Kaba Installation Instructions Simplex 3000 PKG2586

User Manual: Kaba Simplex 3000 Installation Instructions - PKG2586 Simplex 3000 Mechanical Lock - Kaba Access & Data Systems

Open the PDF directly: View PDF .
Page Count: 16

Installation Instructions

SIMPLEX®3000 NARROW STILE

TABLE OF CONTENTS

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

A. Combination Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

B. Mounting Lock to Stile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

C. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

D. Combination Change Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

E. Resetting an Unknown Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Warnings and Cautions

Important: Carefully inspect windows, doorframe, door, etc. to ensure that

the recommended procedures will not cause any damage. Kaba Access

Control’s warranty does not cover damages caused by installation.

Caution: Wear safety glasses when preparing door.

• Combination lock assembly

• Instructions for changing

combination

• Operating instructions

• Warranty card

• DF-59 keys

• Mounting screws 10-24 thd. X 2 1⁄8"

• Inside trim plate assembly

• Cylinder groove screws #4

self-tapping screw

• Optional cylinder guard (3002

models only)

• Cam stop screw 6–32 thd. X 3⁄16"

long

PACKAGE CONTENTS

TOOLS REQUIRED FOR INSTALLATION:

• Flat blade screwdrivers (small and medium)

• Phillips head screwdriver (large)

• Tape

• Hammer

• Deburring tool

• Drill (variable speed recommended)

• Center punch

• (3⁄32") drill bit

• (3⁄8") drill bit

• (1⁄8") drill bit

• (1⁄4") drill bit

• (7⁄8") hole saw

A. COMBINATION LOCK ASSEMBLY

A-1 Cylinder Installation: Remove interposer

assembly (A) by removing one round head

screw and one flat head screw (See Figure 1-1).

A-2 Install Mortise cylinder by turning

cylinder until cylinder cam (E)

contacts lock-in plate (B) (See

Figure 1-1). Turn cylinder to the

left (counterclockwise) less than

one turn until the key is positioned

in pull position (See Figure 1-2), also aligning

to cylinder set screw grooves (See Figure 1-1).

A-3 Assemble two cylinder positioning screws (C).

Make sure the heads of these screws are below

the underside of the cylinder cam (See Figure

1-1).

A-4 Reassemble the interposer assembly (A).

Interposer arm should be positioned central to

the cylinder cam (See Figure 1-3).

A-5 Assemble cam stop screw (D).

Note: Interposer stud to be centered before

mounting combination lock assembly

(See Figure 1-1).

Detent Position

of Interposer

Mortise

Cylinder

Code Plate and

Stud Assembly

Combination

Change Sleeve

Interposer

Stud

Cylinder in

“Pull” Position

Figure 1-3

Figure 1-2

Figure 1-1

Interposer

Arm

Cylinder

Cam

Partial Rear View

of Narrow Stile Lock

Assembly

Side View

B. MOUNTING LOCK TO STILE

B-1 Place combination lock assembly over lock-in studs and slide downward

until a stop position is attained (approximately 1⁄8" of movement) (See

Figure 2-1). The top of the lock housing and drive assembly should be

flush when properly positioned.

Note: Before closing door, refer to operating instructions to check out the

operation of all lock functions.

Combination

Lock Assembly

As shown on Each

Drive Assembly

• 31⁄32" B.S. - L.H. Drive

• 31⁄32" B.S. - R.H. Drive

• 11⁄8" B.S. - L.H. Drive

• 11⁄8" B.S. - R.H. Drive

Housing Locator Stud

Drive Assembly

(Sample Illustration)

Latch Direction Will

Vary Based on Swing of

Door (Illustration Shows

Outswing Door)

Lock-In Studs

Figure 2-1

B-2 Fix two each 10-24 x 2 1⁄8" long round head machine screws (A) as shown

(See Figures 2-1 & 2-2). Using the DF-59 key, thread the control lock

assembly (B) into the combination change sleeve (C) DF-59 (See Figure

2-2) until trim plate is snug against stile. The key can only be removed in

vertical position.

Narrow Stile Combination

Lock Side

Narrow Stile

Trim Plate Side Combination Lock

Assembly Side View

Drive Assembly

Threaded Sex Bolts

Narrow Stile Door Edge View

Trim Plate

Mounting Bushing

Mounting Screws

Figure 2-2

C. OPERATING INSTRUCTIONS

Note: All locks are shipped with the following combination:

#2 and #4 pushed at the same time, then #3. For proper security,

the factory set code must be changed at the time of installation.

C-1 Gaining Access By Combination Code

A. To clear any previously depressed code buttons, turn the thumb

turn to the left (counterclockwise) and release (See Figure 3-1).

B. Depress the code buttons in the proper order of your

combination. Release buttons after depressing.

C. Turn the thumb turn clockwise to the stop position. Observe the

latch being retracted to unlock the door (See Figure 3-2). The

lock will lock automatically when the thumb turn is released.

C-2 Gaining Access By Key Override

Insert cylinder key into cylinder on combination lock side of

door. Turn the key in clockwise direction (approximately 90°)

(See Figure 3-3). The latch should retract. Turn the key back to

key pull position and remove.

C-3 Locking Out Combination Code Access

A. Insert cylinder key into cylinder on combination lock side

of the door. Turn key in a counterclockwise direction to the

stop position (See Figure 3-4). Return the key to the pull

position and remove. The thumb turn should not turn while

the lock is in this mode.

B. To allow access again through a combination code, insert

key, turn clockwise approximately 45°. Return the key to

the pull position and remove (See Figure 3-5).

Figure 3-3

Figure 3-4

Figure 3-5

Figure 3-1

Figure 3-2

C-4 Latch Holdback

A. Insert cylinder key into cylinder on combination lock side of

the door. Turn the key in a clockwise direction to the stop

position, retracting the latch fully (See Figure 3-6). Hold the

key in that position and turn the thumb turn to the left

(counterclockwise). Bring the key to the pull position and

remove.

B. To allow the latch to return to lock mode, reinsert and turn

the key to the left (counterclockwise) to the stop position

(See Figure 3-7). Return the key to the pull position and

remove (See Figure 3-8).

Figure 3-6

Figure 3-7

Figure 3-8

Kaba Access Control warrants this product to be free from defects in

material and workmanship under normal use and service for a period of

one (1) year. Kaba Access Control will repair or replace, at our discre-

tion, Simplex Locks found by Kaba Access Control analysis to be defec-

tive during this period. Our only liability, whether in tort or in contract,

under this warranty is to repair or replace products that are returned to

Kaba Access Control within the one (1) year warranty period.

This warranty is in lieu of and not in addition to any other warranty or

condition, express or implied, including without limitation merchantabil-

ity, fitness for purpose or absence of latent defects.

ATTENTION: This warranty does not cover problems arising out of

improper installation, neglect or misuse. All warranties implied or writ-

ten will be null and void if the lock is not installed properly and /or if

any supplied component part is substituted with a foreign part. If the

lock is used with a wall bumper, the warranty is null and void. If a

doorstop is required, we recommend the use of a floor secured stop.

The environment and conditions of use determine the life of finishes

on Kaba Access Control products. Finishes on Kaba Access Control

products are subject to change due to wear and environmental

corrosion. Kaba Access Control cannot be held responsible for the

deterioration of finishes.

Authorization to Return Goods

Returned merchandise will not be accepted without prior approval.

Approvals and Returned Goods Authorization Numbers (RGA Numbers)

for the Simplex 3000 Series are available through our Customer

Service department in Winston-Salem, NC 800.849.8324 The serial

number of a lock is required to obtain this RGA Number. The

issuance of an RGA does not imply that a credit or replacement will be

issued.

The RGA number must be included on the address label when material

is returned to the factory. All component parts including latches and

strikes (even if not inoperative) must be included in the package with

return. All merchandise must be returned prepaid and properly pack-

aged to the address indicated.

KABA SIMPLEX®

LIMITED WARRANTY

KABA ACCESS CONTROL

2941 INDIANA AVENUE

WINSTON-SALEM, NC 27199-3770

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 1563

POSTAGE WILL BE PAID BY ADDRESSEE

WINSTON-SALEM, NC

Thank you for purchasing our product. In order to

protect your investment and to enable us to better

serve you in the future, please fill out this registration

card and return it to Kaba Access Control, or

This lock will be used in what type of facility?

oCommercial Building oIndustrial/Manufacturing oAirport

oCollege/University oGovernment/Military oSchool/Educational

oHospital/Healthcare oOther (please specify)

What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)

This lock is:

oNew Installation

oReplacing a conventional keyed lock

oReplacing a Kaba Mechanical Pushbutton Lock

oReplacing a Kaba Electronic Access Control

oReplacing a Keyless Lock other than Kaba

How did you learn about Kaba Access Control Pushbutton Locks?

oAdvertisement o Previous Use oInternet/Web oAnother Use

oLocksmith oMaintenance oTraining Class oOther (please specify)

What was your reason for buying this lock?

Who installed your lock?

oLocksmith oMaintenance oOther

oCheck here if you would like more information on Kaba Access Control locks.

Name

Position

Company

Address

City

State ZIP (Postal Code) Country

Phone

Name of Dealer Purchased From

Date of Purchase

Lock Model Number

REGISTRATION CARD

D. COMBINATION CHANGE INFORMATION

Important: Read all instructions before beginning.

D-1 Changing Combinations: In order to change an existing combination, you

must:

1. Have a DF 59 Key

2. Know the existing combination

3. Have lock set for pushbutton access to retract latch

4. Have a small flat 1⁄8" blade screwdriver

5. Keep the door open during combination change procedure

D-2 Any or all buttons in any order, separately and/or

pushed at the same time can be used in your new

combination. Each button can only be used once

in the combination.

D-3 Remove the control lock assembly and trim plate

using the DF 59 key provided, exposing combination

change sleeve as shown (See Figure 4-1). Key must

be turned to the left (counterclockwise rotation

until control lock assembly can be removed from

lock).

D-4 Turn outside thumb turn counterclockwise (to the

left) to stop position and release (See Figure 4-2).

This will clear the lock of previously depressed

buttons.

D-5 Depress the buttons in the existing combination

making certain each button is fully depressed and released.

D-6 Insert the screwdriver into combination change sleeve slot

(See Figure 4-1). Gently turn the screwdriver to the right

(clockwise) to the stop position, making sure not to force it.

A slight click should be felt/heard. Turn the screwdriver to

the left (counterclockwise) to the stop, then remove.

D-7 Clear the lock of old combination by turning the thumb turn

to the left (counterclockwise) to the stop position. Release the

knob.

D-8 Depress the buttons of desired combination carefully, making sure that a

click is felt with each button(s) that is depressed, and release.

Slot for inserting

screw driver

Partial rear view of

combination change sleeve

Figure 4-2

Figure 4-1

D-9 Turn the thumb turn clockwise to the stop position, assuring

the latch is retracted (See Figure 4-3). Release thumb turn.

You should not be able to turn the thumb turn unless you have

depressed the buttons of your newly entered combination. The

new combination is now programmed in the lock.

D-10 Replace control lock assembly and trim plate by inserting

threaded rod portion into the combination change sleeve and

turning to the right (clockwise) until trim plate is snug against

the stile of door. The DF 59 key can be removed from control

lock assembly in the vertical position only.

D-11 Before closing door, activate new combination and turn the

thumb turn to the right (clockwise) to ensure proper retraction of

the latch (See Figure 4-4).

Warning: If you can turn the thumb turn to the right (clockwise)

without pressing any combination, you are in a “0” combination

because some steps above were performed out of order. To reset

a combination, follow the above steps, but omit D-5.

Figure 4-3

Figure 4-4

E. RESETTING AN UNKNOWN COMBINATION

Remove the combination chamber, held by 2 screws, from the lock.

To remove the 3-sided dust cover marked

"Kaba,” “Simplex," etc. place the combination

chamber in the position to the right.

E-1 Place a small screwdriver on the edge of the

3-sided dust cover and push down on the

screwdriver (See Figure 5-1). The cover

should pop loose. Once it does, pull the

cover off of the combination chamber.

E-2 Hold the chamber in one hand by the screw

tab (b) on each end with the key-stems (c)

facing you and the control shaft (d) at the

bottom (See Figure 5-2).

E-3 Using pliers or equivalent, rotate the control shaft (d)

counterclockwise and release to clear the chamber

(See Figure 5-2).

E-4 Look at the 5 code gears (e). If any code gear pockets

(f) are already at the shear line (open position), ignore

them. They are not used in the combination

(See Figure 5-3).

Note: Shear line (open position) references the “L” shaped

feet already align with the mating gear pocket.

E-5 Find the code gear pocket/s (e) that is farthest away

from the shear line (open position). Depress that key-

stem/s (c) and release (See Figure 5-3). If any digits in

the combination were depressed together (at the same

time), then they must also be depressed together to

reset the combination.

E-6 Find the code gear pocket/s (e) that is the next farthest away from the

shear line (open position). Depress that key-stem/s (c) and release (See

Figure 5-3).

Note: If any of the code gear pockets travel past the shear line, the key stems

have been depressed in the wrong sequence. Start over at E-3.

E-7 Repeat step E-6 until all code gear pockets (e) are at the shear line

(open position).

E-8 If all the code gear pockets (e) are not lined up at the shear line

(open position), start over at step E-3.

(3 sided dust cover)

Figure 5-1

Figure 5-2

Figure 5-3

gc(5)

e(5)

c(5)

For technical assistance please call

1.800.849.TECH (8324) or 336.725.1331

E-9 Depress the lockout slide (g) at the top of the chamber

and release. (looks like one end of a spark plug)

(See Figure 5-4).

E-10 Using pliers or equivalent, rotate the control shaft (d)

counterclockwise to clear the chamber and release. The

lockout slide (g) should pop out (button will stay

depressed) (See Figure 5-4).

E-11 Depress the key-stem/s (c) that you want in the new

combination, releasing each after it is depressed

(See Figure 5-2).

E-12 Once all the digits in the new combination have been depressed, with

pliers or equivalent, rotate the control shaft (d) clockwise (See Figure

5-4). The code change button (h) underneath the lockout slide (g),

should pop up (See Figure 5-4). The new combination is now set.

E-13 Look at the code gear pockets (e). The digits in the new combination

should not be at the shear line (open position) (See Figure 5-3).

Reinstallation: Replace the 3-sided dust cover marked “Kaba,” “Simplex,” etc.

Make sure the staked joints on both end plates fit through the slots on the

dust cover. Stake the 2 end plate joints. Replace the combination chamber

into the lock using the same 2 screws removed earlier. Replace any other

components removed earlier during this process. Reinstall the lock assembly

to the door.

Testing: Enter the combination set during the reset process. Turn the outside

thumbturn to the right (clockwise). The latch should retract. If the latch does

not retract, turn the outside thumbturn left (counterclockwise) and release.

Enter the combination again, and turn the thumbturn to the right (clockwise).

If still unsuccessful, start over at step E-1.

Figure 5-4

c(5)

Notes

Kaba Access Control

2941 Indiana Avenue

Winston-Salem, NC 27105 USA

Tel: 800.849.8324 or 336.725.1331

Fax: 800.346.9640 or 336.725.3269

www.kabaaccess.com PKG2586 0709

Kaba Installation Instructions Simplex 3000 PKG2586

Navigation menu

Versions of this User Manual:

Views

Navigation