IP Mobilenet M1617-12 Mobile Station Data Radio Transceiver User Manual 386222

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IIPPSSeerriieess MM11661177--1122 MMoobbiillee RRaaddiioo PPrroodduucctt OOwwnneerr’’ss MMaannuuaall Date: October 17, 2003 Document #: 516-80513-POM Revision: A Copyright 2003 IPMobileNet, Inc. 16842 Von Karman Avenue, Suite 200  Irvine, CA 92606 Voice: (949) 417-4590  Fax: (949) 417-4591

M1617-12_FCCRpt.doc Page 2 The term “IC”: before the radio certification number only signifies that Industry of Canada technical specifications were met. Operation is subject to the following two (2) conditions: (1) this devise may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device. The following U.S. Patents apply to this product: U.S. Patent numbers 5,640,695,6,018,647,6,243,393 Information contained in this document is subject to change without notice. All rights reserved. Reproductions, adaptations, or translation without prior written permission is prohibited, except as allowed under copyright laws.

TABLE OF CONTENTS M1617-12_FCCRpt.doc Page 3 SECTION 1: THEORY OF OPERATION ................................................................................. 4 General Block Diagram................................................................................................ 4 General Block Diagram Definitions..................................................................... 4 M1617-12 Mobile Radio Section Descriptions ........................................................... 6 Microcontroller.................................................................................................... 6 Support Circuitry ................................................................................... 6 Inputs/Outputs .................................................................................................... 6 Modem .............................................................................................................. 7 VLogic and Digital Ground ................................................................................. 7 Receiver 1 Front-End ......................................................................................... 8 Receiver 1 IF ...................................................................................................... 8 Transmit Modulation........................................................................................... 8 Injection Synthesizer .......................................................................................... 9 Transmitter/TR Switch........................................................................................ 9 Power and Analog Ground ................................................................................. 9 SECTION 2: FACTORY TEST PROCEDURE ....................................................................... 10 Equipment List ........................................................................................................... 10 Programming and Configuring Mobile Radio.......................................................... 11 Adjustment / Alignment Procedures ........................................................................ 12 Receiver Injection............................................................................................. 12 Receiver 1........................................................................................................ 12 Receiver 2........................................................................................................ 13 Transmit Data................................................................................................... 14 Transmit Power Control.................................................................................... 15 Receive Data.................................................................................................... 16 Final Test.......................................................................................................... 17 Uplink Hardware Timing Verification ................................................................ 17 Downlink Hardware Timing Verification............................................................ 19 SECTION 3: FCC LABEL AND LABEL PLACEMENT ......................................................... 21 M1617-12 Mobile Radio FCC Label Placement ........................................................ 21 M1617-12 Mobile Radio FCC Label........................................................................... 21 APPENDIX A: M1617-12 CIRCUIT BOARD DIAGRAMS ..................................................... 22 APPENDIX B: M1617-12 TEST DATA SHEET ..................................................................... 23

SECTION 1: THEORY OF OEPRATION M1617-12_FCCRpt.doc Page 4  General Block Diagram General Block Diagram Definitions For increased data security, the modem supports the Federal Government developed Digital Encryption Standard (DES) data encryption and decryption protocols. This capability requires installation of third party, Internet Protocol (IP) compliant DES encryption and decryption software on the system. The M1617-12 mobile radio is comprised of two (2) circuit boards, the digital board and the RF board. The digital circuit board contains the following sections: Input/Output Circuitry associated with the following data connectors:  RS232 Serial Port DB9 Data Connector  RJ45 Ethernet 10 Base T Interface Connection  For further details on Ethernet Controller, refer to the Crystal LAN Ethernet Controller Product Bulletin (CS8900A-EthernetCtrlr.pdf). Microcontroller Manages the operation of the radio, the modem, and determines which receiver provides a better signal from a given transmission. Also provides transmit time-out protection in the event a fault causes the radio to halt in the transmit mode.

SECTION 1: THEORY OF OPERATION M1617-12_FCCRpt.doc Page 5 Modem Converts serial data into an analog audio waveform for transmission and analog audio from the receiver to serial data. Within a single chip it provides forward error detection and correction, bit interleaving for more robust data communications, and third generation collision detection and correction capabilities. Power Supply The power supply creates the various voltages required by the digital portion of the mobile radio. Transmit Processing Circuitry that amplifies the analog audio signal from the modem and uses it to modulate the voltage controlled oscillator (VCO) and 10 MHz reference oscillator in the injection synthesizer section. Modulating the VCO and reference oscillator simultaneously results in a higher quality FM signal. The RF circuit board contains the following sections: Injection Synthesizer Provides programmable, ultra stable signals for the radio. Synthesizer incorporates phase lock loop technology used for both receiving and transmitting. Injection In the receive mode, the synthesizer provides a local oscillator signal of 45 MHz above or below the selected receive channel frequency. Transmitter Consists of an exciter and power amplifier module. The transmitter covers the various frequency bands in segments. A different power amplifier module is required for each segment. The transmitter circuitry includes a T/R switch switching the antenna between transmitter and receiver 1 (TX/RX1). Receiver 1/Receiver 2 Required to support the mobile DRS; two (2) discrete receivers are tuned to the same channel and use two (2) antennas. The receivers are double-conversion superheterodyne with a first intermediate frequency (IF) of 45 MHz and a second IF frequency of 455 KHz. Each receiver consists of bandpass filters, an RF amplifier, a MMIC mixer, crystal filters, and a one-chip IF system. The injection synthesizer provides the first local oscillator signal. Outputs from each receiver include RSSI and analog audio for the baseband routing circuitry and modem. Power Supply Consists of circuitry that derives the various operating voltages for the RF portion of the mobile radio.

SECTION 1: THEORY OF OPERATION M1617-12_FCCRpt.doc Page 6  M1617-12 Mobile Radio Section Descriptions The M1617-12 Mobile Radio works in a frequency range of 163-173 MHz and requires a 1/4-wavelength antenna. This section provides detailed descriptions of each of the sections within the M1617-12 Mobile Radio. Refer to Appendix A to view the M1617-12 Mobile Radio Circuit Board Diagram. Microcontroller The microcontroller (U30) is a major component of the radio as it manages the operation of the radio. It also controls the operation of the modem, and determines which receiver provides a better signal from a given transmission. It provides transmit time-out protection in the event a fault causes the radio to halt in the transmit mode. It utilizes a reduced instruction set computer (RISC) architecture which provides low power operation and a powerful instruction set. Other features include a watchdog timer, serial universal asynchronous receiver/transmitter (UART), two 8-bit timers, and 2 KB of electrically erasable programmable read only memory (EEPROM) storage.  The EEPROM Random Access Memory (RAM) stores the setup data entered by the technician even if there is a loss of power. Support circuitry The support circuitry consists of the following:  A Supervisor Control Chip (U25) provides power-on reset.  The clock controls microcontroller operation and is generated by crystal Y3 and a Pierce oscillator circuit (inside the U30-microcontroller).  The latch (U28) decodes low order address bits (A0-A7) from the address/data bits (AD0-AD7). It is controlled by Address Latch Enable (ALE) output of U30 and the bits are used by the modem.  A 512Kx8 Static RAM Chip (U31) provides temporary storage of the radio’s configuration data facilitating the technician with access to make changes.  Control logic is also an important part in the microcontroller section. The RAM chip select (RAMCS*) and modem chip select (MODEMCS*) command lines are created by U26A, U27BCD, and U44ABC. These gates decode four (4) high order address bits (A11-A15). The RAM is addressed by five (5) memory addresses (MA14-MA18) bits decoded by U26D, U27A, and U24. This logic decodes port address bits (PA14-PA18) to produce memory address bits (MA14-MA18) for the RAM chip. Input/Output Input/output components convert serial and handshake data from the modem section to RS232 levels, and vice-versa. Chip U22 is an RS232 transmitter and receiver. It converts data in 5-volt logic form to data in +/-12-volt form, as required by the RS232 standard. A charge pump power supply on the chip converts the +5-volt DC logic power on pin 26 to the +12-volt and –12-volt levels required. Capacitors C106-C109 generate these voltages by a charge pump. These values determine the operating voltages.

SECTION 1: THEORY OF OPERATION M1617-12_FCCRpt.doc Page 7 Modem The single-chip modem circuit converts parallel data to an analog audio waveform for transmission and analog audio from a receiver to parallel data. In addition to the modem functions, the chip provides forward error detection and correction (FEC), bit interleaving and Viterbi Soft Decision Algorithms for more robust data communications. The microcontroller section controls the modem operation. Address bus, address/data bus, and control lines operate the modem chip. The modem circuitry is also run by a crystal-controlled clock, which consists of crystal Y1 and an internal Pierce oscillator. The received audio signal is demodulated into digital data appearing on the AD0-AD07 lines when the MODEMCS* and RD* lines are low. The data goes to the microcontroller section for futher processing, and then to the input/output section for conversion to RS232 or Ethernet signal levels. During a transmission, outgoing data appearing on the AD0-AD07 lines is converted into a 4-level FSK analog signal by the modem chip. This operation takes place when the MODEMCS* and WR* lines are low. Data from the user’s MDC or VIU passes through the input/output section and microcontroller section to the AD0-AD07 bus. After processing, data passes through a root raised cosine filter and is output to TXMOD. This modem supports 115.2 KBPS (serial port) and 19.2 KBPS (over-the-air) data transmission rates. VLogic and Digital Ground The VLogic and Digital Ground section consists of a pulse-width modulation (PWM) step-down DC-DC converter (U20) that provides an adjustable output. It also reduces noise in sensitive communications applications and minimizes drop out voltage. An external Schottky diode (D2) is required as an output rectifier to pass inductor current during the second half of each cycle to prevent the slow internal diode of the N-channel MOSFET from turning on. This diode operates in pulse-frequency modulation (PFM) mode and during transition periods while the synchronous rectifier is off.

SECTION 1: THEORY OF OPERATION M1617-12_FCCRpt.doc Page 8   Receiver 1 Front-End This section contains components that include several RF Bandpass filters, a low-noise amplifier, and a MMIC mixer. Incoming signals pass through one (1) MMIC filter (FLT7) that selectively provides a high degree of out-of-band signal rejection. A SAW amplifier (U3) amplifies the selected signals and is followed by another SAW filter (FLT8). The output from FLT8 passes through a mixer (U4). U4 is a MMIC mixer which mixes the receive injection (RXINJ1) signal from the synthesizer and the RF signal from the antenna to produce a 45 MHz IF signal. This 45 MHz signal passes through crystal filters (FLT3 and FLT4) to the Receiver 1 IF section to provide the bulk of the Receiver’s selectivity. Receiver 2 Front-End operates identical to Receiver 1 Front-End. Receiver 1 IF The major contributor of the IF subsystem (U33) a complete 45 MHz superheterodyne receiver chip incorporating a mixer/oscillator, two limiting intermediate frequency amplifiers, quadrature detector, logarithmic received signal strength indicator (RSSI), voltage regulator and audio and RSSI op amps. Incoming 45 MHz signals appearing at RX1_45MHz pass through the low-voltage high performance monolithic FM IF system. Within U33, the signals pass through a simple LC filter and are boosted by the RF amplifier. The output of the RF amplifier drives a mixer. A crystal oscillator is controlled by crystal Y4 and provides the injection frequency for the mixer. The mixer output passes through a 455 KHz ceramic filter (FL6). It is then amplified and passed through another ceramic filter (FL5) to a second gain stage. The IF output drives a quadrature detector. The phase shift elements for the detector are C123 and FLT5. The RSSI detector converts the AGC voltage generated inside the chip into a DC level corresponding logarithmically to the signal strength. The Diversity Reception Controller uses BRSSI1 to select the receiver with the best quality signal. The audio is amplified by a quad amp (U19C) and delivered to the power and analog ground circuitry via the RXMOD1 output. High frequency de-emphasis is provided by a filter consisting of a resistor and a capacitor. In order to match the audio signal levels with the other circuitry, a gain control is included. A pot (R81) is necessary to adjust gain. Receiver 2 IF operates identical to Receiver 1 IF. Transmit Modulation The analog circuitry in this section modulates the Transmitter. The data-bearing audio signal from the modem appears at TXMOD. The audio is amplified by op amp (U9D). The output of U9D drives two (2) amplifiers (U9B and U9C). The transmitter uses dual-point modulation meaning the modulation is applied both to the VCO as well as the reference oscillator (VCTCXO). The upper amplifier (U9C) has adjustable gain. The output drives op amp (U9A), which inverts the phase of the signal. Upon the start of a transmission, the modulating signal passes through to the VCTCXO reference oscillator in the synthesizer. Some makes of VCTCXO oscillators do not require the modulation signal to be inverted and a jumper block (JMP1) is provided to accommodate the oscillators.

$SECTION 1: THEORY OF OPERATION M1617-12_FCCRpt.doc Page 9 The lower op amp (U9B) amplifies the signal from the low pass filter and applies it to the VCO via the VCOMOD output. Pot RV1 and RV2 are used to adjust maximum deviation. Injection Synthesizer The dual synthesizer chip (U38) is the major contributor of the receiver and transmitter injection oscillators. This device contains the key components of a phase locked loop (PLL), including a prescaler, programmable divider, and phase detector. The selected frequencies are loaded into U38 as a clocked serial bit stream via the PLL_DATA, PLL_CLOCK, and PLL_ENABLE signals. Frequency stability is determined by a temperature-compensated crystal oscillator module (VCTCXO) (Y5) at a frequency stability of 1 PPM from –30C to +60C. This device has an input (REFMOD) that accepts transmit modulation and voltage from a RX FREQ ADJUST pot. The pot allows the receiver to be fine-tuned to the exact operating frequency. Two (2) voltage control oscillators (VCO) are formed by RF oscillators with buffered outputs (U39 and U40) and associated circuitry. The VCO’s generate receiver and transmit injection signals. The receiver control voltage is generated by the phase detector output (PDOUT) of U38 driving a loop filter consisting of R111, R112, C185, C186, C42, R133, and C213. It integrates the pulses that normally appear on PDOUT into a smooth DC control signal for U40. The output of U40 is split by a two-way power divider (U41) leading to outputs RXINJ1 and RXINJ2. A second output (OUT\) of U40 is returned to the synthesizer FIN input via RXFB. This completes the loop signal path. The transmitter control voltage is generated by the phase detector output (PDOUT-L) of U38 driving a loop filter consisting of transmitter R135, R118, C195, C196, and C214. It integrates the pulses that normally appear on PDOUT-L into a smooth DC control signal for U39. Upon transmit, the analog signal from the modem and transmit processing circuitry is applied to the U39 tuning circuit at CR6. The output of U39 is the TXINJ signal. A second output of U39 returns to the synthesizer F-IN input via TXFB. Transmitter/TR Switch The transmitter section consists of a driver amplifier (U36) and a final power amplifier (U35). To transmit, 5-volt power is applied to the KEYPWR line. PA12V line is also powered up. This causes power amplifier (U35) to boost the RF power to the desired level. Up to 60 watts are available from the transmitter. Harmonic suppression is provided by C82, C83, and L11. Power and Analog Ground These sections consist of the power supplies and transmit control circuitry. Power from the vehicle’s battery appears at VBATT. Diode D1 protects the voltage regulators by clamping any transient spikes on the supply line. Such spikes typically occur while the engine is started. The supply line powers a series of voltage regulators and the transmitter control circuitry, as follows:  Voltage regulator U46 provides 8-volt power for most other sections in the radio.  Voltage regulator U21 powers the transmit driver and T/R switch diodes as controlled by the microcontroller.  Voltage regulator VR2 provides a low noise 3.3-volt source for the radio electronics. In the transmit control circuitry, to transmit, the microcontroller makes TXKEYOUT* high. Forcing the P-channel device to conduct, applying 12-volts via PA12V to the transmitter power amplifier bias pins.$