JADAK a business unit of Novanta MERCURY4 RFID Reader User Manual Mercury4 Manual
Trimble Navigation Limited RFID Reader Mercury4 Manual
Manual
MERCURY4 AGILE READER TM-M4-X-INSTALL, REV. A
INSTALLATION AND SERVICE GUIDE 1 of 1 © THINGMAGIC LLC 2004
Mercury4 RFID Reader
Installation and Service Guide
TM-M4-NA-01 2 Port UHF - NA 1/0
TM-M4-NA-02 4 Port UHF - NA 1/0
The ThingMagic Mercury4 RFID Reader uses
RFID (radio frequency identification) technology to
read data stored on RFID tags and labels. The
reader operates as an SQL (structured query
language) server, providing tag data in response to
requests from another application. A separate
software application may be used to direct its
operation and provide a user interface.
The reader supports UHF (ultra high frequency)
antennas, which are available separately. The
reader supports multiple configurations of UHF
antenna ports and transfers data to a remote
computer through a wired 10/100 Ethernet
connection.
If you need assistance...
Call the RFID support line at 1-800-555-RFID.
Contents
About this Guide ....................................................1
Before You Begin...................................................2
Product Configuration and Part Numbers..............2
Authorized Antennas .............................................3
Reader Installation.................................................4
Reader Configuration.............................................5
Reader Service ......................................................6
Specifications.......................................................11
Declarations .........................................................12
About this Guide
This installation and service guide explains how to
install the Mercury4 Reader and use the browser-
based interface.
Use the instructions provided with the antennas to
install and service the antennas.
Other related Mercury4 Reader documents are:
• Regulatory Information for the User,
TM-M4-X-REG
• Query Protocol Reference Guide,
TM-M4-X-RQL
• Industrial Enclosure Installation Guide,
tm p/n
Note: Because customer requirements dictate the
placement of reader and antenna components,
your ThingMagic representative will supply this
information separately.
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Before You Begin
Installation Requirements
• The reader is shipped with a certified limited
power source with a cable length of 1.8m (6ft).
• Use only authorized antennas and cables to
maintain FCC approval (see page 3).
• In order to comply with FCC requirements for
RF exposure safety, a separation distance of
at least 22 cm (8.7 in) needs to be maintained
between the radiating elements of the antenna
and the bodies of nearby persons.
• Provide strain relief for all reader connections.
• A shielded Ethernet cable must be used to
communicate with other devices.
• Multiple readers and antennas can be used in
combination to enhance detection at specific
locations provided the software application is
able to synchronize antenna operation.
• Recommended minimum configuration for a
computer running an application that interfaces
with the Mercury4 Reader:
– Pentium® 400 MHz processor
– 128MB memory
– 10 GB hard drive
– Microsoft® Windows® 2000 or Windows XP
operating system
– T-10/100 Ethernet® port
– CD-ROM drive
Performance Considerations
Reader performance may be affected by external
factors including tag variables and environment.
Performance tests conducted under typical
operating conditions at your site are recommended
to help you optimize system performance.
Tag Variables
There are several variables associated with tags
that can affect reader performance:
• Application surface — Some materials interfere
with tag performance including metal and
moisture. Tags applied to items made from or
containing these materials may not perform as
expected.
• Tag orientation — Reader performance is
affected by the orientation of the tag in the
antenna field.
• Tag model — many tag models are available.
Each model has its own performance
characteristics.
Environment
Reader performance may be affected by the
following:
• Metal surfaces such as desks, filing cabinets,
bookshelves, and wastebaskets may enhance
or degrade reader performance.
Mount antennas as far as possible from metal
surfaces that are adversely affecting system
performance.
• Devices that operate at 900MHz, such as
cordless phones and wireless LANs, can
interfere with reader performance.
These devices may degrade performance of
the reader. The reader may also adversely
affect performance of 900MHz devices.
• Antennas operating in close proximity may
interfere with one another, thus degrading
reader performance.
• Interference from other antennas may be
eliminated or reduced by using either one or
both of the following strategies:
– Affected antennas may be synchronized by a
separate user application using a time-
multiplexing strategy.
– Antenna power can be reduced by reconfiguring
the RF Transmit Power setting for the reader.
Product Configuration and
Part Numbers
Analog
Modules
Addressable
Read Points Protocol Support
Mercury4 Reader
Description /Part
Number
Class
1
Class
0
ISO
18000
UHF 2-Readpoint
TM-M4-NA-01 1 2 Yes Yes Yes
UHF 4-Readpoint
TM-M4-NA-02 2 4 Yes Yes Yes
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Authorized Antennas
The only antennas authorized by the FCC for use
with the Mercury4 Reader are listed below.
Detailed information on each antenna is available
from their respective manufacturers.
IMPORTANT: No other antennas may be used with
the Mercury4 Reader without violating FCC
regulations. It is the responsibility of the user to
comply with this requirement.
ThingMagic Dual Antenna
Model: TM-ANT-2
Gain: 6 dBi max.
Connector: Reverse TNC
Sensormatic OMNIPOINT Antenna
Model: IDANT10LNA25
Gain: 5.75 dBi max.
Connector: Reverse TNC
M/A-Com Dual-Polarization Antenna
Model: MAANAT0116
Gain: 6 dBi max.
Connector: Reverse TNC
Matrics General Purpose Antenna
Model: ANT-GPHP
P/N: 250012-001
Gain: 5.75 dBi max.
Connectors: Type N
Alien Dual Antenna Circular/Linear)
Model ALR9611-C+L
Gain: 6 dBi max.
Connectors: integral 20' cable with reverse TNC
Alien Dual Antenna ( RH/LH Circular)
Model ALR9611-CR+CL
Gain: 6 dBi max.
Connectors: integral 20' cable with reverse TNC
Antenna Cables
The only cables authorized by the FCC for use with
the Mercury4 are listed below:
Long TNC/TNC
ThingMagic P/N: TM-M4CAB-TT-P25
Length: 25'
Insertion Loss: 2.5 dB min.
Cable Type: LMR-195
Connectors: Reverse TNC to Reverse TNC
Long TNC/N
ThingMagic P/N: TM-M4CAB-TN-P25
Length: 25'
Insertion Loss: 2.5 dB min.
Cable Type: LMR-195
Connectors: Reverse TNC to Type N
Short TNC/TNC
ThingMagic P/N: TM-M4CAB-TT-P6
Length: 6'
Insertion Loss: 0.6 dB min.
Cable Type: LMR-195
Connectors: Reverse TNC to Reverse TNC
Short TNC/N
ThingMagic P/N: TM-M4CAB-TN-P6
Length: 6'
Insertion Loss: 0.6 dB min.
Cable Type: LMR-195
Connectors: Reverse TNC to Type N
The two Alien antennas have permanently
attached LMR-195 cables with reverse TNC
connectors. The loss of the cable is 2.2 dB
minimum at 902 to 928 MHz. Do not use these
antennas with additional cables.
Setting the Reader RF Power
During initial installation, the reader must be
properly configured to use the correct RF power to
comply with FCC regulations. DO NOT increase
the power beyond this level.
The maximum RF power is determined from
antenna gain and antenna cable loss using the
formula:
Pmax = 36 dBm - Antenna Gain + Cable Loss
For example, if the antenna has a maximum gain
of 6 dBi, and the cable has a minimum loss of 0.6
dB, the maximum RF power that may be set is (36-
6 + 0.6) = 30.6 dBm.
The Reader RF Power is set through the Settings
Page as described on Page 5. Note that in no case
may the power be set higher than 32.5 dBm.
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Reader Installation
The following parts are provided with the reader:
Part Qty. Part Number
Multi-frequency RFID
Reader 1 TM-M4-NA-0x
Power Supply 1 TM-M4-PS
Installation and Service
Guide 1 TM-M4-X-
INSTALL
Regulatory Information for
the User 1 TM-M4-X-REG
Query Protocol Reference
Guide 1 TM-M4-X-RQL
IMPORTANT: Be sure the user receives Mercury4
Reader Regulatory Information for the User.
Install the Reader
You can place the reader on a shelf or mount it to a
wall.
To mount the reader on a wall:
1. Hold the reader in its mounting location and
mark the position of the mounting screws (2).
MODULE A
MODULE B
FAULT / ERROR
STATUS
ACTIVITY
2. Drill holes for the screws and install wall
anchors if required.
3. Insert the screws and tighten until almost flush
with the wall.
4. Slip the reader over the screws and slide down
to lock the screws in the keyhole openings.
5. Tighten the screws.
Install the Antennas
The antennas can be mounted directly to a variety
of surfaces. Follow the installation instructions
provided with the antennas.
Connect the Reader
A = RJ-45 Ethernet port C = RS-232
B = Safe Mode button D = DC power input
One to four dual antennas can be connected to the
reader, depending on the number of cards
installed. Silk-screen markings on the reader
identify the cards installed.
1. Connect required UHF antennas to the ports
on the reader (see Antenna Connection
Options on page 5).
IMPORTANT: Connect antennas to the ports
before applying power to the reader. Any port
not having an antenna connected to it will be
disabled when the reader is powered on.
2. Verify that all antennas are securely
connected.
3. Connect the reader to the network by plugging
an Ethernet cable into the Ethernet port.
or
Connect the reader to a PC (personal
computer) by plugging a crossover Ethernet
cable into the Ethernet port.
[If DHCP is to be used, then the network must
be connected before powering up the reader.]
4. Plug the transformer provided with the reader
into the DC power input connector. Then
connect the transformer to a power outlet.
While the reader is powering up, one green,
one yellow, and one red light will be on. After
approximately 30 seconds, all lights except the
green one should go out; the green light will
blink after the reader finishes its power-on
selftest. The reader is now ready for operation.
Mounting
holes
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Antenna Connection Options
Reader Configuration
In some cases, the application software may
provide support for reader configuration. If so,
follow the instructions provided with the application.
The following procedure describes how to
configure the reader directly from a network PC
using the browser-based interface.
The reader is shipped with the following default
network configuration:
IP Address: 10.0.0.101
Subnet Mask: 255.0.0.0
Gateway: 10.0.0.1
You must know the IP address and subnet mask
settings for the network environment in which the
reader will be running.
1. Exit any reader applications that are running
on the network.
IMPORTANT: Running another reader
application while using the browser-based
interface may cause a reader error. If this
happens, reboot the reader or restart the
system using the browser-based interface.
2. Verify that the reader is operational. All LED’s
should be out except for the green power LED
which should be pulsing.
3. Start a Java-enabled web browser from any
network-enabled PC.
This PC must be configured with an IP address
and subnet mask compatible with the reader
default settings. For example:
IP address 10.0.0.10
Subnet mask 255.0.0.0
4. Browse to…
http://10.0.0.101
The Mercury4 Reader browser-based interface
to the tag reader is displayed.
5. Click the Settings link in the navigation menu.
The Modify Settings page appears.
6. These setting apply to both the LAN interface
and the wireless interface. If you wish to use
DHCP select the DHCP? Yes radio button;
otherwise, enter the required network settings
in the IP Address, Subnet Mask, and Gateway
fields. The fields will turn red if the gateway is
not on the same subnet as the IP address.
Then, click the Save Changes button.
IMPORTANT: Do not disconnect power until
the save process is complete.
7. Set the reader RF power per instructions on
page 3 to correspond to antenna and cable
types.
8. Verify that the settings shown are correct.
Then, restart the reader by disconnecting the
power cable and then reconnecting it (see
Rebooting the Reader on page 10).
It may take several seconds for the reader to
restart. If the IP address was changed, you
must type the new address into the browser
address field to communicate with the reader.
Mercury4
2-Port UHF NA Mercury4
4-Port UHF NA
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9. Once the system restarts, click Save
Changes. You are taken to the Settings
Modified page. Your changes will be saved
and then applied. After the reader reconfigures
its network interfaces, it will automatically
redirect you to its status page. There is no
need to restart the reader.
IMPORTANT: Do not disconnect power while
the reader is saving its new configuration.
The reader is now ready to receive commands
from the network.
10. Use the Query page of the browser-based
interface to verify antenna operation.
11. Close the browser window. Start the reader
application on the network.
Reader Service
Using the Browser-Based
Interface
The Mercury4 Reader browser-based interface
communicates directly with the RFID reader. It
includes several tools that enable you to monitor
reader performance, change reader settings, and
upgrade reader firmware.
A navigation menu provides access to the following
pages:
• Status—Displays current operational settings.
• Query—Allows the user to set frequency of
operation, set antennas, set RF air interface
protocols, and read tags.
• Write—Allows the user to write tags; this is
only applicable to tags that are writeable.
• Settings—Allows the user to modify network
settings.
• Firmware—This page can be used to upgrade
the tag reader with new firmware images
supplied by ThingMagic.
• Restart--allows the user to restart the reader.
• Diagnostics--this page provides the current
operating settings of the reader.
• Help—This page provides information that is
helpful in operating the tag reader.
The browser-based interface can be run from any
PC on the network. Care must be taken to
configure the PC with an IP address and subnet
mask compatible with the current operational
settings of the reader.
To start the browser-based interface:
1. Exit all reader applications on the network.
IMPORTANT: Running another reader
application while using the browser-based
interface may cause a reader error. If this
happens, reboot the reader or restart it using
the browser-based interface.
2. Start a Java-enabled web browser from any
network-enabled PC.
3. Type the IP address of the reader you want to
communicate with in the Address field of the
browser.
4. A navigation menu and the Current
Operational Settings page appear in the
browser.
Status Page
The Reader Status page shows the current
settings of the reader.
1. Click the Status link in the navigation menu to
display the Current Operational Settings page.
2. Close the browser window if you are finished
using the browser-based interface.
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Query Page
Use the Query page to monitor reader
performance. The Query page is useful for
verifying performance when installation is complete
and for troubleshooting performance issues.
The Query field includes a drop-down list (at the
bottom-right of the screen) that enables you to
specify the operating mode. The operating mode
specifies the tag protocols and antenna ports to be
used in conjunction with the Query page.
Note: The selected settings DO NOT affect reader
performance associated with other applications.
The following operating modes are available for
use with the Query page:
Selection Description
EPC1 CC915 protocol tags using both UHF
antenna ports
CC915@UHF1 CC915 protocol tags using UHF port 1
CC915@UHF2 CC915 protocol tags using UHF port 2
ALL All protocols using all ports
1. Click the Query link on the navigation menu.
The Query page appears.
2. Select the operating mode from the pull-down
list.
3. Click the Start button to begin reading tags.
Tag data is displayed. Each entry shows
sequential tag number, number of times tag
was read, tag data, antenna, and protocol.
4. Click Stop to stop the tag search.
IMPORTANT: You MUST stop the query
before exiting the browser-based interface or
the reader will continue to poll antennas.
The Query page provides additional options that
enable you to control the data that is gathered and
how it is displayed:
• Bignum checkbox (when checked) displays
the total number of unique tags read. The total
is displayed in large red numbers directly over
the tags read list.
• Show Raw button displays raw tag data on the
Query page. Each entry shows reader,
protocol, antenna, and tag data.
• Hide Raw button stops the display of raw tag
data.
• Clear Output button clears the data displayed.
• Query Once button initiates a single search
cycle after clicking Start.
Write Page
Use the Write page to replace the EPC data that is
encoded on a 915 MHz EPC Class 1 tag.
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Consider the following guidelines when writing to
tags:
• Always place a tag 0.3–0.6m (1–2ft) from the
antenna when writing data. The tag may be
damaged if it is too close to the antenna.
• Only unlocked 915 MHz tags can be used. The
write function is not supported for 13.56 MHz
tag protocols.
• The data to be written must be exactly 16
hexadecimal characters (numerals from 0–9
and letters from A–F).
• Always place only one tag in the antenna’s
field when writing. If multiple tags are present,
they will all be encoded with the same EPC
data.
• Use the antenna connected to UHF1.
To write data to a tag:
1. Click the Write link on the navigation menu.
The Write page appears.
2. In the top pane, type or paste the 16-character
hexadecimal data to be written to the tag.
3. Highlight the hexadecimal data.
4. Click the Make Update button. A query
designed to write the highlighted data to the
tag appears in the center pane.
5. Place the tag 0.3–0.6m (1–2ft) from the
antenna connected to UHF1.
Verify that no other tags are in the antenna’s
field.
6. Click the Submit Query button to write the
data. If the write was successful, the new tag
data appears in the bottom pane.
To read data from a tag:
1. Display the Write page (click the Write link on
the navigation menu).
2. Click the Make Select button. A query
designed to read data from the antenna
connected to UHF1 appears in the center
pane.
3. Place the tag to be read within the detection
zone of the antenna.
4. Click the Submit Query button to read tag data.
Query results appear in the bottom pane.
Settings Page
Use the Modify Settings page to change network
settings.
1. Click the Settings link on the navigation menu.
The Modify Settings page appears.
2. Enter the required settings.
3. Click the Save button to save the new settings.
IMPORTANT: Do not disconnect power until
the save process is complete.
The new settings DO NOT take effect until the
reader is restarted by rebooting the reader
(see Rebooting the Reader on page 10).
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Instructions for Modifying the Settings
Changing these parameters changes the values
used on startup. The set of variables that can be
changed affects both the network settings and
radio settings. Even though basic validity checking
is performed, care must be taken to use correct
values. Changing between static network settings
and DHCP will change what fields are valid--static
network settings are ignored when in DHCP mode,
and DHCP related settings are ignored when in
static IP mode.
dhcp? This radio button determines
whether the tagreader uses DHCP
to obtain an IP address or static
networking.The default value is
Yes.
dhcpcd_ixp1 This parameter sets the flags
passed to the dhcpcd process.
Typical settings include -h
hostname and -t timeout_in_secs.
The default value is -t 15 -h
mercury4.
ipaddr_ixp1 This setting specifies the IP
address used when the reader
uses static addressing. It is an IP
address in dotted-quad notation.
The default value is 10.0.0.101.
netmask_ ixp1 This setting specifies the netmask
used when the reader uses static
addressing. It is specified in
dottedquad notation. The default
value is 255.255.255.0.
broadcast_ixp1 This setting specifies the
broadcast address used when the
reader uses static addressing. It is
specified in dotted-quad notation.
The default value is
255.255.255.0.
gateway This setting specifies the gateway
to use when the reader uses static
addressing. It is specified as
device_name/gateway_ip_addres
s. The default value is
ixp1/10.0.0.1.
uhf_power_centi
dbm
This setting specifies the UHF
power output level, measured in
centidBm. The default value is
3000 (equal to 30.00 dBm.)
Firmware Upgrade Page
1. Click the Firmware link on the navigation
menu. The Firmware Upgrade page appears.
2. Place the cursor in the Filename field and type
the complete network pathname of the
firmware file or click the Browse button to
locate the new firmware file.
3. Click the Upgrade button to download the new
firmware to the reader.
The status frame at the bottom of the page
displays the progress of the upgrade if the web
browser supports automatic page reload. Click
the Refresh button to update the status bar if
the web browser does not support automatic
page reload.
Downloaded firmware IS NOT implemented
until the reader is restarted.
If an error occurs during the firmware upgrade,
use Safe Mode to recover.
Restart Page
Use the Restart Page to restart the reader.
1. Click the Restart link on the navigation
menu.The Restart Reader page appears.
2. To restart the reader, click the Restart System
button. The following dialog boa appears.
3. Click OK. The following message appears and
remains on the screen until the reader restarts.
Then the Status page appears.
Diagnostics Page
The diagnostics page provides a wealth of
information, including the current setings of the
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reader, comprenhensive version information, and
current status of network interfaces.
Help Page
Use the Help page to view descriptions of system
operations.
Rebooting the Reader
Use this procedure to recover from a reader error.
4. Disconnect power from the reader.
5. Re-connect reader power.
Wait for at least 60 seconds for the reader to
boot up. The Power/Heartbeat LED is solid
green while the reader boots. When the LED
begins blinking, the boot process is complete.
Using Safe Mode
Use the Safe Mode button on the reader connector
panel to recover from errors that disable the
reader.
Safe mode operation restores factory default
settings as follows:
Firmware Version: ...... factory installed version
UHF (915 MHz) RF Transmit Power: ........... 30
IP Address:...................................... 10.0.0.101
Subnet Mask: .................................... 255.0.0.0
Gateway: ............................................. 10.0.0.1
Although the browser-based interface pages are
displayed in red when operating in Safe mode, the
reader is fully functional. In most cases, the reader
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will need to be reconfigured for operation with the
reader application after starting in Safe mode.
1. Disconnect power from the reader.
2. Depress and hold the Safe Mode button while
restoring power to the reader. Keep the Safe
Mode button depressed until the reader boots
completely (the green Power/Heartbeat LED
blinks).
3. Factory-default settings are restored.
4. Use the browser-based interface to configure
the reader for use with your system.
This PC must be configured with an IP address
and subnet mask compatible with the reader
default settings. For example: IP address
10.0.0.10, net mask 255.0.0.0.
5. Click the Settings link on the navigation menu
and verify the new settings.
6. Restart the reader with the new settings. Once
the restart is complete, the reader is no longer
in Safe Mode.
Specifications
Electrical
Reader
UHF operating frequency................... 902–928MHz
Input voltage ........................................ 24Vdc, 2.0A
Separate Power Supply
Input voltage ..........Nominal 100–240Vac, 50/60Hz
AC line current ......................Nominal 0.5A at 120V
Output voltage............... Nominal 24Vdc, 2.5A peak
Certified limited power source
Class 2
Environmental
Operating temperature:....0° to 40°C (32° to 104°F)
Relative humidity:............0 to 90% non-condensing
Mechanical
Reader
Length .............................................26.5cm (10.4in)
Width...............................................26.6cm (10.4in)
Width (with mounting bracket) ...........30.5cm (12in)
Depth ..................................................3.8cm (1.5in)
Weight.................................................. 1.4kg (3 lbs)
Supported Tag Protocols
915 MHz.............................................. EPC Class 1
EPC Class 0
ISO 18000-6B
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Declarations
Regulatory Compliance
EMC............................................... 47 CFR, Part 15
Safety .......................................................UL 60950
Can/CSA C22.2 No 60950
EN 60950
FCC COMPLIANCE: This equipment complies with Part 15
of the FCC rules for intentional radiators and Class A digital
devices when installed and used in accordance with the
instruction manual. Following these rules provides reasonable
protection against harmful interference from equipment
operated in a commercial area. This equipment should not be
installed in a residential area as it can radiate radio frequency
energy that could interfere with radio communications, a
situation the user would have to fix at their own expense.
EQUIPMENT MODIFICATION CAUTION: Equipment
changes or modifications not expressly approved by
ThingMagic LLC, the party responsible for FCC compliance,
could void the user's authority to operate the equipment and
could create a hazardous condition.
IMPORTANT USER INFORMATION: In order to comply
with FCC requirements for RF exposure safety, a separation
distance of at least 22 cm (8.7in) needs to be maintained
between the radiating elements of the antenna and the bodies
of nearby persons.
Other Declarations
WARRANTY DISCLAIMER: ThingMagic LLC makes no
representation or warranty with respect to the contents hereof
and specifically disclaims any implied warranties of
merchantability or fitness for any particular purpose. Further,
ThingMagic LLC reserves the right to revise this publication
and make changes from time to time in the content hereof
without obligation of ThingMagic LLCto notify any person of
such revision or changes.
LIMITED RIGHTS NOTICE: For units of the Department
of Defense, all documentation and manuals were developed at
private expense and no part of it was developed using
Government Funds. The restrictions governing the use and
disclosure of technical data marked with this legend are set
forth in the definition of “limited rights” in paragraph (a) (15)
of the clause of DFARS 252.227.7013. Unpublished - rights
reserved under the Copyright Laws of the United States.
TRADEMARK NOTICE: ThingMagic and the ThingMagic
logo are trademarks or registered trademarks of ThingMagic
LLC. Other product names mentioned herein may be
trademarks or registered trademarks of ThingMagic LLCor
other companies.
No part of this guide may be reproduced in any form without
written permission from ThingMagic LLC.