ICP FCP2400D1 User Manual FAN COIL Manuals And Guides L0502499

ICP Air Handler (indoor blower&evap) Manual L0502499 ICP Air Handler (indoor blower&evap) Owner's Manual, ICP Air Handler (indoor blower&evap) installation guides

User Manual: ICP FCP2400D1 FCP2400D1 ICP FAN COIL - Manuals and Guides View the owners manual for your ICP FAN COIL #FCP2400D1. Home:Heating & Cooling Parts:Icp Parts:Icp FAN COIL Manual

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INSTALLATION
INSTRUCTIONS
Models
FCP2400D
FCP3000D
FCP3600D
FCP4200D
FCP4800D

FCP2400C
FCP3000C

FCX2400C

FCP3600C
FCP4200C
FCP4800C
FCP6000C

FCX3600C

FCP6000D

FCP3610C
FCP4205C

FCP2405C
FCP2407C

FCX4800C
FCX6000C

FCP3007C
FCP3010C

FCP4207C
FCP4210C
FCP4807C
FCP4810C

Require
AMF001NHA
Accessory No Heat Kit

FCP3605C

FCP6010C

FCP2410C
FCP3005C

FCP3607C
With
5, 7, 10KW Heater

General Information / Installation

Use ONLY factory listed electric heaters.

Fan Coils

............

2

Upflow Installations
........................
Horizontal Installations
.....................
Ductwork Connections
.....................
Filter Installation ...........................
Condensate Drain ..........................

3
3
3
4
5

Refrigerant Orifice and Lines ................
Electrical Connections ......................
Checks and Maintenance
...................
Blower Performance ........................

5
6
7
8

Sequence of Operation .....................
Wiring Diagram ............................
Replacement Parts .........................

9
10
11

Safety Labeling and Signal Words
Danger, Warning

and

Caution

The signal words DANGER, WARNING and CAUTION
are used to identify levels of hazard seriousness. The
signal word DANGER is only used on product labels to
signify an immediate hazard. The signal words WARNING and CAUTION will be used on product labels and
throughout this manual and other manuals that may apply to the product.
DANGER - immediate hazards which WILL result in severe personal injury or death.
WARNING
- Hazards or unsafe practices which
COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which COULD
result in minor personal injury or product or property
damage.

Printed in U.S.A.

Signal Words

in Manuals

The signal word WARNING is used throughout
manual in the following manner:

this

The signal word CAUTION is used throughout
manual in the following manner:

this

CAUTION
Product

Labeling

Signal words are used in combination with colors and/or
pictures on product labels.

496

01 4111

03

June 2002

_ Installation Instructions
FigUre

!

Fan Coils ]

Dimensions and Clearances

14-3/8"
17-7/8"
21-1/2"
25-1/8"

(2-2

1/2

Ton)

(3-3 1/2 Ton)
(4 Ton FCP Only)
(5 Ton) (4 Ton FCX Only)

CLEARANCES
2"

NO HEATERS
All Sides ..................................
From Supply Duct ..........................
Recommended Service From Front

8 1/2"

(Service

42"
1/2 Ton)
52"
(4-5 Ton)

..........

0"
0"
20"

for blower, filter if installed)

(2-3

WITH HEATERS
All Sides ..................................
From First Three

0"

Feet of Supply Duct to Combustibles
........
From Duct after Three Feet .................
Recommended
Service From Front ..........
(Service for blower, filter, heaters if installed)

1"
0"
20"

Filter Door

21

1/2"

Fire Hazard
When heaters are installed maintain clearances from combustible materials as specified on unit rating plate. Do not use plastic
lined or combustible flexible ducting within 36
inches of the supply end of the air handler.

16-3/8" (2-2 1/2 Ton)
19-7/8" (3-3 1/2 Ton)
23-1/2" (4 Ton FCP Only)
27-1/8" (5 Ton) (4 Ton FCX Only)

Failure to do so can result in fire, property
damage, personal injury and/or death.

38-20-17

General Information

Installation or repairs made by unqualified persons can
result in hazards to you and others. Installation MUST
conform with local building codes and with the
National Electrical Code NFPA70 current edition.
The information contained in this manual is intended
for use by a qualified service technician familiar with
safety procedures and equipped with the proper tools
and test instruments.
Failure to carefully read and follow all instructions in
this manual can result in equipment malfunction,
property damage, personal injury and/or death.
The blower cabinet may be used for cooling or heat pump operation with or without
electric heat. Installations
without electric
heat, require a No Heat Kit.The cabinet can be installed in an upflow or horizontal
position (Figure
2, 3). Horizontal
installations

_J

require a horizontal
kit. Some models are shipped with the horizontal kit already installed .These units are not shipped with air filters installed.
Filter must be field supplied,
either washable
or
disposal type. Washable
filters are available as an accessory.

Location
Select the best position which suits the installation site conditions.
The location should provide adequate structural support, space in
the front of the unit for service access, clearance
for return air and
supply duct connections,
space for refrigerant piping connections
and condensate
drain line connections.
If heaters
are being
installed make sure adequate
clearance
is maintained
from supply ductwork,
See Clearances
and Warning
in Figure 1.

NOTE: Internal filter can be accessed from separate filter door. If
the filter can NOT be easily accessed, a remote filter is recommended. Refer to ACCA Manual D for remote filter sizing.
Ifthe unit is located in an area of high humidity, nuisance sweating
of casing may occur. On these installations a wrap of 2" fiberglass
insulation with a vapor barrier should be used.

49601

4111 03

I Fan Coils

Installation Instructions I

Upflow Installations
The unit is ready to install
tions.

in the upflow

position

without

Airflow Positions

Figure 3

modifica-

HORIZONTAL LEFT POSITION

The unit MUST be supported
on the bottom ONLY and set on a
supporting
frame or shelf. Use screws through the bottom to anchor to supporting
frame.

,,=,

Airflow Positions

Figule 2 I

UPFLOW

POSITION

HORIZONTAL RIGHT POSITION
HEARER

,,=,
m

38-20-19

3. Position side of coil drain pan into horizontal
drain
trough on deep end of pan on right side of coil.
o

4
nLTER

38--20--19

Remove coil drip flanges from A-coil
side of coil (same side as horizontal

and reinstall
drain pan).

pan

on right

5. Remove the coil support
bracket from the left side of the
cabinet and reinstall bracket on the right side of the cabinet.

Non-Ducted

Return

Air Closet

Installation

The cabinet can be installed in a closet with a false bottom to form
a return air plenum, or mounted
on an open platform
inside the
closet. Platform should be high enough to provide a free (open)
area for adequate
return airflow into the bottom of the cabinet.
The open area can be on the front side or a combination
of front
and sides, providing there is clearance
on the sides between cabinet and closet. Refer to ACCA Manual D for sizing and free
area recommendations.
NOTE:
ducted

Local codes may limit application
return to single story dwellings.

Horizontal

of systems

without

a

Left and Right Installations

Units that are shipped with the horizontal
drain pan installed are
set up for horizontal
left hand airflow. They must have the drain
pan repositioned
for right hand airflow. All other units must have
the horizontal
drain pan kit installed for either left or right hand applications.
For installation
of the drain pan, refer to the installation
instructions
included with the horizontal
drain pan kit, and the following.

CAUTION
Afield-fabricated
auxiliary drain pan, with a seperate
drain is
REQUIRED
for all installations
over a finished living space or
in any area that may be damaged
by overflow from the main
drain pan. In some localities,
local codes require an auxiliary
drain pan for ANY horizontal
installation.

6. Install drain plugs as required in back side of horizontal
drain pan. Install plugs in A col! drain pan to prevent air
leaks.
7. Slide coil assembly
sulation.

into cabinet

being careful

not to tear in-

NOTE: Be sure A coil pan fits into the support bracket on the back
side of the cabinet and that pan is under the flange of the bracket
on the right side. The brackets fit over the top edge of the A coil
drain pan to hold it when it's put into the horizontal
position.
8. Refer to Restrictor Orifice Selection and change
necessary,
then install
coil access panel.
Cabinet

can now be placed

Suspended

on it's side for horizontal

restrictor

if

airflow.

Cabinet Installation

1. The cabinet may be supported on a frame or shelf, or it may
be suspended.
2. Use metal strapping or threaded rod with angle iron supports under the auxiliary drain pan to suspend cabinet.
These supports MUST run parallel with the length of the
cabinet (Figure 5 ),
3. Ensure that there is adequate room to remove service and
access panels after installing supporting brackets,
4. Place Styrofoam blocks in auxiliary drain pan to support
cabinet.

Duct Connections
Supply Duct

Drain Pan Installation / Conversion for Right Hand
Airflow
See Figure 4

Supply duct must be attached to the outside of flange on outlet
end of unit. Flexible connectors
may be used if desired. Maintain
clearances
from supply duct to combustibles
when heaters are
installed.
See Figure 1 and unit rating plate.

1. Remove coil access panel and carefully pull Coil/Horizontal Drain Pan Assembly out.

Return Duct

2. Separate horizontal drain pan from coil drain pan. The coil
drain pan fits snuggly inside the horizontal pan.

Return duct should be attached
al screws or other fasteners.

496 01 4111 03

to bottom

of unit using

sheet met-

_L_

Fan Coils I

_ Installation Instructions
FigUre 4

Horizontal Drain Pan

Drip Flange mounts to
top two holes in coil plate
Horizontal Drain Pan
(Left Hand Airflow)

Coil Support Bracket
(Right

Hand

Airflow)
\

il Support

Bracket

Filter Door

Coil Support Bracket

Coil Access Panel

(Left Hand Airflow)
--_

Drip Flanges
(Left Hand Airflow)

Plug drains
on back side

Horizontal Drain Pan
(Right Hand Airflow)
Drip Flanges
(Right Hand Airflow)

Filter Installation

38-20-06

Figure 5

Horizontal Installation

Filters must be field supplied. The blower cabinet is set up for an
internal filter or a remote filter grille or other means may be provided. Refer to ACCA Manual D for remote filter sizing.
To install an internal filter, remove screw securing filter door and
slide filter into unit. Some filters are marked for airflow direction,
make sure arrow points towards blower if marked. Washable
filters are offered as an accessory.
Disposable
filter sizes are listed
in Filter Static Pressure
Drop Table.

Drain Pan
Field-Fabricated
Supports

_J

MUST

run parallel

with blower

cabinet

49601

=_-o=

4111 03

I Fan Coils

Installation

Condensate

Drain Connections

5. If a gravity drain cannot be used, install a condensate
pump. Install the pump as close to the indoor section as
possible.

The unit is provided with 3/4" National Pipe Thread (NPT) condensate drains. (Figure 1). Any drain can be used as a primary or
secondary
drain. Condensate
drain lines should be installed in a
manner that does not obstruct access to the filter.
There is a secondary
drain fitting supplied with the unit that will
convert any of the primary condensate
drain connections
into a
secondary
drain connection.
This fitting should be installed in any
of the primary drain connections
to convert it to a secondary
drain.
1. Connect the drain lines to the appropriate
drain fittings. 3/4"
PVC or other type of drain line may be used. The drain line
must not be smaller than the drain fitting.
2. Install a trap in the drain line below the bottom of the drain
pan and pitch the drain lines down from the coil at least I/4"
per foot of run. Horizontal
runs over 15 feet long must also
have an anti-siphon
air vent (stand pipe), installed ahead
of the horizontal
run. An extremely
long horizontal
run may
require an oversized
drain line to eliminate air trapping.
3. Routetotheoutsideortoafloordrain,
line (sewer). Check local codes
sewer line.
4. Insulate
damage.

drain

Restrictor

lines

where

Waste Line Connection
If the condensate
line is to be connected
to a waste line, an open
trap must be installed ahead of the waste line to prevent escape of
sewer gases. NEVER CONNECT
THE DRAIN LINE DIRECTLY
TO A WASTE
LINE. ALWAYS
INCLUDE
AN AIR GAP AND
TRAP, (Figure
6). Be sure to keep the trap filled with water during
the winter or off season.

Figule

6

I

Condensate

Drain to Waste

Line

Air Gap Above
uid Level

Condensate
Line

laundrytrayorwaste
before connecting
to a

sweating

could

cause

Sewer Li_1_

water

Orifice Selection
Fig ule _

A restrictor
ry installed

Instructions

Restrictor Orifice

orifice is located in a fitting at the distributor. The factorestrictor
orifice is identified
on the unit rating plate.

Nut and Liquid Line

The restrictor orifice may require changing
to obtain best performance. Refer to the restrictor charts furnished
with the outdoor
unit.

Changing

Restrictor

Orifice

_._

Rounded

End

1. Remove the liquid line fitting and replace restrictor orifice.
(STANDARD RIGHT HAND THREAD)
Feeder Tubes
2. Make sure the restrictor
toward

the feeder

Refrigerant

tubes.

is installed
See Figure

with the rounded

end

7.

Line Connections

Size refrigerant
lines according
to information
provided with outdoor condensing
unit. Route the refrigerant
lines to the coil in a
manner that wil! not obstruct service access to the unit or removal
of the filter.
1. Remove rubber plugs from refrigerant
connections
using a
pulling and twisting motion. Hold refrigerant
lines to avoid
bending or distorting.
2. Remove the coil door before brazing refrigerant
tions to prevent damage to paint finish.

8

Gasket

Refrigerant

Lines

,_
/

Tubing Plate

connec-

3. Fit refrigerant
lines into coi! connections
and remove the
tubing plate and slide plate over the refrigerant
lines to assure sufficient
room for brazing.

4. Reinstall tubing plate and door and install the gasket, provided with the unit, over the suction and liquid lines into the
tubing plate recess to ensure an air seal around the coil.
See Figure 8.

496 01 4111 03

Figure

Refrigerant

k_n
e_s__

'

Recessed
Area
For Gasket

.%
5L_

I Installation

Fan Coils I

Instructions

Electrical

Connections
2. Connect line voltage to the lugs with the Black and Yellow
wires, or to circuit breakers or wire leads from heaters. Refer to Figure 9 for FCP--D Series and Figure 10 for
FCP--C and FOX and wiring diagram.

Electrical shock hazard.
Turn OFF electric power at fuse box or service
panel before making any electrical connections
and ensure a proper ground connection is made
before connecting line voltage.

Figure 9 1 Electrical

Controls - (FCP--D

Low Voltage
Connections

Series)

Matching Receptable
For Electric Heater
(Unplug Connector)

Failure to do so can result in property damage,
personal injury and/or death.
All electrical work MUST conform with the requirements
of local
codes and ordinances
and the National Electrical Code NFPA 70
current edition.
The low voltage transformer
all models and are prewired
tions are made to the heater
unit.

Low Voltage

and the fan control are standard on
at the factory. Line voltage connecaccessory
or the wire pigtails in the

Control

Pigtails for
Line Voltage
(Yellow and Black) and
Ground Connection

Connections

The 24 volt power supply is provided
by an internally wired low
voltage transformer
which is standard
on all models. If power
supply is 208 volt, the low voltage transformer
must be rewired to
the 208 volt tap. See the unit wiring label.
Field supplied low voltage wiring can enter the unit on the top left
hand corner or the left hand side panel. When using the left hand
side panel entrance,
the low voltage wiring must be fed through
the entrance
hole in the bottom of the control box.

en)

Install the strain relief bushing (supplied with unit) in the selected
hole and a hole plug (supplied
with unit) in the unused hole.
Connect
the field wiring at the screw
board. Refer to Figures
9, 10.
Keep the low voltage
box.

wiring

terminals

as short as possible

of the

control

inside the control

Figure

Complete
connections
between
indoor blower, outdoor section,
indoor thermostat
and electronic
outdoor thermostat
(accessory)
according
to instruction
provided with the Condenser
Installation
Instructions
or those provided with the accessory and refer to Figures 11&12.

Overcurrent

cabinets

Line Voltage

without

heaters,

a 15 amp

circuit

may be

Connect field wiring to appropiate
terminals
the wire pigtails. All line voltage connections
copper wire.

Voltage

1. Provide
separate

_J

Filler Plate
(FCP/X48-60)
Flanges Together
Adapter Plate
(FCP36-42, FCX36)_

Connections

Line voltage wiring may be brought into the unit through the top
right-hand
corner or the right-hand
side panel. The correct hole
size required by the conduit fitting must be punched at the pilot
hole location. Plug the unused pilot hole with a hole plug (supplied
with unit).

Line

Matching Receptable
For No Heat Kit
or Electric Heater

Low Voltage
Connections

Protection

The power supply wiring to the unit MUST be provided with overcurrent protection.
Governing
codes may require this to be fuses
ONLY or circuit breakers.
For blower
used.

10 I Electrical Controls

No Heat Kit

on electric heater or
must be made with

Connection
line voltage
power supply (208V-240V)
circuit(s). Size per table or table in heater

from a
manual.

Lugs for
Line Voltage
and Ground
Connections

49601

4111 03

I Fan Coils

No Heat

Installation

Kit Installation

Typ,ca,
Low
Vo,tage
Schematic

(FCP --C and FCX)
If electric

1

heat is not used, install

1. Locate
age.

adapter

Instructions

and filler

accessory

plates,

No Heat Kit.

with screws

inside

Cooling Only

Thermostat

pack-

R

2. Attach adapter
match cabinet,
3. Secure

plate and filler plate to bracket
Refer to Figure
10.

the electric

heat accessory

if required

Outdoor

to
G

Unit

--

with four screws.

4. Connect the plug from No Heat Kit wiring into the receptacle on the control board on the side of the cabinet.

CAUTION

Y

Y

W

Y

Do not attempt to force plug as it only fits one way.

Grounding

Connection

Use a copper conductor(s) from the Green ground wire on the unit
or ground lugs on the electric heater to a grounded connection in
the electric service panel or a properly installed grounding rod.

Figure

!i

Typical

Low Voltage

W 1 W2
000

G

Y
Indoor

H O
00()

C

Blower

()R 1

Schematic

Cooling with Electric Heat

Heat Pump with Electric Heat
Staging
_ermostat

R

I

Therrnoctat

R

--i

G

R

I
BL

c

I

o

I

y

I

---------t

W
--

y
W

Unit

O

w2 I
W1

-Outdoor

=========4

Outdoor

Unit

I--

o wo O
R

W t W2

Electrical

G

Y
H O
IndoorBlower

C

Data
Maximum

Supply Circuit

Recommended

Overcurrent

SupplyWire
750C. Copper

Supply

Maximum

Branch

Protective

Circuit

Motor

Total

Circuit

Device

Volts

Phase

Hertz

No.

AMPS.

AMPS.

Ampacity

(AMPS.)

240

1

80

Single

60

60

75

15

208

1

60

Single

60

60

75

15

He.
2

Size
14

Length (Ft)
104

No.
1

Size
14

2

14

g0

1

14

Me,mum

Recommended

Overcurrent
NomiHeater

Supply

Supply

Heater

Mexi-

Branch

Circuit

KW Per

Heater

Motor

Total

Circuit

Heating

Heat-

KW Per

Voltage

BTUH

KW

Element

No.

Circuit

AMPS.

AMPS.

AMP

Ampacity

240

16,832

4.8

4.8

Single

48

200

60

26.0

325

1086081
05KW

208

12,287

3.6

3.6

Single

36

173

60

23.3

292

1086082

240

24573

7.2

3.6

Single

72

300

60

36.0

450

07KW

208

18430

5.4

2.7

Single

54

260

60

32.0

400

1086083

240

32,765

9.6

4.8

Single

96

400

60

46.0

575

10KW

208

24,574

7.2

3.6

Single

72

347

60

40.7

508

496 01 4111 03

Ground
Wire

Max.

Supply Wire

Protective
Device
(AMPS.)
35
30
45
40
60
60

750 C. Copper
Max.
No.
2
2
2
2
2
2

Size
10
10
8
8
6
6

Length (F
61
59
70
68
85
83

Ground
Wire
No.
1
1
1
1
1
1

Size
10
10
10
10
10
10

7L_

_ Installation

Instructions

Adjusting

Thermostat

Fan Coils I

Set the heat anticipator
of the thermostat
instructions
provided with the thermostat
justment.

Heater

Size

- KW

Staging

Anticipator

The heater elements are turned on in increments.
Refer to Staging Table. In addition on heaters larger than 5KW, the heat can be
staged (1 st & 2nd) either through an indoor thermostat
or by using
an outdoor thermostat.
This satisfies
staging requirements
imposed by some electric utilities on heaters larger than 6 kilowatts.

to the proper value. See
before making this ad-

Anticipator

05

.24

07, 10

.32

A control signal (24V) from Wl on the Indoor T'stat to Wl on the
control board energizes
the 1st stage of heat. A control signal
(24V) to W2 on the control board energizes
the second stage of
electric heat. To turn ON both stages at the same time, using one
control signal, W1 and W2 are jumpered
together.

Setting

If the indoor thermostat
does not have staging capabilities,
accessory electronic
outdoor thermostats
are available that wil! control
two stages of electric heat.

HEATER STAGING
ELECTRIC

VOLTAGE

HEATER

TOTAL

1st STAGE

HEAT

(W1)

208V

240V

208v

240v

2nd STAGE

(W2)

208V

240V

05KW

208-240/1/60

3.6

4.8

3.6

4.8

07KW

208-240/1/60

5.4

7.2

2.7

3.6

2.7

3.6

10 KW

208-240/1/60

7.2

9.6

3.6

4.8

3.6

4.8

ELECTRIC HEATER STATIC PRESSURE DROP - IN. WG.
CFM

_J

5 KW

7.5 KW

10 KW

6OO

0.01

0.01

0.01

700

0.01

0.01

0.01

800

0.01

0.01

0.01

900

0.01

0.01

0.01

1000

0.01

0.01

0.01

1100

0.01

0.01

0.01

1200

0.01

0.01

0.01

1300

0.01

0.02

0.02

1400

0.01

0.02

0.02

1500

0.01

0.02

0.02

1600

0.01

0.02

0.02

1700

0.01

0.02

0.02

1800

0.01

0.02

0.02

1900

0.01

0.02

0.02

2000

0.01

0.02

0.02

496 01 4111 03

I Fan Coils

Installation

Changing

Motor Speed

5. Determine
erating.

The blower motor comes from the factory wired for high or Med
speed. To change the blower speed, disconnect
the black wire at
the blower motor terminal
block and reconnect
at the desired
blower

speed

tap.

7. Refer to Changing the Motor Speed
the speed tap is to be changed.

For proper system operation,
the air flow through the indoor coil
should be between 350 and 450 cfm per ton of cooling capacity.
The air flow through the unit can be determined
by measuring the
external static pressure to the unit and selecting the motor speed
tap that will most closely provide the required air flow.
1. Set up to measure
external
and return duct connections

static pressure
(Figure 13).

at the supply

2. Drill holes in the ducts for pressure taps, pitot tubes,
er accurate
pressure sensing devices.
these taps to a level inclined

4. Ensure the coil and filter are clean,
open.

Figure 13

static pressure

manometer

or othor draft

and all the registers

are

with the blower

op-

6. Refer to the Air Flow Data tables, page 9 to find the speed
tap that will most closely provide the required air flow for the
system.

Air Flow Check

3. Connect
gauge.

the external

Instructions

in these instructions

8. Recheck the external static pressure
tap, and confirm speed tap selection.

Temperature

if

with the new speed

Rise Check

Temperature
rise is the difference
air temperatures.

between

the supply

and return

NOTE: The temperature
rise can be adjusted
by changing
the
heating speed tap at the unit's blower terminal block. Refer to the
unit's Installation
Instructions
for airflow information.

A temperature
mended.

rise greater than 60°F (33.3°C) is not recom-

1.

To check the temperature
rise through the unit, place thermometers
in the supply and return air ducts as close to the
unit as possible.

2.

Open

3.

Set thermostat

4.

Set the thermostat

5.

Turn electric

6.

Operate
unit AT LEAST
ture rise.

Static Pressure Check

ALL

registers

and duct dampers.

Heat-Cool

selector

to NEAT.

SupplYr____

e °on

temperature

power

NOTE: The maximum
200°F (93.3°C).

setting

as high as it wil! go.

ON.
5 minutes,

then

outlet

air temperature

to normal

temperature

check

tempera-

for all models

7.

Set thermostat

8.

Turn electric

9.

Be sure to seal all holes in ducts if any were created
this process.

power

setting.

OFF
during

Airflow 220V / 50 Hz Models 0nly
NOTES: Performance

MODEL
FCP2400D

FCP3000D

FCP3600D

FCP4200D

FCP4800D

FCP6000D

496 01 4111 03

based on unit with horizontal

BLOWER

SPEED

is

drain pan installed, dry coil, no filter, Deduct Filter Static

0.1

0.2

0.3

0.4

0.5

HIGH

885

825

723

643

499

297

MEDIUM

873

811

708

573

380

266

LOW

775

728

645

558

416

188

HIGH

1,225

1,175

1,067

1,031

891

794

MEDIUM

1,160

1,115

1,014

980

847

747

LOW

1,034

1,001

919

886

765

667

HIGH

1,384

1,328

1,206

1,165

1,007

897

M EDIUM

1,311

1,260

1,146

1,107

957

844

LOW

1,168

1,131

1,038

1,002

865

754

HIGH

1,578

1,527

1,399

1,338

1,143

964

MEDIUM

1,446

1,402

1,288

1,224

1,037

876

LOW

1,198

1,184

1,111

1,073

927

805

HIGH

1,657

1,603

1,469

1,405

1,200

1,012

MEDIUM

1,518

1,472

1,352

1,285

1,089

920

LOW

1,258

1,244

1,167

1,128

973

845

HIGH

1,960

1,902

1,748

1,702

1,485

1,317

MEDIUM

1,869

1,815

1,670

1,626

1,419

1,252

LOW

1,759

1,715

1,585

1,545

1,351

1,202

9L_

I Installation Instructions

Fan Coils J

Airflow Based on dry coil, no filter, no electric heat. Deduct heater static shown in heater static table.
Deduct filter static shown in filter static table. Deduct .05 for wet coil. Deduct .10 for Horizontal Kit (FCP) only.
i;[e,.]:,/.'_l
SPEED

LOW

MED

HIGH

SP
VOLTAGE

0.1

0.2

MED

HIGH

0.5

0.6

0,7

0,6

0,7

1670

1650

1607

1549

1474

715

671

601

510

560

544

512

459

208V

1337

1355

1369

1373

1360

1332

1282

230V

2059

2023

1974

1910

1827

1739

1635

972

942

897

851

773

686

593

208V

789

789

787

775

737

656

569

230V

1108

1052

992

936

859

765

653

1027

1027

974

910

836

751

0.1

0.2

0,3

0.4

0.5

0.6

0,7

230V

1104

1069

1028

976

926

851

784

208V

940

908

870

832

780

723

666

230V

1327

1277

208V

1192

230V

1457

208V

1378

1222

1161

1153

1108

1049

989

930

834

1396

1333

1267

1184

1107

1032

1316

1260

1192

1117

1055

968

1087

1022

940

0.1

0.2

0,3

0,4

0.5

1089

1059

1027

985

927

860

208V

924

908

877

851

801

748

698

230V

1415

1382

1341

1291

1232

1170

1092

208V

1209

1185

1154

1120

1069

1019

937

0.6

0,7

230V

1668

1611

1556

1486

1410

1330

1237

208V

1494

1456

1410

1352

1283

1209

1130

SPEED

VOLTAGE

0.1

0.2

0,3

0.4

0.5

0.6

0,7

LOW

230V

1132

1129

1128

1105

1072

1026

944

208V

929

926

922

908

886

841

802

230V

1520

1489

1449

1400

1338

1269

1192

208V

1279

1272

1255

1228

1187

1135

1055

230V

1769

1711

1645

1569

1490

1406

1313

208V

1618

1575

1524

1465

1402

1325

1239

SPIN.

1735

1738

1728

1688

1636

1574

1483

230V

2453

2369

2272

2165

2056

1933

1813

208V

2339

2259

2167

2073

1971

1862

1741

SPEED

SPIN,

LOW

MED

HIGH

VOLTAGE

SPEED
LOW

MED

HIGH

SPEED
LOW

MED

HIGH

0,2

0,3

0,4

0,5

0,6

0.7

230V

737

723

682

627

559

475

333

208V

586

571

549

514

466

394

280

230V

943

896

832

752

668

560

443

208V

798

778

731

672

598

510

388

230V

1092

1023

946

849

753

632

515

208V

1015

955

888

800

704

596

489

SPIN,

VOLTAGE

SPEED

VOLTAGE

0.1

0.2

0,3

0.4

0.5

0.6

0,7

LOW

230V

1120

1113

1107

1094

1076

1045

1004

208V

913

903

889

876

865

845

810

230V

1538

1531

1511

1479

1435

1380

1301

208V

1257

1266

1256

1242

1215

1174

1122

230V

1922

1877

1818

1751

1679

1590

1481

208V

1653

1643

1617

1571

1517

1444

1366

SPEED
LOW

MED

HIGH

WG,

0,1

0,2

0,3

0,4

0,5

0,6

0,7

230V

1069

1039

1004

956

898

825

740

208V

898

861

827

785

730

675

599

230V

1347

1302

1249

1187

1121

1041

946

208V

1170

1129

1095

1037

975

909

817

230V

1572

1504

1437

1362

1279

1186

1076

208V

1423

1368

1313

1246

1176

1075

986

8PIN.

VOLTAGE
230V

WG.

0,1

0,2

0,3

0.4

0.5

0,6

0,7

1105

1093

1079

1066

1036

982

917

208V

909

897

887

871

845

814

757

230V

1501

1485

1456

1412

1358

1287

1196

208V

1255

1243

1223

1206

1177

1127

1056

230V

1870

1821

1758

1694

1598

1502

1390

208V

1615

1597

1555

1509

1462

1386

1270

SPIN,

l_e.).:(_ll

WG.

WG,

0.1

I ;[o.):__;I

SP IN. WG.

I_'_}:I

208V

I ;[o.):_[.11

SP IN. WG.

I;[I.]'_PJI

HIGH

l _[e.).:4,'_
I

sPIN. WG.
VOLTAGE

MED

651

1111

HIGH

0.5

1671

561

230V

MED

0.4

1643

739

VOLTAGE

HIGH

0,3

561

LOW

MED

0,2

743

SPEED

HIGH

230V

IN. WG.

0.1

561

230V

LOW

SP
VOLTAGE

743

I;[I,.]:_[.11

MED

SPEED

208V

I;[_:_[_1

LOW

l_[e,]_.-'[_l
0.4

230V

208V

SPEED

IN. WG.
0,3

VOLTAGE

WG,

0,1

0,2

0,3

0,4

0,5

0,6

0.7

230V

1658

1642

1605

1543

1474

1393

1291

208V

1370

1371

1358

1337

1291

1236

1150

230V

1966

1905

1829

1740

1641

1527

1405

208V

1733

1696

1645

1581

1502

1414

1310

230V

2239

2137

2029

1916

1806

1683

1543

208V

2141

2047

1952

1849

1739

1620

1495

FILTER STATIC PRESSURE DROP*
*WASHABLE
FILTER SIZE

DISPOSABLE
FILTER SIZE

FCP24 / FCX24 / FCP30
FCP36 / FCX36 / FCP42

17

MODEL

FCP48
FOX48 / FOP60 / FCX60

CFM
600

800

1000

1200

14 1/4 X 20 1/4

14X20

0.05

0.09

0.13

0.19

1400
............

X 20 1/4

0.09

0.12

1600

1800

2000

18X20

.......

0.17

0.22

......

21 I/4 X 20 t/4

20 X 20

.............

0.12

0.15

0.19

---

X 20 t/4

25 X 20

.............

0.09

0.11

0.14

0.18

24

3/4

3/4

49601 4111 03

I Blower

Coils

Installation

Sequence

/Thermostat
to Con- /

Mode

[

trol

Board

24 volt

Cooling
Constant Slower
Fan Switch ON)

G

Y&G

Cooling Only Unit
(Thermostat
calls for
Cooling)

G&Wl

Cooling Only Unit
(Thermostat
calls for

&W2

Heat)

[

Of Operation

Control

Control

Y&G&O
calls

Function

State

Only Unit With Electric

Heat

On

Fan On.

Off

Fan Off.

On

Compressor

On, Fan On.

Off

Compressor

Off, 60 Second

On

Fan On, 1st Stage

Off

2rid thenlst

Stage

Heat Pump With Electric
Heat Pump
(Thermostat
Cooling)

Delay

- Then

Of Heat

Of Heat

Off. 6 sec delay, then

On.

Fan Off.

Heat

On

Compressor

On, Reversing

Off

Compressor

Off, 60 Second
On, Fan On

Valve

Energized,

Fan On.

for
Delay

And Then

Y &G

On

Compressor

Heat Pump cannot
maintain proper temp.

Y & G & Wl & W2

On

1st Stage

Of Heat On, then 2nd Stage

Off

2rid then

1st Stage

On

Reversing valve switches
unit to cooling,
On, then 2nd Stage Of Heat On

Off

Reversing valve
Of Heat Off

Off

Compressor

Electric Heat Temperature satifised
Y&G&O&Wl&W2

Heat Pump
(Goes into Defrost
Mode)

Y & G

Of Heat

switches

Of Heat On

Off

1 st Stage

back to heating,

Off, 60 Second

Fan Off.

Delay

Of Heat

2nd then

And Then

! st Stage

Fan Off.

satifised)
G&Wl

Heat Pump
(Emergency Heat)
NOTE:

Fan Off.

Of Heat On, then 2nd Stage

Heat Pump
(Thermostat calls for
Heat)

Heat Pump
Room temp.

Instructions

&W2

On

Fan On, 1st Stage

Off

2nd then

1st Stage

Of Heat On, then 2nd Stage
Of Heat

Of Heat

Off. 6 sec delay, then

Electric Heat Elements are controlled by relays with a delay sequence from the logic board to provide

sequencing

On.

Fan Off.

between elements.

Limit Operation
The temperature

limit responds

be de-energized

and the fan relay will be energized.

times

during

thermostat

a single

call for heat,

inputs but the heater

lockout. Oncein a hard lockout,
wil! clear this state.

496 01 4111 03

to over-temperature

the control

conditions

in the air duct.

If the temperature

Once the limit resets, the control will resume

will go into a 1 hour soft lockout.

relays

are disabled.

thefan

relayislocked

If the control

detects

on andtheheater

During

limit trips, the electric
normal

the soft lockout,

a limit trip during the soft lockout,
relaysaredisabled.

operation.

heater

relays will

If the limit trips four

the fan relay will respond

to

the control will go into a hard

Turningthepowertotheunit

offand

then on

I Installation Instructions

POWER

SUPPLY:

208/230-1-60

KEY:

Fan Coils I

USE COPPER

HIGH VOLT;

--

_(1 CNTRL
I_
BRD

_

r-

_

--

I

_ o[}_-

I =_ _ _q
o(]

--

;o

CONDUCTORS

ONLY.

LOW VOLT.

1

20 Kw

_-R--I
BL- I

L BLGRD

s

Y_

GRD

_o
BASE
*SEE

GRD

_V'_[_
_

G'_D
UNIT WITH NO-HEAT
INSTALLATION

FACTORY

MANUAL

PRE-SET

SPEED

B_ll

B K'_[_[_

KIT AMF001NH

INSTALLED

FOR PROPER
CONNECTIONS

r- A
I r-J

HEATING

UNIT.
AMFK20CH

ELECTRIC

HEATER

LIMIT

Z- q

"

BL

0

II

G

AND COOLING

FOR YOUR

5 Kw

I
I

BK_%

/I

Y

3 Kw&

25 Kw

G_U

BK]_Y
AMFK03CH/AMFK05CH

ELECTRIC

HEATER

o@o
L'MtT%
@

BL_

II IGYII

F

W_m_,0

II
II
II

7.5&

_

II _
--N----

I

_o

I

--

BK

10Kw

_-=---L.L
AMFK25CH

ELECTRIC

GRD

t
_'

AMFK07CH/AMFK10CH

HEATER
LIMIT

,_?_

I
ELECTRIC

HEATER

30Kw

15 Kw

GRD

GRD

B

GRD

sK_
BK

l_J

AMFK14CH

ELECTRIC

HEATER

*AMFK15CH

ELECTRIC

HEATER

(2 LIMITS)

BK

AMFK30CH

ELECTRIC

HEATER

1087757

49601

4111 03

I Fan Coils

Installation

Instructions
O

HI
DD
19

EE

Z2

J
W
Zl

15

18
17
14

1

12

\
Y
lO

AA

CC

7
JJ

496 01 4111 03

38-20-21
38-20-26

1L_

I Installation Instructions

KEY
NO,

Fan Coils I

DESCRIPTION

1

Coil, Evaporator

2
2

Manifold,

1082961
1082914
1082963

2

1082964

2
2

1082984
1087520

2

1083253

2

1083310

2

1083258

3
3

Housing,

3

Distributor

4
4

Restrictor,

1082972
1082973

Flow Control

1085975
1093424

4

.073

1054027

4

.078

1053112

4

.079

1053661

4

.092

1053712
1082871

Valve, Expansion

1082860
1082864

Adapter, Flow Control
with Liquid Tube

111

-I-

I

I
I I-

I1
I 1
I

111111111111111
111111111111

-II

II1

Not Stocked
1082775

Distributor Assembly
Pan, Drain, 15"
19"

11111
11111
11111
1111
111

-II

I I -

I1
I 1
I
I
I
I

1111111111
11111
11111
1111
111
1111111111

I

11
11

Motor, Blower

1082611
1087048

I

1

I

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1

I

1

1

1

1

1

1

1

1

1

1

1050254
609227
600585

Wheel, Blower

14
14

Capacitor,

14
15

15MFD, 370V
Block, Terminal

16

Heater, 5KW, W/Term.

96839
1094954

5MFD, 370V
10MFD, 370V

16

7KW, W/Term.

16

1OKW, W/Term.

1
1

1
1

1
1

1
1

1
1

Bk

1
1

1
1

II1
II1
I -

I1
I
I

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

II1

I1

11111

I11111
1

1

1

1

1

1

1

1

I I
I I -

1
1

1

1

1

1

1

1

11111

-I1
I

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1087682
1087683

1

1

1

1

1

1

I
I

1087684

1

1

1

1
I

1

1

1

1

1

1

1

-I-1
1

1

1

II1

1
1

I

I
1

1

1
I

1

I
II1

111

1087753

1

I

111

1

1
1

I I -

1094959

Bk

1
1

11111

1094956

Bk

1
1

1

-Ill

1
1
1

111

600587

13

1
1

111111111

600586

13

1
1

1

I I -

I-

1002801

12

1
1

11111

1083045
1083046
Mount, Blower Motor

-I

I
1

1
1

1083044

11
11

I
111

1082619
1085914

-I-

1111

1082621
Control, Fan Timer
Transformer

-

I I-

1111111111

1082777
1085353

Pan, Drain Horizontal

-I

I

1082776

22"
26"

1

I
I
I
I
I

11111

1082857
1082966

g
I0

13
13

1111

1082862

7
7

12
12

11111

1087340

5
5

8
8

11111

1082873

4

6
7
7

11111

1062727
.057
.065

5
5
5

I
I
I
I
I

11111

1085679

2
2

4
4

I

Not Stocked

Evaporator

I
1

I

-I-I-

17
18

Relay
Switch, Limit

1084529
1084734

1
1

2
1

2
1

1
1

2
1

2
1

1
1

2
1

2
1

1
1

2
1

2
1

2
1

2
1

2
1

19

Fuse Link

1087811

1

2

2

1

2

2

1

2

2

1

2

2

2

2

2

49601

I
I

4111 03

1

I Fan Coils

Installation

DESCRIPTION
A
A
A
A
B
B
B
B
B
C
D
H
K
K
L
O
O
O
O
P
P
P
P
Q
Q
Q
Q
R
S
S
S
S
T
U
V
V
V
V
W
W
W
W
X
X
X
Y
Zl
Z2
AA
AA
AA
AA
BB
BB
BB
BB
CC
CC
CC
CC
DD
EE
FF
GG
HH
HH
HH
JJ

)(
)(
)(

oo_ _ o_

PA.T

KEY
NO.

Baffle, Top

Plate, Triangular

Plug, DrainPan
Plug, Drain Pan
Plate, Tubing
Grommet, Tubing Plate
Bracket, Coil Hold Down
Panel, Rear Blower Deck

Panel, Front Blower Deck

Panel,Side Blower Deck

Bracket, Control Fan
Bracket, Drain Pan

Stop, Coil
Adapter, Filter
Panel, Top

Housing, Blower

Panel, Blower Cutoff

Clamp, Capacitor
Rail, Blower R.H.
Rail, Blower L.H.
Door, Coil Access

Door, Blower Access

Door, Filter Access

Plate, Heater Adapter
Plate, Heater Filler
Clamp. Tube
Shield, Condensate
Plate, Heater Closure

Adapter, Male (Drain)
Harness, Wire
Harness, Wire (Clos. Plate)
Manual, Installation

496 01 4111 03

NUMBER

xx

,,_,,__-_u._____._u._u._u.____u.(_

1084530
1082954
1082955
1082956

1

1082779
1082780
1882924
1082904
1082782

2

1083241
1082965
1085601
1085683
1085602
1082602
1082604
1082844
1082845
1082846
1086694
1085372
1085373
1085374

2
1
1
t

1082622
1082847
1082848
1082849
1085371
1082609
1082927
1082928
1082929

2

1083349
1884788
1087710
1087711
1087712
1087713

2

1087343
1087195
1087193
1087194
1082607
1082616
1082949

1

1095020
1085504
1085521
1087718
1087719
1087720
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---

Source Exif Data:

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Create Date                     : Fri Apr 20 16:22:45 2007
Author                          : 
Title                           : 
Subject                         : 

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