Inpeco Spa a Socio Unico CANBUSGW002 Radio Frequency Identification Device for Sample Carriers User Manual page1

Inpeco Spa a Socio Unico Radio Frequency Identification Device for Sample Carriers page1

User Manual

Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 3 of 49GWC SUMMARY1. INTRODUCTION ............................................................................................................ 51.1. Automation system components ................................................................................ 51.2. GWC: description....................................................................................................... 61.3. GWC hardware .......................................................................................................... 71.4. Operating limits, risks and warnings........................................................................... 81.5. Limited Warranty........................................................................................................ 91.6. Symbols................................................................................................................... 102. Specifications ............................................................................................................... 112.1. Mechanical specs (units: mm).................................................................................. 112.2. Electrical specs ........................................................................................................ 132.2.1. Power supply characteristics............................................................................. 132.2.2. I/O electrical specifications................................................................................ 142.2.3. CAN Bus – CANOpen Interface ........................................................................ 162.2.4. CAN Bus – DeviceNet Interface ........................................................................ 172.2.5. PROFIBUS DP Interface................................................................................... 182.2.6. RS232/RS485 Interface .................................................................................... 193. CONTROLLER INSTALLATION ................................................................................... 203.1. Package removal, inspection and storage................................................................ 203.2. User parameters: dip-switches setup ....................................................................... 213.3. Setup and use the controller safely .......................................................................... 223.4. Device fitting ............................................................................................................ 233.5. GWC wiring.............................................................................................................. 253.5.1. CN1: Connection to protection ground (EG) ...................................................... 273.5.2. CN1: Connection to DC power supply (PS) ....................................................... 283.5.3. CN2: CanOpen connection #1........................................................................... 303.5.4. CN3: DeviceNet (or CanOpen #2) connection................................................... 313.5.5. CN4 CN5: RS232 and RS485 connections #1 #2.............................................. 333.5.6. CN6: Digital inputs connection .......................................................................... 353.5.7. CN7: Digital outputs connection ........................................................................ 363.5.8. CN8 : PROFIBUS DP interface connection ....................................................... 373.5.9. CN12 CN13: TRASPONDERs connection ........................................................ 394. Controller start up ......................................................................................................... 404.1. Check the installation............................................................................................... 404.2. Maintenance ............................................................................................................ 404.3. Signals and working conditions ................................................................................ 404.4. Toubleshooting ........................................................................................................ 415. GWC versions and specifications.................................................................................. 435.1. Device coding and order information........................................................................ 435.2. Available GWCnnnn versions................................................................................... 435.3. Technical specifications ........................................................................................... 44A. APPENDIX ................................................................................................................... 45A.1 Connections............................................................................................................. 45A.2 Power supply ........................................................................................................... 48
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 4 of 49Note :
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 5 of 491. INTRODUCTION This section introduces main features of GWCnnnn product as part of an industrial automation system. 1.1. Automation system components Please refer to section A.2 for details related to power supply. iCAN#1 CAN#2 ProfibusRS232/485 RS232/485 Power Supply 8 Digital Input Trasponder #1Trasponder #28 Digital Output PLC DeviceNet GWC
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 6 of 491.2. GWC: description GWC system has been designed to accomplish two main functions: • Communication protocol converter/adapter (gateway)• Programmable I/O device The communication protocol converter/adapter function allows different field buses – such as CanOpen, DeviceNet, ProfiBus, ModeBus, and in the future Ethernet, to be handled/interfaced. The programmable I/O device function allows user to write an automation procedure that will be executed by the GWC device. Such automation procedure can interface both digital and analog I/Os available on the GWC device. Both functions could coexist on the same device, allowing user a whole range of possibilities to automate an industrial process. GWC device is designed to guarantee enforceability of EN61800-3 and 60204-1 rules: to satisfy such rules user must guarantee connections characteristics compliant with EMC immunity and emission, such as a ground connection, a correct installation and a power supply filter. Figure 1: GWCxxxx functional block diagram Profibus SlaveConfiguration ParametersObject DictionaryDLL I/OI/ODLL GatewayS1 ModbusSlaveDeviceNETSlaveS0 ModbusSlaveDLL Tripos / CodesysTripos / CodesysUser ApplicationDLL CANopen Requests QueueHandlingCAN # 1:DLL CANopen Master #1CANopenSlaveDevice# 1CANopenSlaveDevice# 126CAN # 2:DLL CANopen Master #2CANopenSlaveDevice# 1CANopenSlaveDevice# 126Boot Program
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 7 of 49CanOpen#1Interface(1)CanOpen#2 (5A)or DeviceNet (5B)Interface (1)ModBus#1RS232/485Interface (1)ModBus#2RS232/485Interface (1)ProfiBusInterface(1)Fast PNPDigital Inputs(8)Source (PNP)Digital Outputs(8)TRASPONDER#1Interface(1)TRASPONDER#2Interface(1)ControllerUser Dip-Switches7segm. DisplayExt. FlashMemory(up to 2Mbytes)Ext. Fast SRAMMemory(up to 1Mbytes)Ext. EEpromMemory(up to 32Kbytes)Single DC Input SupplyIsolated DC to DC ConverterCN1CN2CN3CN4CN5CN6CN7CN8 CN12 CN131 2 34567891011 12GW00 : Main Board1.3. GWC hardware Figure 2 shows the hardware block diagram of a GWC device. This manual holds information about installation, start-up and service of a GWC device. Please note that some function could be missing, depending on the GWC device version. Figure 2: GWCnnnn device hardware block diagram i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 8 of 491.4. Operating limits, risks and warnings - Installation of a GWC device must comply with information reported in this manual. - TECNOLOGIX is not responsible for damages and injuries caused by an improper use or by a not compliant use of a GWC device. - GWC device is intended for installation in an electrical panel; it is user responsibility to guarantee appropriate working conditions to the GWC device. - This manual intended audience is GWC device installer personnel; it is not intended to be support documentation for GWC device end users. A safe and effective installation is possible only when it is done in accordance with IEC 1000, EN 60204-1, EN 61800-3 standards, and the safety legislation in the end user installation field. When performing insulation test on a system including a GWC device, please be sure to do not exceed GWC device maximum insulation voltages. GWC device could cause environmental damages if not disposed properly. AttentionOnly qualifiedElectro-personnel i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 9 of 491.5. Limited Warranty TECNOLOGIX s.r.l., ("TECNOLOGIX") warrants to the buyer ("Buyer") of a TECNOLOGIX motor or driver (the "Product") as follows: when properly used and installed, the product will be free from substantial defects in material and workmanship, and will substantially conform to buyer specifications for the Warranty Period of 1 year. The Warranty commences on the manufacturing date printed on the Product label. In no cases TECNOLOGIX will be responsible, during the Warranty Period, of a Product not properly stored, installed, used or serviced. In no cases TECNOLOGIX will be responsible, during the Warranty Period, of a Product modified, setup or serviced without written authorization by others. TECNOLOGIX responsibility is limited to service (or replacement) of any manufactured product, in whole or in part, that will result defective due to materials or workmanship, according to TECNOLOGIX warranty conditions. The content of this manual is updated to its printing date. TECNOLOGIX reserves the right to modify or change its product to improve their performances without any notice or change to this manual. TECNOLOGIX does not recommend usage of its products in life support application or in any case in which a fault can could threaten life of safety of persons or things. If Buyer will use TECNOLOGIX products in this kind of application it will be the sole responsible of such use. In such cases TECNOLOGIX will reserve the right to ask the Buyer for compensation of all caused damages, material and immaterial.
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 10 of 491.6. Symbols Symbols used in this manual : Danger Warning CautionUsed when user life or health could be exposed to a potential danger or when a potential damage to devices or materials are possible. Attention Special instruction for a safe and effecient installation and use Information Used to highlight important additional informationAn essential element to fulfil limits specified by EMC guidelines is to be compliant with EMC installation rules. iEMC
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 11 of 4924 Vd c / 800m A MaxCN12Humidity range ...........................................................:Digital Inputs .........................................................:Digital Output .............................................................................:VISTA DA SOTTOVISTA DA SOPRAVISTA LATERALE4 n. c .51313250 C5+RX16-TX1-RX1+TX17890 C5-TX298 -RX2+TX276 +RX2CN5SERIAL#2n .c .4Tx D232 Rx D21 n. c .969Power supply .....:5CN8PRO FI BUS5 0DPRTS43 PROFI_ H2 n. c .EARTH1911SERIAL#1CN49 NRTS8 PROFI_ L7 n. c .Tx D1Rx D1123n .c .666 +5 DVdc INPUTCN110 ÷ 90 % NOT CONDENSING0 ÷ 50 °CIN-6IN-7IN-5IN-3IN-1VSSIN-4IN-2IN-0CN6INPUTS24 Vd c / 500 mA each24 Vd c (see manu al) / 20 mA eachO UTPUTSOperating temperature .............:SEE MAN UAL FOR D ETA ILSR E F E R S E R V I C IN G T O Q U A LI F I E D T E C H N I C I A ND O N O T R E M O V E C O V E R SS.N.:1 13TRS1 -TXG NDTRS1 -RXTRS2 -TX1G NDTRS2 -RX32CN1 3PASS1 0 1O UT-6O UT-7O UT-5O UT-3O UT-1VO UTO UT-4O UT-2O UT-01245678931245678931 0 VSS15CN2CanO pe n # 11CAN1_ L32EARTH45CAN1_ -V13Dev i ce Ne tCN35 132DNET_ SHLDDNET_ L3245CN71DNET_ PS-191EARTHG ND+VVISTA FRONTALE2. Specifications 2.1. Mechanical specs (units: mm) Wall mount SIDE VIEWFRONT VIEWBOTTOM VIEWTOP VIEW
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 12 of 49VISTA POSTERIORECN12TRS1- TXGNDTRS1- RX24 Vdc / 800mA MaxHumidity range ... .............................. ..........................:Digital Inputs .........................................................:Digital Output .......................... ................. ..... .............................:VISTA LATERALECN4Power supply .....:6969n.c.0CT xD1RxD1n.c.3132-TX 1-RX1+TX 10C-TX 2-RX2+TX 2+RX2n.c.T xD2RxD2n.c.+RX1151545SERIAL#112378959876CN5SERIAL#243216960DPR TSPR OFI_Hn.c.EA RT HNRTSPR OFI_Ln.c.+5D51CN8PROFIBUS543219876Vdc INPUTCN1CN6INPUTS0 ÷ 50 °C24 Vdc / 500 mA each10 ÷ 90 % NOT CONDENSING24 Vdc (see manual) / 20 mA each55DO NO T REM OV E CO VERSOperating temperature .............:SEE MANUAL FOR DETAILSREFER SERVICING TO Q UALIF IED TECHNICIAN13TRS2- TX1GNDTRS2- RX32CN13S .N.:1110 1456789321CN745678931012OUTPUTSOUT-0PASSOUT-6OUT-7OUT-5OUT-3VOUTOUT-4OUT-2VSSOUT-115CN23241CanOpen#1CAN1_LEARTHCAN1_- V31321CN353241DeviceNetDNET_SHLDDNET_LDNET_PS-IN- 09IN- 6IN- 7IN- 5IN- 3VSSIN- 4IN- 2IN- 11EARTHGND+VTo mount on DIN Omega guide GWC device can be installed in 3 different ways: a) Narrow side wall mount; b) Wide side wall mount; c) DIN “U” guide mount (back clips on request) To install the device, please use: • #2 or #4 MA4 screws and washers for type a) or type b) mount • No screws are needed for type c) mount • Dimensions 194(H) x 45(W) x 120(D) mm • Weight 380g (w/o metal box) 480g (w/ metal box) 800g (w/ metal box and expansion board) • Protection class IP 20 • Storage temperatures from - 25° C to +55° C • Working temperatures from 5 to 50° C • Humidity from 5% to 85% non condensing • Max working altitude 1000 m s.l. iSIDE VIEWBACK VIEW
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 13 of 492.2. Electrical specs Electrical tolerance specifications satisfy EN 60204 standards, if not stated elsewhere. Some product characteristics depend upon product version.2.2.1. Power supply characteristics Please refer to chapter 5 and Appendix A for current product version power supply specifications. i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 14 of 492.2.2. I/O electrical specifications Digital inputs opto-insulated, 200kHz bandwidth, 24Vdc PNP/Push-Pull (5Vdc upon request). Digital inputs connection schemaTo avoid damages to input circuitry, please do not exceed minimum and maximum ratings reported in the following table: Digital inputLogical state 0 Logical state 1 Nominal voltage Limits UL V IL mA UH V IH mA Max. 1.5 ND 5 17 5 Vdc ± 5% Min. 0 ND 2 3 Max. ND ND 19.2 7 24 Vdc ± 20% Min. ND ND 28.8 12 fMAX200kHz Protections Protected against polarity inversion The external device connected to the GWC should have a dedicated power supply. Digital inputs electrical connection Depending upon external device output type, please adopt the most appropriate electrical connection schema between those reported hereafter. PNP source iR1R3DZR2VSS+Input VCC 86VEE 7532n.c.4n.c.1+InputVSSVSSPNP sourceVDDVSS VSSconnessioneUser DeviceR1R3DZR2VSS+Input VCC 86VEE 7532n.c.4n.c.1Opto+InputVSSVSS
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 15 of 49Push-Pull source24Vdc PNP opto-insulated, short circuit protected, digital output.Specifiche elettriche di uscitaNominal current (logic state 1) In (A) 0.5 Max current (logic state 1) Max (A) 0.7 Available outputs n. 8 Output voltage (logic state 1) Max (V) 3 Drift current (logic state 0) Max (A) 2 Nominal voltage Vnom 24Vdc Minimum output voltage Vmin 19Vdc Maximum output voltage Vmax 28.8Vdc Tipo PNP current source Maximum output frequency f 1kHz Protections Short circuit Overcurrent/short circuit threshold I (over-current) > 0.11A min = 0.22A max Overcurrent/short circuit intervention time tshortMAX100µs @Vout = 30Vdc @RL = 0ΩPush-pull sourceVDDVSS VSSconnessioneUser DeviceR1R3DZR2VSS+Input VCC 86VEE 7532n.c.4n.c.1Opto+InputVSSVSS1364IO910TLP180R2R1VOUTVOUTVSS+OutputOutput Driver+InputVSS VSS
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 16 of 492.2.3. CAN Bus – CANOpen Interface Introduction CAN Bus interface allows a multipoint connection according to ISO 11898 standard. The interface is insulated and it is powered by an on board insulated DC/DC converter, so no external power source is needed. Please refer to section 5 for information about the available controller. Please refer to software manual for information related to how CAN Bus interface operates. CANbus network connection Network parameters ValueParameters Symbol in figure Unit Min. Nom. Max. ConditionsBus length L M 0 40 Branch length I M 0 0.3 Bit rate: 1Mbit/sec Distance between adjacent nodes D M 0.1 40 Cable length Baudrate [kbit/s] < 25m 1000 < 50m 800 < 100m 500 < 250m 250 < 500m 125 < 1000m 50 < 2500m 20 GWC00Node Node NodeNode12 3 n-1n L d I i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 17 of 492.2.4. CAN Bus – DeviceNet Interface Introduction CAN Bus interface allows a multipoint connection according to ISO 11898 standard. The interface is insulated and it is powered by an on board insulated DC/DC converter, so no external power source is needed. Please refer to section 5 for information about the available controller. Please refer to software manual for information related to how CAN Bus interface operates. CANbus network connection Network parameters ValueParameters Symbol in figure Unit Min. Nom. Max. ConditionsBus length L M 0 40 Branch length I M 0 0.3 Bit rate: 1Mbit/sec Distance between adjacent nodes D M 0.1 40 Cable length Baudrate [kbit/s] < 25m 1000 < 50m 800 < 100m 500 < 250m 250 < 500m 125 < 1000m 50 < 2500m 20 GWC00Node Node NodeNode12 3 n-1n L d I i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 18 of 492.2.5. PROFIBUS DP Interface Introduction PROFIBUS DP interface @todo The interface is insulated and it is powered by an on board insulated DC/DC converter, so no external power source is needed. Please refer to section 5 for information about the available controller. Please refer to software manual for information related to how serial interface operates. Cabling requirementsPlease use a 0.5mm2 (#20 AWG) or a 0.25mm2 (#23AWG) twisted pair for PROFIBUS DP interface connection i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 19 of 492.2.6. RS232/RS485 Interface Introduction RS232 allows a point-to-point link, whilst the RS485 allows a multipoint link, according to EIA/TIA232E CCIT V.28 e RS-485 CCITT V.11 X.27 standards. The interface is insulated and it is powered by an on board insulated DC/DC converter, so no external power source is needed. Please refer to section 5 for information about the available controller. Please refer to software manual for information related to how serial interface operates. Cabling requirementsPlease use a 0.5mm2 (#20 AWG) or a 0.25mm2 (#23AWG) twisted pair for RS232/RS485 interface connection i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 20 of 493. CONTROLLER INSTALLATION This section describes how to install the controller (a.k.a. GWC device). Main activities are: • Remove external package and visually inspect the provided device; • User parameters’ setup; • Setup and use of the controller safely; • Controller mounting; • Controller connection; Please refer to system diagram in section 1.3. 3.1. Package removal, inspection and storage Please verify that controller package contains all ordered parts; the label on the controller metal box should report the serial number, the version, and manufacture date. Please inspect the controller: each problem caused by a not appropriate handling/delivering must be immediately submitted to transporter. Please store the controller in a place compliant with specified requirements. i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 21 of 493.2. User parameters: dip-switches setup Locating dip-switches DIP1 contacts can be used to perform some user setup, such as: • CANBus node id setup • CANBus baudrate setup • User functions setup DIP1 contacts are accessible from front side of the GWC device. Dip-switches functions are defined by software; please refer to the Software Manual for detailed information
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 22 of 493.3. Setup and use the controller safely Guide GWC device should be installed only by qualified personnel who are fully familiar with the content of this manual. Setup instruction should be followed and approved and any doubt about them should be clarified in advance with GWC device supplier before any use. In no case TECNOLOGIX will be chargeable for direct or indirect damages caused by an improper installation, setup, use or unauthorized modification of the GWC device.To avoid personal damages or injury while working with the GWC device, please:  do not power on the GWC device if the shell is not yet connected to PE protection ground (see appropriate connection point on CN1 connector).  Verify that PE protection ground impedance is compliant with local security laws.  do not connect anything directly to internal circuitry.  avoid connection or disconnecting anything while the GWC device is powered on. Please disconnect power before any setup or service operation. i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 23 of 493.4. Device fitting Environment The environment where the GWC device will fit should be clean, with no corrosive vapours, gases, or liquid. Please avoid device fitting in places where vapours or humidity should condense. By fitting the GWC device into a cabinet, please be sure that the air flow or the cooling system should be sufficient to keep GWC device temperature below its maximum temperature ratings. Current laws on safety must be considered as a design requirement for the device installation. Installation guide Device installation should satisfy at least following requirements: • Keep device vertical; • Avoid excessive vibrations or mechanical shocks; • Leave enough free room to allow air flows on device top and bottom Cooling Device cooling is guaranteed by its metal box surfaces; please optimize thermal flow between those surfaces and the environment so that internal temperature is always kept below its maximum temperature ratings.
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 24 of 49DO NOT REMOVE COVERSREFER SERVICING T O QUAL IFIED T ECHNICIANSEE MANUAL FOR DETAILSOpe rating tempe rature .............:24 Vdc (see manual) / 20 mA eachDigital Output .............................................................................:Powe r s upply .....:Digital Inputs .........................................................:Humidity range ...........................................................:66996924 Vdc / 800m A MaxS.N.:T RS1-RXGNDT RS1-T XCN12+5D6n.c.321RxD1TxD1n.c.7PROFI_L8NRTS9CN4S ERIAL #1111 EARTHn.c.2PROFI_H34 PRTS0D5P ROFIBU SCN85n.c.1RxD223 TxD24 n.c.S ERIAL #2CN5+RX267 +TX2-RX289 -TX25 0C987 +TX1-RX1-TX16 +RX15 0C5231315n.c.41 CAN 1_-V54E ART H23CAN 1_L1CanOp en #1CN251CN1323T RS 2-R XGND1 T RS2-T X3 1124 Vdc / 500 mA e ach0 ÷ 50 °C10 ÷ 90 % NOT CONDENSINGPASS+VGNDE ART HINPU T SIN-0IN-2IN-4VSSIN-1IN-3IN-5IN-7IN-6CN1Vdc INPUT1 DNET _PS - 1CN75423DNE T _LDNE T _SH LD2315CN3DeviceNet3VSS10398765421398765421 OUT -0OUT -2OUT -4VOUTOUT -1OUT -3OUT -5OUT -7OUT -6110OUT PU T S CN619 Minimum distances
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 25 of 493.5. GWC wiring GWC available connectors and possible wiring: CN1 DC Input Supply + Protection Ground PE CN2 CanOpen #1 CN3 DeviceNet or CanOpen #2 CN4 RS232/485#1 CN5 RS232/485#2 CN6 Digital Inputs CN7 Digital Outputs CN8 ProfiBus CN12 Trasponder#1 CN13 Trasponder#2 (*)features depending on specific GWC device version Connectors location
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 26 of 49Wiring is specific for a given application Wiring rules and protection ground connection and shielding techniques should be appropriate for most applications. A good noise immunity could be obtained by twisting and shielding electric cables. Further improvements could be obtained by separating signal and power lines. Local lows on electrical safety, special working conditions and specific cabling standards should have precedence on information reported in this manual. Connection diagram Trafo ProtectionsPSEGEGI/O PEEMC filter I/O Mains Twisted wires EGRS CANProfiRS232/485, CANopen, DeviceNet, ProfiBus ~~+- +EGTrasp. Trasponders EMC
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 27 of 493.5.1. CN1: Connection to protection ground (EG) Connect EG terminal to the protection ground PE prior any other connection. Wiring requirements Please use a wire having 0.5mm2 or greater section (#21 AWG) to connect EG terminal. Such wire should have a section equal or greater than power supply wires section.EG terminal wiring should meet industrial cabling standards locally applicable Earth Ground EG terminal is a PHOENIX COMBICON 1757255 3-poles male connector EG terminal is a PHOENIX COMBICON 1757255 3-poles male connectorTo PE To CN1 Input Pin Description V+ CN1.1 DC power supply(+) V- CN1.2 DC power supply reference (-) EARTH CN1.3 Earth Ground 1 23 EGPhoenix Combicon 1757022 3-poles female 5.08 mm
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 28 of 493.5.2. CN1: Connection to DC power supply (PS) Introduction PS connector allows wiring GWC device to a DC power supply source. PS connector is a PHOENIX COMBICON 1757255 3-poles male connector EG and V- terminals are not internally connected; anyway they are dynamically linked by a parallel RC circuit (R=1MΩ, C=2.2nF) Please do not solder wire ends and then insert them in the connector; soldering may deteriorate and then cause a loss of electrical connection. Connection diagram to DC busV- V+3 EG Earth 2 V-0.5 mm2(#21 AWG) to CN1 Mains1 V+Trafo ProtectionsPSEGPEEMC Filter~ +~ -Twisted wiresMains switchSurge suppressorsC Discharge Resistor Secondary switch Phoenix Combicon 1757022 3-poles female 5.08 mm
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 29 of 49Please refer to section A.2 for further information about DC power supply sizing. ProtectionsProtections should be realized by mean of a delay fuse or an automatic protection switch. Sizing of those devices depends upon current sunk by connected DC loads. Dissect mains from transformer primary circuit. Power supply must not exceed connected loads allowed range. Please refer to section 5 for further information about your specific GWC device power supply allowed range. Wiring requirements Please use a wire having 0.5mm2 or greater section (#21 AWG) to connect V+ and V- terminals. i i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 30 of 493.5.3. CN2: CanOpen connection #1 Can Bus CN2 is a PHOENIX mini-COMBICON 1803303 5-poles male connector. Please refer to software manual for further information about how GWC device works when in CAN bus mode Connection tableSignal name Pin Function 0_CAN CN2.1 Can_Ground CAN_L CN2.2 CAN_L signal Earth CN2.3 Can_ Shield CAN_H CN2.4 CAN_H signal N.C. CN2.5 N.C. Wiring requirements Please use twisted wires having 0.5mm2 (#20AWG) or 0.25mm2(#23AWG) section for CAN bus connection. CANBus network schema Please note that the 1st and the last node in the network must have a 120 ending resistor. CAN_Ground connection is an option. CAN_H0_CAN1 0_CAN2 CAN_L3 Earth4 CAN_HPhoenix mini-combicon 1803604 5-poles female 3.81m 5 N.C.CAN_L i120RCAN_HCAN_LCAN_GroundCAN_V+NODE #1CAN_HCAN_LCAN_GroundCAN_V+CAN_HCAN_LCAN_GroundCAN_V+NODE #nCAN_HCAN_LCAN_GroundCAN_V+CAN_H CAN_LCAN_GroundCAN_V+NODE #2CAN_H CAN_LCAN_GroundCAN_V+100R120R100R100R
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 31 of 493.5.4. CN3: DeviceNet (or CanOpen #2) connection Can Bus CN3 is a PHOENIX mini-COMBICON 1803303 5-poles male connector. If used as CANOpen#2 please refer to §3.5.3 CN2: CanOpen connection #1 for more information about connection table and wiring. Please refer to software manual for further information about how GWC device works when in DeviceNet or CAN bus mode.Connection table Signal Pin Function DNET_V- CN3.1 DNET_Ground DNET_L CN3.2 DNET CAN_L signal DNET_SHIELD CN3.3 DNET_ Shield DNET_H CN3.4 DNET CAN_H signal DNET_V+ CN3.5 DNET Positive Supply Wiring requirements Please use cables compliant to DeviceNet association requirements for DeviceNet connection. Please use twisted wires having 0.5mm2 (#20AWG) or 0.25mm2(#23AWG) section for CAN bus connection. iDNET_H DNET_V- 1 DNET_V-2 DNET_L3 DNET_SLD 4 DNET_HPhoenix mini-combicon 1803604 5-poles female 3.81m 5 DNET_V+DNET_L DNET_V+ i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 32 of 49DeviceNet network schema Please note that the 1st and the last node in the network must have a 120 ending resistor. 120RDNET_HDNET_LDNET_V-DNET_V+NODO #1DNET_HDNET_LDNET_V-DNET_V+DNET_HDNET_LDNET_V-DNET_V+NODO #nDNET_HDNET_LDNET_V-DNET_V+DNET_HDNET_LDNET_V-DNET_V+NODO #2DNET_HDNET_LDNET_V-DNET_V+120RDNET_V-DNET_V+POWER SUPPLYDNET_V-DNET_V+NETWORK
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 33 of 493.5.5. CN4 CN5: RS232 and RS485 connections #1 #2 GWC device could be equipped with up to 2 RS232/485 serial interfaces, depending upon specific device version. RS232/RS485 physical interface is a 9 poles SUB-D type connector Please refer to software manual for further information about how serial interfaces work. Connection table Segnali Pin Funzionin.c. CN4(5).1 not connected Rx CN4(5).2 RS232 receiver input Tx CN4(5).3 RS232 transmitter output n.c. CN4(5).4 not connected GND CN4(5).5 RS232 Interface Signal ground +Rx CN4(5).6 RS485 receiver +side (input) +Tx CN4(5).7 RS485 transmitter +side (output) -Rx CN4(5).8 RS485 receiver –side (input) -Tx CN4(5).9RS485 transmitter –side (output) Wiring requirements Please use shielded cable having wires with 0.5mm2 (#20AWG) or 0.25mm2 (#23AWG) section. For the RS485 connection please use a cable having twisted pairs. Connector pin-out i987326541GNDn.c.Tx (RS232)Rx (RS232)n.c.+Rx (RS485)+Tx (RS485)-Rx (RS485)-Tx (RS485) i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 34 of 49 RS485 connectionTRTRTRTR120 120120120MasterNote: bus 1st and last nodes must have ending resistor insertedFULL DUPLEX MASTER/SLAVE BUS 4 Wires NetNode... #1 Node... #2 Node... #n
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 35 of 493.5.6. CN6: Digital inputs connection There are 8 opto-isolated, 24Vdc, PNP/Push pull source compatible available on CN6 front connector. CN6 is a PHOENIX micro-COMBICON 1881516 9-poles male connector Connection table Pin Description FunctionCN6.1 IN-0 CN6.2 IN-1 CN6.3 IN-2 CN6.4 IN-3 CN6.5 IN-4 CN6.6 IN-5 CN6.7 IN-6 CN6.8 IN-7 Input function depends upon user program running on the GWC device CN6.9 VSS Common Vss Please refer to chapter 5 for further information about how to I/O work on different GWC device available versions.Wiring requirements Please use shielded cable having wires with 1.0mm2 (#18AWG) or 0.5mm2 (#20AWG) section. iIN-0IN-1IN-2IN-3IN-4IN-5IN-6 IN-7VSS187654329Phoenix micro-Combicon 1881396 9-poles female 2.5mm
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 36 of 493.5.7. CN7: Digital outputs connection There are 8 opto-isolated, 24Vdc, PNP available on CN7 front connector. CN7 is a PHOENIX micro-COMBICON 1881529 10-poles male connector Connection table Pin Description FunctionCN7.1 OUT-0 CN7.2 OUT-1 CN7.3 OUT-2 CN7.4 OUT-3 CN7.5 OUT-4 CN7.6 OUT-5CN7.7 OUT-6CN7.8 OUT-7Output function depends upon user program running on the GWC device CN7.9 +24Vdc Outputs power supply (+) CN7.10 VSS Common Vss (-) Please refer to chapter 5 for further information about how to I/O work on different GWC device available versions.Wiring requirements Please use shielded cable having wires with 1.0mm2 (#18AWG) or 0.5mm2 (#20AWG) section. iOUT-1OUT-2OUT-3OUT-4OUT-5OUT-6OUT-7+24VSS187654329Phoenix micro-Combicon 1881406 10-poles female 2.5mm 10 OUT-0
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 37 of 493.5.8. CN8 : PROFIBUS DP interface connection PROFIBUS DP interface is not available on all device versions. PROFIBUS DP physical interface is a 9 poles female SUB-D type connector Please refer to software manual for further information about PROFIBUS connection.Connection table Segnali Pin FunzioniShield CN8.1 Shield – Protective Ground n.c. CN8.2 n.c. RxD/TxD-P CN8.3 Positive Receive/Trasmission Data CNTR-P CN8.4 Control Signal for repeaters (Positive direction control – RTS) DGND CN8.5 Data Trasmission Ground V+ CN8.6 Supply Voltage Positive (+5V for terminating resistors) n.c. CN8.7 n.c. RxD/TxD-N CN8.8 Negative Receive/Trasmission Data CNTR-N CN8.9 Control Signal for repeaters (Negative direction control – RTS) Wiring requirements Please use shielded cable having twisted pairs with 0.5mm2 (#20AWG) or 0.25mm2 (#23AWG) section. i987326541Shieldn.c.RxD/TxD-PCNTR-PDGNDV+n.c.RxD/TxD-NCNTR-N
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 38 of 49 PROFIBUS network topologyNote: the first and last node should have ending resistors inserted Rx1VCC867RE2DE3Tx4GND5NODO #1220R390R390R+V (5V)DGNDRx 1VCC 867RE 2DE 3Tx 4GND 5NODO #n220R390R390R+V (5V)DGNDRx1VCC867RE2DE3Tx4GND5NODO #2Rx1VCC867RE2DE3Tx4GND5NODO #3
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 39 of 493.5.9. CN12 CN13: TRASPONDERs connection PROFIBUS DP interface is not available on all device versions. Transponders physical interface is an AMP 3 poles MODU MTE 103635-2 connector Please refer to software manual for further information about Transponders connections.Connection table Pin Description FunctionCN12(13).1 TRSP_TX Data Trasmission CN12(13).2 TRSP_RX Data Receive CN12(13).3 TRSP_GND Trasponder GND Wiring requirements Please use provided cable for transponders connection. i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 40 of 494. Controller start up This section provides information on how to startup GWC controller.User should:  check the installation  provide GWC controller maintenance. 4.1. Check the installation Before starting it up • Please check that GWC device version is the correct/desired one; • Please check that controller setup satisfies software application requirements; •Please check that wiring and mounting have been performed in the correct way.4.2. Maintenance GWC device is designed to reduce maintenance operations to the minimum, such as regular removal of dust from heat sinks by mean of filtered, dry and low pressure air flow.4.3. Signals and working conditions Signals GWC device current state/operating condition is displayed by mean of a 7-segment display.Please refer to software manual for the specific application signals meaning. i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 41 of 494.4. Toubleshooting Troubleshooting table Simptoms Consequent action No effects are observed on the controller system. Please check power supply wiring, fuse integrity and, if previous checks are ok, verify that power supply voltage is within allowed range and tolerances. User program does not run Please check wirings and power supplies. Please check software manual.No data exchange on communication lines Please check wirings and power supplies. Please check software manual.Digital outputs do not work Please check digital outputs wirings and power supplies. Please check software manual. Data on digital inputs is not read properly Please check digital input wirings, in particular the Vss signal cable. Please check software manualPlease use provided protection state diagram and troubleshooting table to locate the problem and solve it. If correct device operations are not restored, please contact TECNOLOGIX service department. If not sure about GWC device operations, prior to replace it please check that installation and provided power supply are those needed for device correct operations. Attempts to solve a problem by simply replacing the supposed faulty unit are not a good practice in troubleshooting. When normal operation conditions have been restored, please start up the system (GWC device and controlled system) in order to avoid dangerous situations. If it is not possible to solve the problem, please phone TECNOLOGIX for technical support or send an e-mail message including following information: • GWC device version (GWCnnnn) and serial number, as printed on the label placed on the metal box; • A full description of the problem, including working conditions in which the problem arose; • Any information about GWC device setup, i.e. I/O connections, communication interfaces used and related network topology, if any, etc.) • Nominal and measured power supply voltage and its characteristics (i.e. ripple); • Any information about additional devices connected to GWC (data exchanged, connection diagram, etc.) i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 43 of 495. GWC versions and specifications This section describes characteristics of available GWC versions. Information provided in this section are considered priority than GWC general specifications previously reported.5.1. Device coding and order information To order a GWC specific version, please use following information: GWC _ _ _ _ _ _ Table 1 : BUS type Table 2 : SERIAL IF Table 3 : I/O 0 0 none 0 no I/O 1 CanOpen 1 1 RS232/485 1 8 DigIN + 8 DigOUT 2 DeviceNet 2 2 RS232/485 2 (*) Encoder 3 CanOpen+DeviceNet 3 1 RS232 3 (*) 8 DigI/O + Encoder 4 CanOpen 4 2 RS232 4 (*) Analog IN 5 2 CanOpen 5 1 RS485 5 (*) 8 DigI/O + Encoder + AnalogIN 6 Profibus+ 2 CanOpen 6 2 RS485 6 (*) 8 DigI/O + Encoder + CLK Out 7 Profibus+CanOpen+DeviceNet 7 1 RS232 + RS485 7 8 Profibus 8 8 (*) Uscite CLK 9 Profibus+CanOpen 9 9 A Profibus+DeviceNet A A (*) 8 DigI/O + Encoder + AnalogIN + CLK Out (*) currently not available 5.2. Available GWCnnnn versions GWC Config Power Supply Digital Inputs (1) Digital Outputs (1) CAN DeviceNet ProfiBus Serial Trasponder Kit conn. B110 Cxxxx 24Vdc 8 8 1 1 1 2 -- C Digital inputs: 24Vdc PNP Digital outputs: 24Vdc@500mA PNPcustom : 00 = none link: refer to table 4 I/O: refer to table 3 serial if: refer to table 2 bus type: refer to table 1 Product identifier : GateWay Controller i
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 44 of 495.3. Technical specifications •CISC 16bit 40MHz microprocessor, w/ 128KB internal flash memory; •Up to 2MB external flash; default size is 1MB for versions with external flash on board; •Up to 1MB hi-speed external RAM; default size is 1MB for versions with external RAM on board; •Serial E2PROM (optional); •Up to 2 insulated 1MBit/s CANOpen interfaces; •Up to 1 insulated 1Mbit/s DeviceNet interface (if present, only 1 CANOpen interface is available); •2 insulated, half/full duplex independent serial RS232 or RS485 interfaces; •8 insulated PNP inputs, 5V or 24V 200KHz; configuration 5/24V is performed at manufacturing time; IN0-IN1 could be driven by an incremental quadrature encoder; •8 insulated, short circuit protected outputs, 24V 1KHz; •8 dip switches handled by software; •1 7-segment display handled by software; •Power supply voltage: 24Vdc (±20%); •Power supply maximum current: 800mA; •Physical dimensions: 194(H) x 45(W) x 120(D) mm •Weight: 380g (w/o metal box) 480g (w/ metal box) 800g (w/ metal box and expansion board) •Operating temperature range: 0°C ÷ 50°C •Storage temperature range: -25°C ÷ +55°C •Humidity (non condensing): 5% ÷ 85% •Maximum altitude: 1000m s.l. •IP20 protection class
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 45 of 49A. APPENDIX A.1 Connections CN1 DC Input Supply + Earth Ground Pin Input Description CN1.1 V+ Power supply voltage DC (+) CN1.2 V- Reference for power supply voltage DC (-) CN1.3 EARTH Earth Ground CN2 CanOpen #1 Pin Signal Function CN2.1 0_CAN Can_Ground CN2.2 CAN_L CAN_L signal CN2.3 Earth Can_ Shield CN2.4 CAN_H CAN_H signal CN2.5 N.C. N.C. CN3 DeviceNet or CanOpen #2 Pin Signal Function CN2.1 DNET_V- DNET_Ground CN2.2 DNET_L DNET CAN_L signal CN2.3 DNET_SHIELD DNET_ Shield CN2.4 DNET_H DNET CAN_H signal CN2.5 DNET_V+ DNET Positive Supply CN4 RS232/485#1 Pin Signal Function CN4.1 n.c. Not connected CN4.2 Rx RS232 receiver input CN4.3 Tx RS232 transmitter output CN4.4 n.c. Not connected CN4.5 GND RS232 Interface Signal ground CN4.6 +Rx RS485 receiver +side (input) CN4.7 +Tx RS485 transmitter +side (output) CN4.8 -Rx RS485 receiver –side (input) CN4.9 -Tx RS485 transmitter –side (output)
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 46 of 49CN5 RS232/485#2 Pin Signal Function CN5.1 n.c. Not connected CN5.2 Rx RS232 receiver input CN5.3 Tx RS232 transmitter output CN5.4 n.c. Not connected CN5.5 GND RS232 Interface Signal ground CN5.6 +Rx RS485 receiver +side (input) CN5.7 +Tx RS485 transmitter +side (output) CN5.8 -Rx RS485 receiver –side (input) CN5.9 -Tx RS485 transmitter –side (output) CN6 Digital Inputs Pin Signal Function CN6.1 IN-0 CN6.2 IN-1 CN6.3 IN-2 CN6.4 IN-3 CN6.5 IN-4 CN6.6 IN-5 CN6.7 IN-6 CN6.8 IN-7 Input function depends upon user program running on the GWC device CN6.9 VSS Common Vss CN7 Digital Outputs Pin Signal Function CN7.1 OUT-0 CN7.2 OUT-1 CN7.3 OUT-2 CN7.4 OUT-3 CN7.5 OUT-4 CN7.6 OUT-5CN7.7 OUT-6CN7.8 OUT-7Output function depends upon user program running on the GWC device CN7.9 +24Vdc Outputs power supply 24Vdc CN7.10 VSS Common Vss (-)
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 47 of 49CN8 ProfiBusPin Signal Function CN8.1 Shield Shield – Protective Ground CN8.2 n.c. n.c. CN8.3 RxD/TxD-P Positive Receive/Transmission Data CN8.4 CNTR-P Control Signal for repeaters (Positive direction control – RTS) CN8.5 DGND Data Transmission Ground CN8.6 V+ Supply Voltage Positive (+5V for terminating resistors) CN8.7 n.c. n.c. CN8.8 RxD/TxD-N Negative Receive/Transmission Data CN8.9 CNTR-N Control Signal for repeaters (Negative direction control – RTS) CN12 Trasponder#1 Pin Signal Function CN12.1 TRSP_TX Data Transmission CN12.2 TRSP_RX Data Receive CN12.3 TRSP_GND Transponder GND CN13 Trasponder#2 Pin Signal Function CN13.1 TRSP_TX Data Transmission CN13.2 TRSP_RX Data Receive CN13.3 TRSP_GND Transponder GND (*) Connector presence depends upon device specific version
Doc.: HD0389-00-Manuale_TL_GWCxxxx_r.0.1_EN.doc-00 17/04/2011 Page 48 of 49A.2 Power supply Connection diagram Surge suppressors On transformer primary circuit, they protect device from mains surge. Transformer Transformer primary circuit have to be chosen according to mains characteristics. Voltage peaks on secondary are equals to V2-RMS 2 where V2-RMS is transformer secondary circuit nominal voltage Power supply characteristics depend upon loads connected to DC line. Approx. characteristics can be obtained applying the following procedure: • Overall power consumption Ptot (Watt): Ptot = PL Where PL is a connected load power consumption in Watt. • Transformer power PTr (Watt): PTr = 2 Ptot• Transformer power PTrVA (VA): PTrVA = PTr / 0.7 (1 ph.) PTrVA = PTr / 0.8 (3 ph.) • Let consider a voltage fall equals to 8% of nominal voltage on load connection, then: PTrVA = VdcBUS Imax2Transformer MainsProtections EMC filter ~ +~ -Twisted Surge suppressorsC Discharge resistor

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