Itron 500GC AMR transceiver device for utility meters User Manual 2

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Document Description	Users Manual 2
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Date Submitted	2016-10-26 00:00:00
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Document Title	OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
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Document Author:	TDC-1671-000

National (Lancaster) Meter Installation
2. Set the ERT module cover aside where it will not be damaged or fill with rain, dirt, or snow. You will use
the cover later in this installation procedure.
Caution Use only dial-type indexes from National, Actaris, Schlumberger, or Sprague meters with the
500G ERT module.
Indexes with bow-tie shaped wrigglers are not compatible with the 500G ERT module. You must use a
compatible index.
Note National (Lancaster) meter indexes are available in different models:
Indexes with legs
Indexes with mounting holes
Some National meter indexes have index legs to mount the index on the meter or ERT module. Some
indexes have both legs and index mounting holes and some have just mounting holes. Mounting methods
are dependent on the index. Index types require different mounting screws to attach the index to the 500G
ERT module housing (see Installation Prerequisites on page 7). Indexes with legs must be mounted to the
ERT module housing mounting posts (1). Indexes with mounting holes must be attached to the ERT
module housing's bracket mounting posts (2).
If your index has legs with mounting screw slots, skip steps 3 and 4. If your index has mounting screw
holes in the index back plate (no legs), perform steps 3 and 4, and skip steps 5 and 6.
3. For indexes with mounting screw holes in the index back plate (no legs), use the replacement index
mounting screws (SCR-0037-001, see Installation Prerequisites on page 7). Place one screw into the
index's right-hand mounting screw hole.
Note National index mounting screws are thread-forming screws and may require more torque.
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4. Attach the screw to the ERT module housing's right-index mounting post just enough to hold the screw
and the right end of the index in place.
5. For indexes with legs (mounting slots), screw one 10 - 20 x 3/8-inch screw (SCR-0017-001, see
Installation Prerequisites for screw information) into the right index mounting post one or two turns. Do
not completely tighten the screw.
6. Place the right index mounting screw slot under the screw head. Do not completely tighten the screw.
7. Carefully slide the index drive post into the ERT module shaft slot. Verify positive engagement of the
index wriggler to the ERT module shaft. (The following illustrations show index to shaft placement with
positive engagement.)
Warning Verify the index drive slot engages with the 500G ERT module shaft. Failure to mate the ERT
module shaft with the index drive post (or slot) can cause binding and lead to poor registration or meter
failure.
8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes).
Tighten the right index mounting screw. Tighten each index mounting screw evenly.
Warning Slide indexes with mounting screw slots all the way to the right. Verify the ERT module shaft
is aligned with the index drive post. Hold the index tightly in place while you secure the index mounting
screws.
9. Slide the ERT module cover over the index and housing. Verify the cover is installed correctly. The ERT
module label should be clearly visible and easily read.
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National (Lancaster) Meter Installation
Programming the 500G Assembly
Program the 500G ERT module using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9 or
higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
The 500G ERT module modules support enhanced security with the Itron Security Manager. Enabling
command or enhanced security requires additional programming.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution You must program the ERT module before use.
The ERT module is programmed based on the meter's drive rate. Take note of the index drive rate shown on a
lower dial on the index. Elster American meter index drive rates are either 1-cubic foot, 2-cubic feet or 0.05
cubic meters (not shown below).
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To program the ERT module assembly
1. Program the meter drive rate into the 500G ERT module using the endpoint programming device.
2. For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as
possible. For optimal results, keep the handheld programmer within 6 feet of the target ERT Module.
3. Verify you have the correct programming mode (Mobile/Handheld Mode).
4. Programming parameters are based on the configuration file loaded into the ERT module programming
device. During programming, the ERT module is set to the nearest 100 cubic feet; the last two digits (tens
and units) are programmed as zeros (0). After programming is complete, the ERT module assembly will
read to the nearest cubic foot.
Installing the 500G ERT Module Assembly on the Meter
After you program the ERT module, complete the installation by installing the ERT module on the meter.
To install the 500G ERT module on the meter
1. Align the black wriggler (1) so one of its four drive fins lines up with the meter's drive dog (2).
2. Carefully place the ERT module on the meter.
Warning Failure to correctly align the meter drive post and ERT module wriggler can cause binding and
lead to poor registration or meter failure. If there is a gap between the ERT module gasket and the meter,
it may be the wriggler of the ERT module is dead-headed against the meter drive dog as shown in the
following illustration.
Remove the 500G ERT module assembly and repeat the alignment procedure. You must engage the meter
drive dog in the ERT module wriggler.
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3. Insert the right module mounting screw and tighten the screw until the gasket is against the meter. Do not
completely tighten the mounting screw.
Note Use the original mounting screws to mount the 500G ERT module if they were the correct size and
not corroded. If you discarded the original screws, use the correct replacement screws (see Installation
Prerequisites on page 7.)
4. Slightly raise the left side of the ERT module (the module will rotate on the right screw) until the left ERT
module mounting hole is approximately 1/4-inch above the left meter mounting hole.
5. Rotate the ERT module down until the ERT module mounting hole is approximately 1/4-inch below the
meter index mounting hole.
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6. Rotate the ERT module up to align the left mounting holes. Raising and lowering the ERT module on the
meter drive post facilitates the proper positioning and engagement of ERT module wriggler with the meter
drive post.
7. Insert the left mounting screw and tighten a few turns.
8. Tighten the right and left ERT module-to-meter mounting screws in an alternating pattern. Tighten each
mounting screw evenly.
Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.
Tip The following conditions ensure proper engagement of the ERT module to the meter:
•
The ERT module fits flush against the meter body--there are no gaps between the ERT module gasket
and the meter body.
• The ERT module mounting holes align with the index cover mounting holes on the meter body.
• The meter test dial moves in relation to gas flowing through the meter.
9. Place a new tamper seal in the tamper seal cups surrounding the two mounting screws. Press the new
tamper seals into place using an 11/32-inch nut driver or similar blunt tool.
10. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the
customer premises.
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500G ERT module installation on the National (Lancaster) meter is complete.
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CHAPTER 6
Elster American and Itron Commercial Meter Installation
This chapter provides instructions to install the 500G ERT module on Elster American and Itron commercial
meters.
Warning Handle the commercial ERT module carefully so the metal passive radiator antenna is not damaged.
Removing the Index or Index Assembly from the Meter
Commercial ERT modules mount on Elster American meters in various configurations. These instructions
show metal mounting plates without tamper seal cups and plastic mounting plates with tamper seal cups to
represent mounting plate options. Begin ERT module installation by removing the index or index assembly
from the commercial meter.
Mounting plate with tamper seal cups Mounting plate without tamper seal cups
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Indexes may be mounted on the 500G ERT module commercial Elster American meter gas ERT module
without mounting plates.
Index covers may (or may not) have tamper seal cups (on the back of the cover) for added security. Index
removal assumes the installer removes any tamper seals or wires before continuing with these instructions.
Note It may not be necessary to dismantle your commercial index assembly (index and cover). These
instructions do not include index/cover assembly for those applications.
Some diaphragm commercial meters do not require an index assembly mounting plate. Indexes can be
mounted directly to the ERT module.
To remove the index assembly
1. Remove any tamper seals (1) (or wire seals) from the index cover and mounting plate screws (2). Set the
index and cover assembly aside. You will re-install it later in these instructions.
2. Remove the index cover screws from the meter.
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3. Verify screws are 1/2-inch long and are not corroded. If the screws are the correct length and are not
corroded, keep them to re-install the ERT module assembly later in this procedure. If the screws are
damaged or not the correct length, discard.
Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover
materials. Do not leave materials on customer premises.
4. Remove the tamper seals from the mounting plate.
5. Remove the mounting plate screws and separate the mounting plate from the meter. Place the mounting
plate where it will not be damaged. You may use it later in this installation.
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Programming the Commercial Gas ERT Module Assembly
The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or
enhanced security requires additional programming. Program the 500G ERT modules using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9
or higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution You must program the ERT module before use.
Take note of the index drive rate shown on the index. The ERT module is programmed based on the drive
rate. The index shown has a 10-cubic foot drive rate.
To program the commercial ERT module
1. Program the index drive rate into the 500G ERT module> using the endpoint programming device.
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2. For all programming and Check Endpoint operations, hold the handheld as close to vertical as possible.
For best success, keep the handheld programmer within 6 feet of the target ERT module.
3. Verify you have the correct programming mode (Mobile/Handheld Mode). Programming parameters are
based on the configuration file loaded into the endpoint programming device.
4. During programming, the 500G ERT module is set to the nearest 100 cubic feet; the last two digits (tens
and units) are programmed as zeros (0). After programming is complete, the ERT module assembly will
read to the nearest cubic foot.
Attaching the Commercial 500G ERT Module Assembly on the
Commercial Meter
After you program the commercial gas ERT module, attach it to the commercial meter.
To attach the commercial gas ERT module to the Elster American commercial meter
Warning Handle the 500G ERT module carefully so the metal passive radiator antenna is not damaged.
1. Tilt the 500G ERT module at an angle and turn the wriggler until the drive notches line up with the meter
wriggler's drive teeth.
Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding
and lead to poor registration or meter failure.
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2. Align the ERT module so the screw holes line up with the meter's top screw holes. Carefully lower the
module on the meter with the wriggler notches lining up with the meter's drive dog teeth.
Warning The INLET label on the 500G ERT module must line up with the INLET label on the meter
case.
3. Verify the bottom of the ERT module and the top of the meter meet. The ERT module housing should rest
on top of the meter without gaps.
Warning Do not press down on the 500G ERT module if a gap exists between the ERT module and the
meter. A gap may be caused by misalignment of the ERT module wriggler and meter's drive post. Pushing
down on the ERT module could damage the ERT module wriggler or meter drive post. To eliminate a
gap, slowly turn the ERT module's drive shaft back and forth until the module aligns with the meter's
drive teeth.
4. Place the index cover mounting plate on the commercial ERT module so the printing "FLOW FRONT
AL800 AL1000 AL1400 AL2300 AL5000 TURBINE ROTARY" stamped on the plate is toward the front
of the meter. (A gap between the mounting plate and meter at the screw locations is normal.)
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5. Install four mounting screws included with the ERT module and tighten them in an alternating diagonal
sequence. For metal mounting plates with a flat screw surface, use ERT module mounting screws with
internal tooth washers. For plastic mounting plates with tamper screw cups, use ERT module mounting
screws (use O-ring AS-568A-011, 5/16" ID x 7/16-inch OD for a maximum moisture seal). Turn each
screw 1/4 to 1/2 turn after it contacts the mounting plate. If you have access to a torque driver, tighten
mounting screws to 20-25 inch-pounds.
6. Place new tamper seals over screws (if the mounting plate has tamper seal cups). Press the tamper seals
into place with an 11/32-inch nut driver or a similar blunt tool.
To attach the index and cover assembly on the meter and ERT module
1. Place the mounting plate gasket (previously removed) on the index cover mounting plate. Align the gasket
and index cover mounting plate screw holes.
2. Place the index and cover assembly on the index mounting plate. (The index must face the direction it
faced before removal.) Attach the index/cover assembly on the mounting plate using original 1/2-inch
index screws.
• Insert one screw and tighten two turns to hold it in place on the mounting plate.
• Insert the second mounting screw and tighten until secure.
• Completely tighten the first mounting screw.
Tighten each index cover mounting screw.
1. Install new tamper or wire seals. If tamper seals are installed, press into place with an 11/32-inch nut
driver or similar blunt tool. Crimp the seal if utility-approved wire seals are installed.
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This completes installation of the commercial gas ERT module on an Elster American Meter commercial
meter.
Attaching the Commercial ERT Module to an Itron Commercial
Meter
This section provides instructions for installing the 500G ERT module on the Itron, Sprague, Actaris, or
Schlumberger 675A, 800A, and 1000A commercial meter. Installation requires an Itron adapter kit available
from Itron, Owenton, KY.
Itron Adapter Kit Materials
(Part Number 80005901-001)
Itron Part Number (Kit
Component)
Adapter plate
550418-001
ERT mounting screws (4)
550416
Adapter plate mounting screws (2)
550622
Screw bushings (4)
550420
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Itron Adapter Kit Materials
(Part Number 80005901-001)
Itron Part Number (Kit
Component)
Tamper seals
017167
Extension driver
550417
Optional Installation Materials
(available from Itron)
Index cover
Itron Part Number
Commercial index
Various
Index mounting screws
dial index
odometer index
010040
090071
80006001
To remove the index cover
1. Place a slotted screwdriver over one of the red security seal covering the index cover mounting screws.
2. Push on the handle-end of the screwdriver to drive the slotted end into the security seal.
3. Pry the broken security seal out of the index screw mounting cup. Be careful not to damage the index
cover.
4. Remove the second security seal.
5. Remove the index cover mounting screws with the slotted screwdriver.
6. The index cover has either a room temperature vulcanizing (RTV) or cork gasket. Carefully remove the
index cover and inspect the cover for wear or damage to the RTV (silicone) or cork gasket.
Caution If the RTV silicone gasket is damaged during removal or shows signs of degradation, you must
replace it with a new index cover from Itron.
7. Set the index cover aside. The index will be reinstalled later in the installation.
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To remove the index and index mounting bracket
1. Remove the two screws holding the index bracket to the meter.
2. To remove a dial index, loosen the two screws holding the index to the index bracket in an alternating
pattern:
• Loosen the right index mounting screw two turns.
• Loosen the left index mounting screw two turns.
• Loosen the right and left index mounting screws until you can slide the index to the left and away
from the index mounting screws and bracket.
3. To remove an odometer index, remove the two screws holding the index to the index bracket. Temporarily
store the index and index mounting screws in a safe location.
To install the dial index on the index mounting bracket
1. If the original dial index mounting screws cannot be reused, remove them from the index mounting
bracket and recycle or discard.
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2. Insert the dial index mounting screws (part number 010040) in the index mounting bracket. Tighten the
index mounting screws just enough to secure them in the index mounting bracket.
3. Slide the index mounting legs (1) all the way to the right over the index screws. The mounting bracket
drive dog must engage with the index wriggler (2).
Warning Failure to properly engage the mounting bracket drive dog and index wriggler may cause
binding and meter failure.
4. Tighten the index mounting screws in an alternating pattern.
Warning Verify the index is correctly positioned all the way to the right on the index mounting screws
before you tighten the index mounting screws. Failure to properly mount the index on the index mounting
screws may cause binding and meter failure.
5. Tighten (torque) the index mounting screws to 3 - 6 inch-pounds.
To install the odometer index on the index mounting bracket
1. If the original odometer index mounting screws cannot be reused, recycle or discard them. Use new
odometer index mounting screws (part number 090071).
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2. Align the mounting bracket drive dog with the index wriggler.
Warning Failure to properly engage the mounting bracket drive dog and index wriggler may cause
binding and meter failure.
3. Insert the odometer index mounting screws through the index mounting hole and into the mounting
bracket.
4. Tighten the index mounting screws in an alternating pattern. Tighten (torque) the index mounting screws
to 3 - 6 inch-pounds.
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Elster American and Itron Commercial Meter Installation
Programming the Commercial Gas ERT Module Assembly
The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or
enhanced security requires additional programming. Program the 500G ERT modules using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9
or higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution You must program the ERT module before use.
Take note of the index drive rate shown on the index. The ERT module is programmed based on the drive
rate. The index shown has a 10-cubic foot drive rate.
To program the commercial ERT module
1. Program the index drive rate into the 500G ERT module> using the endpoint programming device.
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2. For all programming and Check Endpoint operations, hold the handheld as close to vertical as possible.
For best success, keep the handheld programmer within 6 feet of the target ERT module.
3. Verify you have the correct programming mode (Mobile/Handheld Mode). Programming parameters are
based on the configuration file loaded into the endpoint programming device.
4. During programming, the 500G ERT module is set to the nearest 100 cubic feet; the last two digits (tens
and units) are programmed as zeros (0). After programming is complete, the ERT module assembly will
read to the nearest cubic foot.
Attaching the Commercial 500G ERT Module Assembly on the
Commercial Meter
After you program the commercial gas ERT module, attach it to the commercial meter.
To attach the commercial gas ERT module to the meter
1. Turn the commercial gas ERT module over and place the four mounting screw bushings into the screw
holes on the module.
Warning Handle the 500G ERT module carefully so the metal passive radiator antenna is not damaged.
2. Push the screw bushings all the way into the mounting screw holes to secure the screw bushings in the
mounting screw hole and prevent them from falling out when the module is turned to install on the meter.
3. Turn the ERT module on its side and align the module's wriggler with the meter's drive dog.
Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding
and lead to poor registration or meter failure.
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4. Inlet lettering on the commercial gas ERT module must line up with Inlet lettering on the meter.
5. Slowly lower the module onto the Itron commercial meter. Carefully align the meter drive dog and
commercial ERT module wriggler. The ERT module housing should rest on the top of the meter without
gaps.
Warning Do not press down on the 500G ERT module if a gap exists between the ERT module and the
meter. A gap may be caused by misalignment of the ERT module wriggler and meter wriggler's drive
teeth. Pushing down on the ERT module could damage the ERT module wriggler or meter drive teeth. To
eliminate a gap, remove the 500G ERT module and repeat steps 2 and 3.
To mount the index assembly on the adapter plate
1. Align the back outer index bracket screw holes with the adapter plate mounting holes.
2. Secure the index assembly to the adapter plate with the two 1/4-20 x 0.375 Fillister-head screws. Torque
the index bracket mounting screws to 3 - 6 inch-pounds.
Note After assembly, the index will be centered on the adapter plate.
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To install the index and cover assembly on the commercial module
1. Place the extension driver on the commercial module wriggler. Apply a little pressure to ensure the
extension driver seats securely on the commercial module wriggler.
2. Place the Itron adapter plate on the commercial gas module with the two small screw holes in the adapter
plate to the back of the meter.
Note The illustration shows the adapter plate without the index mounting bracket assembly or the
extension driver to illustrate the location of the small screw holes. Install the index mounting bracket
assembly before you place the adapter plate on the commercial module.
3. Carefully place the adapter plate index assembly on the commercial module and extension driver
assembly. The extension driver (1) must align with the index drive dog (2).
4. Place the index cover over the index with the clear side covering the index dials for easy reading. Align
the holes in the index cover with the adapter plate mounting holes.
5. Secure with the four mounting screws from the adapter kit. Tighten the mounting screws in a diagonal
alternating pattern.
• Insert the first screw and tighten enough to hold the index in place.
• Insert the second screw and tighten two to three turns.
• Insert the third mounting screw and tighten two to three turns.
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•
Insert the fourth mounting screw and tighten.
6. Tighten the first, third and second screw using an alternating tightening pattern. Turn each screw 1/4 to
1/2 turn after the screw contacts the index cover. Tighten each index mounting screw evenly. If you have
access to a torque-driver, tighten mounting screws to 20 to 25-inch pounds.
7. Insert tamper seals in the tamper seal cups on the index cover and press into place with an 11/32 nut driver
or similar blunt tool.
This completes installation of the commercial AMR module on the Itron commercial meter.
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CHAPTER 7
Sensus Commercial Meter Installation
This chapter provides instructions to install the commercial gas ERT module on a Sensus commercial
diaphragm meter.
Note Sensus meters are also known as Invensys or Rockwell meters. For these instructions, all
meter types are referred to as Sensus meters.
Warning Handle the commercial gas ERT module carefully so the metal passive radiator
antenna is not damaged.
Removing the Index or Index Assembly from the Meter
Commercial 500G ERT modules can be mounted on Sensus commercial meters in various configurations.
These instructions show the index assembly mounted without a mounting plate.
Note Sensus diaphragm commercial meters do not require an index assembly mounting plate.
Indexes can be mounted directly to the ERT module.
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To remove the index from the meter
1. Remove any tamper seals (or wire seals) from the index cover and remove the index cover mounting
screws. You will reinstall it later in these instructions.
2. Remove the index screws from the meter. Set the index cover aside where it will not be damaged or fill
with dirt, rain or snow. You will re-install the index later in this procedure.
Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover
materials. Do not leave materials on customer premises.
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Sensus Commercial Meter Installation
Programming the Commercial ERT Module Assembly
The 500G ERT modules support enhanced security with the Itron Security Manager. Enabling command or
enhanced security requires additional programming. Program the ERT module using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9
or higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution You must program the commercial ERT module before use.
Take note of the index drive rate shown on the index. The ERT module is programmed based on the drive
rate. Sensus commercial meter index drive rates may be 5-, 10- or 100-cubic feet. The seven-dial index shown
is a 100-cubic feet drive rate.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
73
Sensus Commercial Meter Installation
To program the commercial ERT module
Program the index drive rate into the commercial ERT module using the endpoint programming device. For
all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as
possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. Verify you
have the correct programming mode (Mobile/Handheld Mode). Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the ERT module is set to the nearest 100 cubic feet; the last two digits (tens and units)
are programmed as zeros (0). After programming is complete, the ERT module assembly will read to the
nearest cubic foot.
Installing the Commercial ERT Module Assembly to the Meter
After the ERT module is programmed, complete the installation by attaching the commercial module to the
commercial meter.
Warning Handle the commercial gas ERT module carefully so the metal passive radiator
antenna is not damaged.
To install the commercial ERT module on the Sensus commercial meter
1. Tilt the commercial ERT module at an angle and turn the wriggler until the drive notches line up with the
meter wriggler's drive teeth.
Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding
and lead to poor registration or meter failure.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
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Sensus Commercial Meter Installation
2. Align the ERT module so the screw holes line up with the meter's top screw holes. Carefully lower the
ERT module on the meter so the wriggler's bars line up with the meter drive dog. Itron recommends
installation with one bar inserted into the meter drive dog's u-shaped gear.
Warning The INLET label on the commercial gas ERT module must line up with the INLET label on the
Sensus meter case.
3. Verify the bottom of the ERT module and the top of the meter meet. The ERT module housing should rest
on top of the meter without gaps.
Warning Do not press down on the commercial ERT module if a gap exists between the ERT module
and the meter. A gap may be caused by misalignment of the ERT module wriggler and meter's drive teeth.
Pushing down on the ERT module could damage the ERT module wriggler or meter drive teeth. To
eliminate a gap, slowly turn the commercial gas ERT module's shaft back and forth until the ERT module
wriggler aligns with the meter's drive teeth.
4. Align the ERT module with the index mounting holes. Verify the index drive dog intersects with the ERT
module's wriggler.
5. Install the ERT module mounting screws (SCR-0062-003, see Installation Prerequisites on page 7 for
screw information). Turn each screw 1/4 to 1/2 turn after it contacts the index assembly.
6. Install the index cover.
• For index covers with flat-surface screw holes, use screws (SCR-0062-002), flat washers (WSH-0020005), and cork washers (WSH-0032-001).
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
75
Sensus Commercial Meter Installation
•
For index covers with tamper seal cups, use screws, (AS-568A-011, 5/16" ID x 7/16 OD) O-rings, and
tamper seals.
7. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an
11/32-inch nut driver or similar blunt tool.
8. If your mounting assembly requires a utility-approved wire seal, pass wires through holes in the screw
heads and crimp the approved wire seal.
This completes installation of the commercial gas ERT module on the Sensus commercial diaphragm meter.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
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Sensus Commercial Meter Installation
Removing the Index or Index Assembly from the Meter
Commercial 500G ERT modules can be mounted on Sensus commercial meters in various configurations.
These instructions show the index assembly mounted without a mounting plate.
Note Sensus diaphragm commercial meters do not require an index assembly mounting plate.
Indexes can be mounted directly to the ERT module.
Mounting a ERT Module on a Rockwell 750 meter with an
Aluminum BOX Direct Reading (VDR)
Installing the commercial gas ERT module on a Rockwell commercial meter with an aluminum box direct
reading (VDR) index requires two Itron SCR-0062-001 mounting screws (see Installation Prerequisites on
page 7). The mounting screws must be purchased separately.
To remove the index from the meter
1. Remove tamper seals and screws from the top of the aluminum box direct reading index. Set the cover and
screws aside. You will use them later in the installation.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
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Sensus Commercial Meter Installation
2. Remove the screws holding the aluminum box to the meter.
3. Carefully remove the aluminum box and set it aside. You will use it later in this installation.
Program the commercial gas ERT module before you install it on the Rockwell meter (see Programming the
Commercial ERT Module Assembly on page 73).
Installing the Commercial ERT Module Assembly to the Meter
After the ERT module is programmed, complete the installation by attaching the commercial module to the
commercial meter.
Warning Handle the commercial gas ERT module carefully so the metal passive radiator
antenna is not damaged.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
78
Sensus Commercial Meter Installation
To install the commercial ERT module on a Rockwell meter with an aluminum box direct
reading (VDR) index
1. Using a side-cutter, remove the two rear housing pins from the commercial ERT module.
Caution Removing the rear housing pins may make the ERT module incompatible with other
commercial meters.
2. Tilt the ERT module at an angle and turn the wriggler until the drive notches line up with the meter
wriggler's drive teeth.
Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding
and lead to poor registration or meter failure.
3. Align the ERT module so the screw holes line up with the meter's top screw holes. Carefully lower the
ERT module on the meter so the wriggler's bars line up with the meter drive dog. Itron recommends
installation with one bar inserted into the meter drive dog's u-shaped gear.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
79
Sensus Commercial Meter Installation
Warning The INLET label on the commercial gas ERT module must line up with the INLET label on the
Rockwell meter case.
4. Verify the bottom of the commercial gas ERT module and the top of the meter meet. The ERT module
housing must rest on top of the meter without gaps.
Warning Do not press down on the ERT module if a gap exists between the ERT module and the meter.
A gap may be caused by misalignment of the ERT module wriggler and meter's drive teeth. Pushing down
on the ERT module could damage the ERT module wriggler or meter drive teeth. To eliminate a gap,
slowly turn the ERT module's shaft back and forth until the ERT module wriggler aligns with the meter's
drive teeth.
5. Align the index drive wriggler with the ERT module shaft and mounting holes. Attach the ERT module to
the meter using two SCR-0062-001 Itron mounting screws.
6. Attach the index cover with the original index cover screws.
7. Insert tamper seals in the tamper seal cups. Push tamper seals into place using an 11/32-inch nut driver or
similar blunt tool.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
80
Sensus Commercial Meter Installation
This completes installation of the commercial ERT module with an aluminum box direct reading (VDR) index
on a Rockwell commercial meter.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
81
Sensus Commercial Meter Installation
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
82
CHAPTER 8
GE Oil & Gas Dresser Commercial Rotary Meter Installation
This chapter provides the instructions to mount 500G ERT module (residential and commercial) on GE
Dresser commercial rotary meters.
Some commercial AMR applications require a GE Dresser rotary meter with a residential 500G ERT module.
Only Elster American version residential 500G ERT modules are compatible with GE Dresser series rotary
gas meters.This chapter provides the instructions to mount an Elster American residential 500G ERT module
on GE Dresser AMR-ready rotary commercial meters. Installation requires an AMR adapter kit supplied by
GE Dresser. Refer to the 500G ERT Module Meter Compatibility List on page 3 for GE Dresser AMR adapter
kit part numbers.
Installation Prerequisites
Materials Available from Itron
• 500G ERT module
• New tamper seals, if applicable
Materials Supplied by You
• AMR-ready GE Dresser Rotary Meter
• Adapter Kit from GE Dresser
• Elster American Meter index if mounting to 5C15 or 8C15 Rotary Meter
Note Follow the manufacturer field installation instructions to modify the AMR-ready GE
Dresser Meter for 500G ERT module installation. Contact a GE Dresser distributor or GE
Dresser representative for installation instructions specific to the required AMR adapter kit.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
83
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Installation Examples
The following pictures show typical residential 500G ERT module installations.
GE Dresser B3 CTR/TC
GE Dresser LMMA CTR
GE Dresser LMMA TC
GE Dresser 8C15
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
84
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Programming the Commercial Gas ERT Module
The 500G ERT module modules support enhanced security with the Itron Security Manager. Enabling
command or enhanced security requires additional programming. Program the 500G ERT modules using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9
or higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
FC200SR
FC300
900MHz Belt Clip Radio
Caution You must program the ERT modulebefore use.
The ERT module is programmed based on the meter's drive rate. See B3, LMMA, and S3A CD/TD GE
Dresser Meter Drive Rates.
To program the commercial ERT module
Program the meter drive rate into the commercial 500G ERT module using the endpoint programming device.
For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as
possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. Verify you
have the correct programming mode (Mobile/Handheld Mode). Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the commercial gas ERT module is set to the nearest 100 cubic feet; the last two digits
(tens and units) are programmed as zeros (0). After programming is complete, the ERT module assembly will
read to the nearest cubic foot.
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
85
GE Oil & Gas Dresser Commercial Rotary Meter Installation
B3, LMMA, and S3A CTR/TC GE Dresser Series Register Settings and
Direct Drive Programming Information
Use the information in the following tables to program GE Dresser Series B3, LMMA, and S3A noncompensated counter (CTR) and temperature compensated (TC) registers. Reference the 500G ERT Module
Meter Compatibility List on page 3 to confirm compatibility.
Settings for Series B3 Registers
Model
Meter size
CTR
8C-15C and 2M-11M
TC
Settings
Number of dials: 5
Drive rate: 10
PCOMP factor: NONE
16M-56M
Number of dials: 6
Drive rate: 100
PCOMP factor: NONE
8C-15C and 2M-11M
Number of dials: 5
Drive rate: 100
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 1000
PCOMP factor: NONE
Settings for Series S3A Registers
Model
Meter Size
CTR
1.5M - 11M
TC
Settings for LMMA Registers
Model
Meter Size
CTR
1.5M-11M
TC
Settings
Number of dials: 5
Drive rate: 10
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 100
PCOMP factor: NONE
1.5M-11M
Number of dials: 5
Drive rate: 50
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 500
PCOMP factor: NONE
Settings
Number of dials: 5
Drive rate: 10
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 100
PCOMP factor: NONE
1.5M - 11M
Number of dials: 5
Drive rate: 100
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 1000
PCOMP factor: NONE
TDC-1671-000 OpenWay Riva 500G Gas ERT Module Installation Guide, Direct Mount
Proprietary and Confidential
86
GE Oil & Gas Dresser Commercial Rotary Meter Installation
B3, LMMA and S3A CTR/TC Meter Drive Rates:
Residential Direct Drive Programming*
B3 CTR Meter Size
8C
B3 CTR Meter Drive Rate B3 TC Meter Size
10
8C
B3 TC Meter Drive Rate
100
11C
10
11C
100
15C
10
15C
100
2M
10
2M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
23M
100
38M
100
56M
100
LMMA TC Meter Size
1.5M
LMMA CTR Meter Drive
Rate
10
1.5M
LMMA TC Meter Drive
Rate
50
3M
10
3M
50
5M
10
5M
50
7M
10
7M
50
11M
10
11M
50
16M
100
16M
500
LMMA CTR Meter Size
S3A CTR Meter Size
1.5M
S3A CTR Meter Drive Rate
10
S3A TC Meter Size
1.5M
S3A TC Meter Drive Rate
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
Caution Drive rates in these tables are for direct-mount residential style ERT modules only
(NOT commercial or remote ERT modules).
Note S3A rotary meters are LMMA meters retrofitted with a Series 3 accessory.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
87
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Installing the Residential ERT Module Assembly to the GE
Dresser Rotary Meter
After the ERT module programming is complete, attach the ERT module assembly to the GE Dresser Rotary
Meter. This mounting procedure applies to B3 CTR/TC, LMMA CTR/TC, and 8C15 series GE Dresser
Meters.
To install the 500G ERT module on the GE Dresser Adapter
Refer to the Installation Examples on page 84.
1. The 500G ERT module must be mounted on the adapter plate in an upright position. Align the ERT
module wriggler with the opening between the tabs of the adapter's drive dog.
• Insert one ERT module mounting screw and tighten enough to hold the ERT module. Do not
completely tighten.
• Insert the second mounting screw and tighten the screw two turns.
• Insert the third mounting screw and tighten the screw two turns.
• Insert the last mounting screw and tighten the screw until snug. Tighten the remaining mounting
screws in an alternating, diagonal pattern until snug. Tighten all mounting screws evenly.
Warning A gap may be caused by misalignment of the ERT module wriggler and adapter's drive teeth.
Pushing down on the ERT module could damage the ERT module wriggler or adapter's drive teeth. To
eliminate a gap, remove the ERT module assembly and re-align the ERT module wriggler with the
adapter's drive teeth.
2. Complete necessary paperwork and verify all excess materials are removed from the customer's premises.
Residential 500G ERT module installation on the GE Dresser Rotary meter is complete.
Installing the Commercial Gas ERT Module Assembly on a GE
Dresser Rotary Meter with an Instrument Drive
The information in this section guides you through the installation of the commercial gas ERT module on GE
Dresser rotary meters.
Note This installation procedure requires a GE Dresser rotary gas meter with an instrument
drive. These instructions show an Elster American commercial ERT module. The installation
procedure is identical for the Sensus commercial ERT module.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
88
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Elster American 500G ERT Module
Sensus 500G ERT Module
Installation requires the following items:
•
•
•
•
One index mounting plate (if applicable)
Gasket and drive cover kit (if applicable)
An Elster American Meter or Sensus commercial ERT module
A flat, slot-drive screwdriver
Programming the Commercial Gas ERT Module
The 500G ERT module modules support enhanced security with the Itron Security Manager. Enabling
command or enhanced security requires additional programming. Program the 500G ERT modules using:
•
•
•
An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.9 or higher
or
An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.9
or higher
or
A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.9 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
To enable enhanced security and for more complete programming information, see the Field Deployment
Manager Endpoint Tools Mobile Application Guide (TDC-0934).
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
89
GE Oil & Gas Dresser Commercial Rotary Meter Installation
FC200SR
FC300
900MHz Belt Clip Radio
Caution You must program the ERT modulebefore use.
The ERT module is programmed based on the meter's drive rate. See B3, LMMA, and S3A CD/TD GE
Dresser Meter Drive Rates.
To program the commercial ERT module
Program the meter drive rate into the commercial 500G ERT module using the endpoint programming device.
For all programming and Check Endpoint operations, hold the handheld programmer as close to vertical as
possible. For best success, keep the handheld programmer within 6 feet of the target ERT module. Verify you
have the correct programming mode (Mobile/Handheld Mode). Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the commercial gas ERT module is set to the nearest 100 cubic feet; the last two digits
(tens and units) are programmed as zeros (0). After programming is complete, the ERT module assembly will
read to the nearest cubic foot.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
90
GE Oil & Gas Dresser Commercial Rotary Meter Installation
B3, LMMA, and S3A CD/TD GE Dresser Meter Drive Rates
Use the information in the following tables to program the commercial ERT modules installed on GE Dresser
B3, LMMA, and S3A registers. Reference the 500G ERT Module Meter Compatibility List on page 3 to
confirm compatibility.
Warning Drive rates listed in the following tables are for commercial ERT module programming. Do
not use these settings to program residential or remote modules.
B3 CD Meter Size
B3 CD Meter Drive Rates
B3 TD Meter Size
B3 TD Meter Drive Rate
8C
10
8C
100
11C
10
11C
100
15C
10
15C
100
2M
10
2M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
6M
100
16M
1000
23M
100
38M
100
56M
100
LMMA CD Meter Size
LMMA CD Meter Drive Rate
LMMA TD Meter Size
LMMA TD Meter Drive Rate
1.5M
10
1.5M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
S3A CD Meter Size
S3A CD Meter Drive Rate
S3A TD Meter Size
S3A TD Meter Drive Rate
1.5M
100
1.5M
100
3M
100
3M
100
5M
100
5M
100
7M
1000
7M
100
11M
100
11M
100
16M
1000
16M
1000
Note S3A rotary meters are LMMA meters retrofitted with Series 3 accessory.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
91
GE Oil & Gas Dresser Commercial Rotary Meter Installation
To install the commercial ERT module to the meter
Note A cover is installed on the commercial gas ERT module mounted to a GE Dresser Meter with S3A
LMMA accessory units (or other GE Dresser adapters with odometer gauges).
1. Locate the INSTRUMENT FACE stamp (1) and position the meter with the drive dog (2) centered (as
shown).
Warning Handle the commercial ERT module carefully so the metal passive radiator antenna is not
damaged.
2. Locate the INLET (1) stamp on the ERT module and position the ERT module as shown in the following
illustration. Verify the commercial gas ERT module wriggler (3) and drive dog shaft (2) are aligned (for
more information, see To attach the commercial gas 500G Riva gas module to the Elster American
commercial meter on page 58 or To install the commercial gas ERT module on the Sensus commercial
meter on page 74.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
92
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Warning Failure to properly align the ERT module wriggler with the meter drive post can cause binding
and lead to poor registration or meter failure.
3. Verify the ERT wriggler and drive dog shaft are engaged by turning the commercial ERT module
wriggler. When properly engaged, you will feel resistance.
4. Place the customer-supplied index mounting plate on the ERT module and install the four mounting
screws. Do not disturb the shaft alignment.
5. Install the four ERT module mounting screws (supplied with the commercial ERT module). Tighten the
mounting screws in an alternating, diagonal pattern. Tighten each ERT module mounting screw evenly.
• Turn each screw 1/4 to 1/2 turn after it contacts the cover.
• Torque to 20 - 25 inch-pounds.
6. Insert new utility-approved wire seals and crimp (if required).
Note To mount an index and index cover on a rotary meter without an accessory odometer unit, remove
the domed cover and reference To attach the index and cover assembly on the meter.
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
93
GE Oil & Gas Dresser Commercial Rotary Meter Installation
Completed Installation Examples
500G ERT Module Elster American Commercial
gas ERT module mounted on a GE Dresser Meter with an instrument drive
500G ERT Module Sensus Commercial module mounted on a GE Dresser meter with an instrument drive
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
94
Index
Symbols & Numbers
500G ERT Module Meter Compatibility List • 3
500G Gas ERT Module and Itron Security • 1
500G Gas ERT Module Specifications • 2
About the 500G Gas ERT Module • 1
Assembling the 500G ERT Module and Index • 10
Attaching the 500G ERT Module Assembly to the
Itron Meter • 30
Attaching the 500G ERT Module Assembly to the
Meter • 14
Attaching the 500G ERT Module Assembly to the
Sensus Meter • 22
Attaching the Commercial 500G ERT Module
Assembly on the Commercial Meter • 58
Attaching the Commercial ERT Module to an
Itron Commercial Meter • 61
Attaching the ERT Module Assembly to a Sprague
175RM • 37
Attaching the ERT module Assembly to Sprague
Flat-faced Meters • 34
B3, LMMA, and S3A CTR/TC GE Dresser Series
Register Settings and Direct Drive Programming
Information • 86
B3, LMMA, and SA CD/TD GE Dresser Meter
Drive Rates • 91
Installing the Commercial 500G ERT Module on a
Rockwell 750 Commercial Meter with an
Aluminum Box Direct Reading (VDR) Index •
77
Installing the Commercial ERT Module Assembly
to the Meter • 74
Installing the Commercial Gas ERT Module
Assembly on a GE Dresser Rotary Meter with
an Instrument Drive • 88
Installing the Residential ERT Module Assembly
to the GE Dresser Rotary Meter • 88
Itron Meter Installation • 25
National Lancaster Meter Installation • 45
Programming the 500G Assembly • 13
Programming the 500G Assembly_175RM • 40
Programming the Commercial ERT Module
Assembly • 73
Programming the Commercial Gas ERT Module •
85
Programming the Commercial Gas ERT Module
Assembly • 57
Related Documents • 2
Removing the Index or Index Assembly from the
Meter • 71, 54
Removing the Meter Index • 9
Elster American Meter Installation • 9
GE Oil & Gas Dresser Commercial Rotary Meter
Installation • 83
Securing Brass Meter Tags to Flat-faced Sprague
Meters • 35
Sensus Commercial Meter Installation • 71
Transmission Modes • 1
Installation Examples • 84
Installation Overview • 7
Installation Prerequisites • 7
Installing the 500G ERT Module Assembly on the
Meter • 50
Installing the 500G ERT Module Assembly to the
Sprague 175RM Meter • 41
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
95
Index
TDC-1671-000 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming*
Proprietary and Confidential
96

---

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Page Count                      : 50
Author                          : TDC-1671-000

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