Kaba 900 Series Ins. Instruc. May 03 Simplex Installation Instructions D8 PKG1819

User Manual: Kaba Simplex 900 Installation Instructions - D8 PKG1819 Simplex 900 Mechanical Lock - Kaba Access & Data Systems

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Kaba Access Control

2941 Indiana Avenue Winston-Salem, NC 27105 USA

Tel: (800) 849-8324 (336) 725-1331

Fax: (800) 346-9640 (336) 725-3269

www.kabaaccess.com PKG1819 0307

900 SERIES

INSTALLATION INSTRUCTIONS

Checklist Each 900 Series lock includes:

A) Lock housing assembly

B) Face plate with outside knob

C) Strike plate (for outswing doors)

D) Strike box (for inswing doors)

E) Screw/accessory pack:

a) holding bracket

b) three 1 1⁄2" (38 mm) screws

for the lock housing

c) two 1⁄2" (13 mm) screws for

the holding bracket

d) Allen wrench

e) three 1" (25 mm) screws for

the strike box

F) Key override assembly Only included with

key override models (906, 910, 935, 938).

f) cup flange

g) key cylinder with key

h) two screws and washers

i) thin metal spacer

j) trim ring

k) Spacer ring

G) Surface Mount strike for steel door frames

(purchased separately)

Tools required:

Electric drill (variable speed recommended)

Awl or center punch

15⁄8" (41 mm) Hole saw with pilot drill

7⁄8" (22 mm) Hole saw with pilot drill

1⁄8" (3 mm) Drill bit

Hammer

Phillips head screwdriver

Small flat blade screwdriver

1" (25 mm) Chisel

Pliers (2) for key override models only

2 3

For your records

Model No.:

Date Purchased:

Dealer:

Name:

Telephone:

Table of Contents

STEP .........................................................PAGE

Checklist/toolsrequired ....................................................3

A Determiningthelockhanding ...............................................4

B Markingthedoor ..........................................................4

C Drillingtheholes ..........................................................5

D Installingthekeycylinder ..................................................5

E Installingthelock..........................................................6

F Installingthestrike ........................................................7

G Testingthelock’soperation .................................................9

H Changingthecombination ..................................................9

I Disassembling the lock/reversing the latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

J Instructions for resetting unknown combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

K Lever handle/panic hardware kits assembly instructions . . . . . . . . . . . . . . . . . . . . . . .13

L Troubleshooting ..........................................................14

Warrantycard ................................................centerofbook

Template ......................................................backofbook

Please read and follow all

directions carefully

Since correct installation is critical,

carefully check windows, frame,

door, etc. to make sure that the

recommended procedures will not

cause any damage.

KABA is not responsible for any

damage caused by installation.

Warning: The combination of this lock has been factory preset: II and IV

depressed together, then III. For your security, the combination must be

changed at time of installation.

For technical assistance please call

1-800-849-TECH (8324) or 336-725-1331

B

A

CD

G

E

a

c

d

h

b

e

j

f

F

ih

g

k

5

C. DRILLING THE HOLES

CAUTION: Positioning and drilling must be done straight to avoid excessive

force being exerted on the lock which may result in the premature wearing of

its mechanical parts.

NOTE: The latch is reversible on spring latch models 917, 919, 935, 938, and

929. Refer to the instructions in Section I, “Disassembling the Lock.”

Use a variable speed drill to prevent splintering the door or breaking the drill

bit. Begin drilling at a slow speed and increase the speed gradually until the tip

of the pilot bit emerges through the other side of the door. Repeat this proce-

dure from the opposite side of the door to complete the 7⁄8" (22 mm) and 1 5⁄8"

(41 mm) holes. Use a 1⁄8" (3 mm) drill bit to make pilot holes for the three

mounting screws.

C-1 Drill the holes according to the template

(See Figure 3-1; right hand door shown).

All models require 5 holes:

(A) one 7⁄8" (22 mm) hole

(B) one 1 5⁄8" (41 mm) hole

(C) three 1⁄8" (3 mm) holes for the mounting

screws. Drill approximately 1⁄2" (13 mm)

deep.

Key override models require one additional hole for the key cylinder:

(D) one 7⁄8" (22 mm) hole.

D. INSTALLING THE KEY

CYLINDER

Shortening the cylinder tailpiece:

D-1 Determine the lock and riser plate you are

using then select the break line from the

table at right.

Lock A = Models 902, 906, 917, 935 for doors 1

3⁄8" (35 mm) to 1 1⁄2" (38 mm) thick

Lock B = Models 904, 910, 919, 938, 929 for

doors 1 3⁄4" (44 mm) to 2 1⁄8" (54 mm) thick

D-2 Hold the tailpiece firmly with a pair of pliers

(A) on the cylinder end of the tailpiece, just

beside the desired break line (See Figures

4-1 and 4-2).

D-3 With a second pair of pliers (B), grip the tail-

piece at the other side of the line and bend up

and down until it breaks.

4

A. DETERMINING THE LOCK HANDING

Many of the installation instructions refer to the

handing of your door, so you should determine the

hand before starting the installation.

The hand of the door is determined with the door

in the closed position, from the exterior (pushbut-

ton side) of the door (See Figure 1-1 and 1-2).

RH - Right hand door. Door opens inward (push).

Hinged on the right side.

LH - Left hand door. Door opens inward (push).

Hinged on the left side.

RHRB - Right hand reverse bevel door. Door opens

outward (pull). Hinged on the right side.

LHRB - Left hand reverse bevel door. Door opens outward (pull). Hinged on the

left side.

Once you have determined the handing of your

door, you should determine the distance above your existing primary lockset

where the auxiliary lock will be mounted – 8" to 10" (203 mm to 254 mm) is

recommended.

B. MARKING THE DOOR

The door must be closed.

B-1 Remove the template from the center of this

booklet.

B-2 Fold the template on the solid line for an

inswing door, if you are not using a riser plate.

Fold the template on the dashed line for an

outswing door, or if you are using a riser plate

with an inswing door.

B-3 Tape the template securely to the inside sur-

face of the door so that the indicated fold is

aligned with the edge of the door or door stop,

if one is present. Figure 2-1 shows the inside

of a left hand door; Figure 2-2 shows the

inside of a right hand door.

B-4 Use a center punch (or similar marking tool)

to make the marks for drilling the five holes

precisely at the points indicated on the

template; there is a sixth hole (A) for key

override models.

B-5 Remove the template.

1-1

1-2

RH LH

RHRB LHRB

A

B

15⁄8" (41 mm)

A

7⁄8" (22 mm)

C

1⁄8" (3 mm)

D

7⁄8"

(22 mm)

C

1⁄8" (3 mm)

C

1⁄8" (3 mm)

2-1

3-1

A

2-2

Lock Riser Plate Break Line

A

---

1

B ---- 1

A 1/4" (6 mm) side 2

A 3/8" (10 mm) side 2

B 1/4" (6 mm) side 2

B 3/8" (10 mm) side 3

4-1

4-2

B

A

E-5 Remove the three screws holding the lock

housing to the door, then remove the lock

housing.

E-6 Slide the holding edges of the face plate (D)

behind the formed-up edges of the holding

bracket (A) (See Figure 5-5). Make sure that

the face plate (D) is securely held on both sides.

If you are installing a key override model, follow the

instructions in Section D, “Installing the Key

Cylinder,” then return and continue these steps.

E-7 Turn the thumbturn (F) on the face plate to the

vertical position and hold it in place (See

Figure 5-5).

E-8 Replace the lock housing making sure that the

force-proof clutch (E) engages the thumbturn

(F) (See Figure 5-6).

If you are installing a key override model, make sure

the tailpiece of the key cylinder engages the cup on

the gear plate.

E-9 Fasten the lock housing to the door with the

three 1 1⁄2" (38 mm) screws (See Figure 5-7).

F. INSTALLING THE STRIKE

Inward Opening Door (wood frame) - mount box strike

F-1 Place the strike (A) on the door frame in line with

the lock (See Figure 6-1).

F-2 Trace the outline of the strike on the door

frame (B). Add 5⁄32" (4 mm) to the edge of

the tracing (D) opposite the lock to allow for

recessing of the strike tongue (C).

F-3 Chisel out the traced area.

F-4 Place the strike (A) back into this cutout and trace the outline of the strike

tongue.

F-5 Chisel out the frame so that the strike tongue will be flush (See Figure 6-1).

F-6 Place the strike back into the cutout and check that the large segment of

the latch enters the strike freely.

F-7 Secure the strike with three 1" (25 mm) screws (item e on checklist).

76

Installing the key cylinder:

D-4 (See Figure 4-3). Insert the cup flange (A) into

the 7⁄8" (22 mm) hole on the inside of the door

so that the hole in the flange of the cup (D) is

over the 1⁄8" (3 mm) screw hole in the door.

D-5 Place the trim ring (B) onto the key cylinder

shank, followed by the spacer (E) if needed.

D-6 Insert the key cylinder (C) through the 7⁄8" (22

mm) hole from the outside of the door. Make

sure that the two holes in the cylinder are posi-

tioned at the top of the hole.

D-7 Secure the cup flange to the door with two

screws (item h from checklist); the screws attach

both the cup flange and the key cylinder to the door.

D-8 Place the thin metal plate over the key cylinder tailpiece and cup flange

(on the inside of the door) so that the large hole fits over the large hole of

the cup and the smaller hole fits over the 1⁄8" (3 mm) screw hole in the

door (See Figure 4-4).

E. INSTALLING THE LOCK

E-1 From the inside of the door, slide the lock

housing into the holes in the door (See

Figure 5-1). Make sure the lock housing

sits flush to the door.

NOTE: The inside surfaces of some hollow metal

doors are not even with the surfaces of their

frames. An adjustable riser plate (Part #74468)

is available to raise the lock housing 1⁄4" (6 mm)

or 3⁄8" (10 mm) (See Figure 5-2).

E-2 Attach the lock housing to the door with the

three 1 1⁄2" (38 mm) mounting screws (item b on

checklist) (See Figure 5-3).

E-3 Place the holding bracket (A) with the slotted

legs engaging the aligning pin (B) on the barrel

assembly (C). Ensure that the large radius of

the holding bracket is centered around the

radius of the barrel assembly (See Figure 5-4).

E-4 Fasten the holding bracket to the door with the

two 1⁄2" (13 mm) screws (item c on checklist)

(See Figure 5-4).

AB

C

A

D

F

4-4

5-1

5-2

5-3

5-5

5-6

5-7

5-4

A

CB

D

E

EF

A

C

B

D

6-1

4-3

9

G. TESTING THE LOCK’S

OPERATION

IMPORTANT: The following steps must be

performed while the DOOR IS OPEN.

Unlocking the Door

G-1 Turn the outside thumbturn to the left

(counterclockwise) to the stop position and

release (See Figure 7-1).

G-2 Enter the preset combination (II and IV

depressed together, release, then III, and

release). Distinctive clicks must be felt to

indicate that the buttons have been fully

depressed (See Figure 7-2).

G-3 Turn the outside thumbturn to the right

(clockwise) until it stops (See Figure 7-3);

the latch/bolt should retract fully. If the latch/

bolt does not retract, repeat steps G-1 to G-3.

Unlocking the door using the key override

(models 906, 910, 935, 938)

Insert the key into the cylinder, turn the key to the right (clockwise) to the stop

position, and open the door.

Locking the door - deadbolt models

Turn the outside knob to the left (counterclockwise) to the stop position; release.

Key override models 906, 910: turn the key to the left (counterclockwise) to the

stop position; return the key to the pull position (vertical).

The bolt extends and locks the door.

NOTE: Spring latch models lock automatically when the door is closed;

do not turn the outside knob or key.

H. CHANGING THE COMBINATION

FOR YOUR SECURITY THE COMBINATION MUST

BE CHANGED WHEN THE LOCK IS INSTALLED.

The door must be open.

H-1 Turn the outside thumbturn to the left (counter-

clockwise) (See Figure 8-1) to the stop position and release. This will clear

any random entries from the mechanism. When the thumbturn is turned to

the left on a deadbolt model, the bolt is automatically thrown into the

locked position; therefore, it is important to keep the door open while

changing the combination.

8

Outward Opening Door (wood frame) - mount flat

strike

F-8 Place the strike (A) on the door frame (B) in

line with the lock (See Figure 6-2).

F-9 Trace the outline of the strike on the frame (B).

Remove the strike.

F-10 Chisel out the frame (B) so that the strike will be flush with the frame.

F-11 Place the strike back into the cutout and trace the center bolt hole on the

frame.

F-12 Chisel this out to clear the extended bolt. The bolt must enter the strike

freely.

Spring Latch Models

The clearance between the lock housing and the strike must not exceed 1⁄8" (3

mm) to ensure deadlocking.

Outward Opening Door (metal frame) – for doors where the strike/frame is

not prepped

F-13 With latch/bolt extended, gently close the

door and mark the frame (B) where the

latch/bolt is located.

F-14 Open the door and carefully measure and

mark the door stop where the latch/bolt will

lock into the frame (See Figure 6-3).

F-15 Remove the material you have marked.

F-16 If using a spring latch model, make sure the dead locking latch can not fall

into the latch/bolt hole.

Inward Opening Door (metal frame)

F-17 This application requires a surface mounted

strike box (D) (74464) in place of the standard

strike box (riser plate kit may be needed).

F-18 With latch/bolt extended, gently close the door

and mark where the latch/bolt is located.

F-19 Align center of latch/bolt with center line of

surface mount strike latch hole. Mark 4 mounting screw holes.

F-20 Drill surface strike mounting screw holes.

F-21 Attach surface mount strike (D) to frame with screws supplied

(See Figure 6-4).

7-1

7-2

7-3

B

D

6-4

B

6-3

A

B

6-2

8-1

KABA SIMPLEX®

LIMITED WARRANTY

Kaba Access Control warrants this product to be free from defects in material

and workmanship under normal use and service for a period of one (1) year.

Kaba Access Control will repair or replace, at our discretion, locks found by

Kaba Access Control analysis to be defective during this period. Our only liabili-

ty, whether in tort or in contract, under this warranty is to repair or replace

products that are returned to Kaba Access Control within the one (1) year war-

ranty period.

This warranty is in lieu of and not in addition to any other warranty or condi-

tion, express or implied, including without limitation merchantability, fitness for

purpose or absence of latent defects.

ATTENTION: This warranty does not cover problems arising out of improper

installation, neglect or misuse. All warranties implied or written will be null and

void if the lock is not installed properly and /or if any supplied component part

is substituted with a foreign part. If the lock is used with a wall bumper, the

warranty is null and void. If a doorstop is required, we recommend the use of a

floor secured stop.

The environment and conditions of use determine the life of finishes on Kaba

Access Control products. Finishes on Kaba Access Control products are subject

to change due to wear and environmental corrosion. Kaba Access Control

cannot be held responsible for the deterioration of finishes.

Authorization to Return Goods

Returned merchandise will not be accepted without prior approval. Approvals

and Returned Goods Authorization Numbers (RGA Numbers) are available

through our Customer Service department in Winston-Salem, NC (800) 849-

8324. The serial number of a lock is required to obtain this RGA Number.

The issuance of an RGA does not imply that a credit or replacement will be

issued.

The RGA number must be included on the address label when material

is returned to the factory. All component parts including latches and strikes

(even if not inoperative) must be included in the package with return. All mer-

chandise must be returned prepaid and properly packaged to the address indi-

cated.

KABA ACCESS CONTROL

2941 INDIANA AVENUE

WINSTON-SALEM, NC 27199-3770

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 1563

POSTAGE WILL BE PAID BY ADDRESSEE

WINSTON-SALEM, NC

10

H-2 Enter the existing combination (See Figure 8-2). On

new installations, use the factory-set combination: depress

II and IV simultaneously, (release), then III (release). You

should feel a slight click as each button is depressed.

H-3 Use the Allen wrench (item d on checklist) to remove the

screw from the top of the lock housing (See Figure 8-3).

H-4 After removing the screw. Insert the Allen wrench

into the hole and depress the internal lockout slide;

(See Figure 8-4) you should feel a slight click. Do

not force.

H-5 Remove the wrench.

H-6 Turn the outside thumbturn to the left (counter-

clockwise) to the stop position and release (See

Figure 8-5).

H-7 Choose your new combination, (be sure to write it

down) then enter the new combination (See Figure

8-6) – depress buttons carefully (a slight click should

be felt as each button is depressed).

Note: You can use one button or all five for a

combination, but each button can only be used once.

You can depress two or more buttons simultaneously

as a step in the combination.

H-8 Turn the outside thumbturn to the right (clockwise)

to the stop position and release (See Figure 8-7).

The new combination is now set.

H-9 Test your new combination a few times before you

shut the door (See Figure 8-8).

Lock and unlock the door following the instructions in

Section F.

If the outside thumbturn retracts the latch or bolt and

you have not entered your combination, steps were

done out of order and the lock is in zero code.

H-10 Repeat H-1 to H-8, omitting step H-2, until the

latch bolt retracts only after you enter your new

combination.

H-11 Replace the screw on the top of the lock housing

(See Figure 8-3).

NOTE: The outside thumbturn can not be forced to

retract the latch/bolt because it is connected to the

lock housing by a friction clutch. If the thumbturn

has been forced, it can be turned back to the vertical

position by hand without damaging the lock.

8-2

8-3

8-4

8-6

8-7

8-8

8-5

Thank you for purchasing our product. In order to

protect your investment and to enable us to better

serve you in the future, please fill out this registration

card and return it to Kaba Access Control, or

register online at www.kabaaccess.com.

This lock will be used in what type of facility?

Commercial Building Industrial / Manufacturing Airport

College/University Government/Military School/Educational

Hospital/Healthcare Other (please specify)

What area is being secured with this lock? (e.g. Front Door, Common Door, Exercise Room)

This lock is:

New Installation

Replacing a conventional keyed lock

Replacing a Kaba Mechanical Pushbutton Lock

Replacing a Kaba Electronic Access Control

Replacing a Keyless Lock other than Kaba

How did you learn about Kaba Access Control Pushbutton Locks?

Advertisement Previous Use Internet / Web Another Use

Locksmith Maintenance Training Class Other (please specify)

What was your reason for buying this lock?

Who installed your lock?

Locksmith Maintenance Other

Check here if you would like more information on Kaba Access Control locks.

Name

Position

Company

Address

City

State ZIP (Postal Code) Country

Phone

Email

Name of Dealer Purchased From

Date of Purchase

Lock Model Number

REGISTRATION CARD

12

J. INSTRUCTIONS FOR RESETTING UNKNOWN

COMBINATIONS

Follow the instructions in Section I, “Disassembling the lock.” Remove the lock

from the door and disassemble it as instructed (See Figure I-1 to I-4).

To remove the 3-sided dust cover marked "Kaba Simplex," place the

combination chamber in the position below.

J-1 Place a small screwdriver on the edge of the

3-sided dust cover and push down on the

screwdriver (See Figure 10-1). The cover

should pop loose. Once it does, pull the

cover off of the combination chamber.

J-2 Hold the chamber in one hand by the screw

tab (b) on each end with the key-stems (c)

facing you and the control shaft (d) at the

bottom (See Figure 10-2).

J-3 Using the sector (pie shaped cam) on the control shaft, rotate the control

shaft (d) counter-clockwise and release to clear the chamber (See Figure

10-2).

J-4 Look at the 5 code gears (e). If any code gear

pockets (f) are already at the shear line (open

position), ignore them. They are not used in

the combination (See Figure 10-3).

J-5 Find the code gear pocket (f) that is farthest away from the shear line

(open position). Depress the key-stem (c) and release (See Figure 10-3). If

any digits in the combination were depressed together (at the same time),

then they must also be depressed together to reset the code.

J-6 Find the code gear pocket (f) that is the next farthest away from the

shear line (open position). Depress that key-stem (c) and release (See

Figure 10-3). If any of the code gear pockets travel past the shear line,

the key stems have been depressed in the

wrong sequence. Start over at Step J-3.

J-7 Repeat step J-6 until all code gear pockets (f)

are at the shear line (open position).

J-8 If all the code gear pockets (f) are not lined up

at the shear line (open position), start over at step J-3.

J-9 Depress the lockout slide (g) at the top of the chamber and release. (looks

like one end of a spark plug) (See Figure 10-4).

J-10 Rotate the control shaft (d) counter-clockwise to clear the chamber and

release. The lockout slide (g) should pop out (button will not move yet)

(See Figure 10-4).

J-11 Depress key-stem/s (c) 3 and 5 simultaneously, then 4, releasing each

after it is depressed (See Figure 10-2).

11

I. DISASSEMBLING THE LOCK/

REVERSING THE LATCH

You may need to disassemble the lock to reverse the latch on spring latch

models or to clear a lost combination.

I-1 Remove the lock housing (A) from the inside of

the door by removing the three mounting

screws (See Figure 9-1).

I-2 Remove the center plate and barrel assembly

(B) by removing two screws and flange washers

(See Figure 9-2 and 9-3).

I-3 Remove the 2 gear plate screws (C)

(See Figure 9-4).

Note: Skip step I-4 if reversing the latch.

I-4 Remove the combination chamber (D) by

removing one screw at each end of the

chamber (See Figure 9-5).

Reversing the Latch

I-5 Depress the latch and hold it.

I-6 Use the tip of a screwdriver to gently lift the

gear plate by the exposed edge so you can

grasp it with your fingertips.

I-7 (See Figure 9-4). Remove the gear plate (C)

and place it aside. Note that the activating arm

(E) is attached to the gear plate and will rise

with the gear plate.

I-8 Release the latch slowly. Pull it out, reverse it,

and reinsert it.

I-9 Depress the latch and hold it.

I-10 (See Figure 9-4) Reattach the gear plate (C).

Make sure that the stud on the end of the acti-

vating arm (E) is resting in the curved slot on

the throw cam (F).

I-11 When the gear plate is flush with the back sur-

face of the lock, release the latch and replace

the screws attaching the gear plate.

I-12 Reassemble the center plate and barrel

assembly (See Figure 9-2).

A

C

D

B

FE

B

9-1

9-2

9-3

9-4

9-5

db

bc(5)

f

g

c (5)

e (5)

h

g

f

d

(3 sided dust cover)

10-1

10-2

10-3

10-4

d

1413

J-12 Once you have depressed all the digits in this

new combination, turn the control shaft (d)

clockwise (See Figure 10-4). The code change

button (h) under lockout slide (g), should pop

up (See Figure 10-4). The combination is now

set back to factory 2 and 4 together, then 3

(this will be evident once you have reassem-

bled the center plate and barrel assembly.

J-13 Look at the code gear pockets (f). The num-

bers in the combination should not be at the

shear line (open position) (See Figure 10-3).

Reinstallation: Replace the 3-sided dust cover marked “Kaba Simplex.” Make

sure the staked joints on both end plates fit through the slots on the dust

cover. Stake the end 2 plate joints. Replace the combination chamber into the

lock reversing the steps in Section I (I-4 to I-1).

Testing: Enter the factory combination you preset during the reset process.

Turn the outside thumbturn to the right (clockwise). The latch should retract.

If the latch does not retract, turn the outside thumbturn left (counter-clock-

wise) and release, then enter the code again. The code must be changed from

the factory code, using Section H in this book.

K. LEVER HANDLE / PANIC HARDWARE KITS

ASSEMBLY INSTRUCTIONS

K-1 Assemble Part # 24124 Inside Stop (A) to housing with Part # 204112-022

Inside Stop Retaining screw (B). Assembly will be a force fit.

K-2 Assemble Part # 44133 Inside Insert (C). Half moon section of insert

should rotate freely between stopping points of stop (See Figure 11-1).

K-3 Assemble Part # 34037 (B) Washer over

housing side of insert (See Figure 11-2).

K-4 Assemble Lever Handle or Panic Hardware

Rocker Arm over insert while lining up Roll

Pin hole (See Figure 11-2).

K-5 Insert Part # 54166 Roll Pin (C). Assembly

will be a force fit (See Figure 11-2).

K-6 Test Lever Handle / Panic hardware rocker

arm for rotational free movement.

(A) =

(D) = Inside Housing

Part #74200 - Panic Hardware

Part #44105 - Inside Lever Handle

C

A

B

D

C

A

B

D

11-1

11-2

L. TROUBLESHOOTING

?Latch/bolt fails to retract when access code is pressed and outside thumbturn is

rotated clockwise.

Buttons were not fully depressed when the access code was entered.

Turn thumbturn counterclockwise to stop position and try to retract the latch/bolt again.

?Turning outside thumbturn always retracts latch/bolt without depressing any buttons.

Lock is in zero combination.

Follow the procedure for changing the combination in Section H, but omit step H-2.

?Inside knob only retracts latch/bolt partially or not at all.

Holes were not drilled straight or were not drilled in proper location.

Door thickness is not appropriate for this model.

Recheck the holes and file so lock does not bind.

Make sure correct model was ordered and installed.

?After setting a new combination, the lock works one time only, then fails to open.

Buttons of intended combination were not fully depressed when changing combination.

This is a lost combination situation. Follow instructions in Section J.

f

g

c (5)

e (5)

h

g

f

d

10-3

10-4

d

For technical assistance please call

1-800-849-TECH (8324) or 336-725-1331

1514

Notes

TOP FOR RIGHT HAND DOORS

Attach to inside surface of shut door

Door handing should be determined before door

prep is started to avoid incorrect door preparation.

Door handing should be determined before door

prep is started to avoid incorrect door preparation.

Attach to inside surface of shut door

TOP FOR LEFT HAND DOORS

Fold along dash line for outswing door or if you are using a riser plate on an inswing door

Fold along solid line for inswing door (no riser plate) See step 2 in instructions

SERIES 900 TEMPLATE PKG2348E 0307

1/8"dia.

(3 mm)

1/8"dia.

(3 mm)

1/8"dia.

(3 mm)

7/8"dia.

(22 mm)

15/8"dia.

(41 mm)

*7/8"dia.

(22 mm)

* Drill only if lock

model has key

override function