Kaba Installation Instructions Simplex 3000 Drive Assembly PKG2582

User Manual: Kaba Simplex 3000 Drive Assembly Installation Instructions - PKG2582 Simplex 3000 Mechanical Lock - Kaba Access & Data Systems

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SIMPLEX® 3000 SERIES
Drive Assembly Installation Instructions

TABLE OF CONTENTS
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tools Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
A. Hardware Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Cam Plug Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. Stile Preparation for Combination Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. Stile Preparation for Trim Plate Side of Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
D. Drill Lock and Trim Plate Mounting Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E.

Hardware Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Package Contents:
(1) drive assembly

(2) mounting screws 10-24 thd x 11/2"

(1) cam plug (Adams-Rite #4580)

(2) threaded sex nuts

(1) cardboard template

(2) mounting bushings

(1) cam plug cover (31/32" backset only)

Tools Required For Installation
• tape

• (3/8") drill bit

• electric drill (variable speed recommended)

• (7/8") hole saw

• small flat head screwdriver

• (1/8") drill bit

• medium flat head screwdriver

• (1/4") drill bit

• large phillips head screwdriver

• hammer

• center punch

• deburring tool

• (31/32") drill bit

• safety goggles

Warnings and Cautions
Important: Carefully inspect windows, doorframe, door, etc. to ensure that
the recommended procedures will not cause any damage. Kaba Access
Control’s warranty does not cover damages caused by installation.

Caution: Wear safety glasses when preparing door.

2

A. HARDWARE DISASSEMBLY

FIGURE 1

A-1 Remove Adams-Rite face plate from
edge of door exposing the cylinder set
screws (See Figure 1).
A-2 Loosen the cylinder set screw (securing
key cylinder to Adams-Rite latch) and
remove the mortise cylinder from the
dead latch assembly (See Figure 1).

Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580

Narrow
Stile

Adams-Rite
Cam Plug
Part #4580
(Backside)

Adams-Rite
Dead Latch
Assembly

A-3 With the exception of the Adams-Rite dead
latch assembly, remove all other hardware
from door: knob, handle, etc (See Figure 1).
Mortise
Cylinder

CAM PLUG HANDLING
A-4

Determine the required handing of cam
disc on Adams-Rite cam plug #4580 (See
Figure 2). Looking at the edge of the door,
determine on which side the lock is to be
installed.

Cylinder
Set Screw

Adams-Rite Face Plate

Note: Factory cam plug handing is RH.
If the cam disc handing needs to be changed, proceed with steps A to D.
If not, proceed to Section B-1.
A. Remove the retainer clip from the pivot pin.
B. Pull the cam pivot pin out of the disc.
Note: Do not remove the driver piece.
C. Turn the cam over and push the cam pivot pin through the cam and
into the disc.
D. Reinstall the retainer clip onto the cam pivot pin.
FIGURE 2
IF IT IS TO BE
THIS SIDE
THE CAM DISC
SHOULD BE HANDED
AS SHOWN BELOW

IF IT IS TO BE
THIS SIDE

A

B

THE CAM DISC
SHOULD BE HANDED
AS SHOWN BELOW

C

D

3

B. STILE PREPARATION FOR COMBINATION SIDE OF
DOOR
FIGURE 3

B-1

B-2

Install Adams-Rite cam plug
#4580 to the Adams-Rite dead
latch. Snug tighten the cylinder
set screw (See Figure 1). See
Section E-1 for final screw
adjustment .

C C
Adams-Rite
Dead Latch
Assembly

Narrow
Stile

B
Cardboard Template
31⁄32" B.S.—R.H.
Part #64145
31⁄32" B.S.— L.H.
Part #64146
1 1⁄8" B.S.—R.H.
Part #64143 (shown)
1 1⁄8" B.S.—L.H.
Part #64144

Adams-Rite
Face Plate

Position the cardboard template
(locate on cam plug pins) as
shown (See Figure 3). Align
template such that it is parallel to
the stile of the door.

Adams-Rite
Cam Plug
Part #4580
Cylinder
Set Screw

Note: It may be necessary to further
loosen the cylinder set screw referred
to in Section A-2 allowing movement
of the template. Secure template to
the stile using tape.

A

A

Cardboard
Template
Parallel to
Stile

Combination Lock Side

B-3

Center punch templates holes
marked A, B and C (See Figure 3). FIGURE 4

B-4

Carefully remove cardboard
template (to be used again in
Section C-1). Drill pilot holes
marked A, B and C using a .094
(3⁄32") diameter drill bit (See
Figure 4).

Narrow
Stile

C C
B

.094 3⁄32"
Clear Drilled
Pilot Holes

Adams-Rite
Dead Latch
Assembly
Adams-Rite
Face Plate

Adams-Rite
Cam Plug
Part #4580

Note: Drill through lock side of
door only. (Wear safety goggles
when drilling.)

Cylinder
Set Screw

A

A

.094 3⁄32"
Clear Drilled
Pilot Holes

Combination Lock Side

4

C. STILE PREPARATION FOR TRIM PLATE SIDE OF DOOR
FIGURE 5

(Trim plate assembly is included in lock
housing box marked 3001 or 3002).
C-1

Secure an Adams-Rite cam plug
#4580 to the trim plate side of the
dead latch assembly.

Note: Installation of this cam plug will
require the opposite handing as used on
the combination lock side of the door. In
the event opposite handing is required,
reverse cams as detailed in Section A.
C-2

C-3

Align and center punch holes using
the cardboard template as done in
Sections B-2 and B-3 on the
combination lock side. Position the
cardboard template as shown (See
Figure 5). (Make sure the inside
trim plate imprint of template is
exposed.) Center punch A, B and C
holes. If obstructing hardware exists,
cut cardboard template to allow for
flush seating against stile.

C C

Narrow
Stile

B

Cylinder
Set Screw

Adams-Rite
Cam Plug Pins

Cardboard
Template
Parallel to
Stile

A

A

Trim Plate Side

FIGURE 6

.094 3⁄32"
Pilot Holes
C C

Remove cardboard template. Drill
pilot holes marked A, B and C using
a .094 (3⁄32") diameter drill bit (See
Figure 6).

7⁄8" Clear
Drilled Hole

B

Cylinder
Set Screw

3⁄8" Clear
Drilled Hole

.094 3⁄32"
Pilot Holes

A
A
Trim Plate Side

5

KABA SIMPLEX®
LIMITED WARRANTY
Kaba Access Control warrants this product to be free from defects in material
and workmanship under normal use and service for a period of one (1) year.
Kaba Access Control will repair or replace, at our discretion, locks found by Kaba
Access Control analysis to be defective during this period. Our only liability,
whether in tort or in contract, under this warranty is to repair or replace
products that are returned to Kaba Access Control within the one (1) year
warranty period.
This warranty is in lieu of and not in addition to any other warranty or condition,
express or implied, including without limitation merchantability, fitness for
purpose or absence of latent defects.
ATTENTION: This warranty does not cover problems arising out of improper
installation, neglect or misuse. All warranties implied or written will be null and
void if the lock is not installed properly and /or if any supplied component part is
substituted with a foreign part. If the lock is used with a wall bumper, the
warranty is null and void. If a doorstop is required, we recommend the use of a
floor secured stop.
The environment and conditions of use determine the life of finishes on Kaba
Access Control products. Finishes on Kaba Access Control products are subject
to change due to wear and environmental corrosion. Kaba Access Control cannot
be held responsible for the deterioration of finishes.
Authorization to Return Goods
Returned merchandise will not be accepted without prior approval. Approvals
and Returned Goods Authorization Numbers (RGA Numbers) are available
through our Customer Service department in Winston-Salem, NC 800.849.8324.
The serial number of a lock is required to obtain this RGA Number. The
issuance of an RGA does not imply that a credit or replacement will be issued.
The RGA number must be included on the address label when material is
returned to the factory. All component parts including latches and strikes (even
if not inoperative) must be included in the package with return. All merchandise
must be returned prepaid and properly packaged to the address indicated.

6

PERMIT NO. 1563

WINSTON-SALEM, NC

KABA ACCESS CONTROL
2941 INDIANA AVENUE
WINSTON-SALEM, NC 27199-3770

POSTAGE WILL BE PAID BY ADDRESSEE

FIRST-CLASS MAIL

BUSINESS REPLY MAIL

NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES

REGISTRATION CARD

ZIP (Postal Code)

Country

Thank you for purchasing our product. In order to
protect your investment and to enable us to better
serve you in the future, please fill out this registration
card and return it to Kaba Access Control, or
register online at www.kabaaccess.com.

Name
Position
Company
Address
City
State
Phone
Email
Name of Dealer Purchased From
Date of Purchase
Lock Model Number

Commercial Building
College/University
Hospital/Healthcare





Other (please specify)

Government/Military

Industrial/Manufacturing

This lock will be used in what type of facility?








Airport

School/Educational

What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)

Replacing a Keyless Lock other than Kaba

Replacing a Kaba Electronic Access Control

Replacing a Kaba Mechanical Pushbutton Lock

Replacing a conventional keyed lock

New Installation

This lock is:







 Internet/Web
 Training Class

 Another Use
 Other (please specify)

How did you learn about Kaba Access Control Pushbutton Locks?

 Advertisement  Previous Use
 Locksmith
 Maintenance

What was your reason for buying this lock?

Who installed your lock?

 Locksmith
 Maintenance
 Other
 Check here if you would like more information on Kaba Access Control locks.

Notes

7

D. DRILL LOCK AND TRIM
PLATE MOUNTING HOLES
D-1 Remove Adams-Rite cam plug(s) FIGURE 7
and Adams-Rite dead latch assembly
Narrow
from door (See Figure 7). (This will
Stile
prevent chips from entering the
Adams-Rite
latch.)

Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580
Adams-Rite
Cam Plug
Part #4580
(Backside)

Dead Latch
Assembly

D-2 You are now ready to enlarge pilot
holes marked A, B and C on both sides
of stile. Enlarge holes to sizes as
follows: (See Figure 8). Enlarge 2
holes marked A to a .375 diameter
(3⁄8") drill bit. Enlarge the 2 holes
marked C to a .250 diameter (1⁄4") drill
bit. Enlarge 1 hole marked B to a .875
(7⁄8") drill bit. Make sure that all holes
are deburred prior to hardware
assembly.

Mortise
Cylinder
Cylinder
Set Screw

Adams-Rite Face Plate

FIGURE 8
1⁄4" Clear
Drilled Hole

C C
7⁄8" Clear
Drilled Hole

B

Cylinder
Set Screw

3⁄8" Clear
Drilled Hole

A
A

8

Trim Plate Side

E. HARDWARE ASSEMBLY
E-1

FIGURE 9

Re-install Adams-Rite dead latch assembly.
Re-install Adams-Rite cam plug or plugs
(Do not tighten cylinder set screw) (See
Figure 9).

E-2 Locate the drive assembly on lock side of
door over the pins on the Adams-Rite cam
plug. Secure lower portion of drive assembly
using two threaded sex bolts, two mounting
bushings and two 10-24 thd. X 1 3⁄4"
mounting screws (See Figure 10). Tighten
the cylinder set screw. Make sure the drive
moves freely up and down when holding
Adams-Rite latch depressed. Drive should
return freely to original position without the
help of the Adams-Rite latch spring.

Narrow
Stile
Adams-Rite
Dead Latch
Assembly

Note: For 31⁄32" backset, a cam plug cover is
provided for covering the partially exposed
cylinder hole in the stile. Place cover over
cam plug pins before assembling drive
assembly.

Adams-Rite
Cam Plug in
Cylinder Hole
Part #4580
Adams-Rite
Cam Plug
Part #4580
(Backside)

Mortise
Cylinder
Cylinder
Set Screw

Adams-Rite Face Plate

Combination Lock Side

FIGURE 10
As shown on each Drive Assembly
• 31⁄32" B.S.—L.H. Drive
Assembly Part #74422
•

⁄ " B.S.—R.H. Drive
Assembly Part #74420
31 32

• 1 1⁄8" B.S.—L.H. Drive
Assembly Part #74418

Adams-Rite
Dead Latch
Assembly

Housing
Locator
Stud

Adams-Rite
Face Plate

• 1 1⁄8" B.S.—R.H. Drive
Assembly Part #74416
Cylinder
Set Screw

Mounting Screws (2)

Mounting
Bushings (2)

Adams-Rite
Cam Plug
Pins
#74xxx
Drive Assembly
(Sample
Illustration)

Threaded
Sex Nuts (2)

Combination Lock Side

9

Kaba Access Control
2941 Indiana Avenue
Winston-Salem, NC 27105 USA
Tel: 800.849.8324 or 336.725.1331
Fax: 800.346.9640 or 336.725.3269
www.kabaaccess.com

PKG2582 0909



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