Itron 24GZA Automatic Meter Reading xcvr for a gas meter User Manual 2 4GZ OpenWay Gas Module Installation Guide

Itron, Inc. Automatic Meter Reading xcvr for a gas meter 2 4GZ OpenWay Gas Module Installation Guide

Users Manual

Natural Gas Solutions 2.4GZ OpenWay Gas Module Installation Guide
Identification 2.4GZ OpenWay Gas Module Installation Guide DRAFT PUB-nnnn-nnn Copyright © 2007 Itron, Inc. All rights reserved. Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosure restrictions contained in the Confidentiality and Non-Disclosure paragraphs in the Sales Contract. Applicable Patents U.S. Patent Numbers: TBD Canadian Patent Numbers: TBD Transportation Classification Itron classifies and ships model 2.4GZ OpenWay Gas Modules as a non-hazardous material. The proper shipping name is Lithium Batteries contain in Equipment, Class 9, UN3091, Packing Group II. The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 2.4GZ OpenWay Gas Module is considered an operating transmitter and receiver and cannot be shipped by air. Compliance Statement This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC and Industry Canada RF exposure levels. Industry Canada Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. FCC This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Modification and Repairs To ensure FCC and Industry Canada compliance and system performance, this device and antenna shall not be changed or modified in any way without the express written approval of Itron, Inc. Any unauthorized modification will void the user’s authority to operate the equipment. Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron. Related Documents Endpoint-Link Programming Guide (TDC-XXXX) Trademark Notice OpenWay and Itron are both registered trademarks of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com. Support If you have questions or comments about this application, contact Itron Technical Support: • Mail: Itron, Inc. Attention: Customer Care, 2111 N Molter Road, Liberty Lake, WA 99019 • E-mail: support@itron.com • Phone: 1 800 635 8725 • Web Support http://eKnowledge.itron.com Itron Website http://www.itron.com Document Revision The content of this publication was last edited on 5/30/2008.
2.4GZ OpenWay Gas Module Installation Guide iii Chapter 1 Getting Started...........................................................................................1 Specifications ......................................................................................................................................1 Meter Compatibility List.......................................................................................................................2 Chapter 2 American Meter Installation .......................................................................5 Chapter 3 American Meter Installation ..........................................................................................7 Installation Prerequisites .....................................................................................................................7 Materials Supplied By Itron.......................................................................................................7 Materials Supplied By You........................................................................................................7 Replacement Screws......................................................................................................7 Preinstallation Preparations......................................................................................................8 Installing the 2.4GZ OpenWay Gas Module........................................................................................8 Remove the Existing Index .......................................................................................................8 Assemble the OpenWay Gas Module.....................................................................................11 Program the OpenWay Gas Module.......................................................................................16 Attach the OpenWay Gas Module to the Meter......................................................................18 Chapter 4 Sensus Meter Installation.........................................................................23 Chapter 5 Sensus Meter Installation............................................................................................25 Installation Prerequisites ...................................................................................................................25 Materials Supplied By Itron.....................................................................................................25 Materials Supplied By You......................................................................................................25 Replacement Screws....................................................................................................25 Preinstallation Preparations....................................................................................................26 Installing the 2.4GZ OpenWay Gas Module......................................................................................26 Remove the Existing Index .....................................................................................................26 Assemble the OpenWay Gas Module.....................................................................................28 Program the OpenWay Gas Module.......................................................................................30 Attach the OpenWay Gas Module to the Meter......................................................................31 Contents
Contents iv 2.4GZ OpenWay Gas Module Installation Guide
2.4GZ OpenWay Gas Module Installation Guide 1 The 2.4GZ OpenWay Gas Module is Itron's latest module. OpenWay Gas Modules are radio-frequency (RF) devices that transmit meter data. The 2.4GZ can be read by OpenWay CENTRON electric meters and is part of the Itron OpenWay solution for combo gas and electric utilities. This installation guide shows you how to install the 2.4GZ OpenWay Gas Module on meters from a variety of manufacturers. To ensure you have a meter that is compatible with the 2.4GZ OpenWay Gas Module, refer to the Meter Compatibility List on page 2. An FCC or IC license is not required to read 2.4GZ OpenWay Gas Modules. Specifications The functional and operational specifications for the 2.4GZ OpenWay Gas Module are listed below. Functional Specifications Description Power Source Two "A" cell lithium batteries Tamper Detection Tilt tamper and magnetic tamper FCC Compliance Part 15 certified Industry Canada Compliance RSS-210 certified Measurement Canada Approval Pending Intrinsic Safety UL Class I, Division 1, Groups C and D pending Product Identification Numeric and barcoded and serial number Construction Materials Gray polycarbonate back plate with Santoprene® gasket; clear polycarbonate front cover; encapsulated electronics Operational Specifications Description Operating Temperatures -40° to 158° F (-40° to +70° C) Operating Humidity 5 to 95percent relative humidity Frequency Band 2.4 to 2.475 GHz ISM band Modulation Direct Sequence Spread Spectrum Data Integrity Verified in every data message CHAPTER 1 Getting Started
Chapter 1 Getting Started 2 2.4GZ OpenWay Gas Module Installation Guide Meter Compatibility List The following meters are compatible with the 2.4GZ OpenWay Gas Module. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list at any time. To ensure you have the latest Meter Compatibility list available, contact your Itron representative. Mfgr. Model Desc. Class Comments OpenWay Gas Module Part No. American/ Canadian W75AL Residential Aluminum case Meters Only 2.4GZ OWG-5000-001 American/ Canadian AL-175 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AC-175 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AT-175 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian ALC-175 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AT-210 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AL-225 Canada only Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AL-250 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AR-250 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AC-250 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AT-250 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AM-250 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AL-310 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AL-350 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AT-350 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian AL-425 Residential Aluminum case meters only 2.4GZ OWG-5000-001
Meter Compatibility List 2.4GZ OpenWay Gas Module Installation Guide 3 American/ Canadian AC-630 Residential Aluminum case meters only 2.4GZ OWG-5000-001 American/ Canadian 5B 225 Residential Aluminum case 2.4GZ OWG-5000-001 Sensus/Invensys/ Equimeter/ Rockwell R-175 11 Tooth Residential Compatible with 2 foot drive index; 1 foot drive has 24 teeth 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell R-200 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell RT-200 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell RT-230 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell R-275 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell RT-275 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell R-315 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell 250 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell 310 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell S-110 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell S-200 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell 175-S 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell RT-100 18 Tooth Residential 2.4GZ OWG-5000-004 Sensus/Invensys/ Equimeter/ Rockwell S-190 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/ Invensys/ Equimeter/ Rockwell S-120 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell T-120 11 Tooth Residential 2.4GZ OWG-5000-002 Sensus/Invensys/ Equimeter/ Rockwell T-110 11 Tooth Residential 2.4GZ OWG-5000-002
Chapter 1 Getting Started 4 2.4GZ OpenWay Gas Module Installation Guide Sensus/Invensys/ Equimeter/ Rockwell R-415 18 Tooth Residential 2.4GZ OWG-5000-004 Sensus/Invensys/ Equimeter/ Rockwell RT-360 18 Tooth Residential 2.4GZ OWG-5000-004 Sensus/Invensys/ Equimeter/ Rockwell MR8 (R-275 Metric) 16 Tooth Residential 2.4GZ OWG-5000-003 Sensus/Invensys/ Equimeter/ Rockwell MR12 (R-415 Metric) 16 Tooth Residential 2.4GZ OWG-5000-003
2.4GZ OpenWay Gas Module Installation Guide 5 CHAPTER 2 American Meter Installation
Chapter 2 American Meter Installation 6 2.4GZ OpenWay Gas Module Installation Guide
2.4GZ OpenWay Gas Module Installation Guide 7 American Meter Installation This chapter shows you how to install a 2.4GZ OpenWay Gas Module on an American meter. Before installing the 2.4GZ OpenWay Gas Module, verify that you have: • A compatible meter shown in the Meter Compatibility List. • A compatible index. Itron 2.4GZ OpenWay Gas Modules can be used with standard dial and direct read (odometer) indexes. • The list of materials defined under Installation Prerequisites in this chapter. Installation Prerequisites The following items are required to install the Itron 2.4GZ OpenWay Gas Module. Materials Supplied By Itron The following items are supplied by Itron: • 2.4GZ OpenWay Gas Modules • New tamper seals Materials Supplied By You You must supply the following items to install, initialize, and check the 2.4GZ OpenWay Gas Module on the meter. • Small and medium flat-blade or Phillips screwdrivers Used to remove and tighten index and index-cover screws. • Side-cutting plier/wire snips Used for cutting wire seals, if necessary. • Small putty knife Used to remove all traces of old gaskets from the meter. • Meter seals, wire seals, and seal press Used to secure the meter from tampering, if necessary. • 11/32-inch nut driver or other blunt tool Used to securely seat new tamper plugs over screw holes. • Replacement screws Used to mount 2.4GZ OpenWay Gas Module assembly to meter and index to module assembly backplates. Replacement Screws Replacement screws used in this procedure are shown below. CHAPTER 3
Chapter 3 American Meter Installation 8 2.4GZ OpenWay Gas Module Installation Guide For mounting 2.4GZ OpenWay Gas Module assemblies on meters: • Use 1/4 - 20 x 5/8-inch slotted, Fillister head screws. For mounting indexes on 2.4GZ OpenWay Gas Module backplates: • Use 8 - 32 x 3/16-inch slotted, round head screws. Preinstallation Preparations Before installing the 2.4GZ OpenWay Gas Module on a meter, verify that: • All Itron gas modules are 2.4GZ OpenWay Gas Modules for your brand of gas meters. • The model numbers of all meters on which the 2.4GZ OpenWay Gas Modules will be installed are included in the Meter Compatibility List. Installing the 2.4GZ OpenWay Gas Module There are four major steps to installing the 2.4GZ OpenWay Gas Module on a meter: • Remove the index • Assemble the 2.4GZ OpenWay Gas Module • Program the 2.4GZ OpenWay Gas Module • Attach the 2.4GZ OpenWay Gas Module to the meter. NOTE Properly dispose of all unused screws, old index covers, gaskets, tamper seals, and other left-over materials. Do not leave any materials on customer premises. Remove the Existing Index The first major step when installing a 2.4GZ OpenWay Gas Module on an American meter is to remove the existing index from the meter. To Remove the Index 1. Remove any tamper seals from the meter.
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 9 2. Detach the index cover from the meter by removing the four screws holding it in place. 3. Examine the index cover screws you just removed. Verify that they are 5/8-inches long and are not corroded. • If the screws are the correct length, and are not corroded, keep them for later use. • If the screws are an incorrect length or are corroded, dispose of them properly. Use the screws listed in Replacement Screws on page 7. TIP You can use the index cover you just removed as a temporary storage location for screws. 4. Unscrew one index mounting screw completely. Hold one hand beneath the index to catch the screw when it falls out of the index assembly. If it does not fall out by itself, be sure to remove it. 5. Unscrew the other index mounting screw.
Chapter 3 American Meter Installation 10 2.4GZ OpenWay Gas Module Installation Guide While removing this screw, pull the index away from the meter to keep its backplate (1) against the back of the screwhead (2). This prevents the screw from falling out prematurely. 12 6. Remove the screw from the index once it is completely free of its hole. 7. Set the index aside for the moment. Place it where it will not be damaged; get filled with dirt, rain, or snow; or fall to the ground or floor. The index will be used later in this procedure. 8. Examine the index screws you just removed. Verify that they are 3/16-inch long and are not corroded. • If the screws are 3/16-inch long and are not corroded, keep them for later use. • If the screws are an incorrect length or are corroded, dispose of them properly. Use 8 - 32 x 3/16-inch screws as described in Replacement Screws on page 7 instead. 9. Use a putty knife or similar object to completely remove the old index gasket from the meter (if applicable). All traces of the gasket must be removed before the OpenWay Gas Module can be installed.
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 11 Assemble the OpenWay Gas Module When installing a 2.4GZ OpenWay Gas Module, the next major step is to create the OpenWay Gas Module assembly by combining the module backplate and cover with the meter index. Follow the procedure below to do so. To Assemble the OpenWay Gas Module 1. Obtain a new 2.4GZ OpenWay Gas Module. 2. Separate the module backplate (1) from the cover (2). 3. Set the new OpenWay Gas Module index cover aside for the moment. Place it where it will not be damaged; get filled with dirt, rain, or snow; or fall to the ground or floor. The index cover will be used later in this procedure. IMPORTANT Before continuing with the installation, note the following information about American Meter indexes:
Chapter 3 American Meter Installation 12 2.4GZ OpenWay Gas Module Installation Guide • Index wrigglers on one-foot meters have drive slots. • Index wrigglers on two-foot meters have drive posts. • An index may have mounting screw holes. • An index may have mounting screw slots. If the index has mounting screw slots, skip steps 4 and 5 below. Continue with step 6.
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 13 If the index has mounting screw holes, perform steps 4 and 5 below, and then skip steps 6 and 7. 4. If the index has mounting screw holes, place an index mounting screw (1) in the right-hand mounting screw hole (2). Use one 8 - 32 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw). 12 5. Attach the screw to the OpenWay Gas Module backplate's right-hand index mounting post just far enough to hold the screw and end of the index in place. 6. If the index has mounting screw slots, screw an index mounting screw (1) one to two turns into the OpenWay Gas Module backplate's right-hand index mounting post (2). Use one 8 - 32 x 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw).
Chapter 3 American Meter Installation 14 2.4GZ OpenWay Gas Module Installation Guide 21 7. Place the index mounting screw slot under the screw head. Do not tighten the screw yet. 21 8. Attach the wriggler to the index and backplate. • If the index wriggler has a drive slot (1), place the backplate wriggler's drive post (2) in the index wriggler's drive slot. 21
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 15 • If the index wriggler has a drive post (1), place the index wriggler's drive post in the backplate wriggler's drive slot (2). 21 9. Install and tighten the left-hand index mounting screw (for indexes with either mounting screw slots or holes). Use one 8 - 32 x 3/16-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size replacement screw). 10. Tighten the right-hand index mounting screw. 11. Slide the OpenWay Gas Module cover (1) over the index and backplate (2). Next, program the OpenWay Gas Module.
Chapter 3 American Meter Installation 16 2.4GZ OpenWay Gas Module Installation Guide Program the OpenWay Gas Module Once the OpenWay Gas Module has been assembled, the module must be programmed using FieldPro on a laptop with a ZigBee dongle. Refer to FieldPro documentation for programming information. IMPORTANT You must perform the following programming procedure for the OpenWay Gas Module to function properly. When programming the OpenWay Gas Module, you must take note of the drive rate shown on the index of American meters. Examples of 1-foot (1) and 2-foot (2) drive rates are shown below (a 0.05 cubic metre drive rate is not shown). Be sure to program the OpenWay Gas Module based on the drive rate indicated on the index. 12
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 17 To Program the OpenWay Gas Module NOTE Itron will be moving to this programming solution in early 2008 1. Using the FC200 and Belt Clip radio, program the reading of the index that was on the meter into the OpenWay Gas Module assembly. During programming, the OpenWay Gas Module is programmed to the nearest 100 cubic feet; the last two digits (the tens and units) are programmed as zeros (0). Once programming is complete, however, the OpenWay Gas Module assembly can be read to the nearest cubic foot. 2. Slowly turn the OpenWay Gas Module drive wriggler two turns in the direction indicated on the index drive rate. This lets you verify the module is counting properly after assembly. IMPORTANT Do not turn the drive wriggler faster than one turn per second. 3. Read the OpenWay Gas Module assembly using the FC200 and Belt Clip radio. Consult the EndPoint-Link Programming Guide or other applicable instructions for details on how to read an OpenWay Gas Module. • If this reading is higher than the one you programmed in step 1 above, the module assembly is counting correctly. If the OpenWay Gas Module assembly reading is not higher than what was programmed in step 1, replace the module with a new one.
Chapter 3 American Meter Installation 18 2.4GZ OpenWay Gas Module Installation Guide Attach the OpenWay Gas Module to the Meter After the OpenWay Gas Module has been programmed and is reading correctly, follow the steps below to attach the module to the meter. To Attach the OpenWay Gas Module to the Meter 1. For 5B 225 Meters Only: If you are installing the OpenWay Gas Module on a 5B 225 aluminum meter, cut 1/16-inch off each post of the module wriggler to prevent it from rubbing on the face of the nut that holds the wriggler in place. If you are not installing on a 5B 225 meter, continue to step 2 below. 2. Set the wriggler to the desired position for mounting the OpenWay Gas Module assembly to the meter. • For One-Foot Meters: Align the OpenWay Gas Module assembly wriggler with the meter drive post (as shown below). Make sure the wriggler is perpendicular to the meter drive post.
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 19 • For Two-Foot Meters: Align the OpenWay Gas Module assembly wriggler with the meter drive slot (as shown below). It is acceptable for the pin on the module wriggler to be installed inside or outside of the meter drive slot. For ease of assembly, Itron recommends that the pin on the OpenWay Gas Module wriggler be installed outside of the meter drive slot. 3. Gently place the OpenWay Gas Module assembly on the meter. Align the four screw holes on the module assembly with the holes on the meter.
Chapter 3 American Meter Installation 20 2.4GZ OpenWay Gas Module Installation Guide 4. Install and tighten all OpenWay Gas Module assembly mounting screws, working in a diagonal pattern as shown below. Tighten the mounting screws to 15 to 20 inch-pounds of torque. Use the 1/4 - 20 x 5/8-inch screws for this step (you can use the original mounting screws if they were the correct size and not corroded; otherwise, use the correct size Replacement Screws on page 7). 3412 5. Place a new tamper seal over two of the mounting screws as shown below. 12 6. Press the new tamper seals into place using the 11/32-inch nut driver (or another similar blunt tool). 7. Complete any necessary paperwork. Make sure no excess material is left on the customer premises; dispose of it properly.
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 21 The OpenWay Gas Module is now installed on the meter.
Chapter 3 American Meter Installation 22 2.4GZ OpenWay Gas Module Installation Guide
2.4GZ OpenWay Gas Module Installation Guide 23 CHAPTER 4 Sensus Meter Installation
Chapter 4 Sensus Meter Installation 24 2.4GZ OpenWay Gas Module Installation Guide
2.4GZ OpenWay Gas Module Installation Guide 25 Sensus Meter Installation This chapter shows you how to install a 2.4GZ OpenWay Gas Module on a Sensus meter. The instructions in this chapter apply to 11-tooth, 16-tooth, and 18-tooth Sensus endpoints. Installation Prerequisites The following items are required to install the Itron 2.4GZ OpenWay Gas Module. Materials Supplied By Itron The following items are supplied by Itron: • 2.4GZ OpenWay Gas Modules • New tamper seals Materials Supplied By You You must supply the following items to install, initialize, and check the 2.4GZ OpenWay Gas Module on the meter. • Small and medium flat-blade or Phillips screwdrivers Used to remove and tighten index and index-cover screws. • Side-cutting plier/wire snips Used for cutting wire seals, if necessary. • Small putty knife Used to remove all traces of old gaskets from the meter. • Meter seals, wire seals, and seal press Used to secure the meter from tampering, if necessary. • 11/32-inch nut driver or other blunt tool Used to securely seat new tamper plugs over screw holes. • Replacement screws Used to mount 2.4GZ OpenWay Gas Module assembly to meter and index to module assembly backplates. Replacement Screws Replacement screws used in this procedure are shown below. For mounting 2.4GZ OpenWay Gas Module assemblies on meters: • Use 10 - 24 x5/8-inch slotted, Fillister head screws. For mounting indexes on 2.4GZ OpenWay Gas Module backplates: • Use 6 - 32 x 5/8-inch slotted, round head screws. CHAPTER 5
Chapter 5 Sensus Meter Installation 26 2.4GZ OpenWay Gas Module Installation Guide Preinstallation Preparations Before installing the 2.4GZ OpenWay Gas Module on a meter, verify that: • All Itron gas modules are 2.4GZ OpenWay Gas Modules for your brand of gas meters. • The model numbers of all meters on which the 2.4GZ OpenWay Gas Modules will be installed are included in the Meter Compatibility List. Installing the 2.4GZ OpenWay Gas Module There are four major steps to installing the 2.4GZ OpenWay Gas Module on a meter: • Remove the index • Assemble the 2.4GZ OpenWay Gas Module • Program the 2.4GZ OpenWay Gas Module • Attach the 2.4GZ OpenWay Gas Module to the meter. NOTE Properly dispose of all unused screws, old index covers, gaskets, tamper seals, and other left-over materials. Do not leave any materials on customer premises. Remove the Existing Index The first major step when installing a 2.4GZ OpenWay Gas Module on a Sensus meter is to remove the existing index from the meter. To Remove the Index 1. Remove any tamper seals from the meter. 2. Detach the index cover from the meter by removing the four screws holding it in place. 3412
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 27 3. Examine the index cover screws you just removed. Verify that they are 5/8-inch long and are not corroded. • If the screws are 5/8-inch long and are not corroded, keep them for later use. • If they are an incorrect length or are corroded, dispose of them properly. Use 10 - 24 x 5/8-inch screws as described in Replacement Screws on page 25 instead. TIP You can use the index cover you just removed as a temporary storage location for screws. 4. Unscrew one index mounting screw completely. 5. Remove the other index mounting screw. 6. Set the index aside for the moment. Place it where it will not be damaged; get filled with dirt, rain or snow; or fall to the ground or floor. The index will be used later in this procedure. 7. Examine the index screws you just removed. Verify that they are 5/8-inch long and are not corroded. • If the screws are 5/8-inch long and are not corroded, keep them for later use. • If the screws are an incorrect length or are corroded, dispose of them properly. Use 6 -32 x 5/8-inch screws as described in Replacement Screws on page 25 instead.
Chapter 5 Sensus Meter Installation 28 2.4GZ OpenWay Gas Module Installation Guide 8. Use a putty knife or similar object to completely remove the old index gasket from the meter (if applicable). All traces of the gasket must be removed before the OpenWay Gas Module can be installed. Assemble the OpenWay Gas Module When installing a 2.4GZ OpenWay Gas Module, the next major step is to create the OpenWay Gas Module assembly by combining the module backplate and cover with the meter index. Follow the procedure below to do so. To Assemble the OpenWay Gas Module 1. Obtain a new 2.4GZ OpenWay Gas Module. 2. Separate the OpenWay Gas Module backplate from the cover. 3. Place the index drive gear (1) in the backplate wriggler gear cup (2) of the OpenWay Gas Module (please note that the following example uses an 11-tooth drive gear; your index may have a 16- or 18-tooth drive gear, and you must use the appropriate 2.4GZ OpenWay Gas Module for your specific meter. See the Meter Compatibility list on page 2 for more information).
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 29 Once properly in place, the index drive gear and backplate wriggler cup should look similar to the following example. 4. Attach the right-hand mounting screw to the index and meter, just far enough to hold the index in place. Use one 6 - 32 x 5/8-inch screw for this step (you can use an original mounting screw if it was the correct size and not corroded; otherwise, use the correct size Replacement Screw see "Replacement Screws" on page 25). 21 5. Install and tighten the left-hand index mounting screw. 6. Tighten the right-hand index mounting screw completely.
Chapter 5 Sensus Meter Installation 30 2.4GZ OpenWay Gas Module Installation Guide 7. Slide the OpenWay Gas Module cover over the index and backplate. 8. Verify that the cover is installed correctly. Once combined, the OpenWay Gas Module backplate, meter index, and OpenWay Gas Module cover create an OpenWay Gas Module Assembly. Next, program the OpenWay Gas Module. Program the OpenWay Gas Module Once the OpenWay Gas Module has been assembled, the module must be programmed using FieldPro on a laptop with a ZigBee dongle. Refer to FieldPro documentation for programming information. IMPORTANT You must perform the following programming procedure for the OpenWay Gas Module to function properly. When programming the OpenWay Gas Module, you must take note of the drive rate shown on the index of Sensus meters. Sensus meters have a 2-foot drive rate, as indicated in the example below (1), or a 0.05 cubic metre drive (not shown). 1
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 31 To Program the OpenWay Gas Module NOTE Itron will be moving to this programming solution in early 2008 1. Using the FC200 and Belt Clip radio, program the reading of the index that was on the meter into the OpenWay Gas Module assembly. During programming, the OpenWay Gas Module is programmed to the nearest 100 cubic feet; the last two digits (the tens and units) are programmed as zeros (0). Once programming is complete, however, the module assembly can be read to the nearest cubic foot. 2. Slowly turn the OpenWay Gas Module drive wriggler two turns in the direction indicated on the index drive rate. This lets you verify the module is counting properly after assembly. IMPORTANT Do not turn the drive wriggler faster than one turn per second. 3. Read the OpenWay Gas Module assembly using the FC200 and Belt Clip radio. Consult the EndPoint-Link Programming Guide or other applicable instructions for details on how to read an OpenWay Gas Module. • If this reading is higher than the one you programmed in step 1 above, the ERT module assembly is counting correctly. • If the OpenWay Gas Module assembly reading is not higher than what was programmed in step 1, replace the module with a new one. Attach the OpenWay Gas Module to the Meter After the OpenWay Gas Module has been programmed and is reading correctly, follow the steps below to attach the module to the meter.
Chapter 5 Sensus Meter Installation 32 2.4GZ OpenWay Gas Module Installation Guide To Attach the OpenWay Gas Module to the Meter 1. Gently place the OpenWay Gas Module assembly against the front of the meter as shown. Make sure all four mounting screw holes in the 2.4GZ line up with the corresponding holes on the meter. 2. Insert the top-right cover mounting screw. Tighten the screw just enough to hold the 2.4GZ in place. Use the 10 - 24 x 5/8-inch screws for this and the following step (you can use the original mounting screws if they were the correct size and not corroded; otherwise, use the correct size as described in Replacement Screws on page 25).
Installing the 2.4GZ OpenWay Gas Module 2.4GZ OpenWay Gas Module Installation Guide 33 3. Install and tighten the remaining three mounting screws. Tighten the mounting screws to 15 to 20 inch-pounds of torque. 321 4. Tighten the top-right mounting screw. 5. Place a new tamper seal over two of the mounting screws as shown below. 21
Chapter 5 Sensus Meter Installation 34 2.4GZ OpenWay Gas Module Installation Guide 6. Press the new tamper seals into place using the 11/32-inch nut driver (or another similar blunt tool). 7. Complete any necessary paperwork. Make sure no excess material is left on the customer premises. The OpenWay Gas Module is now installed on the meter.

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