KENMORE Water Heater, Gas Manual 99010088

User Manual: KENMORE KENMORE Water heater, Gas Manual KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HONES

Model No.

153.332318 30 Gal. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Save this Manual for Future Reference.

• Safety Instructions

•Installation

•Operation

For Your Safety

THE ECONOMIZERTM5

GAS WATER HEATER

•Care and Maintenance

•Troubleshooting

• Parts List

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

-WARNING: If the information in these instructions are not fol- I

lowed exactly, a fire or explosion may result, causing property I

damage, personal injury or death.

--Do not store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

.WHAT TO DO IF YOU SMELL GAS

_iDo not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

budding.

Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier'sinstructions.

If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

AWARNING 1

Improper installation, adjustment, alteration, service or maintenance I

can cause DEATH, SERIOUS BOD!LY INJURY, OR PROPERTY DAM-|

AGE. Refer to this manual for assistance or consult the local SearsJ

Service Center or gas utility for further information.

AWARNING areas

Flammable vapors may be drawn by air currents from other

of the structure to this appliance.

AWARNING 1

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

•AWARNING . . I

Improper installation, adjustment, alteration, serveceor

maintenance can cause DEATH, SERIOUS BODILY I

INJURY, OR PROPERTY DAMAGE. Refer to this man.u- [

al for assistance or consult your local Sears Service I

Center for further information. . I

AWARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control

valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to

usethe correct gascan causeproblemswhich can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplieror local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS

ETC): Flammable liquids (such as gasoline, solvents,

propane(LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in suchareas.

The gaswater heater pilot light or main burner can ignite

such vapors. The resulting flashback and fire can cause

death or seriousburns to anyone in the area, as well as

property damage.

If installation in such areas is your only option, then the

installation must be accomplishedin a way that the pilot

flame and main burner flame are elevatedfrom the floor

at least 18 inches.While this may reduce the chancesof

flammable vapors from a floor spillbeingignited, gasoline

andother flammable substancesshouldnever be stored or

used in the same room or area containing a gas water

heater or other openflame or sparkproducingappliance.

NOTE: Flammable vapors may be drawn by air currents

from other areas oftbe structure to the appliance.

_,WARNING

If this water heater will be used in beauty shops,barber

shops,cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these

areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi-

tion of the National Fuel Gas Code, ANSI Z223.1, also

referred to as NFPA 54 for specificsprovidedconcerning

air required.

AWARNING ]

A fire can start if combustible materials suchas clothing,

cleaningmaterials, or flammalde liquidsare placedagainst

or next to the water heater.

AWARNING

At the time of manufacture this water heater was pruvid-

ed with a combination temperature-pressures relief valve

certified by anationally recognized testing laboratory

that mmntalns periodic inspectionof production of listed

equipment or materials, as meeting the requirements

for Relief Valves and Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of Ioca

codes, but not lessthan a combination temperature and

pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff

Devices for Hot Water SupplySystems,ANSI Z21.22 by

a nationally recognized testing laboratory that maintains

)eriodic inspectionof production of listed equipment or

materials.

The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge

capacity not less than the water heater input rate as

shown on the model rating plate. (Electric heaters -

watts divided by 1000x 3415 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model

different from the one furnishedwith the water heater.

Compliance with such local requirements must be satis-

fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve

installed inthe designatedopening inthe water heater in

place of the factory furnishedvalve.

For safe ope-_U_n of the_water heater, the relief Valve

must not bq removed from t's desgrated open ng or

plugged ..................................... r

The temperature-pressure_rellef _,,,alvemust be installed

directly into the fitting of the water heater designated

for the relief valve. Posltlon-the-valv_downward_andpro-

vide tubing so that any dischargewill exit only within 6

inches above,o_-_-t'_n_-_£_-b'_lov_the structural

floor. Be certain that no contact is made with any live

electrical part. The discharge opening must not be

blocked or reduced in size under any circumstances.

Excessivelength, over 30 feet, or use of more than four

elbows can cause restriction and reduce the discharge

capacityof the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to dischargedrain unlessa 6" air gap is provided.

To prevent bodily injury, hazard to life, or property dam-

age, the relief valve must be allowed to dischargewater

in quantities should circumstances demand. If the dis-

charge pipe is not connected to a drain or other suitable

means,the water flow may causeproperty damage.

The DischargePipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restrictions.

Must not be pluggedor blocked.

Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the

dischargepipe.

Must terminate at an adequate drain.

Must not have any valve between the relief valve and

tank.

Safer-I iPrecautions

AWARNING

A gas water heater cannot operate properly without the

correct amount of air for combustion. Do not install in a

confined area such acloset, unless you provide air as

showninthe "Facts to ConsiderAbout the Location"sec-

tion. Never obstruct the flow of vantilation air, If you have

any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustionair

can result in a fire or explosion and can cause DEATH,

SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car-

potlng. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance is installed

in an alcoveor closet, the entire floor must be coveredby

the panel. Failure to heed this warning may result in a

fire hazard.

• _,WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-

perature which will satisfy clothes washing,dish washing,

and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These

includethe elderly, children,the infirm, or physically/men-

tally handicapped.If anyone usinghot water in your home

f'_sinto one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take specialprecautions.In addi-

tion to usingthe lowest possibletemperature setting that

satisfies your hot water needs, a means suchas a mixing

valve, shouldbe used at the hot water taps usedby these

people or at the water heater. Mixing valvesare available

at plumbing supplyor hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

"Temperature Regulation"section inthis manual.

AWARNING

Soot build-up indicates a problem that requires correc-

tion before furtber use. Turn "OFF" gasto water heater

and leave "OFF" until repairs are made, becausefailure

to correct the cause of the sootingcan result in a fire or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

VENT DAMPERS- Any vent damper,whether it is operat-

ed thermally or otherwise must be removed if its use

inhibitsproper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% may

producea relatively low flue gastemperature. Such tem-

peraturesmay not be high enoughto properly open ther-

mallyoperated vent dampers.This would causespillageof

flue gasesand maycausecarbonmonoxide poisoning.

Vent dampers must bear evidenceof certificationas com-

plying with the latest edition of American National

Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper,consult

your local Sears Service Center or the gas utility for fur-

ther information.

_,WARNING

• The appliance and its individualshutoffvalvemust be dis-

connectedfrom the gas supplypiping systemduringany

pressure testing of the gas system at test pressuresin

excessof _ pound per squareinch (3.5kPa).

•The appliance must be isolatedfrom the gas supplypip-

ing system by closingits individualmanual shutoff valve

during any pressuretesting of the gas s_upplypiping sys-

tem at test pressures equal or less than ½pound per

squareinch (3.5kPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER

HEATERS]: Propane (L.P.) gas is heavier than air, Should

there be a leak in the system, the gas will settle near the

ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closetsand areas

below ground levelwill serve aspocketsfor the accumula-

tion of this gas.Before attempting to light or relight the

water heater'spilot or turning on a nearby electrical light

switch, be absolutely sure there is no accumulated gas in

the area. Search for odor of gas by snifEngat ground level

in the vicinity of the appliance.If odor is detected, follow

steps indicated at "For Your Safety" on the cover pageof

this manual then leave the premises.

AWARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustioncontainscertain chemical

vapors.Spraycan propellants,cleaningsolvents,refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach,

and processchemicals are typical compoundswhich are

potentiallycorrosive.

A, WARNING

Obstructed or deteriorated vent systemsmay present

iserioushealth risk or asphyxiation.

3

Safety Precautions continued on page 4.

Safety Precautions

._WARNIN, G _I

The water heater with draft hood InsteRedmust be prop-J

erly vented to achimney which terminates outdoors.

JNever operate the water heater unlessit is ventedto the

Joutdoors and h.asadequate air supply to avoid Msks of J

. ] improper operation, explosionor asphyxiation. J

AWARNING

Minimum clearancesbetween the water heater and com-

bustible or non-combustible construction are I" at the

sidesand rear, 4" at the front, and 6" from the vent pipe.

Clearancefrom the top of the jacket is 18" on most mod-

els. Note that a lesserdimensionmay be allowedon some

models.Refer to the label on the water heater adjacentto

the gas control valvefor all clearances.

ACALrlION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplishedin sucha manner

that if the tank or any connectionsshouldleak,the flow of

water will not causedamage to the structure. When such

locations cannot be avoided, asuitable drain pan should

be installed under the water heater. Drain pansare avail-

able at your local Sears store. Such a drain pan must be

not greater than I '/2inchesdeep, have a minimum length

and width of at least 2inches greater than the water

heater dimensions and must he piped to an adequate

drain. The pan must not restrict combustion air flow.

Under no circumstancesis the manufacturer or Sears to

be he_dliable for any water damage in confection with

this water heater.

AWARNING 1

Do not use this appl_of it has been under_

water. Immediately call a Sears Service Technician to

inspectthe applianceand to replace the gas control or any I

part of the burner systemwhich hasbeenunder water.

AWARNIHG

HYDROGEN GAS: Hydrogen gascan be producedin a hot

water systemthat has not been usedfor a longperiod of

time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive.To prevent the possi-

bility of injury under these conditions,we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connectedto the hot water systemare used(suchas a dis-

hwasher or washingmachine). If hydrogengas is present,

there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is

iopened. There must be no smoking or open flame near

the faucet at the time it is open.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on a gaswater heater:

• DO NOT coverthe temperature.pressure relief valve.

• DO NOT put insulation over any part of the top of the

gaswater heater.

•DO NOT put Insulation over the gascontrol valve or

control valvelburner cover, or any accessareas to the

burner.

•DO NOT let insulation around the gas water heater to

get within 8 inches of the floor (air must get to the

burner).

•DO NOT cover or remove operating instructions, and

safetyrelated warning labelsand materials affixed to the

water heater.

Failure to heed thiswill result in the possibilityof a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................2_

Table of Contents ...............................................................................................................-.................................5

Customer Re.s_onsibilities ....................................................................................................................i..6

Product Specincations ...............................................................................................................................i..6

Materials and Basic Tools Needed ...............................................................................................7

MaterialsNeeded ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces......... :......................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces............ .-.......................................................................... 10

Water Hping ........................................................................................................................................................................... 11

Temperature-Pressure Relief Valve........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

c__:_v_,verat,n_Instructions.........................................................................................................................17-19

AI. v_,,I

Lighting ............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and Adjustment ......................................................................................................................20-21

Tank (Sediment) Cleaning ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 21

Housekeeping ......................................................................................................................................................................... 21

Service ......................................................................................................... .-.......................................................................... 21

Troubleshooting Guide ........................................................................................................................22-25

Start Up Conditions .......................................................................................................................................................... 22-23

Condensation ....................................................................................................................................................................... 22

Smoke/Odor ........................................................................................................................................................................ 22

Thermal Expansion ......................................................................................................................................................... 22-23

Strange Sounds ..................................................................................................................................................................... 23

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ........................................................................................................................................................................ 23

Air in Hot Water Faucets ...................................................................................................................................................... 23

High Temperature Shut Off System ..................................................................................................................................... 24

Not Enough Hot Water ........................................................................................................................................................ 24

Water is too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List...............................................................................................................................................26-27

5

Customer Responsibilities

Thank You for purchasinga Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should.decide that you want the new

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange _r prompt,

quality installation by Sears authorized contractors. _ - -

Abbreviations Found In This Instruction Manual

A.G.A. -American Gas Association

A.N.S.1. -American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the

American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa-

tion must conform with this manual, Local Codes and with

the latest edition of the National Fuel Gas Code, ANSI

Z223.1.

This publication is available from your local government or

public library, gas company, or by writing NFPA,

Batterymarch Park, Quincy, MA 02269.

•Read the "Safety Precautions" section, pages 2 through 4of

this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will nor operate

properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

•This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must read

and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.

Since we cannot put evea'ything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER

•The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National

Fuel Gas code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or

public library or gas company or by writing NFPA,

Batterymarch Park, Quincy, MA 02269.

• If after reading this manualyou have any questions or do not

understand any portion of the instructions, call the Sears

Service Center.

• Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, an_l vent pipe instal-

lation are very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer

who esaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

153.332318

153.332362

153.332418

I53.332462

153.332562

TANK

CAPACITY

IN GALLONS

30

30

40

40

50

TYPE

OF

GAS

NATURAL

NATURAL

NATURAL

NATURAL

NATURAL

B.T.U.

RATE

30,000

30,000

32,000

32,000

32,000

RECOVERYRATE

GALS.PERHOUR

@90°FRISE

31.0

31.0

33.0

33.0

33.0

MINIMUM

VENT

PIPE

3"

3"

3"

3"

3"

DIMENSIONS IN INCHES

HEIGHTTO

DIAMETER JACKETTOP

16" 56"

16" 56"

18" 56¼"

18" 56½"

20" 56½"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sews has available the installation

parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

WATER HEATER INSTAL-

LATION KIT WITH FLEXI-

BLE CONNECTORS FOR

3/4" OR I/2" THREADED

OR COPPER PLUMBING

EXPANSION TANKS

FOR THERMAL

EXPANSION CONDI-

TIONS AVAILABLE IN

2 GALLON AND 5

GALLON CAPACITY

THROUGH LOCAL

SEARS STORE OR

SERVICE CENTERS

!

FLEXIBLE WATER

HEATER GAS CON-

NECTOR WITH

FITTINGS

VENT PIPE WATER HEATER HEAT

TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL

SYPHONING

WATER H EATER STAND 24"x24"x 18"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

TER 18" OR LESS AND AVAILABLE IN

28" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

•Screwdriver

•Tin Snips "

• 6 Foot Tape of Folding Rule

•Garden Hose

•Drill

•Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

•Tubing Cutters or Hacksaw

•Propane Torch

•Soft Solder

•Solder Flux

•Emery Cloth

•Wire Brushes

HACKSAW

3/4" WIRE BRUSH

I/2" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

PROPANE

TORCH

ROLL OF EMERY

CLOTH SOLDER FLUX TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

Turn "OFF _ the gas supply to the water heater.

AWARNING

If the main gas line shutoff serving all gas. appliances is

used, also shut "OFF" the gas at each applnmce. Leave all

gas appliances shut "OFF" until the water heater installa-

tion s €omp ete.

QTurn "OFF" the water to the water

heater. Some installations require that

the water be turned off to the entire

house.

QCheck a_,ain to make sure the gas supply

is "OFF to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

Attach hose the hearer drain

ato water

valve and put the other end in a floor

drain or outdoors. Open the water heater

drain valve. Open a nearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be liked off after any screw or other

attached devices are removed. Dispose of the draft.

hood. The new water heater has the draft hood which

must be used for proper operation.

® ®

®

a. If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately

four inches away from where they con-

nect to the water heater. This will avoid

cutting off the pipes too short.

A_lditional cuts can be made laterif nec-

essary. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completdy disconnected and ready to be

remowd.

b. If you have galvanized pipe to the water

heater, loosen the two galvanized pipes

with apipe wrench at the union in each

line. Also disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be-need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

AWARNIHG

The water passingout of the drainvalve may be extremely

hot. To avoid being scalded,make sureall connectionsare

tight and that the water flow is directed away from any

person.

ACAUTION ]

Mineral buildup or sediment may have accumulatedin the I

old water heater. This causesthe water heater to be much

heavier than normal and this residue, ,f spilled out, could[

causestaining. - - [

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carefully choose an indoor location for the new

water heater, because the placement is a very important consid-

eration _or the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

•The location selected should be indoors as close as practical

to the gas vent or chimney to which the water heater vent is

going to be connected, and as centralized with the water

_iping system as possible. The water heater, as all water

eaters, will eventually leak. Do not install without

adequate drainage provisions where water flow will cause

damage.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater must be accomplished in such a manner that if

the tank or any connections should leak, tile flow of water will

not cause damage to the structure. When such locations can-

not be avoided, a suitable drain pan should be installed under

the water heater. Drain pans are available at your local Sears

store. Such a drain pan must be not greater than 1½ inches

deep, have a minimum length and width of at least 2 inches

greater than the water heater dimensions and must be piped

to an adequate drain. The pan must not restrict combustion air

flow. Under no circumstances is the manufacturer or Sears to

be held liable for any water damage in connection with this

water heater.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

IVAPORS) ARE LIKELY TO BE PRESENT OR STORED

rGARAGES, STORAGE, AND UTILITY AREAS, ETC):

_lammable liquids (such as gasoline, solvents, propane (LP) or

butane, etc.), all of which emit flammable vapors, may be

improperly stored or used in such area_ The gas water heater

pilot light or main burner can ignite such vaporg The resulting

flashbackand fire can cause death or serious burns to anyone in

the area, as well as property damage.

If installation in such areas is your only option, then the installa-

tion must be accomplished in a way that the pilot flame and

main burner flame are elevatedfrom the floor at least 18inche_

While this may reduce the chancesof flammable vaporsfrom a

floor spillbeing ignited,gasolineand other flammable substances

shouldnever be stored or used in the same room or area con-

taining a gaswater heater or other open flame or sparkproduc-

ingapplianc_

NOTE: Flammable vapors may be drawn by air currents from

other areasof the structure to the appliance.

AWARNING

Propellantsof aerosolspraysandvolatilecompounds,(clean-

ers,chlorinebasedchemicals,refrigerants, etc.) inadditionto

beinghighlyflammableinmany cases,will alsochangeto cor-

rosive hydrochloricacid when exposedto the combustion

productsof the water heater The resultscan be hazardous

andalsocauseproductfailure.

•The location selection must provide adequateclearances for ser-

vicing and proper operation of the water heater.

AWARNING

This water heater must not be installed directly on carpeting.

Carpeting must be protected by a metal or wood panel

beneath the appliance extending beyond the full width and

depth of the appliance by at least 3 inches (76.2mm) in any

di_ or if the appliance is installed in an alcove or closet,

the entire floor must be covered by,he panel. Failure to heed

this warning may result in afire haza_l_.

AWARNING

Minimum clearances between the water heater and com-

bustible or non-combustible construction are I" at the sides

and rear, 4" at the front, and 6" from the vent pipe. Clearance

from the top of the jacket is 18" on most models. Note that a

lesserdimension may be allowed on some modelg Refer to the

label on the water heater adjacent to the gascontrol valve for

all dearance_

12"MAX.

f

VENTILATION

AIR

OPENINGSO

FRONT VIE-VV

OF DOOR

Figure I I

TO VjMI"

OF CLOSET TOP VIEW I • MiN.

WITHOUT DOOR OF CLOSET

2"•HAX. WITH DOOR

AIRDUCT

AWARNING

A gas water heater cannot operate properly without the cor-

rect amount of air for combustion. Do not install in a confined

area such a closet, unlessyon provide air as shownin the "Facts

to Consider About the Location" section. Never obstruct the

flow of ventilation air. If you have any doubts or questionsat all,

callyour gascompany. Failure to providethe proper amount of

combustion air can result in a fire or explosion and can cause

DEATH, SERIOUS BODILY INJUR_, OR PROPERTY DAMAGE.

AWARNING

If this water heaterwill be usedinbeautyshops,barbershops,

cleaningestablishments,or self-servicelaundrieswith dry

cleaningequipment,it is imperativethat the water heateror

water heatersbe installedsothat combustionand ventilation

air be taken from outsidethese area_ Referto the "Facts to

ConsiderAboutthe Location"sectionof this manualandalso

the latestedition of the NationalFuelGasCode,ANSI Z223.1,

also referred to asNFPA 54 for specificsprovidedconcerning

air required.

9

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50

cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a

part of the unconfined space

In unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces, b.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is aspace whose volume is less than 50 cubic

feet per 1,000 Bru per hour of the aggregate input rating of all

appliances installed in that space•

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination.

Each opening shall have a minimum free area of one square

inch per 1,000 BTU per hour of the total input rating of all

gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When direcdy communicating with the outdoors, each open-

ing shall have a minimum free area of I square inch per 4,000

BTU per hour of total input rating of all equipment in the

enclosure. (See Figure 3.)

2. When communicating with the outdoors through vertical

ducts, each opening shall have aminimum free area of 1

s,q[uareinch per 4,000 BTU per hour of total input rating of

all equipment in the enclosure. (See Figure 4.)

Figure 4 ]

3. When communicating with the outdoors through hOrizontal

ducts, each opening shall have a minimum free area of 1

s_uare inch per 2,000 BTU per hour of total input rating of

all equipment in the enclosure. (See Figure 5.)

Figure 2 ]

b. ALL AIR FROM OUTDOORS: (see Figures 3-5)

The confined space shall be provided with two permanent

openings, one commencing within 12 inches of the top and

one commencing within 12 inches from the bottom of the

enclosure• The openings shall communicate directly, or by

ducts, with the outdoors or spaces (crawl or attic) that freely

communicate with the outdoors.

Figure 3 ]

Figure 5 ]

10

,When ducts are used, they shall be of the same cross-sectional

area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts

shall not be less than 3 inches. (See Figure 5.)

5. Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effecr of louvers, grilles or

screens protecting openings. Screens used shall not be smaller

than ¼ inch mesh. if the free area through a design of louver

or grille is known, it should be used in calculating the size

opening required to provide the free area specified. If the

design and free area is not known, it may be assumed that

wood louvers will be 20-25 percent free area and metal louvers

and grilles will have 60-75 percent free area. Louvers and

grilles shall be fixed in the open position or interlocked with

the equipment so that they are opened automatically during

equipment operation.

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces: Operation of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring

special attention to avoid unsatisfactory operation of installed

gas utilization equipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTERWATERCAN SCALD:.Water heatersare intendedto

Ptisfymducehot water.Water _ to a temperaturewhichwill

clotheswashing,dishwashing,and other sanitizingneeds

canscaldand pemmnanffyinjureyouuponcontact.Somepeo-

plearemore likelyto bepermanently injuredby hotwater than

others.Theseincludetheelderly,children,theinfirm,or physical-

ly/meotallyhandicapped.If anyoneusinghotwater inyourhome

fitsintooneof thesegroupsor ifthem isa localcodeorstatelaw

requiringa certaintemperaturewaterat the hotwatertap,then

youmusttakespecialpmcautlon_In additionto usingthe lowest

possibletemperaturesettingthat satisfiesyourhotwater needs,

a meanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedby thesepeopleor at the water beater.Mixingvalves

are availableat plumbingsupplyor hardwarestore_Followman-

ufacturersinstructionsfor installationof the valves.Before

changingthe factory setting on the thermostat, read _he

"TemperatureRegulation"sectioninthis manual.

I AWARNING ]

This water heate_connected to anyJ

heating systems or component(s) used with a non-I

potable water heating appliance.

&WARNING

Toxic chemicals su_reatment of boilers

or non-potable water heating appliances shall never

be ntroduced nto a potable water heating system.

•Look at the top cover of the water heater. The cold water

inlet is markedcold. Put two or three turns of teflon tape

around the threaded end of _e threaded-to-sweat COul_ling

and around both ends of the _ threaded nipple. Using flexi-

ble connectors, connect the cold water pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize

heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines

from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

SHUTOFF

FLEXIBLE WATER _E

CONNECTORS

HOT OUTLET COLD INLET

TO HOUSE WATER LINE

THREADED TO THREADED TO

SWEAT COUPLING SWEAT COUPLING

3/4" THREADED-_

NIPPLE NIPPLE

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to controlthis

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that di-dec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

The illustration shows the attachment of the water piping to the

water heater. The water heater is equipped with ¾ inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

•Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the _" threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water oudet on

the water heater.

[]

"I _TEMPERATURE-

PRESSURE

RELIEF VALVE

1DISCHARGE

PIPE (Do not cap

or plug)

R GAP

FLOOR DRAIN

11

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

_,WARNING

At the time of manufacture this water heater was provided

with acombination temperatom-pressures relief vane certified

by a nationally recognized testing laboratory that maintains

periodic inspectionof production of listed equipment or mate-

rials, as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water SupplySystems,

and the latest edition of ANSI Z21.22 and the code require-

ments of ASMF. If replaced, the valve must meet the require-

ments of local codes, but not lessthan a combination tempera-

turn and pressurerelief valve certified as meeting the require-

ments for Relief Valvesand Automatic Gas Shutoff Devicesfor

Hot Water Supply Systems,ANSI Z21.22 by a nationally recog-

nized testing laboratory that maintains periodic inspection of

bmduction of listedequipment or materials,

The valve must be marked with a maximum set pressurenot

to exceed the marked hydrostatic working pressure of the

water heater (150 Ibsdsq.in.) and a discharge capacity not less

than the water heater input rate asshown on the model rating

plate. (Electric heaters - watts divided by 1000 x 3415 equal

BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the useof a

temperature-pressure relief valve complying with ANSI Z21.22

and ASME, may require a valve model different from the one

furnished with the water heater

Compliance with such local requirements must he satisfiedby

the installer or end user of the water heater with a locallypre-

scribed temperature-pressure relief valve installed in the desig-

nated opening in the water heater in place of the factory fur-

nishedvalve.

For safeoperation of the water heater, the relief valve must not

be removed from it's designatedopening or plugged.

The temperature.pressure relief valve must be installeddirectly

into the fitting of the water heater designatedfor the relief valve.

Positionthe valve downward and provide tubing so that anydis-

charge will exit only within 6 inches above, or at any distance

below the structural floor. Be certain that no contact is made

with any live electrical part. The dischargeopening must not be

blocked or reduced in size under any circumstances. Excessive

length, over 30 feet, or use of more than four elbowscan cause

restriction and reduce the dischargecapacit7 of the valve.

No valve or other obstruction is to he placed between the relief

valveand the tank. Do not connect tubing directly to discharge

drain unlessa 6" air gap is provided.To prevent bedily injury,haz-

ard to life, or property damage, the relief valve must be allowed

to dischargewater in quantitiesshouldcircumstancesdemand. If

the discharge pipe is not connected to a drain or other suitable

means, the water flow may causeproperty damage.

The Discharge Pipe:

Must not he smaller in size than the outlet pipe size of the

valve, or have any reducing couplingsor other restrictions.

Must not be pluggedor blocked.

• Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge

pipe.

•Must terminate at an adequate drain.

• Must not have any valve between the relief valveand tank.

A, WARNING

The temperature-preasure relief valve must be manually

opereted at least once a year. CauCdonshouldbe teken to

ensurethat (I) no one isin front of or aroundthe outlet of

the temperature-pressure relief valvedischargeline,and (2)

the water manually dischargedwill not causeany bodily

injury or property damage because the water may be

extremely hot.

If after manuallyoperatingthe valve,it failsto completely

resetand continuesto releasewater, immediatelyclosethe

cold water inlet to the water heater, follow the draining

instructions,and replace the temperature-pressure relief

valvewitha new one.

HOT COLD

VALVE

RELIEF VALVE

PIPE

(Do not cap or plug)

FLOOR DRAIN

RELIEFVALVEOPENING

At the time of manufacture,this waterheaterwasprovidedwitha combinationtern-

perature-pressurereliefvalvelistedascomplyin_withthestandardfor reliefvalvesand

automaticgasshut-offdevicesfor hot watersupplysystems,ANSI Z2L22. Forsafe

operationofthe waterheater,the relief valvemu_ not beremovedfromitsdesignated

pointofinstalla_onorplugged.

Yourlocaljurisdictionalauthority,whilemandatin_the useof a temperature-pressure

reliefvalvecomplyingwithANSIZ21.22andASME.mayrequirei valvemodeldifferent

fromthe onefurnishedvdththewaterheater.

Compliancewithsuchlocalrequirementsmustbesatisfiedbythe installerorenduser

of the waterheaterwitha IocaJlyprescribedtemperature-pressurerelief_ installed

inthe designatedopeninginthe waterheater

Seemanualheading="Temperature.PressureReliefValves"for installa_onandmainte-

nanceof_ief valve,dischargeline,andothersafetyprecautions.

12

Installation Instructions (cont'd)

Filling the Water Heater

.,CA ON I

Never usethiswater beater unlessit mcomplntely filledwith [

waer. Toprts_ ddmageto the t_k, the tenk must betilledI

with water. Water must flow from the hot water faucet"I

beforeturning"ON" gasto the _heater. ]

For proper venting in certain installations, alarger diameter vent

pipe may be necessary. Due to great variances in installations,

balforeseeable by the manufacturer of the water heater, you must

consult your gas company to aid you in determining the proper

venting for your water heater from the vent tables in the latest edi-

tion of the National Fuel Gas Code ANSI Z223.1, also referred to

asNFPA 54.

To fill the water heater with water:

•Close the water heater drain valve by turning the handle to

the right (clockwise). The drainvalve is on the lower front of

the water heater.

•Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

•To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all new water piping for leaks.Repairas needed.

Venting

AWARNING

VENT DAMPERS- Anyvent dampe_whether it is operated

thermallyor otherwisemust be removedif itsuseinhibitsprop-

er draftingoftbe water beaten

Thermally Operated Vent Damper_ Gas-firedwater heaters

havingthermal efEciencyin excessof 80%mayproducea rela-

tively lowfluegastemperature.Suchtemperaturesmaynot be

high enough to properly open thermally operated vent

dampergThiswouldcausespillageof fluegasesandmaycause

carbonmonoxidepoisoning.

Ventdampersmust bearevidenceof certiEcationascomplying

with the latestedition of American NationalStandardANSI

Z21.68(ANSI Z21.66 & 67, respectively,coverelectricallyand

mechanicallyactuatedventdampers_Beforeinstallationof any

ventdamper,consultyourlocalSearsServiceCenter orthe gas

utilityforfurtherinformatiorL

AWARNING

To insureproper venting of this gas-firedwater heater, the

correct ventpipe diameter must be utilized.Anyadditionsor

deletionsof other gasappliancesona commonvent withthis

water heater mayadverselyaffectthe operationof the water

heater.Consultthe localSearsServiceCenter or gasutility if

anysuchchangesare planned.

Check the venting system for signs of obstruction or deterioration

and replace if needed.

The combustion and ventilation air flow must not be obstructed.

AWARNING [

Obstructedor deterioratedventsystemsmaypresenta serious

risk or asph_tion.

• Place the draft hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give atight

fit.

Place the vent pipe over the draft hood. With the vent pipe

in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with asheet metal screw.

DRAFT HOOD _]rENTalI #

SCR_V%_'__ DRAFT HOOD

VENT TO OUTDOORS

DRAFT H __ OR CHIMNEY

AWARNING ]

The water heater withdraft_-ra_-'h'-ood--_ns_dledmust be properly[

vented to a chimneywhich terminatesoutdoors.Neveropel'-[

atethe water heaterunlessit isventedto the outdoorsend has[

adequateairsupplyto avoidrisksof improperoperation,explo-

sionor asphyxiation.

AWARNING

The vent pipe from the water heater must be no less than the

diameter of the draft hood outlet on the water heater,and

_slopeupward to the ch mney at east¼nch per near

13

Installation Instructions (cont'd)

Venting (cont'd)

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Install only the draft hood provided with

the new water heater and no other drafthood.

Vent pipes must be secured at each joint with sheet metal screws.

__ -- "_ TO

CHIMNEY

MIN. ¼INCH

RISE PERLINEAR

FOOT

t

VENT PIPE INSTALLATION

Gas Piping

AWARNING

Make sure the gas supplied is the same type listed on the

model rating plate. The inlet gas pressure must not exceed

14 inches water column _A pound per square inch (3.5kPa).

The minimum inlet gas pressure listed on the model rating

plate is for the purpose of input adjustment.

AWARNING ,I

If the gascontrolvalveissubjectedto pressuresexceeding ½I

poundper square inch(3.gkPa),the damageto the gascon-

trol valvecouldresultina fireor explosionfrom leaking

There must be a minimum of 6" clearance between single wall

vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a

brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING t

Failureto haverequireddearancesbetweenvent pipingand

combustibematerial will result inafire hazard.

AWARNING I

Be sureventpipe is properlyconnectedto preventescapeof

dangerousfluegaseswhichcoud causedeadlyasphyxiation.

AWARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, Beach, and processchemicals are

typical compounds which are potentially corrosive.

AWARNING

If the maingasline shutoffservingallgasappliancesisused,I

alsoturn "OFP' the gasat eachappliance.Leaveall gasappli-

ancesshutoff untilthe water heaterinstalation is compete.

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, al.soreferred to as NFPA54 and the gas company concern-

mg pipe sEze.

There must be:

•A readily accessible manual shut offvalve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

valve.

• A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy smution and wipe dry.

Standard Models are for installation up to 3,300 feet above sea

level.

High Altitude Models are for installation from 3,300 to 5,500

feet above sea level.

Ifa standard model is installed above 3,300 feet or a high altitude

model is installed above 5,500 feet, the input rating must be

reduced at the rate of 4 percent for each 1,000 feet above sea level.

Contact your local Sears Service Center or gas utility for further

information.

AWARNING leak tested

The appliance and its gas connection must be

before placingthe appliance in operation.

14

Installation Instructions (cont'd)

AWARNING

•The applianceandits individualshutoffvalvemustbe dlscon-

netted flom the gassupplypipingsystemduringanypressure

testing of the gas systemat test pressuresin excessof

• poundpersquareinch(3.51d_

The appliancemustbe isolatedfrom the gassupplypipingsys-

tem by dosingitsindividualmanualshutoffvalveduringany

pressuretestingof the gassupplypipingsystemat test pres-

suresequalor lessthan ½poundpersquareinch(3.5k1_

AWARNING [

Use pipe joint compound or teflon tape marked as being I

resistant to the action of petroleum [Propane (LR)] gase_ I :

GROUND

GAS PIPING WITH

FLEXIBLE CONNECTOR

DRIP LEG

3" r (Sediment trap)

FLEKIBLEGAS CONNECTOR

LABELEDAS COMPLYING

WITH ANSI STANDING

ICAP

GAS

CONTROL

VALVE

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either atee fitting with a capped nip-

ple in the bottom outlet or other device recognized as an effec-

tive sediment trap. Ifa tee fitting is used, it snail be installed in

conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods shown.

,AWARNING

Contaminants in the gaslinesmaycauseimproperoperation

of the gascontrol valvethat may result in fire or explosion.

Beforeattachingthe gaslinebe sere that all gaspipe isclean

on the inside.To trap any dirt or foreignmaterial in the gas

supplyline, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be

readilyaccessible.Installinaccordancewiththe "Gas Piping"

section. Referto the latest edition of the National Fuel Gas

Code,ANSI Z223.1,alsoreferredto asNFPA 54.

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND JOINT BLACK PiPE

UNION(Optional)

GAS

CONTROL

VALVE

CAP

15

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING.THE PILOT:

•Check the gas lines for leaks.

a. Use asoapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check for bubbling soap. This means you have a leak.

Turn OFF gas andmake the necessary repairs.

d. Recheck for leaks.

e. Rinse offsoapy solution and wipe dry.

•Is the new temperature-pressure relief v_ffe properly installed

and piped to an adequate drain? See Temperature-Pressure

Relie;f'Valve" section.

:•Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

• Is the water heater completely filled with water? See "Filling"

instructions in the "Installation Instructions' sect'on•

•Will a water leak damage anything? See the "Facts to

Consider About the Location" section.

• Is there proper clearance between the water heater and any-

thing that m,l,ght catch fire. See the Facts to Consider About

the Location section.

•Do you have adequate ventilation so that the water heater

will operate properly? See "Combustion Air and Ventilation"

in the "Installation Instructions" section.

•Is the draft hood vent piping properly secured. See Venting

instructions in the "Installation Instructions" section.

• Is there proper clearance between the vent pipe and anything

that might catch on fire? See "Venting" instructions in the

"lnstallat'on Instructions' section.

HOT

GAS SUPPLY

+

SHUTOFF 1

VALVE

TEE

DRIP

(Sediment trap)

PIPE CAP ----i_ '

DRAIN VALVE

VENT PIPE TO

OUTDOORS

OR CHIMNEY

tSHUTOFF VALVE

COLD

UNION

DRAFT HOOD

PRESSURE

RELIEF VALVE

;E PIPE

(Do not cap or plug)

i" AIR GAP

FLOOR DRAIN

• Is the vent pipe properly sloped and does the vent terminate

outdoors? See "Venting" instructions in the "Installation

Instructions sectmn.

• Do you need to call your gas company to check the gas pipe

and its hookup?

MODEL RATING PLATE

16

Operating Instructions

Lighting

_,WARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]:Propane(I.R) gasis heavierthanair.Shouldthere

be a leak in the system,the gaswill settle near the ground.

Basements,crawlspaces,skirted areas undermobile homes

(eve.wi . vendL '), .. -ound lo/e[win

serve as pocketsfor the accumulation of this gas. DeTore

attemp_ngto lightor mlight the water heater'spilotor turning

ona nearbyelectricallightswitch,be absolutelysurethereisno

accumulatedgasinthe area.Searchforodorofgasbymiffingat

groundlevelinffmvicinityof the appliance,.If odoris detected,

follow stepsindicatedat "For YourSafety' onthe coverpageof

this manualthen leavethe premises, i

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FORYOUR SAFETY

IFYOU SMELLGAS:

Do not try to lightany appliance.

Do not touchanyelectricalswitch;do not useanyphonein

yourbuilding.

Immediatelycallyour gassupplierfrom a neighbor'sphone.

Followthe gassuppliers instructions

If you cannot reach your gassupplier,callthe Ere depart-

mont.

AWARNING

DO NOT force the gascontrol Imob.Use onlyyour handto

pushit downto lightthe pilot, or to tom it to "ON", "OFF"

or "PILOT". Never usea tool suchasa lever,wrenchor pli-

ers. Do not hit or d_Jmage the I_nob.A damagedImob may

resultin an explosionand serious injury.If youhaveproblem

turningthe Imob,callthe gassupplierimmediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your

water heater. Use a soapy water solution, not amatch or open

flame. Check the factory gasfittings after _ilot is lit and gas con-

trol knob is still in PILOT position,, Then, check the fittings

when the main burner is turned ON . Use a soapy water solu-

tion for this, too.

IFigure 6]

Figure 7]

Figure 8 1

i

INNER DOOR

17

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or lose of life.

A.

B.

This appliancehas a pilot whichmust be lightedby

hand.Whenlightingthe pilot,followtheseinstructions

exactly.

BEFORELIGHTINGsmellallaroundthe appliancearea

for gas. Be sure to smell next to the floor because

somegas is heavierthanairandwillsettleonthefloor.

WHATTO DOIFYOUSMELLGAS

• Donottryto lightanyappliance.

•Do not touch any electric switch;do not use any

phoneinyourbuilding.

•Immediatelycall yourgas supplierfroma neighbor's

phone.Followthegas supplier'sinstructions.

• If you cannotreach your gas supplier,call the fire

department.

C. Use onlyyour handto pushin orturn the gascontrol

knob.Neverusetools.If the knobwill not pushInor

turnby hand,don'ttry to repairit, calla qualifiedser-

vice technician.Forceor attemptedrepair mayresult

inafireorexplosion.

D. Do not use thisapplianceit any part has .beenunder

water.Immediatelycalla qualifiedservice technician

to inspecttheapplianceandto replaceanypartofthe

controlsystemand any gas controlwhichhas been

underwater.

LIGHTING INSTRUCTIONS

1. STOP!Readthesafetyinformationaboveonthislabel.

2. Removeouterdoor.

3. Set the thermostat to lowestsetting by turningthe

watertemperaturedial clockwise,(F_'_) to its lowest

temperaturesetting(witharrowondial)asshown.DO

NOT FORCE.

4. Turngas controlknobclockwise_jl to "OFF" posi-

tion. Knobcannot be turnedfrom "PILOT" to "OFF"

unlessknob is depressedslightly.DO NOT FORCE.

(Figure6, page17)

5. Waitfive (5) minutesto clearoutany gas.If youthen

smellgas, STOP!Follow"B" in the safetyinformation

aboveon this label. If you don't smellgas, go to the

nextstep.

6. Remove(or open) inner door locatedbelowthe gas

controlunit.

7. Findpilot-followmetaltubefromgascontrol.The pilot

is locatedinfrontof the burner.

PILOT BURNER __THERMOCOUPLE

8. If youdon'tsmellgas,turnknobongascontrolcounter

clockwise_e(_' to "PILOT" position.(Figure7,page17)

9. Push in control knob all the way and hold down.

Immediatelylightthe pilotwitha match.Continueto

hold control knob in for aboutone (1) minuteafter

the pilot is lit. Releaseknobandit will pop backup.

Pilotshouldremainlit. If it goesout, repeatsteps3

through8.

•If knobdoesnotpopup whenreleased,stopand

immediatelycall your servicetechnicianor gas

supplier.

•If the pilot will not stay lit after several tries,

depressandturnthe gascontrolknobclockwise

or_gas) to "OFF"andcallyourservicetechnician

supplier.(Figure6, page17)

10. Replace(or close)innerdoor. Replaceouter doorif

doordoesnot covergas controlon/offknobor tem-

peratureadjustmentknob.(Figure9, page17)

11. At armslenflthaway,turngascontrolknobcounter-

clockwise_to the full "ON" position.Warning

do not use gas control knob to regulate gas

flow. (Figure8, page17)

12. At arms lengthaway,set the thermostatto desired

setting.Themark( •) HOTindicativeof approximate

120°F is preferredstarting point. Somelocal laws

may requirea lowerstartingpoint.If hotterwateris

desired,seeinstructionmanualand"warning" below.

13.Replacetheouterdoorif notreplacedinstep10.

WARNING

Hotterwater increasesthe riskof scaldinjury.Before changingtemperaturesettingsee instructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostatto lowestsetting byturningthe

watertemperaturedial clockwise(F-_,) to its lowest

temperaturesetting(witharrowondial)as shown.DO

NOT FORCE,

2. Turngascontrolknobclockwise_' ) to "OFF" posi-

tion. Knobcannotbe turnedfrom"PILOT" to "OFF"

unlessknobisdepressedslightly.DO NOT FORCE,

3. Replaceouterdoor(if removed).

18

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

_oerature in certain situations may vary up to 30°F higher or

wer at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120°F, the actual water temperature at

any hot water tap could be as high as 150°F or as low as 90°E

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will

present a scald hazard. Depending on the time element, and the

people involved (normaladulrs, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

Turn the water temperature dial dockwise _f"_) to decrease

the temperature, or counterclockwise (€"- _"_) to increase the

temperature.

: AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfyclothes washing,dishwashing, and other sanitizingneeds

can scald and permanently injure you upon contact. Some peo-

ple are more lilmly to be permanently injured by hot water than

otherg These includethe elderly,children,the infirm, or physical-

b/mentally handicapped.If anyone usinghot water inyour home

fits into one of these groupsor if there isa localcode or state law

requiring a certain temperature water at the hot water ta_ then

you must take special pmcaution_ In additionto usingthe lowest

possibletemperature setting that satisfiesyour hot water needs,

a means such asa mixing valve, shouldbe usedat the hot water

taps used by these people or at the water heater. Mixing valves

are availableat plumbingsupplyor hardware stores.Follow man-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

'_remperature Regulation" section inthis manual.

AWARNING

Never allow smallchildrento usea hot water tap,or to draw

their ownbathwater. Never leavea childor handicappedper-

sonunattendedina bathtubor shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark

(A) HOT indicative of approximately 120°F is the preferred

starting point. Some states have arequirement for alower set-

ting. If you need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

PILOT LIGHTING-Set here before attempting to light pilot.

• HOT- ls a thermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures. The

temperature adjustment knob can be

turned lower than "HOT" if desired.

A-Is a thermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140°E

C-Is athermostat setting of approximately

150°E

VERY HOT- Is athermostat setting of 160°F. It is

recommended that the dial be set lower

whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

AWARNING

Should overheating occur or the gas supply fail to shut off,

turn "OFF" the manual gas control valve to the appliance.

19

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag-Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from theSears Service

Center. For ordering, refer to the Parts Order List section.

Burner Inspection

•AWARNING

Donnt usethisapld'_n__ hasbeenunderwater.

Immediately call a Sears Service Technician to inspect the

appliance and to replace the gas control or any part of the"

Jburner system which hasbeen under water.

Venting System Inspection

At least once a year avisual inspection should be made of the

venting system. You should look for:

•Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed.

Damage or deterioration which could cause improper vent-

i ing or leakage of combustion products.

Rusted flakes around top ofwarer heater.

At least once ayear a visual inspection should be made of the

main burner andpilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper coinbustion.

AWARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustion contains certain chemical vapors.

Spray can propellants, cleaning solvents, refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium

and sodium chloride, waxes, bleach, and process chemicals are

typical compounds which are potentially corrosive.

_,WARNING

Obstructed or deteriorated vent systemsmay present a serious

health risk or asphyxiation.

_,WARNING 7

Be sure the vent piping is properly connected to prevent I

escape of dangerous flue gasses which could cause deadly [

asphyxiation, j

_,WARNING J

If after inspection of the vent system you found sooting or J

deterioration, something is wrong. Call the local gas utility to J

correct the problem and clean or replace the flue and venting J

before resuming operation of the water heater. J

_,WARNING

Soot build-up indicates a problem that requires correction

before further use. Turn "OFF" gasto water heater and leave

"OFF" until repairs are made, becausefailure to correct the

cause of the sooting can result in a fire or explosion ceusln2

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

Burner Cleaning

÷

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (f-_) to the "OFF" position,

depressing slightly.

NOTE: The knob cannot be turned I_om "PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

20

Service and Adjustment (cont'd)

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the gas control knob to the _OFF _ position.

CLOSE the cold water inlet valve to the water heater.

•OPEN a nearby hot water faucet and leave open to allow for

draining.

•Connect a hose to the drain valve and terminate to an

adequate drain.

• OPEN the water heater drain valveto allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

•Close thedrain valve.

• Follow instructions in the "Filling The Water Heater"

Section.

Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Drain Valve Washer

Replacement

NOTE: For replacesurnt, use a'_" x _" x¼" thick washer

available at your nearest hardware stot_.. For ordering replace-

ment washers, referto the "Parts Order List" section.

• Turn "OFF" gas supply to water heater.

•Follow "Draining" instructions.

•Turning counter clockwise, remove the hex cap below the

screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

Follow.instructions in the "Filling The Water Heater _

section.

Check for leaks.

• Follow the lighting instructions in the "Lighting" section to

restartthe water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

TEMPERATURE-PRESSURE

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera-

ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperatu_-pressure relief valve on the appliance

weeps or discharges periodically, this may be due to thermal

expansion. Your water heater may have a check valve

installed in the water line or a water meter with a check

valve. Consult the Sears Service Center for further informa-

tion. Do not plugthe temperature-prassure relief valve.

AWARNING

When checking the temperature-pressure relief valve opera-

tlon, make sure that (I) no one is in front of or around the

outlet of the temperature-pressure relief valve discharge line,

and (2) that the water manually discharged will not causeany

property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valve with a new one.

ASSEMBLY

WASHER

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

AWARNING

INSTALLED IN SUITABLE AREA: To insure sumcient venti-

lation and combustion air supply,proper clearances from the

water heater must be maintained. See "Facts to Consider

About the Location" section. Combustible materials such as

clothing, cleaning materials, or flammable liquids, etc. must

not be placed against or adjacent to the water heater which

¢_n cause a _re.

Service

Before calling for repair service, read the St_ct Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If acondition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

21

Troubleshooting Guide

Start Up Conditions

CONDENSATION THERMAL EXPANSION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on: A

water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When anew water heater is filled with cold water for the

first time.

• When gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in ashort time

and the refill water is very cold.

°

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burn6r or other hot surfaces to produce a"sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines

and shower heads.

Excessive condensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning offofoil

from metal parts, and will disappear in a short while.

Water sup,ply systems may, because of such events as high line

pressure, l_luent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves,

check valves, back flow preventers, etc...to control these types of

problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the

water system to be dosed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excesspressure. The temperatux_pressure

relief valve is not intendedfor the _onstant relief of thermal

expansion. This is an unacceptable condition and must be

corrected.

It is recommended that any devices installed which could create

a closed system have aby-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion in

the water system. Expansion tanks are available for ordering

through the Sears Service Center. Contact the local plumbing

inspector, water supplier, and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model

Number Tank Capacity

In Gallons

2

5

Dimensions in Inches

Diameter Length

8inches 12_ inches

11 inches 14_ inches

153.331020

153.331050

Expansion Tank Sizing Chart

Water HeaterCapadty (Gallons)

Pipe Fitting

On Tank

_" Male

_" Male

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

40psi

50psi

60psi

70psi

80psi

30 _ 40 50 66 82

2 1 2 2 5 5

2 ! 2 2 5 5

2 2 555

2 2 5 5 5

25 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tanks air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

22

Troubleshooting Guide (cont'd)

Operational Conditions

HOT COLD WAT_ HEATER

COLDWATER PRESSURE

bINLETFITTING REDUCING

VALVEWITH

BY-PASS

TANK

PRESSUREGAUGE WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause areaction between this

rod and the water. The most common complaint associatedwith

the anode rod is one of a "rotten egg smell". This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water.

b. litde or no dissolved oxygen in the water.

c. asulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydmgen in the:tank. This is caused by

the corrosion protective action of the anode.

WATER HEATER

COLD WATER

INLET FITTING

FLOOR,CEILING

JoiST,ETC.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

HOT STRAPPING

(i)

EXPANSION

PRESSURE

REDUCING INLETCOLD

VALVEWITH WATER

BY-PASS SHUTOFF

If the smelly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By

doing so, all warranty on the water heater tank is voided.

"AIR" IN HOT WATER FAUCETS

(2)

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heatin_ and coolin_ periods and should be considered

normal. See Condensation section.

AWARNING

HYDROGEN GAS: Hydrogen gas can be produced in a hot

water system that has not been used fo'r a long Perind of tlme

(generally two weeks or more). Hydrogen gas is extremely

flammable and explosive. To prevent the possibility of injury

under these conditions, we recommend the hot water faucet

be opened for several minutes at the kitchen sink before any

electrical applianceswhich are connected to the hot water sys-

tem are used (such as a dishwasher or washing machine). If

hydrogen gas is present, there will probably be an unusual

sound similar to air escapingthrough the pipe as the hot water

faucet is opened. There must be no smoking or open flame

near the lancet at the time it isopon.

23

Troubleshooting Guide (cont'd)

Operational Conditions

(cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM WATER IS TOO HOT

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

resettable. If the high temperature shut off activates, the gas con-

trol valve must be replaced. If this were to occur, turn _OFF" the

entire gas supply to the water heater. Contact the Sears Service

Center.

•The temperature adjustment dial may be set too high. See the

"Temperature Adjustment" section.

NOTE: A period of time is necessary after an adjustment has

been made for the water temperature to reach the new tem-

perature setting.

• If lower temperature settings will not lower die water tempeta-

ture, call the SeaxsService Center.

AWARNING

Should overheatingoccur or the gassupplyFailto shutoff,

turn OFF" the manua gascontro valve to the applance.

NOT ENOUGH OR NO HOT WATER

[ Check the manual gas shut offvalve to be sure it is open.

Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for viewing the pilot.

If the pilot is not lit, follow the "Lighting" instructions in this

manual are located above the gas control valve on the water

heater to relight thepilot. If the water was extremely hot and is

now cold, the high limit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the

Sears Service Center.

The gas control knob must be mined to the _ON" position.

The temperature adjustment dial may be set too low. See the

"Temperature Regulation" section.

The gas company can check the gas input to see if it is correct.

iLook for leaking or open hot water faucets. Make sure all are

An underflred water heater will not heat water as quickly.

dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat die water and seem

like less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which will

satisfyclotheswashing,dish washing,and other sanitizingneeds

can scald and permanently injure you upon contact. Some peo-

ple are more likelyto be permanently injured by hot water than

others. These includethe elderly,children,the infirm, or physicag

ly/mentally handicapped.If anyoneusinghot water in your home

fits into one of these groupsor if there isa localcode or state law

requiring a certain temperature water at the hot water _ then

mu must take specialprecaution_ In additionto usingthe lowest

x_sible temperature setting that satlsEesyour hot water needs,

means such as amixing valve,should be usedat the hot water

taps used by these people or at the water heater. M_ng valves

are availableat plumbingsupply or hardware stor-_ Follow man-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation"seclJoninthis manual.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - especially with very

cold incoming water - can shock the thermostat into brief

operation resulting in hotter and hotter layers of water

closer to the top of the tank.

Changes in hot water usage patterns or raising the tem-

perature differential between the cut-on of the thermo-

stat and the cold water temperature will usually eliminate

the problem.

24

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a"Leaking_ water heater. Many suspect-

ed "Leakers_ are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the S_

to check the water heater.

ACAUTION

Read this mhnual first. Then before checking the water

heater make sure the gas supply has been turned

"OFF", and"neverturn the gas "ON" before the tank is

Icompletely full of water.

ACAUTION [

Never use this water heater unlessit is completely filled I

with water. To prevent damage to the tank, the tank I

must he filled with water. Water must flow from the hot I

water faucet before turning "ON" gas to the water I

heater.

Water at the draft hood is water which has

vapor

condensed out of the combustion products. This is caused

by a problem in the vent. Contact the Sears Service

Center,

*Condensation be seen on pipes in humid weather or

may

pipe connections may be leaking.

Q'The primary anode rod fitting may be leaking.

Small amounts of water from the temperature-pressure

relief valve may be due to thermal expansion or high

water pressure in your area.

O'The temperature-pressure may leaking at

relief valve be

the tank fitting.

Water from drain valve be due the valve opened

amay to

slightly.

O'The drain valve may be leaking at the tank fitting.

Q Combustion products contain water which can

vapor

condense on the cooler surfaces of the tank. Droplets

form and drip into the fire or run on the floor. This is

common at the time ofstartup after installation and when

incoming water is cold.

Water in the heater bottom the floor be

water or on may

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary

corrective steps taken. Leakage from other appliances,

water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters rank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove

fitting. Put pipe dope or teflon tape on the threads

and replace. Then follow "Filling the Water Heater"

instructions in the "Installation Instructions" section.

25

Parts Order List

THE ECONOMIZER TM 5 GAS WATER HEATERS

MODEL NUMBERS:

153.332318 30 G'al. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

17

14

15

m

O.

2

16

13

/10 11

26

Parts Order List (cont'd)

THE ECONOMIZER TM 5 GAS WATER HEATERS

MODEL NUMBERS:

153.332318 30 Gal. High Aldtude

153.332362 30 Gal.

153.332418 40 _al. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure Rdief Valve

2PrimaryAnode Rod

3 Model Rating Plate t

4 Drain Valve

5 Drain Valve Washer (_TAz"x _Y_"x _" thick)**

6 Pilot

7 Thermocouple*

8 Pilot Tubing w/Fittings

9 Burner Orifice

Drill Size

Manifold

Burner

Outer Door

Inner Door

Gas Control Valve

10

11

12

13

14

15

16

17

18

#

#

Temperature Adjustment Knob

Dip Tube

Flue Baffle

Draft Hood

Manual

Mag-Erad

Model Numbers

153.332318 ]153.332362 153.332418 153.332462 153.332562

PART NUMBERS

9000071

9000279

0270118

9000254

9001584

9000284

42-33900

9000278

0230181

(#43)HA

9002613

9002411

9000351

9000281

F145-1278

F145-1280

9001852

9000360

9000272

9000071

9000279

0270118

9OO0254

9001584

9000284

42-33900

9000278

0230182

(#40)

9002613

9002411

9000351

9000281

F145-1278

F145-1280

9001852

9000360

9000272

9000071 9000071

9000279 9000279

0270118 0270118

9000254 9000254

9001584 9001584

9000284 9000284

42-33900 42-33900

9000278 9000278

0230122 0230129

(#41)HA (#38)

9002615 9002615

9002411 9002411

9000351 9000351

9000281 9000281

F145-1278 F145-1278

F145-1280 F145-1280

9001852 9001852

9000360 9000360

9000272 9000272

0002915360

23600

9000071

9000279

0270118

9000254

9061584

9000284

42-33900

9000278

0230129

(#38)

9002617

9002411

9000351

9000281

F145-1278

F145-1280

9001852

9000360

9000272

*These parts are also available at most Sears retail stores.

**Alsoavailable at most hardware stores.

tReplaced only on return of damaged plate.

#Not Illustrated

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parrs or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need are not stocked locally, your order will be electronically transmitted to aSEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS AREPMR PARTSLIST,NOT A PACKING LIST.

27

Warranty

About Your Warranty

THE PRICEOF YOUR WATERHEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL. On Water Heater Installations

ArrangedBySears,Searswirrants the installation.

ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZED

CONTRACTORS:

1.YourSearswarrantyappliesto the product only.

2. Searsdoesnot warrant the installation.

3. A charge wilt be madeon service calls due to poor or incomplete

installation.These include:

a. Adjustingthermostat

b. Lightingpilot

c.Leaksin pipesor fittings

d. Improperventing

e. Condensation

This manual is in non-technicalhnguage. It may help you ,avoidthe

cost of aneedless service'call.Manyservice calls reallyarent needed.

Suchaswhen:

1.The gasisturned "OFF".

2. The pilot is out.

3.A gasorwater leakisdue to loosepipe orconnections.

LIMITED WARRANTY ON TANKS THAT LEAK

Through five(5) yearsfrom the dateof purchase:ira leakoccursin the rank, Searswillfurnish,freeof charge,anewcurrent modelwater

heaterof alosestavailablecapacityand quality.If purchaserdoesnot qualifyfor freeinstallationasprovidedin the One YearLimitedLabor

Warrantybelow,therewillbe a chargefor installation.

Ifthe replacementwaterheater of closestavailablecapacityand qualitydoesnot meet currentapplicablegovernmentstandards,therewill be

a chargefor the differencein pricebetweenthe replacementwhichdoesnot meet governmentstandardsand onewhich doesmeet govern-

ment standards

If the water heater is subjected to commercial, institutional, or industrial use or use in residencesof two families or more, the above warranty

coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parrs below is effective for one

year from the date of purchase.

LIMITED WARRANTY ON PARTS

Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the

instructions in this manual, ifa part fails due to afailure in materials or workmanship, Sears will furnish areplacement part free of charge.

If purchaser does not qualify for free installation as provided in the One Year Limited Labor Warranty below, there will be acharge for

installation.

ONE YEAR HMITED LABOR WARRANTY ON WATER HEATER

When your Sears Kenmore water heater is installed by Sears or its licensed subcontractor and is operated in accordance with the instructions

in this manual, Sears will, for one year from the date of purchase:

Install, free of charge, the replacement water heater asprovided by the aboveLimited Tank LeakWarranty.

Repair,free of charge, defects in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.

To obtain warranty service, SIMPLY CALL 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use

in the United States.

This warranty gives you specific legal rightsand you may also have other rightswhich vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179

Sears Installation Warranty

In addition to any warranty extended to you on the Searsmerchandise

involved,whichwarranty becomeseffectivethe date the merchandiseis

installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice fromyou, cause

such faultsto be correctedat no additionalcost to you. Ifyou want this

heater professionallyinstalled by Searscontact your Sears Salesperson.

They willarrangefor prompt, quality installation.

Sears Installation Policy

All installation labor arranged by Sears shall be performed in a neat,

workmanlike manner in accordance with generally accepted trade prac-

tices. Further, all installations shall comply with all local laws, codes

regulations and ordinances. The customer shall also be protected,, dur-

ing installation, by insurance relating to property damage, Worker's

Compensation and Public Liability.

If you want this water heater professionally installed by Sears contact

your Salesperson. They will arrange for prompt, quality installation by

Sears authorizedcontractors.

Fortherepairorreplacementpartsyouneed | Forin-homemajorbrandrepairservice

delivereddirectlytoyourhome _AIL_ J Call24hoursa day,7 daysa week

Call6 am- 11pm(CST),7 daysaweek

1-800-366-PART l" 1-800-4-MY-HOME(r.eoo-4_-4.al

(1-800-366-7278) i

1_ ._Nk:eSide#SP.a_

The model number of youry4ter heater is found on the model ratingplate on the front of the water heater.

,_-gs Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. _0zg_s360-0