John Deere Gt2554 Users Manual 139955c2

GT2554 OMM139955_C2

GT2554 to the manual 9d47730a-79a7-4da4-81fa-20d818ade1b4

2015-02-03

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OMM139955_I1 - GT2554 Scotts Garden Tractor

OMM139955 C2

M139955

C2 Scotts Garden Tractor

GT2554

OPERATOR’S MANUAL

North American Version

Litho in U.S.A.

Introduction

INTRODUCTION

Intr odu ctio n

Thank You for Purchasing a Scotts Product

We appreciate having you as a customer and wish you

many years of safe and satisfied use of your machine.

Using Your Operator’s Manual

This manual is an important part of your machine and

should remain with the machine when you sell it.

Reading your operator’s manual will help you and others

avoid personal injury or damage to the machine.

Information given in this manual will provide the operator

with the safest and most effective use of the machine.

Knowing how to operate this machine safely and correctly

will allow you to train others who may operate this machine.

If you have an attachment, use the safety and operating

information in the attachment operator’s manual along with

the machine operator’s manual to operate the attachment

safely and correctly.

This manual and safety signs on your machine may also be

available in other languages (see your John Deere dealer

to order).

Sections in your operator’s manual are placed in a specific

order to help you understand all the safety messages and

learn the controls so you can operate this machine safely.

You can also use this manual to answer any specific

operating or servicing questions. A convenient index

located at the end of this book will help you to find needed

information quickly.

The machine shown in this manual may differ slightly from

your machine, but will be similar enough to help you

understand our instructions.

RIGHT-HAND and LEFT-HAND sides are determined by

facing in the direction the machine will travel when going

forward. When you see a broken line arrow (------>), the

item referred to is hidden from view.

Before delivering this machine, your dealer performed a

predelivery inspection to ensure best performance.

Special Messages

Your manual contains special messages to bring attention

to potential safety concerns, machine damage as well as

helpful operating and servicing information. Please read all

the information carefully to avoid injury and machine

damage.

NOTE: General information is given throughout the

manual that may help the operator in the operation or

service of the machine.

CALIFORNIA Proposition 65 Warning

c CAUTION: Avoid injury! This symbol and text

highlight potential hazards or death to the

operator or bystanders that may occur if the

hazards or procedures are ignored.

IMPORTANT: Avoid damage! This text is used to tell

the operator of actions or conditions that might

result in damage to the machine.

arning:

The Engine Exhaust from

this product contains chemicals kno

n to the

State of California to cause cancer, bir

defects or other reproductive harm

Product Identification

PRODUCT IDENTIFICATION

Product Identification

Record Identification Numbers

Scotts Garden Tractor

GT2554 Serial No. (GX2554S010001 - )

When contacting an Authorized Service Center for

information, always provide product model and serial

number.

Locate identification number for machine and for engine.

Record information in spaces provided below.

MX13481

DATE OF PURCHASE:

_________________________________________

DEALER NAME:

_________________________________________

DEALER PHONE:

_________________________________________

PRODUCT IDENTIFICATION NUMBER (A):

__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __

ENGINE SERIAL NUMBER (B):

__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __

To register your product through the Internet, simply go to

www.JohnDeereWarrantyRegistration.com. Completing the

information, either online or with the product warranty card,

will ensure the customer that their product receives all post

sales service and important product information.

A B

Table of Contents

TABLE OF CONTENTS

All information, illustrations and

specifications in this manual are based

on the latest information at the time of

publication. The right is reserved to

make changes at any time without

notice.

Deere & Co.

John Deere Worldwide Commercial and

Consumer Equipment Division

Previous Editions

1997 OMM139955 C2 - English

Table of Contents

Safety .....................................................................................................................................................................................1

Assembly................................................................................................................................................................................8

Operating..............................................................................................................................................................................10

Replacement Parts...............................................................................................................................................................21

Service Interval Chart...........................................................................................................................................................22

Service Lubrication...............................................................................................................................................................23

Service Engine .....................................................................................................................................................................24

Service Transmission............................................................................................................................................................29

Service Mower......................................................................................................................................................................30

Service Electrical..................................................................................................................................................................34

Service Miscellaneous..........................................................................................................................................................37

Troubleshooting ....................................................................................................................................................................38

Storing Machine....................................................................................................................................................................42

Specifications .......................................................................................................................................................................44

Warranty ...............................................................................................................................................................................46

Index.....................................................................................................................................................................................49

Safety - 1

SAFETY

Safe ty

Understanding Machine Safety Labels

Safety-Alert Symbol

The machine safety labels shown in this section are placed

in important areas on your machine to draw attention to

potential safety hazards.

On your machine safety labels, the words DANGER,

WARNING, and CAUTION are used with this safety-alert

symbol. DANGER identifies the most serious hazards.

The operator’s manual also explains any potential safety

hazards whenever necessary in special safety messages

that are identified with the word, CAUTION, and the safety-

alert symbol.

DANGER

Rotating Blade

MX13481

•Do not put hands or feet under or into mower when

engine is running.

THROWN OBJECTS

•Before mowing, clear area of objects that may be thrown

by blade.

•Do not operate mower without discharge chute or entire

grass catcher in place.

DANGER

ROTATING BLADES CUT OFF ARMS AND LEGS

M47707/MX13481

•Do not mow when children or others are around

•Do not mow in reverse

•Look down and behind before and while backing

•Never carry children even with blades off

WARNING: AVOID SERIOUS INJURY OR DEATH

•Drive up and down slopes, not across

•Avoid sudden turns

•If machine stops going uphill, stop blade and back down

slowly

•Keep safety devices (guards, shields, and switches) in

place and working

•Read operator’s manual

•When leaving machine:

–Stop engine

–Set park brake

–Remove key

Safety - 2

SAFETY

WARNING: LOADED SPRING

M47589/M88552/MX13481

Lock lift lever forward before changing attachments.

DANGER

ROTATING BLADE

MX13481

Picture Note: Located on left side of mower

Do not put hands or feet under or into mower when engine

is running.

DANGER/POISON

MX13481

Picture Note: Located on battery

•Shield eyes. Explosive gases can cause blindness or

injury.

•No sparks, flames, smoking

•Sulfuric acid can cause blindness or severe burns

•Flush eyes immediately with water. Get medical help

fast.

•Maintenance-free.

•Keep out of the reach of children. Do not tip. Do not

open battery!

CAUTION

M138932/MX13481

To avoid injury from spring loaded tension arm, read

operator’s manual before releasing.

Safety - 3

SAFETY

Emission Control System Certification Label

NOTE: Tampering with emission controls and

components by unauthorized personnel may result in

severe fines or penalties. Emission controls and

components can only be adjusted by EPA and/or CARB

authorized service centers. Contact John Deere

Commercial and Consumer Equipment Retailer

concerning emission controls and component

questions.

The presence of an emissions label signifies that the

engine has been certified with the United States

Environmental Protection Agency (EPA) and/or California

Air Resources Board (CARB).

The emissions warranty applies only to those engines

marketed by John Deere that have been certified by the

EPA and/or CARB; and used in the United States and

Canada in off-road mobile equipment.

Emission Compliance Period

If engine has emission compliance category listed on the

emission control system certification or air index label, this

indicates the number of operating hours for which the

engine has been certified to meet EPA and/or CARB

emission requirements. The following table provides the

engine compliance period in hours associated with the

category found on the certification label.

Certification

Your mower has been certified by an independent

laboratory for compliance with American National Standard

B-71.1, “Safety Specifications” for Power Lawn Mowers,

Lawn and Garden Tractors, and Lawn Tractors.

Operating Safely

•Read, understand and follow all instructions in the

manual, on the machine and on the safety video before

starting.

•Only allow responsible adults, who are familiar with the

instructions to operate the machine.

•Be thoroughly familiar with the controls and the proper

use of the machine before starting.

•Inspect machine before you operate. Be sure hardware

is tight. Repair or replace damaged, badly worn, or missing

parts. Be sure guards and shields are in good condition

and fastened in place. Make any necessary adjustments

before you operate.

•Do not operate mower without discharge chute or entire

grass catcher in place.

•Check brake action before you operate. Adjust or

service brakes as necessary.

•Stop machine if anyone enters the area.

•If you hit an object, stop the machine and inspect it.

Make repairs before you operate. Keep machine and

attachments properly maintained and in good working

order.

•Be aware of the mower discharge direction and make

sure that no one is in the path of the discharge direction.

•Do not leave machine unattended when it is running.

•Only operate during daylight or with good artificial light.

•Be careful of traffic when operating near or crossing

roadways.

•Older adults are involved in a large percentage of riding

mower accidents involving injury. These operators should

evaluate their ability to operate a mower safely enough to

protect the operator and others from serious injury.

Agency Category Hours

EPA C 250

EPA B 500

EPA A 1000

CARB Moderate 125

CARB Intermediate 250

CARB Extended 500

Safety - 4

SAFETY

Rotating Blades are Dangerous

HELP PREVENT SERIOUS OR FATAL ACCIDENTS:

•Rotating blades can cut off arms and legs, and throw

objects. Failure to observe safety instructions could result

in serious injury or death.

•Keep hands, feet and clothing away from mower deck

when engine is running.

•Be alert at all times, drive forward carefully. People,

especially children can move quickly into the mowing area

before you know it.

•Before backing up, stop mower blades or attachments

and look down and behind the machine carefully, especially

for children.

•Do not mow in reverse.

•Shut off blades when you are not mowing.

•Do not operate machine if you are under the influence of

drugs or alcohol.

•Park machine safely before inspecting, removing, or

unplugging mower or bagger.

PROTECT CHILDREN:

•Tragic accidents can occur if the operator is not alert to

the presence of children. Keep children out of the mowing

area and under the watchful care of another responsible

adult.

•Never assume that children will remain where you last

saw them. Children are attracted to mowing activity, stay

alert to the presence of children.

•Keep children indoors when you are mowing. Turn the

machine off if a child enters the mowing area.

•Use extra care when you come to blind corners, shrubs,

trees, or other objects that may block your vision.

•Do not let children or an untrained person operate the

machine.

•Do not carry or let children ride on any attachment or

machine even with the blades off. Do not tow children in a

cart or trailer.

Parking Safely

•Stop machine on a level surface, not on a slope.

•Disengage mower blades.

•Lower attachments to the ground.

•Lock park brake.

•Stop engine.

•Remove key.

•Before leaving operator’s seat, wait for engine and all

moving parts to stop.

Avoid Tipping

•Slopes are a major factor related to loss-of-control and

tip-over accidents, which can result in severe injury or

death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

•Keep all movement on slopes slow and gradual. Do not

make sudden changes in speed or direction.

•Slow down before you make a sharp turn or operate on

Safety - 5

SAFETY

a slope. Choose a low gear or speed so that you will not

have to stop or shift while on the slope.

•Do not turn on slopes unless necessary. Turn slowly and

turn downhill. Do not shift to neutral and coast downhill.

•Stay alert for holes and other hidden hazards in the

terrain. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

•Keep away from drop-offs, ditches and embankments.

•Use extra care with grass catchers or other

attachments. These can change the stability of the

machine. Do not use grass catcher on steep slopes.

•Use recommended weights for added stability when

operating on slopes or using front or rear mounted

attachments. Remove weights when not required.

•Drive up and down a hill - not across.

•Do not stop when going up hill or down hill. If machine

stops going up hill, disengage mower blades and back

down slowly.

•Mowing when grass is wet can cause reduced traction

and sliding.

•Do not try to stabilize the machine by putting your foot

on the ground.

Keep Riders Off

•Only allow the operator on the machine. Keep riders off.

•Riders on the machine or attachment may be struck by

foreign objects or thrown off the machine causing serious

injury.

•Riders obstruct the operator’s view resulting in the

machine being operated in an unsafe manner.

Driving Safely on Public Roads

Avoid personal injury or death resulting from a collision with

another vehicle on public roads:

•Use safety lights and devices. Slow moving machines

when driven on public roads are hard to see, especially at

night.

•Whenever driving on public roads, use flashing warning

lights and turn signals according to local regulations. Extra

flashing warning lights may need to be installed.

Checking Mowing Area

•Clear mowing area of objects that might be thrown.

Keep people and pets out of mowing area.

•Study mowing area. Set up a safe mowing pattern. Do

not mow where traction or stability is doubtful.

•Test drive area with mower lowered but not running.

Slow down when you travel over rough ground.

Towing Loads Safely

•Limit loads to those you can safely control. Use only

approved hitches when pulling loads or using heavy

equipment. Use counterweights or wheel weights as

required in this manual or your attachment manual.

Safety - 6

SAFETY

•Do not tow children in a cart or trailer.

•Travel slowly and allow extra distance to stop.

•Follow the manufacturer’s recommendation for weight

limits for towed equipment and towing on slopes.

•Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the hitch

point.

•On slopes, the weight of towed equipment may cause

loss of traction and loss of control.

Wear Appropriate Clothing

•Always wear safety goggles or safety glasses with side

shields when operating the mower.

•Wear close fitting clothing and safety equipment

appropriate for the job.

•Wear a suitable protective device such as earplugs.

Loud noise can cause impairment or loss of hearing.

•Do not wear radio or music headphones. Safe service

and operation requires your full attention.

Prevent Fires

•Remove grass and debris from engine compartment

and muffler area, before and after operating machine,

especially after mowing or mulching in dry conditions.

•To reduce fire hazard, keep engine and engine

compartment free of grass, leaves, or excessive grease.

•Allow engine to cool before storing in any enclosure.

•Never remove fuel cap, or add fuel with engine running

or hot. Allow engine to cool for several minutes.

•Never store equipment with fuel in the tank inside a

building where fumes may reach an open flame or spark.

Tire Safety

Explosive separation of a tire and rim parts can cause

serious injury or death:

•Do not attempt to mount a tire without the proper

equipment and experience to perform the job.

•Always maintain the correct tire pressure. Do not inflate

the tires above the recommended pressure. Never weld or

heat a wheel and tire assembly. The heat can cause an

increase in air pressure resulting in a tire explosion.

Welding can structurally weaken or deform the wheel.

•When inflating tires, use a clip-on chuck and extension

hose long enough to allow you to stand to one side and

NOT in front of or over the tire assembly.

•Check tires for low pressure, cuts, bubbles, damaged

rims or missing lug bolts and nuts.

Safety - 7

SAFETY

Handling Fuel Safely

Fuel and fuel vapors are highly flammable:

•Do not refuel machine while you smoke, when machine

is near an open flame or sparks, or when engine is running.

stop engine and allow to cool before filling.

•Never remove the fuel cap or add fuel with the engine

running.

•Never fill fuel tank or drain fuel from a machine in an

enclosed area. Fill fuel tank outdoors.

•Prevent fires. Clean up spilled fuel immediately.

•Do not store machine with fuel in tank in a building

where fumes may reach an open flame or spark.

•Prevent fire and explosion caused by static electric

discharge. Use only non-metal, portable fuel containers

approved by the Underwriter’s Laboratory (U.L.) or the

American Society for Testing & Materials (ASTM). If using a

funnel, make sure it is plastic and has no screen or filter.

•Static electric discharge can ignite gasoline vapors in an

ungrounded fuel container. Remove the fuel container from

the bed of a vehicle or the trunk of a car and place on the

ground away from the vehicle before filling. Keep nozzle in

contact with container opening while filling.

•When practical, remove equipment from trailers or truck

beds and refuel them on the ground. If this is not possible,

use a portable, plastic fuel container to refuel equipment on

a truck bed or trailer.

•For gasoline engines, do not use gas with methanol.

Methanol is harmful to your health and to the environment.

Handling Waste Product and Chemicals

Waste products, such as, used oil, fuel, coolant, brake fluid,

and batteries, can harm the environment and people:

•Do not use beverage containers for waste fluids -

someone may drink from them.

•See your local Recycling Center or John Deere dealer to

learn how to recycle or get rid of waste products.

•A Material Safety Data Sheet (MSDS) provides specific

details on chemical products: physical and health hazards,

safety procedures, and emergency response techniques.

The seller of the chemical products used with your machine

is responsible for providing the MSDS for that product.

Assembly - 8

ASSEMBLY

Assembly

Identify Parts

Clear Plastic Bag Contains:

•Operator’s Manual

•Safety Video

•Warranty Cards

Bag of Parts Contains:

•Hardware for Steering Wheel

•Hardware for Battery Cables

•Key Chain

•Padded Key

NOTE: There is an extra ignition key strapped to one of

seat suspension springs.

Install Steering Wheel

1. Put front wheels in straight forward position.

2. Lubricate steering shaft.

3. Install steering wheel with logo in upright position.

MX13512

4. Install shoulder bolt (A). Drive bolt in until head of bolt

contacts steering wheel.

5. Install washer and nut (B).

6. Tighten lock nut until it is snug. Do not tighten lock nut to

pull washer or head of bolt into steering wheel.

Install and Connect Battery

M88565

1. Install battery and secure with hold-down strap (A)

2. Remove and discard red positive (+) protective cap from

positive (+) battery terminal.

3. Connect blue harness wire (B) and red positive (+) cable

terminal to prevent corrosion. Make sure connection is

tight. Install red terminal cover.

4. Remove and discard black (–) protective cap from

negative battery terminal.

5. Connect black negative (–) cable (D) to battery. Apply

petroleum jelly or silicone spray to terminal to prevent

corrosion. Make sure connection is tight.

Check Engine Oil

1. Lift hood.

MX13511

2. Remove dipstick (A). Wipe with clean cloth.

3. Insert dipstick into tube and rest oil fill cap on tube. Do

not thread cap onto tube.

IMPORTANT: Avoid damage! Do not run engine if oil

level is below add mark.

Assembly - 9

ASSEMBLY

4. Remove dipstick to check oil level.

5. Oil must be between add and full marks.

6. Add oil to full mark if necessary. Do not overfill.

7. Install and tighten dipstick. Lower hood.

Break-In Electric PTO Clutch

MX13482

1. Start engine and push throttle lever (A) up to full throttle

(r) position.

2. With no load on mower, engage PTO (B) and allow

mower to run for 10 seconds.

3. Disengage PTO and wait 10 seconds.

4. Repeat Steps 2 and 3 for 12-15 cycles.

5. PTO clutch is now properly burnished.

Check Machine Safety System

Perform safety system check to make sure electronic safety

interlock circuit is functioning properly. Perform all safety

system tests.

Checking Tire Pressure

1. Check tires for damage.

2. Check tire pressure with an accurate gauge.

3. Add or remove air, if necessary:

c CAUTION: Avoid injury! Explosive separation

of tire and rim parts is possible when they are

serviced incorrectly:

•Do not attempt to mount a tire without the

proper equipment and experience to perform

the job.

•Do not inflate the tires above the

recommended pressure.

•Do not weld or heat a wheel and tire

assembly. Heat can cause an increase in air

pressure resulting in an explosion. Welding

can structurally weaken or deform the wheel.

•Do not stand in front or over the tire

assembly when inflating. Use a clip-on chuck

and extension hose long enough to allow you

to stand to one side.

Tire Size Air Pressure

Front: 16 x 7.50 83 kPa (12 psi)

Rear: 24 x 12.00 69 kPa (10 psi)

Operating - 10

OPERATING

Operating

Daily Operating Checklist

•Test safety systems.

•Check tire pressure.

•Check fuel level.

•Check engine oil level.

•Remove grass and debris from engine compartment

and muffler area, before and after operating machine.

Avoid Damage to Plastic and Painted

Surfaces

•Do not wipe plastic parts unless rinsed first. (See

Correct Cleaning Care in Service-Miscellaneous section.)

•Insect repellent spray may damage plastic and painted

surfaces. Do not spray insect repellent near machine.

•Be careful not to spill fuel on machine. Fuel may

damage surface. Wipe up spilled fuel immediately.

Operator Station Controls

MX13482

A - Light Switch

B - PTO Switch/RIO Switch

C - Key Switch

D - Choke Knob

E - Throttle Lever

F - Engine Oil Pressure Light

G - Hour Meter

H - Battery Discharge Light

MX13483

A - Park Brake Lever

B - Brake Pedal

C - Forward Travel Pedal

D - Reverse Travel Pedal

MX13484

A - Mower Lift Lever

MX13485

A - Cut Height Adjustment Lever

Operating - 11

OPERATING

Adjusting Seat

MX13486

1. Tip seat forward and loosen two knobs (A) to slide seat

assembly forward or rearward to most comfortable operator

position.

2. Tighten knobs after adjustment to keep seat in place.

Adjusting Cutting Height

NOTE: Adjust mower gage wheels after changing

cutting height.

Cutting height can be adjusted from approximately 25–100

mm (1–4 in.).

When lift lever is in transport (upper) position (lift lever

completely back), cutting height is approximately 100 mm

(4 in.).

MX13485

Knob (A) has cutting height identification numbers

embossed in it. To change or attain cutting height desired:

•Pull lift lever completely back to transport (upper)

position.

•Turn cutting height knob (A) to desired cutting height

position. Mower will be at this cutting height each time it is

lowered.

Adjusting Mower Gage Wheels

1. Check machine tire pressure. Inflate tires to correct

pressure.

2. Raise mower lift lever to transport (upper) position and

adjust cutting height.

MX13506

3. Remove bolt (A), bushing (B), washer (C), and tighten

with nut (D).

4. Move mower gage wheels, one on each side, to one of

four holes for desired position.

5. Install bolt and tighten with nut.

6. Move lift lever forward to mowing (lower) position.

7. Bottom of gage wheels should be approximately 6-13

mm (1/4-1/2 in.) from ground when properly adjusted.

IMPORTANT: Avoid damage! Lift lever must be in

TRANSPORT (upper) position before turning cutting

height knob.

c CAUTION: Avoid injury! Before adjusting gage

wheels:

Stop engine.

Remove key.

Wait for blades to stop.

IMPORTANT: Avoid damage! Mower gage wheels

must not ride on ground to support mower weight.

Adjust gage wheels each time cutting height is

changed.

Operating - 12

OPERATING

Adjusting Mower Level (Side-to-Side)

NOTE: A mower leveling gauge (Part Number TY15272)

to aid in mower leveling may be obtained through a

local John Deere dealer.

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Check tire pressure.

3. Adjust cutting height to 50 mm (2 in.).

NOTE: Mower gage wheels should not contact ground.

4. Put mower lift lever in mowing (lower) position.

5. Turn left blade by hand parallel to machine axle. Hold

drive belt and turn right blade parallel to axle.

M40161

6. Measure from each outside blade tip (A) to level surface.

Difference between measurements must not be more than

3 mm (1/8 in.).

NOTE: Adjustable lift links are on both sides of mower.

Cutting height can closely match knob setting by using

adjustment on both sides. Do not adjust mower too

high or it will not lock in transport (upper) position.

MX13507

7. Turn nut (B), (left side shown): Clockwise to raise left

side of mower and counterclockwise to lower left side of

mower.

8. Check side-to-side measurements and adjust if

necessary.

Adjusting Mower Level (Front-to-Rear)

NOTE: Mower gage wheels should not contact ground

during leveling.

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Tire pressure must be correct.

3. Pull lift lever completely back to transport (upper)

position.

MX13485

4. Turn mower depth control knob (A) to adjust cutting

height to 50 mm (2 in.).

5. Move lift lever forward to mowing (lower) position.

6. Turn left blade so blade tip points straight forward.

7. Hold drive belt and turn right blade straight forward.

c CAUTION: Avoid injury! Before adjusting gage

wheels:

Stop engine.

Remove key.

Wait for blades to stop.

Be careful of sharp edges on mower blades.

Always wear gloves when handling mower

blades.

Operating - 13

OPERATING

8. Measure from front of each blade tip to level surface.

Front blade tips must be 6–9 mm (1/4–3/8 in.) lower than

rear blade tips or blades will cut grass twice and tips will

turn brown.

M88578

9. Loosen two rear nuts (B) on front lift rod assembly and

turn two front nuts (C) clockwise to raise front of mower or

counterclockwise to lower front of mower.

10.Tighten rear nuts (B) after adjustment is completed.

11.Check front-to-rear mower measurements and adjust if

necessary.

Testing Safety Systems

Use the following checkout procedure to check for normal

operation of machine.

If there is a malfunction during one of these procedures, Do

not operate machine. See your John Deere dealer for

service.

Perform these tests in a clear open area. Keep bystanders

away.

Testing Indicator Lights

1. Turn key to run position.

MX13482

2. Look:

•Oil pressure light (A) on must light.

•Battery discharge light (B) will momentarily light, this

indicates that system is functioning properly. If light

remains on, start engine and move throttle to high idle.

Light should go out.

NOTE: Battery discharge light may remain on for

several minutes while battery is being charged.

3. If one indicator does not light, replace.

4. If new indicator bulb does not light or no indicators work,

see John Deere dealer for service.

c CAUTION: Avoid injury! Engine exhaust fumes

contain carbon monoxide and can cause

serious illness or death.

Move the vehicle to an outside area before

running the engine.

Do not run an engine in an enclosed area

without adequate ventilation.

•Connect a pipe extension to the engine

exhaust pipe to direct the exhaust fumes out of

the area.

•Allow fresh outside air into the work area to

clear the exhaust fumes out.

Operating - 14

OPERATING

Testing Park Brake Switch

1. Operator on seat.

MX13483

2. Unlock park brake (A).

3. Push PTO switch (B) down to disengage.

4. Try to start engine.

Result: Engine must not start. If engine starts, there is a

problem with safety interlock circuit.

Testing PTO Switch

1. Operator on seat.

MX13483

2. Lock park brake (A).

3. Pull PTO switch (B) up to engage.

4. Try to start engine.

Result: Engine must not start. If engine starts, there is a

problem with safety interlock circuit.

Testing Seat Switch and PTO Switch

1. Operator on seat.

2. Lock park brake.

MX13482

3. Push PTO switch (A) down to disengage.

4. Start engine and move throttle lever (B) to half-speed

position.

5. Pull PTO switch (A) up to engage.

6. Move throttle lever (B) to fast speed position.

7. Raise up off of seat. Do not get off machine.

Result: Engine must stop. If engine does not stop, there is

a problem with safety interlock circuit.

Testing Seat Switch and Brake Switch

1. Operator on seat.

2. Push brake pedal down.

MX13483

3. Push PTO switch (A) down to disengage.

4. Release forward travel pedal (B) to N (neutral) position.

5. Start engine and move throttle lever (C) to fast speed

position.

6. Release brake slowly.

7. Raise up off of seat. Do not get off machine.

Result: Engine must stop. If engine does not stop, there is

a problem with safety interlock circuit.

Operating - 15

OPERATING

Testing Park Brake

MX13483

1. Lock park brake (A).

2. Pull out free-wheeling lever.

3. Try to push machine manually.

Result: Park brake must prevent machine from moving. If

machine moves, parking brake needs to be adjusted.

Testing Reverse Implement Option (RIO)

Switch

1. Start engine.

2. Engage PTO to start attachment.

3. Look behind machine to be sure there are no

bystanders.

4. Begin reverse travel by depressing reverse foot pedal.

Result: Attachment and engine should stop operation. If

attachment or engine continues to operate while machine

travels in reverse, do not continue to operate attachment.

See John Deere dealer for service.

Using Park Brake

Locking Park Brake:

MX13483

1. Push brake pedal (A) completely down.

2. Lift park brake lever (B) up.

3. Release pedal and park brake lever. Pedal should stay

down and park brake lever should stay locked in up

position.

Unlocking Park Brake:

1. Push and hold brake pedal (B) down.

2. Push park brake lever (A) down to unlock park brake.

3. Release pedal.

Using Headlights

MX13482

Push right side of light switch (A) to turn headlights on.

Push left side of light switch to turn headlights off.

c CAUTION: Avoid injury! Before moving

rearward, make sure area is clear of

bystanders, especially children.

c CAUTION: Avoid injury! Always lock park brake

before getting off machine or leaving machine

unattended.

Operating - 16

OPERATING

Checking Indicator Lights and Hour Meter

MX13482

•Battery discharge light (A) should go out when throttle

lever is moved to high idle/mowing position. Battery

discharge light may remain on for several minutes while

battery is being charged.

•Oil pressure light (B) will come on when engine starts

and should go out within 5 seconds.

If indicator lights stay on longer than given time, stop

engine.

•Hour meter (C) shows number of hours engine has run.

To display hours, key must be in on position. Check hour

meter daily to see what services need to be done. (See

Service Interval Chart in this manual and Maintenance

Schedule in engine owner’s manual.)

Starting Engine

NOTE: Engine will not start unless: PTO switch is

disengaged, park brake is locked or brake pedal

pushed down.

MX13483

1. Lock park brake (A).

2. Push PTO switch (B) down to disengage.

MX13484

3. Pull choke knob (F) out to on position.

4. Move throttle lever (D) to half-speed position.

5. Turn key (E) to start position.

6. When engine starts, release key to run position.

7. Check starting conditions:

•If engine is cold: Gradually return choke to off

position after engine starts and warms up.

•If engine is warm: Return choke to off position as

soon as engine starts.

8. Let engine run for a couple of minutes to warm-up

before operating machine.

c CAUTION: Avoid injury! Start engine only

outdoors or in a well ventilated place. Exhaust

fumes are dangerous.

IMPORTANT: Avoid damage! Do not operate starter

more than 20 seconds at a time. If engine does not

start: Wait two minutes before trying again. See

Troubleshooting section.

Operating - 17

OPERATING

Idling Engine

MX13509

Engine is air-cooled and needs a large volume of air to

keep cool. Keep air intake screen (A) on top of engine

clean.

Stopping Engine

MX13482

1. Move throttle lever (A) midway between slow and fast

positions. Let engine run a minimum of 15 seconds.

2. Turn key (B) to off position.

3. Remove key.

4. Lock park brake.

Using and Stopping Automatic Transmission

To Travel Forward:

1. Unlock park brake.

MX13483

2. Push down forward travel pedal (A).

To Travel in Reverse:

NOTE: Engine and any operating attachment will stop

as reverse pedal is depressed with attachment

engaged.

1. Stop machine.

2. Push PTO knob down to off position to disengage

attachment.

3. Look behind machine to be sure there are no

bystanders nearby.

MX13483

4. Push down reverse travel pedal (B).

IMPORTANT: Avoid damage! Failure to remove grass

and debris from the engine and muffler areas of the

machine can result in fires. Grass and debris can

collect in the engine compartment and around the

muffler while mowing. When mowing is completed,

clean the engine compartment and around the

muffler of all grass and debris.

c CAUTION: Avoid injury! Before moving forward

or rearward, make sure area is clear of

bystanders, especially children.

Disengage mower before backing up.

Operating - 18

OPERATING

For Emergency Stopping:

MX13483

1. Push down on brake pedal (C). Travel pedals (A and B)

will return to neutral position.

Using Lift Lever to Raise and Lower Mower

Check two different lift lever positions before operation:

•Transport (upper) position: Raises mower for transport.

•Mowing (lower) position: Maintains cutting height set by

mower height control yet allows mower to float over uneven

terrain.

To put mower in mowing (lower) position:

MX13484

1. Pull lift lever (A) back slightly.

2. Push in button (B).

3. Push lever forward until it latches down.

To put mower in transport (upper) position:

1. Push down on lift lever (A) slightly.

2. Push in button (B).

3. Pull lever back until it latches.

Engaging Mower

1. Start engine.

MX13482

2. Move throttle lever (A) to fast position.

3. Lower mower to cutting height.

4. Pull PTO switch (B) up to engage mower.

NOTE: Any operating attachment and engine will stop

as REVERSE foot pedal is depressed with attachment

engaged.

5. Disengage PTO before shifting to reverse.

Disengaging Mower

MX13482

Push PTO switch (A) down to disengage mower.

If an object is hit with mower while mowing, stop mower

and engine immediately. Inspect mower for damage.

IMPORTANT: Avoid damage! Operate mower at high

idle/mowing when mowing or after mower blades are

engaged.

Machine may require 2-3 minutes warm-up period

before engaging mower.

Operating - 19

OPERATING

Dismounting to Inspect or Unplug Mower or

Optional Bagger

1. Stop machine.

2. Push PTO switch down to disengage mower.

3. Move throttle lever midway between slow and fast

positions. Let engine run a minimum of 15 seconds.

4. Lower mower to ground.

5. Lock park brake.

6. Stop engine.

7. Remove key.

8. Wait for all moving parts to stop.

Pushing Machine

To move machine when engine is stopped:

MX13483

1. Unlock park brake (A).

MX13510

2. Pull out on free-wheeling lever (B).

3. Push machine to desired location.

NOTE: Push free-wheeling lever (B) in before operating

machine.

Using Reverse Implement Option

NOTE: Operating mower while backing up is strongly

discouraged. Reverse Implement Option should be

used only when operating another attachment or when

operator deems it necessary to reposition machine

with mower engaged.

1. Stop machine forward travel with attachment still

engaged.

2. Look behind machine to be sure there are no

bystanders.

MX13482

3. Lift and hold PTO knob (A) up past PTO engagement

position to activate reverse implement position while

depressing reverse foot pedal slightly.

c CAUTION: Avoid injury! Do following steps

before dismounting to inspect or unplug

mower or bagger.

IMPORTANT: Avoid damage! Do not tow machine.

c CAUTION: Avoid injury! Before moving forward

or rearward, make sure area is clear of

bystanders, especially children.

Operating - 20

OPERATING

NOTE: If engine and attachment stop while

repositioning machine, return PTO knob to off position

and restart machine. (See Starting Engine in this

section.) Begin again with Step 2.

4. As machine begins to move backward, release PTO

knob and reposition machine.

5. Resume forward travel. Attachment should continue

operating.

6. Repeat Steps 1 through 5 to reposition machine again.

Using Front Weights

NOTE: Before installing wheel weights on machine,

make sure that tire valve stems are facing inside.

Install front wheel weights for better stability and steering

control when using equipment such as rear-mounted grass

bagger or dumpcart.

Remove front wheel weights when not required.

Using Rear Wheel Weights

Use of rear wheel weights is recommended when an

attachment, such as snowthrower or blade is used.

Using Tire Chains

Tire chains are recommended for use with snowthrower

and, under certain conditions; front blade.

See your Authorized Service Center for tire chains.

Transporting Machine on Trailer

Be sure trailer has all the necessary lights and signs

required by law.

1. Drive forward onto heavy-duty trailer.

2. Lower mower to trailer deck.

3. Lock park brake.

4. Machines with fuel shut-off: Turn fuel shut-off to off

position.

5. Fasten machine to trailer with heavy-duty straps, chains,

or cables. Both front and rear straps must be directed down

and outward from machine.

6. Strap down hood.

c CAUTION: Avoid injury! Machine front wheel

weights improve stability in most slope

operation.

Add front wheel weights for better front-end

stability and steering when using a rear

mounted attachment or pulling a cart.

IMPORTANT: Avoid damage! When adding weight to

rear of machine, use wheel weights only, a maximum

of 34 kg (75 lb) for each wheel.

c CAUTION: Avoid injury! Use extra care when

loading or unloading the machine into a trailer

or truck.

IMPORTANT: Avoid damage! Transmission damage

may occur if the machine is towed or moved

incorrectly:

•Move machine by hand only.

•Do not use another vehicle to move unit.

•Do not tow unit.

Replacement Parts - 21

REPLACEMENT PARTS

Replacement Parts

Service Literature

If you would like a copy of the Parts Catalog or Technical

Manual for this machine call:

•U.S. & Canada: 1-800-522-7448.

•All Other Regions: Your John Deere dealer.

Parts

We recommend John Deere quality parts and lubricants,

available at your John Deere dealer.

Part numbers may change, use part numbers listed below

when you order. If a number changes, your dealer will have

the latest number.

When you order parts, your John Deere dealer needs your

machine serial number and engine serial number. These

are the numbers that you have recorded in the Introduction

section of this manual.

Parts for Machine

Parts for Mower

(Part numbers are subject to change without notice. Part

Numbers may be different outside the U.S.A.)

Item Part Number

Air Cleaner:

Foam

Paper

M133094

M133095

Fuel Filter M132403

Oil Filter AM125424

Spark Plug Champion - RC12YC

Battery AM121593

Fuse-15 amp 99M7065

Leveling Gauge TY15272

Steering Wheel Assembly AM121918

Seat AM124425

Front Lift Rod Assembly:

Rod

Welded Pivot

Clevis (2)

Spacers (2)

Lock Nuts (2)

Hex Nuts (2)

M132735

AM119811

M113014

M110875

M85540

14M7275

Headlight Bulb (2 required) AD2062R (#1156)

Fuel Cap AM115497

Ignition Key M127340

Throttle Cable AM130226

Choke Cable AM130319

Seat Spring M110439

Muffler AM126000

Item Part Number

Primary Belt (PTO clutch to upper

mower sheave) BM19742

Secondary Belt (lower mower

sheave to blade spindles) M118685

Blade, Standard BM19741

(Special 3-Pack)

Blade, High Lift M135590

Discharge Chute Assembly:

Chute

Chute Pin

Chute Spring

Chute Hinge

M123859

M112899

M83410

M118246

Gage Wheel Assembly:

Gage Wheels (2 required)

Bolts

Nuts

Bushings

Washers

M111489

19M7274

14M7396

M111491

M110698

Item Part Number

Service Interval Chart - 22

SERVICE INTERVAL CHART

Service I nterval Char t

Servicing Your Machine

Please use the following timetables to perform routine

maintenance on machine. Service procedures included in

this manual but not on this chart are to be performed on an

as needed basis.

After the first 5 hours of operation (break-in period):

•Check/tighten all hardware

•Check wheel bolt torque (also check again at 50 hours

for break-in, then every 200 hours)

•Change engine oil (also change oil again at 50 hours for

break-in, then every 100 hours, or every season.

•Lubricate front steering spindles, wheel bearings and

axle pivot

After Each Use

•Clean debris from engine, especially air intake screen.

•Remove belt shields, clean belt area, check belts. Be

sure shields are secure.

•Clean under mower. Inspect blades.

•Check for loose, missing, or damaged parts.

IMPORTANT: Avoid damage! If operating mower in

extreme heat, dust or other severe conditions,

service more often than shown below.

Service to be Performed Intervals in Hours

Before

Each

Use

Every

25 Every

50 Every

100 Every

200 Annually

or Every

500

Test safety systems X

Check fuel level X

Check engine oil level X

In severe conditions lubricate all mower spindles X

In severe conditions check and clean engine air cleaner X

Check tire pressure X

Check cutting height X

Check/tighten hardware X

Change engine oil X

Change engine oil filter X

Change/clean engine air cleaner pre-cleaner X

Replace air cleaner element X

Replace fuel filter X

Lubricate mower spindles X

Clean battery X

Lubricate front steering spindles, wheel bearings and axle

pivot X

Check automatic transmission oil level X

Clean cooling shrouds and cooling areas X

Check spark plugs X

Service Lubrication - 23

SERVICE LUBRICATION

Service L ubrication

Grease

TS1417

Use grease based on expected air temperature range

during service interval.

Preferred greases:

•John Deere Moly High Temperature EP Grease.

•John Deere High Temperature EP Grease.

•John Deere GREASE-GARD™

Other greases may be used are:

•SAE Multipurpose EP Grease with 3 to 5 percent

molybdenum disulfide.

•SAE Multipurpose EP Grease.

•Greases meeting Military Specification MIL-G-10924C

may be used as arctic grease.

Lubricating Mower Spindles

M88572

Lubricate three mower spindles grease fittings (A) with

multipurpose grease or an equivalent.

Lubricating Front Wheel Spindles, Wheel

Bearings and Front Axle Pivot

M88584

Lubricate front wheel spindles (A), wheel bearings (B), one

on each side of machine, and front axle pivot (C) with one

or two shots of multipurpose grease or an equivalent.

M92886

Turn wheels to distribute grease to spindles.

122°F

104°F

86°F

68°F

50°F

32°F

14°F

- 4°F

- 22°F

- 40°F

- 67°F

40°C

30°C

50°C

20°C

10°C

0°C

- 10°C

- 20°C

- 30°C

- 40°C

- 55°C

JD Moly High Temp

JD High Temp

GREASE-

BIO-GREASE-

Arctic

NGLI Number

Service Engine - 24

SERVICE ENGINE

Service E ngine

Avoid Fumes

Engine Warranty Maintenance Statement

Maintenance, repair, or replacement of emission control

devices and systems on this engine, which are being done

at customers expense, may be performed by any nonroad

engine repair establishment or individual. Warranty repairs

must be performed by an authorized John Deere dealer.

Adjusting Carburetor

NOTE: Carburetor is calibrated by engine manufacturer

and should not require any adjustments.

If engine is operated at altitudes above 1829 m (6,000

ft.), some carburetors may require a special high

altitude main jet. See John Deere dealer.

Possible engine surging will occur at high rpm with no

load (with transmission in N (neutral) and mower blade

engagement lever disengaged). This is a normal

condition due to emission control system.

If engine is hard to start or runs rough, check

Troubleshooting section of this manual.

After performing checks in troubleshooting section and

engine is still not performing correctly, contact John Deere

dealer.

Engine Oil

Use oil viscosity based on expected air temperature range

during period between oil changes.

Preferred John Deere oils:

•TORQ-GARD®

•PLUS-4®

Other oils may be used if above John Deere oils are not

available, provided they meet following specification:

•API Service Classification SG or higher

Checking Engine Oil Level

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Allow engine to cool. Lift hood.

3. Clean area around dipstick to prevent debris from falling

into crankcase.

c CAUTION: Avoid injury! Sickness or possible

death from engine exhaust fumes.

Do not run an engine in an enclosed area

without:

•An exhaust pipe extension connected to

exhaust pipe of engine directing exhaust fumes

out of area.

•Doors and windows open allowing fresh

outside air into area and getting exhaust fumes

out.

IMPORTANT: Avoid damage! Do not run engine if oil

level is below add mark.

Service Engine - 25

SERVICE ENGINE

MX13511

4. Remove dipstick (A). Wipe with clean cloth.

5. Insert dipstick into tube and rest oil fill cap on tube. Do

not thread cap onto tube.

6. Remove dipstick and check oil level.

7. Oil must be between add and full marks.

8. Add oil to full mark if necessary. Do not overfill.

9. Install and tighten dipstick. Lower hood.

Changing Engine Oil

1. Run engine to warm oil.

2. Park machine safely. (See Parking Safely in the Safety

section.)

3. Wipe debris and dirt from around dipstick.

MX13511

4. Put drain pan under drain extension (A).

5. Remove drain plug (A) and drain oil into oil drain pan.

6. Replace drain plug. Tighten to 13.6 N•m (10 ft-lb).

7. Remove dipstick (B) and fill with new oil of

recommended grade.

•Approximate engine oil capacity: 2.1 L (2 qt)

8. Install dipstick and then remove to check oil level. Oil

level must be between add and full marks. Do not overfill.

9. Install and tighten dipstick.

10.Start engine and check for oil leaks. Correct any leaks

before operating.

Changing Engine Oil Filter

1. Park machine safely. (See Parking Safely in the Safety

section.)

c CAUTION: Avoid injury! Hot Engine and Hot Oil

can cause severe burns. Allow engine

temperature to drop from hot to warm level

before attempting to change oil.

c CAUTION: Avoid injury! Hot engine and hot oil

can cause severe burns. Allow engine

temperature to drop from hot to warm level

before attempting to change oil and filter.

To prevent accidental starting, remove wire

from spark plugs and disconnect battery at

negative terminal before servicing engine.

Service Engine - 26

SERVICE ENGINE

2. Drain engine oil and replace with fresh oil.

3. Wipe debris and dirt from around oil filter.

MX13509

4. Put a small shallow pan or funnel under oil filter (A) to

catch oil drained from filter.

5. Remove old filter (A) and wipe off filter tray with a clean

cloth.

6. Lightly oil filter gasket with fresh, clean oil.

7. Install replacement oil filter. Turn oil filter to right

(clockwise) until rubber gasket contacts filter adapter.

Tighten filter an additional one-half turn.

8. Start and run engine at idle to check for leaks. Stop

engine.

9. Check oil level. (See Checking Engine Oil Level in this

section.)

10.Add oil if required. (See Engine Oil in this section.)

Cleaning Air Intake Screen and Engine Fins

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Lift hood.

MX13509

3. Clean air intake screen (A), oil cooler fins (B) and

external surfaces, with rag, brush, vacuum or compressed

air. Lower hood.

Checking and Cleaning Air Cleaner Elements

NOTE: It may be necessary to check air filter more

frequently if operating machine in dusty conditions.

1. Lift hood.

2. Clean any dirt and debris from air cleaner area before

removing cover.

MX13509

3. Remove cover (A).

IMPORTANT: Avoid damage! Which can result from

overheating:

Keep air intake screen free of dust.

Keep cooling fins free of dust.

Keep cooling shrouds in place.

Service Engine - 27

SERVICE ENGINE

M88594

4. Inspect foam precleaner (B) and element (C) without

removing.

5. If precleaner (B) is dirty, carefully remove from filter,

leaving element (C) in air cleaner housing.

NOTE: Do not wash paper element.

6. Wash precleaner (B) in a solution of warm water and

liquid detergent.

7. Rinse precleaner thoroughly. Squeeze out excess water

in a dry cloth until precleaner is completely dry.

8. Put approximately 30 ml. (1 oz.) of clean engine oil onto

precleaner. Squeeze precleaner to distribute oil evenly.

Squeeze out excess oil with a clean cloth.

9. Remove and replace filter element (C) only if damaged

or very dirty.

10.Carefully remove element (C) from air cleaner housing.

Replace with a new element.

11.Carefully clean air cleaner housing. Prevent any dirt

from falling into carburetor.

12.Install precleaner onto new filter element and install into

air cleaner housing.

13.Install cover. Lower hood.

Checking Spark Plugs

1. Stop engine. Remove key. Lift hood.

MX13511

2. Disconnect spark plug wires (A), one on each side, and

remove spark plugs.

3. Clean spark plugs carefully with a wire brush.

M33906

4. Check plug gap with a wire feeler gauge.

•Gap should be 0.76 mm (0.030 in.)

5. To change gap, move outer electrode.

6. Install and tighten spark plug(s).

•Tighten plug(s) to: 24.4/29.8 N•m (18/22 lb-ft).

7. Connect spark plug wires.

8. Lower hood.

IMPORTANT: Avoid damage! A damaged paper

element (C) can allow dirt into carburetor and can

cause poor engine performance, engine damage or

failure:

• Do not attempt to clean paper element by tapping

against another object.

• Replace element only if very dirty.

• Do not use pressurized air to clean element.

• If element is damaged or seal is cracked, replace.

Cc CAUTION: Avoid injury! Before removing spark

plugs, Stop engine and wait until engine is

cool.

Service Engine - 28

SERVICE ENGINE

Replacing Fuel Filter

NOTE: Change filter when fuel is low in fuel tank.

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Let engine cool. Lift hood.

MX13509

3. Using pliers, slide hose clamps (A) away from fuel filter

(B).

4. Disconnect hoses from filter.

5. Connect hoses to new filter.

6. Install clamps and check for leaks.

7. Lower hood.

c CAUTION: Avoid injury! Keep cigarettes,

sparks, and flames away from fuel system.

Make sure engine is cool to touch.

IMPORTANT: Avoid damage! When disconnecting

fuel tank hose from filter, be sure to hold hose above

fuel tank level so fuel does not run out.

Service Transmission - 29

SERVICE TRANSMISSION

Service Transmis sion

Checking Automatic Transmission Fluid Level

1. Let engine cool.

2. Allow oil in transmission to cool before checking.

M63559

3. On rear of machine, there is a sight hole (A) through left

rear side of fuel tank. Transmission reservoir can be seen

through sight hole.

M63557a

4. Check full (B) and add (C) marks on reservoir bottle

which will indicate if fluid needs to be added.

5. Add transmission fluid if necessary.

Adding Automatic Transmission Fluid

1. Tip seat forward and slide seat suspension completely

forward.

MX13486

2. Remove cap (A) from transmission reservoir. Cap is

located under seat and left of fuel cap.

3. Fill to correct level using specified transmission oil

(motor oil). Do not overfill.

Service Mower - 30

SERVICE MOWER

Service Mower

Removing Mower

NOTE: Removing mower is easier if machine wheels

are turned to one side.

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Raise mower to transport (upper) position using lift lever.

MX13485

3. Set cutting height knob (A) to 25 mm (1 in.).

4. Put wood blocks under each side of mower.

5. Lower mower to mowing (lower) position, bring mower

down onto blocks.

M88579

Picture Note: 54-Inch Mower Shown

6. Release drive belt tension rod (B) from bracket (C).

7. Remove belt from engine drive sheave (D).

M88578

8. Pull out and push down on lever (E) to release front lift

rod assembly (F) and remove from front of mower.

M88577

Picture Note: 54-Inch Mower Shown

9. Disconnect draft arms, one on each side, by pulling

spring loaded J-pins (G) out.

10.Put mower lift lever in transport (upper) position.

11.Slide mower out from under machine.

Installing Mower

NOTE: Installing mower is easier if machine wheels are

turned to one side.

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Raise mower lift lever to transport (upper) position.

3. Slide mower under machine and line up mower lift

brackets with rear draft arms.

c CAUTION: Avoid injury! Released spring

tension in components can cause injury.

Lock lift lever before removing mower.

Make sure to grip drive belt tension rod tightly

and release slowly.

c CAUTION: Avoid injury! Released spring

tension in components can cause injury.

Lock lift lever before removing mower.

Make sure to grip drive belt tension rod tightly

and release slowly.

Service Mower - 31

SERVICE MOWER

4. Put wood blocks under each side of mower.

5. Put mower lift lever in mowing (lower) position.

M88577

Picture Note: 54-Inch Mower Shown

6. Install rear draft arms, one on each side of machine, to

mower lift brackets with spring loaded J-pins (A).

M88578

7. Put front lift rod assembly (B) in slotted brackets (C) on

mower and install front lift rod assembly to front of machine

frame.

8. Push up on lever (D) and lock into machine frame.

M88579

Picture Note: 54-Inch Mower Shown

9. Put mower drive belt (E) on engine drive sheave.

10.Push drive belt tension rod (F) into bracket (G).

11.Raise mower lift lever to transport (upper) position.

12.Remove wood blocks from both sides of mower.

13.Level mower.

Replacing Mower Drive Belt

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Remove mower.

M88572

Picture Note: 54-Inch Mower Shown

3. Remove three cap screws and belt shields (A).

M88595

Picture Note: 48-Inch Mower Shown

4. Put drive belt tension rod (B) in released position as

shown and disconnect idler spring (C).

5. Remove mower belt (D).

c CAUTION: Avoid injury! Before replacing

mower drive belt:

Stop engine.

Remove key.

Wait for all moving parts to stop.

Wear gloves when replacing belt.

Service Mower - 32

SERVICE MOWER

6. Clean upper mower and sheaves.

7. Inspect belt for wear or damage; replace as necessary.

8. Install belt (D) on mower as shown.

9. Connect idler spring (C).

10.Install two belt shields and fasten with three cap screws.

11.Install mower.

Adjusting Mower Drive Belt Tension

1. Park machine safely. (See Parking Safely in the Safety

section.)

2. Remove mower.

3. Remove three cap screws and belt shields.

M88595

Picture Note: 48-Inch Mower Shown

4. Leave drive belt tension rod (A) in open position.

5. Loosen nut (B) on flat idler.

6. Slide flat idler forward or back to get desired belt

tightness and tighten flat idler nut.

7. Install two belt shields and fasten with three cap screws.

8. Install mower.

Servicing Mower Blades

Removing Mower Blades

1. Raise mower to gain access to mower blades. If

necessary, remove mower.

2. Using a wooden block, prevent mower blades from

spinning.

M88116

3. Loosen cap screw (A).

4. Remove cap screw (A), round blade washer (B), blade

5. Inspect blades; sharpen/balance or replace as

necessary.

Installing Mower Blades

1. Lightly lubricate cap screw threads with a general

purpose grease or oil. This lubrication is to prevent rusting

and seizing.

M88112c

2. Install deflector cup (D) on spindle.

3. Position mower blade (C) with cutting edge towards

ground onto mower spindle.

c CAUTION: Avoid injury! Be careful of sharp

edges on mower blades. Always wear gloves

when handling mower blades.

Service Mower - 33

SERVICE MOWER

4. Install blade washers (B) and make sure two index

marks (E) are visible when installed.

5. Install and tighten cap screw (A) by hand until mower

blade is in full contact (fully seated) with spindle.

6. With mower blade blocked, to prevent spinning, tighten

cap screw (A) to 84 N•m (62 lb-ft).

Sharpening Blades

1. Sharpen blades with grinder, hand file or electric blade

sharpener.

2. Keep original bevel (A) when grinding.

3. Blade should have 0.40 mm (1/64 in.) cutting edge (B).

Balancing Blades

1. Clean blade.

2. Put blade on nail in vise or on vertical wall stud. Turn

blade to horizontal position.

3. If blade is not balanced, heavy end of blade will drop.

4. Grind bevel of heavy end. Do not change bevel.

IMPORTANT: Avoid damage! Some blade washers

(B) have two index marks (E). When these blade

washers are installed, index marks must be visible.

This will indicate that cup side of washer is toward

blade (C).

c CAUTION: Avoid injury! Wear goggles and

gloves when handling blades.

M88127A

c CAUTION: Avoid injury! Wear goggles and

gloves when handling blades.

Service Electrical - 34

SERVICE ELECTRICAL

Service Electrical

WARNING: Battery posts, terminals and related

accessories contain lead and lead components, chemicals

known to the State of California to cause cancer and

reproductive harm. Wash hands after handling.

Service the Battery Safely

Checking Battery

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Charge, if necessary, at 6–10 amperes for 1 hour.

Removing and Installing the Battery

Removing:

1. Park machine safely. (See Parking Safely in the Safety

section.)

M88565

2. Disconnect negative (–) battery cable (A).

3. Push red cover (B) away from positive (+) battery cable

and remove cable (C) from battery.

4. Remove rubber strap (D).

5. Remove battery.

Installing:

1. Place battery on battery tray.

2. Connect positive (+) cable to battery first, then negative

(-) cable.

3. Apply dielectric grease to terminals to prevent corrosion.

4. Slide red cover over positive battery cable.

5. Install black rubber strap.

Cleaning Battery and Terminals

1. Disconnect and remove battery.

2. Wash battery with solution of four tablespoons of baking

soda to one gallon of water. Be careful not to get the soda

solution into the cells.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush

until bright.

c CAUTION: Avoid injury! Battery electrolyte

contains sulfuric acid. It is poisonous and can

cause serious burns:

The battery produces a flammable and

explosive gas. The battery may explode:

•Do not smoke near battery.

•Wear eye protection and gloves.

•Do not allow direct metal contact across

battery posts.

•Remove negative cable first when

disconnecting.

•Install negative cable last when connecting.

IMPORTANT: Avoid damage! Do not attempt to open,

add fluid or service battery. Any attempt to do so will

void warranty and lead to possible injury.

c CAUTION: Avoid injury! Always remove

negative (–) battery cable first, and install it

last, to prevent electrical short circuit to

chassis.

Service Electrical - 35

SERVICE ELECTRICAL

5. Apply dielectric grease to terminals to prevent corrosion.

6. Install battery.

Using Booster Battery

MX4663

A - Booster Battery

B - Disabled Vehicle Battery

1. Connect positive (+) booster cable to booster battery (A)

positive (+) post (C).

2. Connect the other end of positive (+) booster cable to

the disabled vehicle battery (B) positive (+) post (D).

3. Connect negative (–) booster cable to booster battery

negative (–) post (E).

4. Connect the other end (F) of negative (–) booster cable

to a metal part of the disabled machine frame away from

battery.

5. Start the engine of the disabled machine and run

machine for several minutes.

6. Carefully disconnect the booster cables in the exact

reverse order: negative cable first and then the positive

cable.

Replacing Fuse

1. Lift hood.

M88565

2. Pull defective fuse (A) out of socket.

3. Check metal clip in fuse window and discard fuse if clip

is broken.

4. Push new fuse into socket.

5. Lower hood.

Replacing Headlight Bulb

1. Lift hood.

M88559

2. Push in and turn bulb socket (A) 1/4 turn

counterclockwise to remove.

3. Replace defective bulb(s) with a new bulb.

4. Insert bulb socket into housing, push in and turn 1/4 turn

clockwise to install.

5. Lower hood.

Replacing Battery Discharge and Oil Pressure

Indicator Light Bulbs

NOTE: If more than one bulb is defective, replace only

one bulb at a time. Make sure light socket is installed in

correct holder.

1. Lift hood.

c CAUTION: Avoid injury! Do not attempt to jump

start a frozen battery. Warm to 16 degrees C (60

degrees F).

Do not connect the negative (-) booster cable

to the negative (-) terminal of the discharged

battery. Connect at a good ground location

away from the discharged battery.

E C

Service Electrical - 36

SERVICE ELECTRICAL

M88597

2. Turn indicator bulb socket (A) 1/8 turn counterclockwise

to remove it.

3. Pull bulb from socket.

4. Push new bulb into socket and install socket into holder.

5. Lower hood.

Service Miscellaneous - 37

SERVICE MISCELLANEOUS

Service M iscellaneous

Filling Fuel Tank

Use regular grade 87 octane unleaded fuel.

Add John Deere fuel stabilizer to fuel before using it in your

machine to prevent engine damage due to stale fuel. Follow

directions on stabilizer container.

Cleaning and Repairing Plastic Surfaces

Your John Deere dealer has the professional materials

needed to properly remove surface scratches from any

plastic surfaces, do not attempt to paint over marks or

scratches in plastic parts.

1. Rinse hood and entire machine with clean water to

remove dirt and dust that may scratch the surface.

2. Wash surface with clean water and a mild liquid

automotive washing soap.

3. Dry thoroughly to avoid water spots.

4. Wax the surface with a liquid automotive wax. Use

products that specifically say “contains no abrasives.”

5. Buff applied wax by hand using a clean, soft cloth.

Cleaning and Repairing Metal Surfaces

Cleaning:

Follow automotive practices to care for your vehicle painted

metal surfaces. Use a high-quality automotive wax

regularly to maintain the factory look of your vehicle’s

painted surfaces.

Repairing Minor Scratches (surface scratch):

1. Clean area to be repaired thoroughly.

2. Use automotive polishing compound to remove surface

scratches.

3. Apply wax to entire surface.

Repairing Deep Scratches (bare metal or primer

showing):

1. Clean area to be repaired with rubbing alcohol or

mineral spirits.

2. Use paint stick with factory-matched colors available

from your John Deere dealer to fill scratches. Follow

directions included on paint stick for use and for drying.

3. Smooth out surface using an automotive polishing

compound. Do not use power buffer.

4. Apply wax to surface.

c CAUTION: Avoid injury! Fuel vapors are

explosive and flammable:

•Shut engine off before filling fuel tank.

•Do not smoke while handling fuel.

•Keep fuel away from flames or sparks

•Fill fuel tank outdoors or in well ventilated

area.

•Clean up spilled fuel immediately.

•Use clean approved non-metal container to

prevent static electric discharge.

•Use clean approved plastic funnel without

screen or filter to prevent static electric

discharge.

IMPORTANT: Avoid damage! Dirt and water in fuel

can cause engine damage:

•Clean dirt and debris from the fuel tank opening.

•Use clean, fresh, stabilized fuel.

•Fill the fuel tank at the end of each day’s

operation to keep condensation out of the fuel tank.

•Use a non-metallic funnel with a plastic mesh

strainer when filling the fuel tank or container.

IMPORTANT: Avoid damage! Improper care of

machine plastic surfaces can damage that surface:

•Do not wipe plastic surfaces when they are dry.

Dry wiping will result in minor surface scratches.

•Use a soft, clean cloth (bath towel, diaper,

automotive mitt).

•Do not use abrasive materials, such as polishing

compounds, on plastic surfaces.

•Do not spray insect repellent near machine.

IMPORTANT: Avoid damage! Do not use a power

buffer to remove wax.

IMPORTANT: Avoid damage! Do not use rubbing

compound on painted surfaces.

Troubleshooting - 38

TROUBLESHOOTING

Troublesho oting

Using Troubleshooting Chart

When experiencing a problem that is not listed in this chart,

see Authorized Service Center for service.

When all possible causes listed have been checked and

there is still a problem, see Authorized Service Center.

Engine

If Check

Engine Will Not Crank Brake is not pushed down.

Loose or corroded electrical connections.

PTO knob is in ON position.

Fuse is blown.

Spark plug wire is loose or disconnected.

Engine Runs Unevenly Cooling fins plugged.

Loose electrical connections.

Choke or throttle cable sticking or misadjusted choke left in ON

position.

Air cleaner dirty.

Water in fuel or carburetor float bowl.

Dirt in carburetor float bowl.

Engine Will Not Idle Spark plug not gapped correctly.

Faulty spark plug.

Choke on or partially on (warm engine).

Engine Is Hard To Start Fuel filter is gummed or plugged.

Spark plug is fouled.

Faulty spark plug or wire.

Spark plug is not gapped correctly.

Loose or corroded electrical connections.

Stale fuel.

Choke is adjusted or used incorrectly.

Engine Misses Under Load Faulty spark plug.

Stale fuel.

Dirt or water in carburetor float bowl.

Engine Vapor Locks Fuel tank vent plugged.

Dirt in fuel filter.

Debris plugging fuel pick-up tube inside fuel tank.

Troubleshooting - 39

TROUBLESHOOTING

Machine

Electrical

Engine Overheats Engine air intake screen plugged.

Cooling fins plugged.

Engine oil low.

Engine operated too long at slow idle speed.

Engine Loses Power Engine overheating.

Too much oil in engine.

Dirty air cleaner.

Faulty spark plug.

Engine Knocks Low engine speed.

Stale or low octane fuel.

Engine overloaded.

Oil level low.

Engine Backfires Faulty spark plug.

Operator raising off seat.

Shut down procedure for engine not correct.

Engine Stops When REVERSE foot pedal is

depressed and Attachment Is Engaged Normal condition. (See Using Reverse Implement Option in

OPERATING section.)

If Check

Machine Vibrates Too Much Attachment drive belts worn or damaged.

Dirt on drive sheaves.

Machine Will Not Move With Engine Running Transmission hydraulic oil level low.

Parking brake locked.

Machine Moves With Engine Running And

Hydrostatic Control In Neutral Linkage out of adjustment.

If Check

Starter Does Not Work Or Will Not Turn Engine Brake pedal not down.

PTO knob in ON position.

Battery terminals corroded.

Battery dead or low charge.

If Check

Troubleshooting - 40

TROUBLESHOOTING

Mower

Battery Will Not Charge Battery cables and terminals dirty.

Low engine speed or excessive idling.

Dead cell in battery.

If Check

Discharge Chute Plugging Belt installed incorrectly.

Grass too wet.

Grass too long.

Restricted air flow.

Check mower front-to-rear level.

Engine rpm too low.

Travel speed too fast.

Patches Of Grass Uncut Travel speed too fast.

Engine rpm too low.

Belt Slipping Debris in sheaves.

Worn belt.

Too Much Vibration Debris on mower or in sheaves.

Damaged drive belt.

Damaged sheaves or sheaves out of alignment.

Blades out of balance.

Blades Scalping Grass Cutting too low.

Turning speed too fast.

Ridges in terrain.

Rough or uneven terrain.

Low tire pressure.

Mower gauge wheels not adjusted correctly.

Bent blade(s).

Uneven Cut Mower not level.

Travel speed too fast.

Blades dull.

Mower gauge wheels not adjusted correctly.

Tire pressure.

Requires High Effort To Lift And Latch Lift Handle Front draft arm on mower is adjusted too short, causing lift system

to bind up.

If Check

Troubleshooting - 41

TROUBLESHOOTING

Mower Loads Down Machine Engine rpm too low.

Travel speed too fast.

Debris wrapped around mower spindles.

Bagging blades on mower.

Grass Tips Are Jagged And Turn Grayish Brown

After Mowing Dull mower blades.

Bent blades.

Front-to-rear blade adjustment not set properly.

Mower (or other attachment) Stops When

REVERSE foot pedal is depressed and Attachment

Is Engaged

Normal condition. (See Using Reverse Implement Option in

OPERATING section.)

If Check

Storing Machine - 42

STORING MACHINE

Storing M achine

Storing Safety

Preparing Machine for Storage

1. Repair any worn or damaged parts. Replace parts if

necessary. Tighten loose hardware.

2. Clean under mower.

3. Paint scratched or chipped metal surfaces to prevent

rust.

4. Wash machine and apply wax to metal and plastic

surfaces. (See Service-Miscellaneous section for care of

plastic and metal surfaces.)

5. Run machine for five minutes to dry belts and pulleys.

6. Apply light coat of engine oil to pivot and wear points to

prevent rust.

7. Lubricate grease points.

8. Make sure tires are properly inflated.

Preparing Engine For Storage

NOTE: Properly preparing machine engine for storage

will make it easier to start at beginning of following

season. Engine storage procedure should be used if

machine is not used for longer than 60 days.

There are two satisfactory methods of preparing engine for

storage: running engine completely dry of fuel, or filling fuel

tank with a mixture of fresh fuel and fuel stabilizer.

Running engine dry of fuel:

NOTE: Try to anticipate last time machine will be used

for season so very little fuel is left in fuel tank.

1. Park machine in a well-ventilated area.

2. Engage park brake and disengage PTO.

3. Turn on engine and allow to run until it runs out of fuel.

4. Turn key to off position.

5. Continue with Preparing Engine.

Add fuel and stabilizer mixture to tank:

1. Park machine in a well-ventilated area.

2. Mix fresh fuel and fuel stabilizer in separate container.

Follow stabilizer instructions for mixing.

NOTE: Filling fuel tank reduces amount of air in fuel

tank and helps reduce deterioration of fuel.

3. Fill fuel tank with stabilized fuel.

4. Run engine for a few minutes to allow fuel mixture to

circulate through carburetor.

5. Continue with Preparing Engine.

Preparing Engine:

1. Change engine oil and filter while engine is warm.

2. Service air filter if necessary.

3. Clean debris from engine air intake screen.

4. Remove spark plugs. Put 30 mL (1 oz.) of clean engine

oil in cylinders.

5. Install spark plugs, but do not connect spark plug wires.

6. Crank engine for approximately five seconds to allow oil

to be distributed.

7. Clean engine and engine compartment.

8. Remove battery.

9. Clean battery and battery posts.

NOTE: Stored battery should be charged every 90

days.

10.Charge battery. (See Charging Battery in Service -

Electrical section.)

11.Store battery in a cool, dry place where it will not freeze.

12.Store machine in a dry, protected place. If machine is

stored outside, put a waterproof cover over it.

Removing Machine From Storage

1. Check tire pressure. (See Checking Tire Pressure in

Service - Miscellaneous section.)

2. Fill fuel tank. Check engine oil level.

3. Take machine off of blocks or support stands.

c CAUTION: Avoid injury! Fuel vapors are

explosive and flammable. Engine exhaust

fumes contain carbon monoxide and can cause

serious illness or death:

•Run the engine only long enough to move

the machine to or from storage.

•Do not store vehicle with fuel in the tank

inside a building where fumes may reach an

open flame or spark.

•Allow the engine to cool before storing the

machine in any enclosure.

IMPORTANT: Avoid damage! Be sure fuel is fresh

when adding fuel stabilizer. Fuel stabilizers are

ineffective when added to fuels that are more than

30 days old.

Storing Machine - 43

STORING MACHINE

4. Charge battery if necessary. Install battery. (See

Removing and Installing Battery in Service-Electrical

section.)

5. Check spark plug gap. Install and tighten spark plug to

20 N•m (15 lb-ft).

6. Lubricate all grease points.

7. Run engine 5 minutes without mower or any

attachments running to allow oil to be distributed

throughout engine.

8. Be sure all shields and guards are in place.

Specifications - 44

SPECIFICATIONS

Specifications

Engine

Engine Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Kohler

Engine Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CV25S-69542

Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.6 kW (25 hp)

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 725 cc (44.0 cu in)

Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in)

Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.4-29.8 N•m (18-22 lb-ft)

Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two

Stroke/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-Pressure

Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Single Element

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Stage

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replaceable

Capacities

Crankcase with filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 L (2.2 qt)

Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 L (3.0 gal)

Transaxle

Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tuff Torq, Model K66C

Drive Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transaxle with foot-controlled variable speed drive

Travel Speed-Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8.8 km/h (0-5.5 mph)

Travel Speed-Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3.5 km/h (0-2.5 mph)

Dimensions

Overall Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.7 cm (45.6 in.)

Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.6 cm (72.3 in.)

Machine Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 kg (606 lb.)

Tire Sizes

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 X 7.50

Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 X 12.00

Mower

Blades-Rotary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Specifications - 45

SPECIFICATIONS

Blade Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 N•m (62 lb-ft)

Cutting Height-Approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–102 mm (1–4 in)

Blade Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474 mm (18.7 in)

Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1372mm (54 in)

Recommended Lubricants

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .John Deere PLUS-4

Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W30

Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere MOLY HIGH Temperature EP

(Specifications and design subject to change without notice.)

Warranty - 46

WARRANTY

Warranty

Product Warranty

The warranties described below are provided by John Deere Company

(“John Deere”) to the original purchasers of new Scotts Products. Product

warranty is provided as part of John Deere’s support program for

customers who operate and maintain their equipment as described in this

manual. The following warranty information is in addition to the product

warranty information you received from your dealer at the time of sale.

All parts of any new Scotts product, except tires and batteries, are

warranted for the number of months / days specified below:

Tire Warranty

John Deere warranty applies for tires available through the John Deere

parts system. For tires not available through the John Deere parts system,

the tire manufacturer’s warranty applicable to your machine may not apply

outside the U.S. (See your John Deere dealer for specific information.

John Deere, Federal and California Emission Control

System Warranty (Small Off-Road Gas Engines)

Your Warranty Rights and Obligations

The United States Environmental Protection Agency (EPA), the California

Air Resources Board (CARB) and John Deere are pleased to explain the

emission control system warranty on your 1995 or later small off-road

equipment engine. In California, 1995 and later small off-road equipment

engines must be designed, built and equipped to meet the State’s

stringent anti-smog standards. In other states, 1997 and later model year

equipment engines must be designed, built and equipped to meet the U.S.

EPA regulations for small non-road, spark ignition engines. John Deere

must warrant the emission control system on your small off-road

equipment engine for the periods of time listed below provided there has

been no abuse, neglect or improper maintenance of your small off-road

equipment engine.

Your emission control system may include parts such as the carburetor,

fuel-injection system and ignition system. Also included may be

connectors and other emission related assemblies.

Where a warrantable condition exists, John Deere will repair your small

off-road equipment engine at no cost to you including diagnosis, parts and

labor.

John Deere Emission Control System Warranty Coverage

In California, 1995 and later small off-road equipment engines are

warranted relative to emission control parts for two years. In other states,

1997 and later model year equipment engines are warranted relative to

emission control parts for two years. If any emission related part on your

engine is defective, the part will be repaired or replaced by John Deere.

Owner’s Warranty Responsibilities

As the small off-road equipment engine owner, you are responsible for the

performance of the required maintenance listed in your owner’s manual.

John Deere recommends that you retain all receipts covering

maintenance on your small off-road equipment engine, but John Deere

cannot deny warranty solely for lack of receipts or for your failure to ensure

the performance of all scheduled maintenance.

As the small off-road equipment engine owner, you should however be

aware that John Deere may deny you warranty coverage if your small off-

road equipment engine or a part has failed due to abuse, neglect,

improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road equipment engine

to an authorized John Deere Commercial and Consumer Equipment

Retailer as soon as a problem exists. The warranty repairs should be

completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and

responsibilities, you should contact your John Deere Commercial and

Consumer Equipment Retailer, or the John Deere Customer

Communications Center at 1-800-537-8233.

Length Of Warranty Coverage

John Deere warrants to the initial owner and each subsequent purchaser

that the small off-road equipment engine is:

•Designed, built and equipped so as to conform with all applicable

regulations adopted by the California Air Resources Board (CARB) for

1995 and later equipment engines, and all applicable regulations of the

United States Environmental Protection Agency (EPA) for 1997 and later

equipment engines; and

•Free from defects in materials and workmanship which can cause the

failure of an emission warranted part for a period of two years after the

engine is delivered to the initial retail purchaser. John Deere is liable for

damages to other engine components caused by the failure of a warranted

part during the warranty period. If any emission related part on your

engine is defective, the part will be repaired or replaced by John Deere.

Warranted Parts

Coverage under this warranty extends only to the parts listed below (the

emission control system parts) to the extent these parts were present on

the engine purchased.

Fuel Metering System:

•Carburetor and internal parts (or fuel injection system).

•Air/fuel ratio feedback and control system.

•Cold start enrichment system.

Air Induction System:

•Air Cleaner

•Intake manifold.

Ignition System:

•Spark plugs.

•Magneto or electronic ignition system.

•Spark advance/retard system.

Catalyst System:

•Exhaust manifold.

Miscellaneous Items Used in Above Systems

•Vacuum and temperature switches.

•Electronic controls.

•Hoses, belts, connectors and assemblies.

Since emission related parts may vary slightly from model to model,

certain models may not contain all of these parts and certain models may

contain functionally equivalent parts.

SCOTTS PRODUCTS WARRANTY

TERM

IN RESIDENTIAL (Private Homeowner)

APPLICATION

24 Months

IN ANY OTHER APPLICATION 90 Days

Warranty - 47

WARRANTY

Warranty Service And Charges

Warranty service shall be provided during customary business hours at

any authorized John Deere Commercial and Consumer Equipment

Retailer located within the United States of America. Repair or

replacement of any warranted part will be performed at no charge to the

owner, including diagnostic labor which leads to the determination that a

warranted part is defective, if the diagnostic work is performed at an

authorized John Deere Commercial and Consumer Equipment Retailer.

Any parts replaced under this warranty shall become the property of John

Deere.

Maintenance Warranty Coverage

a) Any warranted part that is not scheduled for replacement as required

maintenance must be warranted as to defects for the warranty period. Any

such part repaired or replaced under the warranty must be warranted for

the remaining warranty period.

b) Any warranted part that is scheduled only for regular inspection to the

effect of “repair or replace as necessary” must be warranted as to defects

for the warranty period. Any such part repaired or replaced under the

warranty must be warranted for the remaining warranty period.

c) Any warranted part which is scheduled for replacement as required

maintenance must be warranted as to defects only for the period of time

up to the first scheduled replacement for that part. Any such part repaired

or replaced under the warranty must be warranted for the remainder of the

period prior to the first scheduled replacement point for that part.

d) Normal maintenance, replacement or repair of emission control devices

and systems, which are being done at the customers expense, may be

performed by any repair establishment or individual; however, warranty

repairs must be performed by an authorized John Deere Commercial and

Consumer Equipment Retailer.

e) Any replacement part that is equivalent in performance and durability

may be used in the performance of any non-warranty maintenance or

repairs, and shall not reduce the warranty obligations of John Deere.

Consequential Warranty Coverage

Warranty coverage shall extend to the failure of any engine components

caused by the failure of any warranted part still under warranty.

Limitations

This Emission Control System Warranty shall NOT cover any of the

following:

a) Repair or replacement required as a result of (i) misuse or neglect, (ii)

improper maintenance or unapproved modifications, (iii) repairs

improperly performed or replacements improperly installed, (iv) use of

replacement parts or accessories not conforming to John Deere

specifications which adversely affect performance and/or durability, (v)

alterations or modifications not recommended or approved in writing by

John Deere.

b) Replacement parts, other services and adjustments necessary for

normal maintenance.

c) Transportation to and from the John Deere Commercial and Consumer

Equipment Retailer, or service calls made by the Retailer.

Limited Liability

a) The liability of John Deere under this Emission Control System

Warranty is limited solely to the remedying of defects in materials or

workmanship. This warranty does not cover inconvenience or loss of use

of the small off-road equipment engine or transportation of the engine to

or from the John Deere Commercial And Consumer Equipment Retailer.

JOHN DEERE SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE,

LOSS, OR DAMAGE, WHETHER DIRECT, INCIDENTAL,

CONSEQUENTIAL (EXCEPT AS LISTED ABOVE UNDER

“COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION WITH THE

SALE OR USE OF OR INABILITY TO USE THE SMALL OFF-ROAD

EQUIPMENT ENGINE FOR ANY OTHER PURPOSE.

b) NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS

GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT

AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION

CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY

WARRANTY OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION

CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS

DOCUMENT.

c) No dealer is authorized to modify this Federal, California and John

Deere Emission Control System Warranty.

Limited Battery Warranty

NOTE: Applicable in North America only.

TO SECURE WARRANTY SERVICE

The purchaser must request warranty service from a John Deere dealer

authorized to sell John Deere batteries, and present the battery to the

dealer with the top cover plate codes intact.

FREE REPLACEMENT

Any new battery which becomes unserviceable (not merely discharged)

due to defects in material or workmanship within 90 days of purchase will

be replaced free of charge. Installation costs will be covered by warranty if

(1) the unserviceable battery was installed by a John Deere factory or

dealer, (2) failure occurs within 90 days of purchase, and (3) the

replacement battery is installed by a John Deere dealer.

PRO RATA ADJUSTMENT

Any new battery which becomes unserviceable (not merely discharged)

due to defects in material or workmanship more than 90 days after

purchase, but before the expiration of the applicable adjustment period,

will be replaced upon payment of the battery’s current list price less a pro

rata credit for unused months of service. The applicable adjustment period

is determined from the Warranty Code printed at the top of the battery and

chart below. Installation costs are not covered by warranty after 90 days

from the date of purchase.

THIS WARRANTY DOES NOT COVER

A. Breakage of the container, cover, or terminals.

B. Depreciation or damage caused by lack of reasonable and necessary

maintenance or by improper maintenance.

C. Transportation, mailing, or service call charges for warranty service.

LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S

REMEDIES

To the extent permitted by law, neither John Deere nor any company

affiliated with it makes any warranties, representations, or promises as to

the quality, performance or freedom from defect of the products covered

by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT

APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE

ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY

REMEDIES IN CONNECTION WITH THE BREACH OR

PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES

ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER,

JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE

LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note:

Some states do not allow limitations on how long an implied warranty lasts

or the exclusion or limitation of incidental or consequential damages. So

these limitations and exclusions may not apply to you.) This warranty gives

Warranty - 48

WARRANTY

you specific legal rights, and you may also have some rights which vary

from state to state.

NO DEALER WARRANTY

The selling dealer makes no warranty of it’s own and the dealer has no

authority to make any representation or promise on behalf of John Deere,

or to modify the terms or limitations of this warranty in any way.

PRO RATA MONTHS OF ADJUSTMENT

NOTE: If your battery is not labeled with a warranty code, it is a

warranty code B.

Warranty Code Warranty Period

A 40 Months

B 36 Months

C 24 Months

Index - 49

INDEX

Index

Air Cleaner Elements, Checking and Cleaning .............. 26

Air Intake Screen and Engine Fins, Cleaning ................. 26

Assembly Parts ................................................................ 8

Automatic Transmission, Using and Stopping ................ 17

Axle Pivot, Lubricating .................................................... 23

Battery Discharge Light .................................................. 16

Battery and Terminals, Cleaning .................................... 34

Battery, Checking the ..................................................... 34

Battery, Connect and Check ............................................ 8

Battery, Removing and Installing .................................... 34

Battery, Using Booster ................................................... 35

Belt, Adjusting Mower Drive Tension ............................. 32

Belt, Replacing Mower Drive .......................................... 31

Blades, Balancing ........................................................... 33

Blades, Servicing Mower ................................................ 32

Blades, Sharpening and Balancing ................................ 33

Brake, Using the Park .................................................... 15

Bulbs, Replacing ............................................................ 35

Bulbs, Replacing Headlight ............................................ 35

Carburetor, Adjusting ..................................................... 24

Certification Label ............................................................. 3

Chains, Using and Installing Tire .................................... 20

Clutch, Break-In Electric PTO .......................................... 9

Controls .......................................................................... 10

Cutting Height, Adjusting ................................................ 11

Engine Fins, Cleaning Air Intake Screen and ................. 26

Engine Oil ....................................................................... 24

Engine Oil, Check ............................................................. 8

Engine Warranty Maintenance Statement ...................... 24

Engine for Storage, Preparing ........................................ 43

Engine, Starting .............................................................. 16

Engine, Stopping ............................................................ 17

Engine, Warming and Idling ........................................... 17

Filter, Replacing Fuel ..................................................... 28

Fuel Filter, Replacing ..................................................... 28

Fuel Safety ....................................................................... 7

Fuel Tank, Filling ............................................................ 37

Fuse, Replacing ............................................................. 35

Grease ............................................................................ 23

Headlights, Using ........................................................... 15

Hour Meter, Checking Indicator Lights and .................... 16

Implement Option, Using Reverse ..................................19

Indicator Lights and Hour Meter, Checking .....................16

Label, Certification ............................................................3

Labels, Safety ...................................................................1

Leveling Mower (Front-to-Rear) ......................................12

Leveling Mower (Side-to-Side) ........................................12

Lift Lever to Raise and Lower Mower, Using ..................18

Lights and Hour Meter ....................................................16

Lubricants Recommended ..............................................46

Lubricating Mower Spindles ............................................23

Lubricating Wheel Spindles and Axle Pivot ....................23

Metal Surfaces, Repairing and Cleaning ........................37

Mower Level (Front-to-Rear), Adjusting ..........................12

Mower Level (Side-to-Side), Adjusting ............................12

Mower Spindles, Lubricating ...........................................23

Mower Wheels, Adjusting ...............................................11

Mower, Engaging and Disengaging ................................18

Mower, Installing .............................................................30

Mower, Raising and Lowering .........................................18

Mower, Removing ...........................................................30

Oil Filter, Changing Engine .............................................25

Oil Pressure Light ...........................................................16

Oil, Changing Engine ......................................................25

Oil, Check Engine .............................................................8

Oil, Engine ......................................................................24

Operating Checklist .........................................................10

PTO Clutch, Break-In Electric ...........................................9

Part Numbers ..................................................................21

Parts Catalog ..................................................................21

Parts, Identify ....................................................................8

Plastic Surface Cleaning and Repairing Surfaces ..........37

Pushing Machine ............................................................19

Reverse Implement Option, Using ..................................19

Safety Labels ....................................................................1

Safety Messages ..............................................................3

Safety System, Check Machine ........................................9

Safety Systems, Testing .................................................13

Safety, Tire ........................................................................6

Screen and Engine Fins, Cleaning Air Intake .................26

Seat, Adjusting ................................................................11

Spark Plugs, Checking ....................................................27

Steering Wheel, Install ......................................................8

Storage, Preparing Engine for ........................................43

Index - 50

INDEX

Storage, Preparing Machine for ..................................... 43

Storage, Removing Machine from .................................. 43

Storing Safety ................................................................. 43

Technical Manual ........................................................... 21

Testing Safety Systems .................................................. 13

Tire Chains ..................................................................... 20

Tire Pressure, Checking ................................................... 9

Tire Specifications .......................................................... 45

Transmission Fluid Level, Checking ............................... 29

Transmission Fluid, Adding ............................................ 29

Transporting Machine on Trailer .................................... 20

Troubleshooting Chart, Using ......................................... 38

Warranty Maintenance Statement, Engine ..................... 24

Warranty, Product .......................................................... 47

Weights, Using Front or Rear ......................................... 20

Weights, Using Rear Wheel ........................................... 20

Wheel Spindles, Wheel Bearings and Front Axle Pivot, Lu-

bricating Front ................................................................ 23

Wheels, Adjusting Mower ............................................... 11

Scotts Quality Statement - 51

SCOTTS QUALITY STATEMENT

Scotts Quality Statement

Please do not return this product to the store where you purchased it.

Your Scotts product, designed and built by John Deere, is more than just a purchase, it’s an investment in quality. That

quality goes beyond our equipment to your dealer’s parts and service support.

That’s why John Deere has initiated a process to handle your questions or problems, should they arise. If you have

questions or problems with your new product, please follow the steps below. To locate your nearest authorized Scotts

servicing dealer, please call toll free 1-800-537-8233.

Step 1

Step 2

Step 3

Refer to your operator’s manual

A. It has many illustrations and detailed information on the

safe and proper operation of your equipment. C. It gives ordering information for parts catalogs, service

and technical manuals.

B. It gives troubleshooting procedures, and specification

information. D. If your questions are not answered in the operator’s

manual, then go to Step 2.

Contact your dealer (Call 1-800-537-8233 to locate your nearest John Deere dealer)

A. Your John Deere dealer has the responsibility, authority,

and ability to answer questions, resolve problems, and fulfill

your parts and service needs.

C. If the parts and service people are unable to resolve your

problem, see the dealership manager or owner.

B. First, discuss your questions or problems with your

dealer’s trained parts and service staff. D. If your questions or problems are not resolved by the

dealer, then go to Step 3.

Call the John Deere Customer Communications Center

A. Your John Deere dealer is the most efficient source in addressing any concern, but if you are not able to resolve your

problem after checking your operator’s manual and contacting your dealer, call the Customer Communications Center.

B. For prompt, effective service, please have the following ready before you call:

The name of the dealer with whom you’ve been working.

Your equipment model number.

Number of hours on machine (if applicable).

Your 13-digit serial number which you recorded on the

inside front cover of this manual.

If the problem is with an attachment, your attachment

identification number.

C. Then call 1-800-537-8233 and our advisor will work with your dealer to investigate your concern.

Service Record - 52

SERVICE RECORD

Service Record

Record Service Dates

Oil Change Oil Filter

Change Lubricate

Machine Air Cleaner

Element

Check/

Clean

Fuel Filter

Change

John Deere Gt2554 Users Manual 139955c2

GT2554 OMM139955_C2

GT2554 to the manual 9d47730a-79a7-4da4-81fa-20d818ade1b4

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