Intelleflex FMR-6000 RFID Reader User Manual 20DecFMR 6000

Intelleflex Corporation RFID Reader 20DecFMR 6000

Users Manual

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Document Author: Thomas Cokenias

FMR-6000 User Manual
Part No. TS-04-1110 Rev A
Published November 7, 2010
| User Manual | Intelleflex FMR-6000
COPYRIGHT
Š2010 Intelleflex Corporation. All rights reserved.
Rights reserved under the copyright laws of the United States.
RESTRICTED RIGHTS LEGEND
Use, duplication, or disclosure by the United States Government is subject to restrictions as set forth in subparagraph
(c)(1)(ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013.
Notwithstanding any other license agreement that can pertain to, or accompany the delivery of, this computer software,
the rights of the United States Government regarding its use, reproduction, and disclosure are as set forth in the
Commercial Computer Software-Restricted Rights clause at FAR 52.227-19.
IMPORTANT NOTE TO USERS
This software and hardware is provided by Intelleflex Corporation as is and any express or implied warranties, including,
but not limited to, implied warranties of merchantability and fitness for a particular purpose are disclaimed. In no event
shall Intelleflex Corporation or its affiliates, subsidiaries or suppliers be liable for any direct, indirect, incidental, special,
exemplary, or consequential damages (including, but not limited to, procurement of substitute goods or services; loss of
use, data, or profits; or business interruption) however caused and on any theory of liability, whether in contract, strict
liability, or tort (including negligence or otherwise) arising in any way out of the use of this software, even if advised of the
possibility of such damage.
Intelleflex Corporation reserves the right to make changes without further notice to any products herein.
TRADEMARKS
Extended Capability RFID and X Technology are trademarks and Intelleflex is a registered trademark of Intelleflex
Corporation. Other products mentioned in this document are trademarks or registered trademarks of their respective
holders.
Caution
This device should be operated with a minimum distance of at least 23 cm between its antennas and a person's body in
keeping with RF exposure limits in Council Recommendation 1999/519/EU, FCC 2.1091 and Industry Canada RSS-102.
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| User Manual | Intelleflex FMR-6000
Table of Contents

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FMR-6000 User Manual
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| User Manual | Intelleflex FMR-6000
1. Introduction
The Intelleflex Fixed Multi-Protocol Reader (FMR) 6000 is a fixed infrastructure RFID reader that
provides extended capabilities with industry-leading range and read/write reliability. The FMR-6000
advanced design ensures easy field upgradeability to new,enhanced features, as well as support for
ISO 18000-6.1 C Class 3 and EPC-global C1G2 industry standards.
This user manual describes the installation and operation of the Intelleflex FMR-6000 UHF RFID
Reader. This manual is intended for, but not limited to, Intelleflex RFID software developers
integrating the FMR-6000 into a new or existing RFID solution.
2. The Intelleflex FMR-6000
2.1 Overview
The FMR-6000 can support connections through Ethernet, host web and Java applications directly
on the reader, be triggered by up to two different relay networks through the opto-isolated GPIO
connector, and connect up to two pairs of bi-static, circularly (or linearly) polarized antennas.
Powering the FMR-6000 is done through a Power over Ethernet (PoE) connector. Powering the unit
and setting up the LAN connection can be done one of two ways: connect the unit directly to a
network switch or router that supports PoE, or by injecting power into an already exciting LAN cable
through a PoE injector power supply (this is provided by Intelleflex with the FMR-6000).
Figure 2.1-1 FMR-6000 Back Connector Panel
When using the FMR-6000, be sure to always have antennas connected to at least one pair of
antenna ports – This is imperative to ensure proper behavior of the unit.
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| User Manual | Intelleflex FMR-6000
2.2 Hardware Specifications
SPEC IFICA TIO NS
Physical Characteristics
Dimensions
12.27 x 6.85 x 1.36 inches (311.62 x 174 x 34.5 mm)
Weight
2.9 lbs. (1.32 kg)
Connectivity
External Interfaces
Ethernet RJ45, USB type mini AB, serial over USB type B, GPIO
RF Connector Type
Reverse Polarity TNC
Antenna Ports
2 transmit, 2 reverse (2 bi-static pairs)
Power Supply
IEEE 802.3af PoE 48V (single)
Protocol
Standards
EPC C1G2 passive, ISO 18000-6C revision 1 Manchester BAP
C1G2 PIE forward link Tari
25 - 6.25 sec
C3 Manchester forward link rates
8 - 128 Kbps
Miller backscatter link frequencies, M ratio
BLF: 80 - 320 KHz, M: 2 – 128
Reverse link data rates (BLF/M)
2.5 – 160 Kbps
Performance
Tag maximum read rate
200 tag inventories/sec (C1G2)
Tag maximum range
C1G2 up to 10 m; C3 up to 100 m
Transmitter RF Output Power
0 to +30 dBm, 1 dB steps, +/- 1 dB accuracy
Receiver Sensitivity
-125 dBm at 2.5 Kbps
Frequency Range
EU 865-867 MHz, FCC 902-928 MHz; Regulatory dependent
Number of Channels
4 – 50; Regulatory dependent
Environmental
Temperature
Operating
0° to +55°C
Storage
-20° to +70°C
Humidity Standard
IEC 60068-30/78, 5-95% non-condensing
Vibration Standard
IEC 60068-2-6
Compliance/Certifications
EMC
FCC Part 15 Class B, EN55022 Class B
Agency Listings
UL 60950, cUL C22.2 No. 60950-00
RoHS
Restriction of Hazardous Materials Compliance
Hardware And F/W Management
Firmware Upgrade
Host based firmware upgrade capabilities
Host Interface Protocols
Serial port, HDLC formatting
Software Support
Windows DLL
XML
Multi-platform interface
Temperature sensor tag API
.NET support
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Compatible with Microsoft .NET Compact Framework
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| User Manual | Intelleflex FMR-6000
2.3 Detailed System Specifications
2.3.1 Antennas
There are four Reverse Polarity (RP) threaded Neill-Concelman (TNC), RP-TNC, connectors on
the FMR-6000. These connectors are separated into pairs, two are dedicated for transmit and
two are dedicated for receive. At a minimum one pair of antennas needs to be connected: a
“pair” consisting of one transmit antenna and one receive
antenna.
Mounting hardware is provided with the antennas to easily
attach antennas either to a pole or wall. A mounting instruction
sheet is provided with the mounting hardware. Mount one
antenna pair such that antennas are at least six feet above the
ground. To maximize read range, space the Transmit (Tx) and
Receive (Rx) antennas at least a foot apart. You can also
mount the antennas side-by-side (horizontally) so long as a
minimum separation of one foot is maintained. Be sure to
verify the antennas are connected to the correct ports; the
antenna’s function is labeled on the back of the antenna.
Figure 2.3-1 Tx and Rx antenna spacing
Connect the Tx antenna to the Tx port on the reader, and Rx antenna to the Rx port on the
reader. Use the supplied RF cables with reverse TNC connecters.
Up to four antenna pairs may be connected to the reader at any given time. When several Rx
and Tx antennas are connected, the reader can be set up to transmit on any Tx port and
receive on any Rx port.
2.3.2 Serial Connection
There is a direct serial connection port on the FMR-6000 that allows for a PC to establish a
connection with the reader through a standard USB cable. This creates a Virtual
Communication Port (VCP) that allows PCs without serial ports to connect directly to the reader
without buying a Serial to USB adapter. Drivers to
support this feature can be found at the FTDI
website, or by following the link provided:
http://www.ftdichip.com/Drivers/VCP.htm
Once the driver is installed and the USB cable is
connected to both the reader and the PC, opening
up a serial connection can be done easily on both
Windows or OS X for Mac based systems. To
connect over serial on a specific system please see
Appendix A for specific details. Once a connection is
made to the reader power on the reader by plugging
in the Ethernet cable using the power injector (see
next section for details) and allow the unit to boot.
When the unit has booted all the way, you will see
the print out on the screen as in Figure 2.3-2.
Figure 2.3-2 Serial Port Boot Output
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| User Manual | Intelleflex FMR-6000
2.3.3 Power over Ethernet (PoE) and Connecting to a Network
The Intelleflex FMR-6000 is powered via an RJ45 connector and two standard CAT 5 Ethernet
cables. One cable plugs into the reader and into the power injector power supply provided by
Intelleflex. This injector looks like a standard power supply but has two RJ45 ports on one side
and a power cord socket on the other. Plug the reader’s CAT 5 Ethernet cable into the “LAN +
DC” RJ45 socket on the injector. Then using the other LAN cable, connect the “LAN” RJ45
socket into a standard DCHP router. Plug the power cord into a wall socket and insert it into the
power injector. The “STANDBY” light should illuminate and the reader should begin booting.
Any 802.3af PoE compliant power sourcing equipment (PSE) such as a switch or hub that is
capable of sourcing 15.5 watts will also work with the FMR-6000. If your infrastructure already
has a PoE switch, ensure that it is 802.3af compliant before using it as a source of power
instead of the supplied power injector.
2.3.4 Status and Activity LEDs
There are five active LEDs on the front right corner of the FMR-6000. They are used to see the
status or activity level of the reader. When a reader is first plugged in, the Power LED will
illuminate and stay illuminated until power is removed from the PoE.
The next two lights to turn on will be Boot and Network. Boot will light up when the host
application is ready to accept connections. Network will light up when the DHCP client has
started and is ready to accept a network connection from a DHCP server, or when the reader
has assigned itself a static IP address.
Figure 2.3-3 LED Activity and Status Lights
Transmit is a dynamic light that will flicker whenever the FMR-6000 is transmitting RF signals
out of either of the antenna ports. This light does not necessarily indicate it is finding tags, only
that RF is successfully being broadcasted from the reader. The light will flicker (or pulse) at a
rate that is dependent on the length and duty cycle of the transmission. If the reader is
assigned to read the full content of user memory, the light will be illuminated until the
transmission has ended.
Fault is an error triggered LED that will stay illuminated if there is a system error. If the Fault
light is illuminated on your FMR-6000 please contact Intelleflex Technical Support (information
found at the beginning and end of this document) to get the reader serviced at your earliest
convenience. Note: The Fault light will be illuminated for a few seconds during boot and will
then go out when the boot sequence has successfully completed.
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| User Manual | Intelleflex FMR-6000
2.3.5 General Purpose I/O
There are four digital General Purpose Input and Output (GPIO) ports on the FMR-6000 that are
accessed through the provided 8 pin screw head connector. There are two opto-isolated inputs,
two open drain outputs, Ground pin, and +5v pin.
Figure 2.3-4 Optically Isolated Input Schematic
The inputs are differential optically isolated inputs. A differential input provided on the positive
and negative side of each input will drive either a positive (logic 1) or negative (logic 0) voltage
through the isolator. There is a 1k resistor in series with the positive input pin on each input.
See the schematic in Figure 2.3.5.1.
The outputs are open-drain, driven by a MOSFET,
and will either drive the pin to a ground, closing the
MOSGET, by providing a digital 1 logic level or
become a high impedance output, opening the
MOSFET, by providing a digital 0 logic level.
On the readers back panel, located just left of
middle, is the green GPIO socket that the provided
screw terminal fits into. The screw header fits
securely into the socket and is tightened down with
the two attached screws.
Figure 2.3-5 Open-Drain Digital Output
Looking at the reader, the pins are numbered left to right from eight (8) to one (1). See Figure
2.3-6 for details and Table 2.3-1 for the pin out.
Figure 2.3-6 8 Pin GPIO Header (Looking at the Reader)
Table 2.3-1 Pin Description and Power Characteristics
Pin Description Characteristics
Vdd
5v @ 50mA
IN 1+ (pos)
Max Current
10mA
IN 1- (neg)
IN 2+ (pos)
Max Current
10mA
IN 2- (neg)
OUT 1
62v@100mA Max
OUT 2
62v@100mA Max
GND
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2.3.6 Reader Mounting
The case of the FMR-6000 has been designed with included mounting holes located on either
side of the case. When mounting the reader, keep the antenna cables and where they are going
to route in mind. If mounting the unit outside or in an industrial area, consider using a NEMA
enclosure to protect the unit.
| User Manual | Intelleflex FMR-6000
3. Reader Web Based Interface
The test interface to the FMR-6000 is a web browser enabled GUI through which the user may
interact with the reader. This interface is based on a web server that resides on the reader. Through
this interface, the user can set the reader’s name, upgrade the reader with new firmware, choose a
static IP address or enable DHCP, and check status and version numbers. The user can then
inventory C3 or C1G2 tag IDs and interact with tag memory.
3.1 Establishing a Connection
The FMR-6000 reader supports only Mozilla Firefox (versions 2 and above).
Note: Support for Microsoft Internet Explorer is currently not available for the FMR-6000
demonstration pages.
For More information about obtaining the IP address of the reader please see Section 2.3.2.
Once the reader’s IP address is known, type in the IP address of the reader (e.g.,
http://10.1.7.90) into the browser address bar, the reader interface will appear and the status
screen will be displayed by default.
3.2 Checking Versions and Status
Upon successfully connecting to the reader, the browser defaults to the status page. From this
page the Firmware Version of the reader can be determined (“Software Version”), as well as the
Serial Number and MAC Address.
Figure 3.2-1 Status and System Page
3.3 Manually Setting to Static or DHCP
From the Admin/Management tags, the Reader Name, Network Setup, and NTP server can be
dynamically configured. Be sure to talk to your network administrator before assigning a static IP
address to the reader as this can create IP conflicts on your network and will cause the FMR-6000
to not properly respond to commands.
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| User Manual | Intelleflex FMR-6000
Figure 3.3-1 Admin Management Page
3.4 Upgrading Reader Firmware
Upgrading the Firmware on the FMR-6000 is done through the “Firmware Upgrade” tab under
“Admin”. Obtain the latest version of the FW through the Intelleflex website or contact the Intelleflex
Support department if you believe that your firmware version is out of date or if you are experiencing
any problems using the web based interface.
Figure 3.4-1 Reader Firmware Upgrade Page
3.5 Basic Inventory Demo
The Demo’s tag Inventory page is the main page used to interface with tags. From this page the
user has the ability to inventory tags with different RF and reader parameters, read and write to tag
user memory, and verify functionality of the system. The
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| User Manual | Intelleflex FMR-6000
Figure 3.5-1 Inventory and Search Configuration Page
Reader parameters are controlled via “config” lines. A single config line or multiple config lines may
be used. A config line is a command sent to the reader telling it what parameters and settings to use
during an inventory action. Within each config line, the following reader parameters can be set:
• Protocol – C3 or C1G2
• Power level in dBm, between 0 and +30 dBm
• Q value, between 0 and 13
• Tx and Rx antenna
• Performance Profile
Protocol: Select C3 or C1G2 operation from the Protocol dropdown menu. Two config lines can be
used to have the reader read a mixed tag population simultaneously.
Power: Set between 0 and full power of +30 dBm. Use full power to read C3 tags at long range.
Note: Maximum output powers allowed by regulations are dependent on transmit antenna gain. In
the United States and Canada the following limits apply:
Antenna Gain
9 dBic
7.5 dBic
Maximum Power setting, dBm
28
30
Q value: This value defines the number of time slots that are included in a Query. Total time slots =
2 . On average having more slots than tags in the field is better than having too few. On a general
rule of thumb using twice as many slots as tags works well, with the exception of very large
populations of tags.
Tx ant: Select transmit antenna
Rx ant: Select receive antenna
Performance Profile: Changing this value will change the performance of the system; by selecting
“High Speed/Low Sensitivity” the system will perform inventories as fast as possible at the expense
of read distance. “Medium Speed & Sensitivity” is a middle balance between speed and read
distance. “Low Speed / High Sensitivity” is going to perform very slowly relative to the other two, but
will maximize read distance and performance in challenging RF environments.
Loop: Check this box for the reader to repeatedly execute the defined set of config lines. Leave it
unchecked to execute each defined config line once and only once, before stopping reads.
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| User Manual | Intelleflex FMR-6000
Search Results
Figure 3.5-2 Search Results with a tag Found
The black window on the left shows the tag ID of each tag, as it is read. Text from this window may
be copied into a document, if needed. The window holds the last 100 tag IDs read.
The summary window on the right displays the unique tag IDs of identified tags, number of times
that tag was read, the config line that most recently found the tag, the tag type (C3 or C1G2), and
the dBm value of the Received Signal Strength Indicator (RSSI). Each field may be sorted by
clicking on the corresponding gray header (i.e. to sort by protocol, click “Type”).
A summary of reads is also displayed above the unique tag reads window. At the top right corner of
the Find Tags window, the Last Operation Result section displays the status of the most current
command, giving the user some real time feedback on reader operation.
3.6 Basic Memory Reader and Write Demo
The web based demonstration page includes a simple tag memory management page that allows
you to read and write hexadecimal data in and out of the tag. Access to the memory is given by
“Block” address and an offset. In all Intelleflex XC3 tags there is 60 kilobits of user memory that is
broken up into 60 1kbit “Blocks”. To access the “Manage Tag Memory” section on the Demo page,
find a tag and double click on the tag in the search results viewing area. The window in Figure 3.6-1
will show after double clicking on the tag.
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| User Manual | Intelleflex FMR-6000
Figure 3.6-1 Tag EPC Read from Tag Memory Management Page
By Selecting the EPC Memory Bank and an Offset of 2 with a length of 12 bytes, the FMR-6000 will
read the EPC data that is stored in the tag. All of user memory can also be read and written to in
the same way that the EPC memory was accessed here.
3.7 GPIO Testing and Verification Page
The GPIO Testing page enables the FMR-6000 to either set or detect the logic levels of the general
purpose inputs or outputs. See Section 2.5 for more information about the General Purpose I/O.
Figure 3.7-1 GPIO Test and Verification Webpage
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| User Manual | Intelleflex FMR-6000
4. Troubleshooting tips
4.1 Reader is unresponsive
•
Verify that the reader is powered, the power adapter LED is on, and the three recessed lights
on the back of the reader above the serial connector are on.
•
Power cycle the reader. After all three lights come on, connect to the reader.
•
Verify network connectivity. Check reader and host IP address and ping the reader.
4.2 Reader is not reading tags
•
Verify that at least one pair of antennas (one Tx and one Rx) are connected and attached to
the appropriate ports on the reader.
•
Verify that the correct antennas pairs are activated from the Config/reader page.
•
From the Demo/test page, verify that that the config line specifies the correct Tx and Rx pair.
•
Ensure that the correct config line parameters have been set; to test the reader set the
following parameters: protocol (C3 or C1G2), power (set full power at +30 dBm), Q value (set
between 4 and 6), select the right Tx and Rx antennas. Set forward link and reverse link to 8
kbps, and Inventory to Portal mode.
•
Try to read different tags, to eliminate a bad tag.
•
Make sure that proper tags are being used for the application. For example, use a mount-onmetal tag for a metal mount application.
•
Make sure that you are using the appropriate Performance Profile for your application, if it is
not reading the tag in a difficult RF environment, try selecting a slower, yet more RF robust,
sensitive profile.
4.3 Reader response is slow or sluggish
•
Multiple configuration lines will slow the reader down, Use one configuration line if you want the
fastest response.
•
Check Q value. For larger tag populations, higher Q should be used. In general, avoid Q values
greater than 9.
•
Make sure that you are using the appropriate Performance Profile for your application. If it is
reading too slowly for your needs, try selecting a less sensitive profile.
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| User Manual | Intelleflex FMR-6000
Appendix A Establishing a Serial Connection
4.4 For Windows:
4.5 For OS X ( Linux):
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| User Manual | Intelleflex FMR-6000
Regulatory Information and Documentation
Operation is subject to the following two conditions: (1) this device may not cause interference,
and (2) this device must accept any interference, including interference that may cause undesired
operation of the device.
NOTE: Changes or modifications not expressly approved by Intelleflex Corporation may void the
user's authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following
measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
-- Consult the dealer or an experienced radio/TV technician for
help.
This device has been designed to operate with the antennas listed below, and having a maximum gain of
9dBic. Antennas not included in this list or having a gain greater than 9dBic are strictly prohibited for
use with this device. The required antenna impedance is 50 ohms.
To reduce potential radio interference to other users, the antenna type and its gain should be so chosen
that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful
communication.
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| User Manual | Intelleflex FMR-6000
Declaration of Conformity
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| User Manual | Intelleflex FMR-6000
Technical Support
For technical assistance and reader service and repair, please contact Technical Support
Toll-Free: 1-877-694-3539
International: +1-408-200-6500
-orE-mail support@intelleflex.com
If the reader needs to be returned for service, please fill out the warranty card included with developer’s
kit and call in to receive a Return Materials Authorization (RMA) number and instructions on how to return
the reader or visit Intelleflex.com for more detail.
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Instance ID                     : uuid:3aa6e600-0c4a-11e0-b132-00145128619e
Page Count                      : 20
Author                          : Thomas Cokenias
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FCC ID Filing: VBLFMR-6000

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