Itron 24GZ Gas Meter Transceiver User Manual

Itron, Inc. Gas Meter Transceiver

Users Manual

   Natural Gas Solutions 2.4GZ OpenWay Gas Module Installation Guide
  Identification 2.4GZ OpenWay Gas Module Installation Guide DRAFT PUB-nnnn-nnn  Copyright © 2007 Itron, Inc. All rights reserved.  Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosure restrictions contained in the Confidentiality and Non-Disclosure paragraphs in the Sales Contract.   Applicable Patents U.S. Patent Numbers: TBD Canadian Patent Numbers: TBD   Transportation Classification Itron classifies and ships model 2.4GZ OpenWay Gas Modules as a non-hazardous material. The proper shipping name is Lithium Batteries contain in Equipment, Class 9, UN3091, Packing Group II. The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 2.4GZ OpenWay Gas Module is considered an operating transmitter and receiver and cannot be shipped by air.   Compliance Statement This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions:  • This device may not cause harmful interference.  • This device must accept any interference that may cause undesirable operation.  This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC and Industry Canada RF exposure levels.   Modification and Repairs To ensure FCC and Industry Canada compliance and system performance, this device and antenna shall not be changed or modified in any way without the express written approval of Itron, Inc. Any unauthorized modification will void the user’s authority to operate the equipment.  Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.  Related Documents Endpoint-Link Programming Guide (TDC-XXXX)  Trademark Notice OpenWay and Itron are both registered trademarks of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.  Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com. Support If you have questions or comments about this application, contact Itron Technical Support: • Mail: Itron, Inc. Attention: Customer Care, 2111 N Molter Road, Liberty Lake, WA  99019 • E-mail: support@itron.com • Phone: 1 800 635 8725 •  Web Support http://eKnowledge.itron.com  Itron Website http://www.itron.com  Document Revision The content of this publication was last edited on 8/17/2007.
   2.4GZ OpenWay Gas Module Installation Guide  iii   Chapter 1  Getting Started...........................................................................................1 Specifications ......................................................................................................................................1 Meter Compatibility List.......................................................................................................................2 Chapter 2  American Meter Installation .......................................................................5 Installation Prerequisites .....................................................................................................................5 Materials Supplied by Itron .......................................................................................................5 Materials Supplied By You........................................................................................................5 Replacement Screws......................................................................................................6 Preinstallation Preparations......................................................................................................6 Installing the 2.4GZ OpenWay Gas Module on an American Meter...................................................6 Remove the Existing Index .......................................................................................................6 Assemble the OpenWay Gas Module.......................................................................................9 Program the OpenWay Gas Module.......................................................................................14 Attach the OpenWay Gas Module to the Meter......................................................................16 Chapter 3  Sensus Meter Installation.........................................................................21 Installation Prerequisites ...................................................................................................................21 Materials Supplied by Itron .....................................................................................................21 Materials Supplied By You......................................................................................................21 Replacement Screws....................................................................................................21 Preinstallation Preparations....................................................................................................22 Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter...................................................22 Remove the Existing Index .....................................................................................................22 Assemble the OpenWay Gas Module.....................................................................................24 Program the OpenWay Gas Module.......................................................................................26 Attach the OpenWay Gas Module to the Meter......................................................................27   Contents
Contents  iv    2.4GZ OpenWay Gas Module Installation Guide
   2.4GZ OpenWay Gas Module Installation Guide  1  The 2.4GZ OpenWay Gas Module is Itron's latest module. OpenWay Gas Modules are radio-frequency (RF) devices that transmit meter data. The 2.4GZ can be read by OpenWay CENTRON electric meters and is part of Itron's OpenWay solution for combo gas and electric utilities. This installation guide shows you how to install the 2.4GZ OpenWay Gas Module on meters from a variety of manufacturers. To ensure you have a meter that is compatible with the 2.4GZ OpenWay Gas Module, refer to the Meter Compatibility List on page 2. An FCC or IC license is not required to read 2.4GZ OpenWay Gas Modules.  Specifications The functional and operational specifications for the 2.4GZ OpenWay Gas Module are listed below.  Functional Specifications  Description Power Source  Two "A" cell lithium batteries Tamper Detection  Tilt tamper and magnetic tamper FCC Compliance  Part 15 certified Industry Canada Compliance  RSS-210 certified Measurement Canada Approval  Pending Intrinsic Safety  UL Class I, Division 1, Groups C and D pending Product Identification  Numeric and barcoded and serial number Construction Materials  Gray polycarbonate back plate with Santoprene® gasket; clear polycarbonate front cover; encapsulated electronics  Operational Specifications  Description Operating Temperatures  -40° to 158° F (-40° to +70° C) Operating Humidity  5 to 95percent relative humidity Frequency Band  2.4 to 2.4835 GHz ISM band Modulation  Direct Sequence Spread Spectrum Data Integrity  Verified in every data message   CHAPTER 1 Getting Started
Chapter 1  Getting Started  2    2.4GZ OpenWay Gas Module Installation Guide  Meter Compatibility List The following meters are compatible with the 2.4GZ OpenWay Gas Module. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list at any time. To ensure you have the latest Meter Compatibility list available, contact your Itron representative.  Mfgr.  Model   Desc.  Class   Comments   OpenWay Gas Module Part No.  American/ Canadian   W75AL    Residential   Aluminum case Meters Only   2.4GZ OWG-5000-001  American/ Canadian   AL-175    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AC-175    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AT-175    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   ALC-175    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AT-210    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AL-225   Canada only  Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AL-250    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AR-250    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AC-250    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AT-250    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AM-250    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AL-310    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AL-350    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AT-350    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   AL-425    Residential   Aluminum case meters only   2.4GZ OWG-5000-001
 Meter Compatibility List   2.4GZ OpenWay Gas Module Installation Guide  3  American/ Canadian   AC-630    Residential   Aluminum case meters only   2.4GZ OWG-5000-001  American/ Canadian   5B 225      Residential   Aluminum case  2.4GZ OWG-5000-001  Sensus/Invensys/ Equimeter/ Rockwell   R-175   11 Tooth  Residential   Compatible with 2 foot drive index; 1 foot drive has 24 teeth  2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   R-200   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   RT-200   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   RT-230   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   R-275   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   RT-275   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   R-315   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell   250   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  310   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  S-110   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  S-200   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  175-S   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  RT-100   18 Tooth  Residential    2.4GZ OWG-5000-004  Sensus/Invensys/ Equimeter/ Rockwell  S-190   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/ Invensys/ Equimeter/ Rockwell  S-120   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  T-120   11 Tooth  Residential    2.4GZ OWG-5000-002  Sensus/Invensys/ Equimeter/ Rockwell  T-110   11 Tooth  Residential    2.4GZ OWG-5000-002
Chapter 1  Getting Started  4    2.4GZ OpenWay Gas Module Installation Guide  Sensus/Invensys/ Equimeter/ Rockwell  R-415   18 Tooth  Residential    2.4GZ OWG-5000-004  Sensus/Invensys/ Equimeter/ Rockwell  RT-360   18 Tooth  Residential    2.4GZ OWG-5000-004  Sensus/Invensys/ Equimeter/ Rockwell  MR8  (R-275 Metric)  16 Tooth  Residential    2.4GZ OWG-5000-003  Sensus/Invensys/ Equimeter/ Rockwell  MR12  (R-415 Metric)  16 Tooth  Residential    2.4GZ OWG-5000-003
   2.4GZ OpenWay Gas Module Installation Guide  5  This chapter shows you how to install a 2.4GZ OpenWay Gas Module on an American meter. Before installing the 2.4GZ OpenWay Gas Module, verify that you have:  • A compatible meter shown in the Meter Compatibility List on page 2.  • A compatible index. Itron 2.4GZ OpenWay Gas Modules can be used with standard dial and direct read (odometer) indexes on American Meters.  • The list of materials defined under "Installation Prerequisites" in this chapter  Installation Prerequisites This section describes the items that are required to install Itron's 2.4GZ OpenWay Gas Module.  Materials Supplied by Itron The following items are supplied by Itron.  • 2.4GZ OpenWay Gas Modules • Tamper plugs  Materials Supplied By You You must supply the following items to successfully install the 2.4GZ OpenWay Gas Module on the meters listed in the Meter Compatibility List. • Small and medium flat-blade screwdrivers   Used to remove and tighten index and index-cover screws. • Side-cutting plier/wire snips   Used for cutting wire seals, if necessary. • Small putty knife   Used to remove all traces of old gaskets from the meter.  • Meter seals, wire seals, and seal press   Used to secure the meter from tampering, if necessary. • 11/32-inch nut driver or other blunt tool   Used to securely seat new tamper plugs over screw holes.  • Replacement screws   Used to mount OpenWay Gas Module assembly to meter and index to module assembly backplates; see "Replacement Screws" below for more information).  CHAPTER 2 American Meter Installation
Chapter 2  American Meter Installation  6    2.4GZ OpenWay Gas Module Installation Guide  Replacement Screws Replacement screws used in this procedure must be slotted, zinc-plated, steel machine screws. Sizing options are shown below.  For mounting 2.4GZ OpenWay Gas Module assemblies on meters: • Use 1/4 - 20 x 5/8-inch slotted, Fillister head screws. For mounting indexes on 2.4GZ OpenWay Gas Module backplates: • Use 8 - 32 x 3/16-inch slotted, round head screws.  Preinstallation Preparations Before installing the 2.4GZ OpenWay Gas Module on a meter, verify that:   • All OpenWay Gas Modules are type 2.4GZ modules for your brand of gas meters.  • The model numbers of all meters on which the OpenWay Gas Modules will be installed are included in the Meter Compatibility List on page 2.  Installing the 2.4GZ OpenWay Gas Module on an American Meter There are four major steps to installing the 2.4GZ OpenWay Gas Module on a meter:  • Remove the Existing Index • Assemble the OpenWay Gas Module  • Program the OpenWay Gas Module • Attach the OpenWay Gas Module to the meter These procedures are described in the following sections.   NOTE   Be sure to properly dispose of all unused screws, old index covers, gaskets, and other left-over materials. Do not leave any materials on customer premises.     Remove the Existing Index The first major step when installing a 2.4GZ OpenWay Gas Module on an American meter is to remove the existing index from the meter. To Remove the Existing Index 1. Remove any tamper seals from the meter.
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  7  2. Detach the index cover from the meter by removing the four screws holding it in place.    3. Examine the index cover screws you just removed. Verify that they are 5/8-inch long and are not corroded.  • If the screws are 5/8-inch long, and are not corroded, keep them for later use.  • If the screws are an incorrect length or are corroded, dispose of them properly. Use 1/4 - 20 x 5/8-inch screws as described in Replacement Screws on page 6 instead.   TIP   You can use the index cover you just removed as a temporary storage location for screws.  4. Unscrew one index mounting screw completely.  Hold one hand beneath the index to catch the screw when it falls out of the index assembly. If it does not fall out by itself, be sure to remove it.   5. Unscrew the other index mounting screw.
Chapter 2  American Meter Installation  8    2.4GZ OpenWay Gas Module Installation Guide  While removing this screw, pull the index away from the meter to keep its backplate (1) against the back of the screwhead (2). This prevents the screw from falling out prematurely.  12 6. Remove the screw from the index once it is completely free of its hole.  7. Set the index aside for the moment. Place it where it will not be damaged; get filled with dirt, rain, or snow; or fall to the ground or floor. The index will be used later in this procedure.  8. Examine the index screws you just removed. Verify that they are 3/16-inch long and are not corroded.  • If the screws are 3/16-inch long and are not corroded, keep them for later use.  • If the screws are an incorrect length or are corroded, dispose of them properly. Use 8 - 32 x 3/16-inch screws as described in Replacement Screws instead.  9. Use a putty knife or similar object to completely remove the old index gasket from the meter (if applicable). All traces of the gasket must be removed before the OpenWay Gas Module can be installed.
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  9  Assemble the OpenWay Gas Module When installing a 2.4GZ OpenWay Gas Module, the next major step is to create the OpenWay Gas Module assembly by combining the module backplate and cover with the meter index. Follow the procedure below to do so. To Assemble the OpenWay Gas Module 1. Obtain a new 2.4GZ OpenWay Gas Module. 2. Separate the module backplate (1) from the cover (2).    3. Set the new OpenWay Gas Module index cover aside for the moment. Place it where it will not be damaged; get filled with dirt, rain, or snow; or fall to the ground or floor. The index cover will be used later in this procedure.   IMPORTANT  Before continuing with the installation, note the following information about American Meter indexes:  • Index wrigglers on one-foot meters have drive slots.
Chapter 2  American Meter Installation  10    2.4GZ OpenWay Gas Module Installation Guide  • Index wrigglers on two-foot meters have drive posts.   • An index may have mounting screw holes.   • An index may have mounting screw slots.   If the index has mounting screw slots, skip steps 4 and 5 below. Continue with step 6.  If the index has mounting screw holes, perform steps 4 and 5 below, and then skip steps 6 and 7.
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  11  4. If the index has mounting screw holes, place an index mounting screw (1) in the right-hand mounting screw hole (2). Use one 8 - 32 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw).  12 5. Attach the screw to the OpenWay Gas Module backplate's right-hand index mounting post just far enough to hold the screw and end of the index in place.   6. If the index has mounting screw slots, screw an index mounting screw (1) one to two turns into the OpenWay Gas Module backplate's right-hand index mounting post (2). Use one 8 - 32 x 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw).
Chapter 2  American Meter Installation  12    2.4GZ OpenWay Gas Module Installation Guide   21 7. Place the index mounting screw slot under the screw head. Do not tighten the screw yet.  21 8. Attach the wriggler to the index and backplate.  • If the index wriggler has a drive slot (1), place the backplate wriggler's drive post (2) in the index wriggler's drive slot.  21
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  13  • If the index wriggler has a drive post (1), place the index wriggler's drive post in the backplate wriggler's drive slot (2).  21 9. Install and tighten the left-hand index mounting screw (for indexes with either mounting screw slots or holes). Use one 8 - 32 x 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw).   10. Tighten the right-hand index mounting screw.  11. Slide the OpenWay Gas Module cover (1) over the index and backplate (2).    Next, program the OpenWay Gas Module.
Chapter 2  American Meter Installation  14    2.4GZ OpenWay Gas Module Installation Guide  Program the OpenWay Gas Module Once the OpenWay Gas Module has been assembled, the module must be programmed using FieldPro on a laptop with a ZigBee dongle. Refer to FieldPro documentation for programming information.    IMPORTANT  You must perform the following programming procedure for the OpenWay Gas Module to function properly.  When programming the OpenWay Gas Module, you must take note of the drive rate shown on the index of  American meters.  Examples of 1-foot (1) and 2-foot (2) drive rates are shown below (a 0.05 cubic metre drive rate is not shown). Be sure to program the OpenWay Gas Module based on the drive rate indicated on the index. 12
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  15  To Program the OpenWay Gas Module 1. Using the FC200SR, program the reading of the index that was on the meter into the OpenWay Gas Module assembly.  • For initial programming, hold the FC200SR approximately 1 foot away from the OpenWay Gas Module.  • For reprogramming (30 days or more past initial programming), hold the FC200SR approximately 4 to 5 feet away from the OpenWay Gas Module.  Be sure to program the OpenWay Gas Module to the correct mode for the reading technology what will be used (for example, Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode). In Endpoint-Link Pro v5.0, you will have access to the one mode that was defined by your system administrator.  During programming, the OpenWay Gas Module is programmed to the nearest 100 cubic feet; the last two digits (the tens and units) are programmed as zeros (0). Once programming is complete, however, the OpenWay Gas Module assembly can be read to the nearest cubic foot.  2. Slowly turn the OpenWay Gas Module drive wriggler two turns in the direction indicated on the index drive rate. This lets you verify the module is counting properly after assembly.   IMPORTANT  Do not turn the drive wriggler faster than one turn per second.  3. Read the OpenWay Gas Module assembly using the FC200SR. Consult the EndPoint-Link ERT Programming Guide (TDC-0411) or other applicable instructions for details on how to read an OpenWay Gas Module.  • If this reading is higher than the one you programmed in step 1 above, the module assembly is counting correctly.  • If the OpenWay Gas Module assembly reading is not higher than what was programmed in step 1, replace the module with a new one.
Chapter 2  American Meter Installation  16    2.4GZ OpenWay Gas Module Installation Guide    Attach the OpenWay Gas Module to the Meter After the OpenWay Gas Module has been programmed and is reading correctly, follow the steps below to attach the module to the meter. To Attach the OpenWay Gas Module to the Meter 1. For 5B 225 Meters Only:   If you are installing the OpenWay Gas Module on a 5B 225 aluminum meter, cut 1/16-inch off each post of the module wriggler to prevent it from rubbing on the face of the nut that holds the wriggler in place. If you are not installing on a 5B 225 meter, continue to step 2 below.   2. Set the wriggler to the desired position for mounting the OpenWay Gas Module assembly to the meter.  • For One-Foot Meters:  Align the OpenWay Gas Module assembly wriggler with the meter drive post (as shown below). Make sure the wriggler is perpendicular to the meter drive post.
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  17  • For Two-Foot Meters:  Align the OpenWay Gas Module assembly wriggler with the meter drive slot (as shown below).  It is acceptable for the pin on the module wriggler to be installed inside or outside of the meter drive slot. For ease of assembly, Itron recommends that the pin on the OpenWay Gas Module wriggler be installed outside of the meter drive slot.   3. Gently place the OpenWay Gas Module assembly on the meter. Align the four screw holes on the module assembly with the holes on the meter.
Chapter 2  American Meter Installation  18    2.4GZ OpenWay Gas Module Installation Guide  4. Install and tighten all OpenWay Gas Module assembly mounting screws, working in a diagonal pattern as shown below. Tighten the mounting screws to 15 to 20 inch-pounds of torque. Use the 1/4 - 20 x 5/8-inch screws for this step (you can use the original mounting screws if they were the correct size and not corroded; otherwise, use the correct size Replacement Screws on page 6).  3412 5. Place a new tamper seal over two of the mounting screws as shown below.  12 6. Press the new tamper seals into place using the 11/32-inch nut driver (or another similar blunt tool).   7. Complete any necessary paperwork. Make sure no excess material is left on the customer premises; dispose of it properly.
  Installing the 2.4GZ OpenWay Gas Module on an American Meter   2.4GZ OpenWay Gas Module Installation Guide  19  The OpenWay Gas Module is now installed on the meter.
Chapter 2  American Meter Installation  20    2.4GZ OpenWay Gas Module Installation Guide
   2.4GZ OpenWay Gas Module Installation Guide  21  This chapter shows you how to install a 2.4GZ OpenWay Gas Module on a compatible Sensus meter.   Sensus meters are also known by the following names: Invensys, Equimeter, and Rockwell. For consistency, all of these meter types will be referred to as Sensus meters for this installation procedure.    Installation Prerequisites This section describes the items that are required to install Itron's 2.4GZ OpenWay Gas Module.  Materials Supplied by Itron The following items are supplied by Itron.  • 2.4GZ OpenWay Gas Modules • Tamper plugs  Materials Supplied By You You must supply the following items to successfully install the 2.4GZ OpenWay Gas Module on the meters listed in the Meter Compatibility List. • Small and medium flat-blade screwdrivers   Used to remove and tighten index and index-cover screws. • Side-cutting plier/wire snips   Used for cutting wire seals, if necessary. • Small putty knife   Used to remove all traces of old gaskets from the meter.  • Meter seals, wire seals, and seal press   Used to secure the meter from tampering, if necessary. • 11/32-inch nut driver or other blunt tool   Used to securely seat new tamper plugs over screw holes.  • Replacement screws   Used to mount OpenWay Gas Module assembly to meter and index to module assembly backplates; see "Replacement Screws" below for more information).  Replacement Screws Replacement screws used in this procedure must be slotted, zinc-plated, steel machine screws. Sizing options are shown below.  CHAPTER 3 Sensus Meter Installation
Chapter 3  Sensus Meter Installation  22    2.4GZ OpenWay Gas Module Installation Guide  For mounting 2.4GZ OpenWay Gas Module assemblies on meters: • Use 10 - 24 x5/8-inch slotted, Fillister head screws. For mounting indexes on 2.4GZ OpenWay Gas Module backplates: • Use 6 - 32 x 5/8-inch slotted, round head screws.  Preinstallation Preparations Before installing the 2.4GZ OpenWay Gas Module on a meter, verify that:   • All OpenWay Gas Modules are type 2.4GZ modules for your brand of gas meters.  • The model numbers of all meters on which the OpenWay Gas Modules will be installed are included in the Meter Compatibility List on page 2.  Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter There are four major steps to installing the 2.4GZ OpenWay Gas Module on a meter:  • Remove the Existing Index • Assemble the OpenWay Gas Module  • Program the OpenWay Gas Module • Attach the OpenWay Gas Module to the meter These procedures are described in the following sections.   NOTE   Be sure to properly dispose of all unused screws, old index covers, gaskets, and other left-over materials. Do not leave any materials on customer premises.     Remove the Existing Index The first major step when installing a 2.4GZ OpenWay Gas Module on a Sensus meter is to remove the existing index from the meter.  To Remove the Existing Index 1. Remove any tamper seals from the meter.
  Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter   2.4GZ OpenWay Gas Module Installation Guide  23  2. Detach the index cover from the meter by removing the four screws holding it in place.  3412 3. Examine the index cover screws you just removed. Verify that they are 5/8-inch long and are not corroded.  • If the screws are 5/8-inch long and are not corroded, keep them for later use.  • If they are an incorrect length or are corroded, dispose of them properly. Use 10 - 24 x 5/8-inch screws as described in Replacement Screws on page 21 instead.   TIP   You can use the index cover you just removed as a temporary storage location for screws.  4. Unscrew one index mounting screw completely.   5. Remove the other index mounting screw.  6. Set the index aside for the moment. Place it where it will not be damaged; get filled with dirt, rain or snow; or fall to the ground or floor. The index will be used later in this procedure.  7. Examine the index screws you just removed. Verify that they are 5/8-inch long and are not corroded.
Chapter 3  Sensus Meter Installation  24    2.4GZ OpenWay Gas Module Installation Guide  • If the screws are 5/8-inch long and are not corroded, keep them for later use.  • If the screws are an incorrect length or are corroded, dispose of them properly. Use 6 -32 x 5/8-inch screws as described in Replacement Screws on page 21 instead.  8. Use a putty knife or similar object to completely remove the old index gasket from the meter (if applicable). All traces of the gasket must be removed before the OpenWay Gas Module can be installed.     Assemble the OpenWay Gas Module When installing a 2.4GZ OpenWay Gas Module, the next major step is to create the OpenWay Gas Module assembly by combining the module backplate and cover with the meter index. Follow the procedure below to do so. To Assemble the OpenWay Gas Module 1. Obtain a new 2.4GZ OpenWay Gas Module.  2. Separate the OpenWay Gas Module backplate from the cover.  3. Place the index drive gear (1) in the backplate wriggler gear cup (2) of the OpenWay Gas Module (please note that the following example uses an 11-tooth drive gear; your index may have a 16- or 18-tooth drive gear, and you must use the appropriate 2.4GZ OpenWay Gas Module for your specific meter. See the Meter Compatibility list on page 2 for more information).   21
  Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter   2.4GZ OpenWay Gas Module Installation Guide  25  Once properly in place, the index drive gear and backplate wriggler cup should look similar to the following example.   4. Attach the right-hand mounting screw to the index and meter, just far enough to hold the index in place. Use one 6 - 32 x 5/8-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size Replacement Screw see "Replacement Screws" on page 21). 21 5. Install and tighten the left-hand index mounting screw.    6. Tighten the right-hand index mounting screw completely.
Chapter 3  Sensus Meter Installation  26    2.4GZ OpenWay Gas Module Installation Guide  7. Slide the OpenWay Gas Module cover over the index and backplate.  8. Verify that the cover is installed correctly.   Once combined, the OpenWay Gas Module backplate, meter index, and OpenWay Gas Module cover create an OpenWay Gas Module Assembly. Next, program the OpenWay Gas Module.  Program the OpenWay Gas Module Once the OpenWay Gas Module has been assembled, the module must be programmed using FieldPro on a laptop with a ZigBee dongle. Refer to FieldPro documentation for programming information.    IMPORTANT  You must perform the following programming procedure for the OpenWay Gas Module to function properly.  When programming the OpenWay Gas Module, you must take note of the drive rate shown on the index of Sensus meters. Sensus meters have a 2-foot drive rate, as indicated in the example below (1), or a 0.05 cubic metre drive (not shown).   1
  Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter   2.4GZ OpenWay Gas Module Installation Guide  27  To Program the OpenWay Gas Module 1. Using the FC200SR, program the reading of the index that was on the meter into the OpenWay Gas Module assembly.  • For initial programming, hold the FC200SR approximately 1 foot away from the 2.4 GHz OpenWay Gas Module.  • For reprogramming (30 days or more past initial programming), hold the FC200SR approximately 4 to 5 feet away from the OpenWay Gas Module.  Be sure to program the OpenWay Gas Module to the correct mode for the reading technology what will be used (for example, Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode). In Endpoint-Link Pro v5.0, you will have access to the one mode that was defined by your system administrator.  During programming, the OpenWay Gas Module is programmed to the nearest 100 cubic feet; the last two digits (the tens and units) are programmed as zeros (0). Once programming is complete, however, the module assembly can be read to the nearest cubic foot.  2. Slowly turn the OpenWay Gas Module drive wriggler two turns in the direction indicated on the index drive rate. This lets you verify the module is counting properly after assembly.   IMPORTANT  Do not turn the drive wriggler faster than one turn per second.  3. Read the OpenWay Gas Module assembly using the FC200SR. Consult the EndPoint-Link ERT Programming Guide (TDC-0411) or other applicable instructions for details on how to read an OpenWay Gas Module.  • If this reading is higher than the one you programmed in step 1 above, the ERT module assembly is counting correctly.  • If the OpenWay Gas Module assembly reading is not higher than what was programmed in step 1, replace the module with a new one.  Attach the OpenWay Gas Module to the Meter After the OpenWay Gas Module has been programmed and is reading correctly, follow the steps below to attach the module to the meter.
Chapter 3  Sensus Meter Installation  28    2.4GZ OpenWay Gas Module Installation Guide  To Attach the OpenWay Gas Module to the Meter 1. Gently place the OpenWay Gas Module assembly against the front of the meter as shown. Make sure all four mounting screw holes in the 2.4GZ line up with the corresponding holes on the meter.  2. Insert the top-right cover mounting screw. Tighten the screw just enough to hold the 2.4GZ in place. Use the 10 - 24 x 5/8-inch screws for this and the following step (you can use the original mounting screws if they were the correct size and not corroded; otherwise, use the correct size as described in Replacement Screws on page 21).
  Installing the 2.4 GHz OpenWay Gas Module on a Sensus Meter   2.4GZ OpenWay Gas Module Installation Guide  29  3. Install and tighten the remaining three mounting screws. Tighten the mounting screws to 15 to 20 inch-pounds of torque.  321 4. Tighten the top-right mounting screw.  5. Place a new tamper seal over two of the mounting screws as shown below.  21
Chapter 3  Sensus Meter Installation  30    2.4GZ OpenWay Gas Module Installation Guide  6. Press the new tamper seals into place using the 11/32-inch nut driver (or another similar blunt tool).   7. Complete any necessary paperwork. Make sure no excess material is left on the customer premises.  The OpenWay Gas Module is now installed on the meter.

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