltage wire), use No. 16 AWG color-coded, insulated (35 C minimum) wire. All wiring must be NEC Class 1 and must be separated from incoming power leads. Refer to outdoor unit wiring additional wiring procedure recommendations. TRANSFORMER Transformer disconnect connect instructions for any INFORMATION is factory-wired for 230v operation. For 208v applications, the black wire from the 230v terminal on transformer and it to the 208v terminal. (See Air Conditioner - Adding Control for 80% Airflow Fig. 14). J2oo HEATER STAGING The controls are factory circuited for single-stage operation. When 2 or 3 stages are desired, remove J2 (Jumper-2) from the control board. ©^_:) W 2 W 1 oG oO Y Indoor Blower H oC o R (See Fig. 13). *J2 Removed Figure 10 I Wiring Layout A/C Unit, No Heat Humidistat Thermostat Cooling or Ourdoor Thermostat Only R G -- Y Y Y W Outdoor (Cooling Electric _2 W2 W1 G and 2-Stage Heat) Unit Heat Staging Thermostat Y Indoor O H C R Y Blower Y Air Conditioner - Adding Control for 80% Airflow * J2 Removed Air Conditioner 0©0 W2 W 1 0 G Y O H IndoorBlower - Adding Control for 80% Airflow O0 C R O O O l) W2 W1 G Y Indnnr O O O Blnw_r O H C *J2 Removed Humidistat or Outdoor Humidistat or Outdoor Thermostat Thermostat O R I Installation Instructions Fan Coils For Electric Heating - Set switches 3, 4, and 5 on the motor position 0 (off) or 1 (on) as specified on blower charts. C. Ground Connections WARNING: According to NEC, ANSI/NFPA 70, and local codes, the cabinet must have an uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes. If conduit connection uses reducing washers, a separate ground wire must be used. Failure to follow this warning could result in electric shock, fire, or death. NOTE: Use UL-listed conduit and conduit connector for connecting supply wire(s) to unit to obtain proper grounding. Grounding may also be accomplished by using grounding lugs provided in control box. D. Fan Control Board Jumper Instructions The fan control board (see Fig. 8) has two jumpers. Jumper 1 (JP1) jumpers two of three pins. The control unit should be factory set to the VS (variable speed) position and should be left in this position in most cases. If there is a motor or control failure, and a variable not readily available, it may be necessary to use proper part can be ordered. This "limp mode" moving JP 1 to the PSC pins. In this position a PSC VS motor. speed replacement is a PSC motor until the can be accessed by motor can replace the Motor Speedsand Airflow Figure 15 The motor speed can be set on one of eight speeds and the air flow will adjust between 60%, 80% and 100% depending on settings. Time ON / OFF settings can also be adjusted. Determine coil static pressure duct system static pressure, from blower charts. drop, consult coil manual then determine required For Cooling/HP Heating - Set switches to position 0 (off) or 1 (on) as specified Set switches 1 and 2 to position 0 (off) or 1 (on) as specified to control Fan delay ON - OFF. NOTE: settings Power must are changed and measure speed setting 6, 7, and 8 on the motor on blower charts. control be completely OFF to unit any or settings will not take effect. control to in Figure 12 time switch Adding Humidistat or Outdoor Thermostat Adding a humidistat or outdoor thermostat allows the airflow to be reduced to 80% of normal allowing greater humidity control. Humidistats are preferred but an outdoor thermostat can be used but can only be set based on temperature. Suggested starting point is 85 F, but this will vary depending on several factors. The control must be wired differently on air conditioners and heat pumps. On air conditioners connect to Y and Dehum terminals H, (see Figure 10). HEAT PUMPS ONLY: Heat pumps must use only the outdoor thermostat, because it is powered instead of just performing a switching function. This allows it to be out of the circuit when continuous circulation is desired, which is required for the system to operate on Fan Only for circulation, which is 60% airflow. On heat pumps connect to Y and Dehum terminals H, and C and O to power the outdoor thermostat (see Figure 12). NOTE: The outdoor and H are energized Jumper 2 (J2) is used to stage electric heaters. When in place, J2 ties Wl and W2 together which should be used for single stage heat. When J2 is removed, it allows Wl and W2 to be controlled separately and is for applications using two stage electric heating. See I thermostat is not used for this application and if W at the same time, the unit will not run. The powered outdoor thermostat only in the cooling mode. allows PROCEDURE 5-REFRIGERANT Field-supplied tubing H to be energized when the system is TUBING AND FLOW CONTROL must be of refrigerant grade. Suction tube must be insulated. Do not use damaged, dirty, or contaminated tubing because it may plug refrigerant flow-control device. ALWAYS evacuate the coil and field-supplied tubing to 500 microns before opening outdoor unit service valves. CAUTION: Braze with SiI-Fos per joints and wrap damage to TXV. a wet or Phos-copper cloth around rear on copper of fitting CAUTION: If using an EBV model with a TXV in conjunction a single-phase reciprocating compressor, a compressor start kit is required. to cop- to prevent with hard I Fan Coils Figure 12 Installation Wiring Layout Heat Pump, Heat No Heat Pump Heat Pump Only Staging Thermostat R R G BL C W O Y Y O W Outdoor J2 i 60 W2 Unit O, W1 G Y Indoor 0 H Blower Heat Pump - Adding Control for 80% Airflow J2 W 2 W 1 ©0o Outdoor Thermostat G Instructions J I Installation Instructions Figure 13 Heat Pump Staging Typical Heat Pump Low with FanCoils Voltage Control 1 -Stage Schematic Electric For Heat Pumps Electric Heat Thermostat Heat Heat Pump R -- I Heat Staging Pump with 2-Stage Electric Heat Thermostat R R G R G / BL C BL W W O O Y Y Y Y 0 O W Outdoor W 1 Unit Outdoor Unit * J2 )1 W2 W1 O( G Y O H Indoor Blower Removed \ C ( R W2 W1 ( G Y O H Indoor Blower C Heat Pump - Adding Control for 80% Airflow Heat Pump - Adding Control for 80% Airflow J2 ^ 0©000000 W 2 W 1 G Indoor Y O H C () 0 R Blower W 2 W 1 G Y Indoor O H Blower * J2 Removed Outdoor Thermostat Outdoor Thermostat C R Installation I Fan Coils Figure 14 Transformer Figure 151 Connections ___ _ Motor Speeds 1 _BRN Motor Controller "__----_ PROCEDURE mounted to blower housing LPRIMARY 6-CONDENSATE Units are equipped with primary nections. For proper condensate 7. To prevent property damage Heat CFM Select Time Delay Select DRAINS and secondary 3/4-in. FPT drain con- line installations see Fig. 2, 3, 5, 6 and and achieve optimum drainage perfor- mance, BOTH primary and secondary drain lines should be installed and include properly-sized condensate traps. (See Fig. 17). Factoryapproved condensate traps are available (Kit No. E BAC01CTK1). Be F---q l 1 2 Cool CFM Select I 3 4 II 5 i 6 sure to install plastic push-in plugs in unused condensate drain fittings. It is recommended that PVC fittings be used on the plastic condensate pan. Finger-tighten plus 1-1/2 turns. Do not over-tighten. Use pipe dope. Time Delays: CAUTION: Shallow, low proper condensate NOTE: access running traps drainage. are inadequate (See Fig. and DO NOT al- 18). When connecting condensate drain lines, avoid blocking filter panel, thus preventing filter removal. After connection, prime both primary and secondary condensate traps. NOTE: If unit is located in or above a living space where damage may result from condensate overflow, a field-supplied, external condensate pan should condensate Instructions be installed underneath the entire unit, and a secondary line (with appropriate trap) should be run from the unit into the pan. Any condensate in this external condensate pan should be drained to a noticeable place. As an alternative to using an external condensate pan, some localities may allow the use of a separate 3/4-in. condensate line (with appropriate trap) to a place where the condensate will be noticeable. The owner of the structure must be informed that when condensate flows from the secondary drain or external condensate pan, the unit requires servicing or water damage will occur. 00 0 sec. on/60 01 0 sec. on/90 10 0 sec. on/30 11 0 sec. on/0 sec. off (default) sec. off sec. off sec. off 7 I 8 1 Positions 0 Switch (on) (off) I Installation Instructions Figure 16 Fan Coils Refrigerant Flow-Control Device Figure 18 I Insufficient Condensate Trap DO NOT USE SHALLOW RUNNING TRAPS! Figure 17 Recommended Figure 19 Condensate Trap Condensate Drain 13 o UNIT / LTER ACCESS PANEL SECONDARYDRAIN REQUIRED (USE FACTORYKIT OR FIELD-SUPPLIEDTRAP) PRIMARYTRAP REQUIRED_ (USE FACTORYKIT OR FIELD-SUPPMEDTRAP OF SUFFICIENT DEPTH. STANDARDPRIMARYTRAPS ARE NOT SUFFICIENT.SEE RGUREOFRECOMMENEDE) CONDENSATETRAP) Install traps in the condensate lines as close to the coil as possible. the condensate pan to prevent condensate from overflowing area. Condensate drain lines should be pitched downward restrictions or precautions. (See Fig. 19). Make sure that the outlet of each trap is below it connection to the drain pan. Prime all traps, test for leaks, and insulate traps if located above a living at a minimum slope of 1 in. for every 10 ft of length. Consult local codes for additional I Fan Coils Installation PROCEDURE A. Continuous 7-SEQUENCE OF OPERATION Fan Thermostat closes R to G. G energizes fan relay on electronic fan board which completes circuit to indoor blower motor. When G is de-energized, there B. Cooling is a 90 sec delay before relay opens. C. Heat blower motor. When fan relay opens. Pump Heating G is de-energized, there is a 90 sec delay Thermostat energizes R to G and R to Y. G energizes fan relay on electronic fan board which completes circuit to indoor blower motor. When G is de-energized, there is a 90 sec delay before fan relay opens. D. Heat Pump Heating with Auxiliary Electric Heat Thermostat energizes R to G, R to Y, and R to W. G energizes fan relay on electronic fan board which completes circuit to indoor blower motor. off heater elements. When fore fan relay opens. Thermostat completes closes R to W. W energizes circuit to heater element(s). which completes circuit to heater eleelectric heat relay(s) open, turning G is de-energized there is a 90 sec delay be- electric Blower heat relay(s) which motor is energized relay. When W is de-ener- PROCEDURES Refer to outdoor unit installation structions and refrigerant charging instructions for system method details. CAUTION: Never operate unit without a filter. motor or coil may result. Factory authorized CARE J Heat Mode through normally closed contacts on fan gized, electric heat relay(s) opens. used tions plied Mode W energizes electric heat relay(s) ment(s). When W is de-energized, Heat or Emergency START-UP Mode Thermostat energizes R to G, R to Y, and R to O (heat pump only). G energizes fan relay on electronic fan board which completes circuit to indoor before E. Electric Instructions start-up in- Damage to blower filter kits must be when locating the filter inside the unit. For those applicawhere access to an internal filter is impractical, a field-supfilter must be installed in the return duct system. AND MAINTENANCE To continue high performance and minimize possible equipment failure, it is essential that periodic maintenance be performed on this equipment. Consult your local dealer as to the proper nance contract. The ability to properly perform frequency of maintemaintenance on this equipment requires certain mechanical skills and tools, if you do not possess these, contact your dealer for maintenance. The only consumer service recommended or required if filter replacement or cleaning on a monthly basis. I Installation Instructions Fan Coils I Airflow Curves EBV2400A EBV3600A 1600 ---_ ---_ .__ - "-"_ -----_ olo 1200 1400 _"_ 1000 _ "_ "_ "-'_-_ _.._ "_-_ "_-_-_ _ _ "_"-_ ooo ...................... _ 600 _,._ ,_,,,.,,___ __,,_ 400 00 0 I 02 03 04 05 External 06 Static 07 08 09 10 0/ 02 03 04 Pressure 05 External EBV4800A 06 S_atic 07 08 09 /0 Pressure EBV6000A 2200 2000 _ 1800 001 _ _ _ ,.____._... ooo 1600 _ _-_ _------_ otl 1400 1200 1Ol 1000 80O 0.1 01 02 03 04 External 05 06 Static 07 Pressure 08 09 10 0.2 0.3 0.4 External 0.5 Static 0.6 0.7 Pressure 0.8 0.9 1.0 INTERNATIONAL COMFORT PRODUCTS LIMITED WARRANTY CERTIFICATE For Cooling SAVE THIS CERTIFICATE. province to province. & Heating Products It gives you specific legal rights, and you may also have other rights which may vary from state to state and If your unit needs servicing, contact a qualified dealer or qualified service technician of your choice. When requesting service, please have the model and serial number from each unit in your heating and/or cooling system readily available. If your dealer needs assistance, the distributor is available to provide support and we, in turn, support its efforts. Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this Limited Warranty for your files. GENERAL TERMS Subject to the conditions and limitations stated herein, during the term of this Limited Warranty, we will provide a replacement for any functional component part (as defined below) of your unit found to be defective in materials or workmanship. The term d this Limited Warranty is five years from installation on Residential Products and one year from installation on Commercial Products. Except as otherwise stated in the "Additional Terms" section, this Limited Warranty covers only the original purchaser and subsequent transferees, and only while the unit remains at the site of the original installation (except for mobile home installations), and only if the unit is installed inside the continental United States, Puerto Rico, Alaska, Hawaii or Canada. In addition, the Limited Warranty applies only if the unit is installed and operated in accordance with the printed instructions accompanying the unit, and in compliance with atl applicable installation and building codes and good trade practices. As used in this Limited Warranty, "installation" means the original installation of the unit. THERE ARE EXCEPTIONS to this Limited Warranty as described on the reverse side of this page. All replacement parts will be warranted for the unused portion d the warranty coverage period on the unit. The part to be replaced must be returned by the dealer to a distributor that sells products for International Comfort Products, in exchange for the replacement part. In lieu of providing a replacement part, we may, at our sole option, refund to you an amount equal to the distributor's component purchase price from us, or provide to you a credit equal to that amount to be applied toward the purchase of any new unit that we distribute. If a credit for a new unit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and your dealer must make the unit being replaced available to our distributor for dis position. As a condition to warranty coverage, the unit must receive yearly maintenance, as described in the owner's manual, by a dealer. Satisfactory proof of yearly service by a dealer may be required. "Functional component parts" include only the following: blower motor, unit-mounted sensors & timers, condenser motor, evaporator coil, condenser coil, condenser fan, capacitor, transformer, single-phase strip heat elements, expansion device, reversing valve, solenoid valve, service valve, electronic and electro-mechanicaI control board, ignitor, ignition module, draft inducer assembly, burner pilot, gas valve, limit control, pressure switch, relays and contactors, btower wheeI, interlock switch, crosslighter, pilot shield, gas & oil burners, oil pump assembly, accumulators and factory installed driers and strainers. This Limited Warranty DOES NOT COVER any labor, material, refractory chambers, oiI nozzles, refrigerant, refrigerant inspection and refrigerant reclaiming, freight and/or handling charges associated with any repair or replacement and such charges wili be your responsibility. To establish the installation date for any purpose under this Limited Warranty, you must retain the original records that can establish the installation date ofyour unit. Ifyou do not provide such documents the startdate oftheterm ofthis Limited Warranty wilI be based upon the date of unit manufacture, plus thirty (30)days. In establishing that the required yearly service has occurred, you must furnish proof dyearly service by a qualified service technician. This Limited Warranty does not cover: (a) failure or damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than those found in a normal residential environment) (c) damages caused by an unauthorized alteration or repair d the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit in accordance with this Limited Warranty Certificate and the printed instructions originally provided with the unit (f) any expenses incurred for erecting, disconnecting, or dismantling the unit (g) parts or supplies used in connection with service or maintenance, such as refrigerant, refractory chambers, oil nozzles, filters, or belts (h) damage, repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat (j) units which have not had the required yearly maintenance described elsewhere in this limited warranty. In no event shall we be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made. do not make. and hereby disclaim any implied condition or implied warrantv of fitness for a particular use or PurPose. and anv implied condition or implied warrantv of merchantabilitv, to the fullest extent allowed bv law. We make no express or implied warranties exceDt as stated in this Limited Warrantv certificate, No one is authorized to change this Limited Warranty or to create for us any other obligation or liability in connection with this unit. Any implied warranties shall last for the term of the expressed warranty contained herein. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions d this Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. Please refer to reverse side of this page for additional terms. Model No. Serial No. Date Installed Effective on units installed After July 1, 2002. USA: International Comfort Products Corporation (USA) • 650 He!I-Quaker Avenue • P.O. Box 128 ° Lewisburg, Tennessee 37091 • (931-270-4100) CANADA: international Comfort Products division of UTC Canada Corporation • 6060 Burnside Court, Unit 1, Mississauga, Ontario L5T 2T5 (905-795-8113). Manufacturers of Airquest, Arcoaire, Clare, Comfortmaker, Dettson, He!l, Keeprite, Lincoln, Tempstar and other quality brand name private label products. Part No. 401 06 1010 18 (Orig. 8/9/2002) ADDITIONAL The Additional Terms VVarranty for the components coverage is limited TERMS FOR RESIDENTIAL APPLICATIONS listed below are in addition to, and subject to parts that fail due to defect in materials to, the General or workmanship ONLY Terms on the reverse side of this page. during the specified term. CENTRAL GAS & OIL FURNACE HEAT EXCHANGERS* Gas Model Series: C9MPV. H9MPV. T9MPV. CgMPT. H9MPT. T9MPT. C9MPD. H9MPD. T9MPD: Limited Lifetime Warranty on heat exchangers. If a heat exchanger on one of these furnaces fails due to defect in the part, we wilt provide a replacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty runs only to the original purchaser, and lasts only for as long as the original purchaserlivesinthehomewherethefurnaceis initially installed.** Itisnottransferabletoanysubsequentowner. Ifthefurnacewas notinstalledinthe home owned by the original purchaser, if the original purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 20 years from the date of original installation. Gas Model Series: GDL. GNL. TNE. TDE. NTC7. NDC7. NTP6. NDP6. TDE. NTV6. VNE: A replacement heat exchanger will be provided for any heat exchanger that fails in one of these furnaces due to defect for 25 years from the original date of installation. Gas Model Series: NTC6. GNE. GDE. NDN6. NTG3. NDN3. FBF. NBF. NDF. NTN3. NTN6. NNE. N9MP1. N9MP2. FUH: A replacement heat exchanger will be provided for any heat exchanger that fails in one of these furnaces due to defect for 20 years from original date of installation. Oil Model Series: OLR(105, 160, 182), OCF, OLF, our, NOLF, NOUF, OLB, OHB, ODH, FLO, MBO, LBO, NOMF: Limited Lifetime Warranty on heat exchangers. If a heat exchanger on one of these furnaces fails due to defect in the part, we will provide a replacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty runs only to the original purchaser, and lasts only for as long as the original purchaser lives in the home where the furnace is initially installed.** It is not transferable to any subsequent owner. If the furnace was not installed in the home of the original purchaser, if the original purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 20 years from the date of original installation. Oil Fired Floor Furnace: NFO: A replacement heat exchanger will be provided for any heat exchanger that fails due to defect for 10 years from installation with the following limitation: during the sixth through tenth year, any credit toward your purchase of a component or toward the purchase of any new unit will be in an amount equal to the distributor's purchase price reduced by 20 percent for each year after the fifth year. ADDITIONAL TERMS FOR OIL FURNACE APPLICATIONS ONLY 1) OIL BURNERS - A replacement for 5 years from date of original installation for Oil Burner Parts. 2) OPTIONAL ACCESSORIES AND FUNCTIONAL PARTS: A replacement for 5 years from date of original oil nozzles not included) GAS/ELECTRIC PACKAGED installation. (Refractory and UNITS HEAT EXCHANGERS Model series: PGAD. PGAA. PGMD. PGME. PGF. GPFM. PGC. GPCM: A replacement for 10 years from original date of installation. COMPRESSORS:* 1) Premium Model Units: HAC0. HAC2. HAC4. CAC0. CAC2. CAC4. KAC0. TCA0. TCA2. TCA4. HHP0. HHP2. HHP4. CliP0. CliP2. CliP4. TCH0. TCH2. TCH4. PGME. PYMC. PHAD. PGAD. PA95. PAPC. PAK. APK: To the original purchaser a replacement for 10 years from original date of installation, only if the unit is installed with factory matched coils, except air conditioner condensing units with a nominal SEER of ! 0 may be matched with evaporator coils of the same nominal tonnage regardless of manufacturer and in accordance to factory recommendations. This limited 10-year warranty is not transferable to any subsequent owner. HOWEVER, if the unit was not installed in the home owned by the original purchaser, if the purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 5 years from the original date of installation.** 2) All Other Models: Air Conditioners. Heat PumPs. & Combination Gas/Electric Units: NAC0. NAC2. NHP0. NHP2. An. A2. HO. H2. PGF. PGC, GPFM, GPCM, PAl=, APFM, PHI:, HPFM, PGAA, PGMD, PA55, PH55, PAPA, PYPA: A replacement for 5 years from date of original installation, only if: (a) air conditioner condensing units with SEER rating in the range of 10 to 11 SEER are matched with evaporator coils of the same nominal tonnage regardless of manufacturer and in accordance to factory recommendations, or (b) heat pump condensing units are used with factory matched coils, unless written approval to do otherwise is obtained from manufacturer. ADDITIONAL TERMS FOR COMMERCIAL APPLICATIONS ONLY For purposes of this warranty a commercial application is one in wh ich: the product has over 5 tons nominal cooling capacity, or is designed for operation with 3 phase electrical power, or is installed in a commercial establishment such as a beauty or hair salon, hospital, school, restaurant, church, hotel etc.. 3-Phase Models: PGF, GPFM, GPF, PGAD, PGME, PGB, PGMG, PGMF, PGS, PGE, APE, PAE, PAB, PAMD, PAS, PAr, APFM, APF, PHB, PHE, PYMD, HPB, PHS, CAC, ACC, CAE, ACE, CHC, HCC, CHE, HCE: The additional Terms of the components listed below are ill addition to and subject to the General Terms on the reverse side of this page. 1) GAS FIRED HEAT EXCHANGERS (ALL MODELS):* A replacement for 10 years from date of original installation. 2) COMPRESSORS (ALL MODELS):* A replacement for 5 years from date of original installation. 3) OPTIONAL ACCESSORIES AND FUNCTIONAL COMPONENT PARTS (ALL MODELS):* A replacement for 1 year from date of original installation. 4) COMMERCIAL OIL MODELS: OLR210, OLR350, OTF210, AMT3, AMT4, AMP3: Ten(!0) Year Limited Warranty on heat exchangers. *To receive advantage of your limited warranty, you must provide proof of yearly service by a qualified service technician. **To receive advantage of your warranty, you must retain the original records that can establish the installation date and proof of purchase of the unit. MINI SPLITS: Summary - Mini Splits Warranted for one (1) year on all replacement parts. Additional terms for Mini Splits: The additional Terms of the components listed below are in addition to, and subject to, the General Terms on the reverse side of this page. 1) Compressors installation. (All Models): A replacement compressor will be provided for all compressors that fail due to defect for 5 years from date of original 2) Optional Accessories and Functional Components Parts (All Models): A replacement part will be provided for all parts that fail due to defect for one (1) year from date of original installation. Failure to maintain the equipment through annual maintenance by a qualified service technician shall void the warranty. Proof of servicewilI be required with atl warranty claims. Proof of purchase and installation date must be submitted with all claims.
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