Kawasaki Vulcan 1700 Voyager Users Manual

VULCAN 1700 VOYAGER to the manual e319ef11-e558-4727-ad52-b963d1e2d182

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Installation Instructions

Assembly Instructions

Description: CB Radio Kit Model: Vulcan 1700 Voyager

Part Number: K10400-037 Approximate

Assembly Time:

60 min.

Installation of this accessory should be performed by a qualied technician with the proper tools and

equipment.

If you are in doubt as to any part of the installation, please ask your authorized Kawasaki dealer to

complete the installation. Please note that Kawasaki cannot assume any responsibility for damage

resulting from incorrect installation.

Parts List Tools Required:

Seq. Description Qty Tool Description

1. CB Radio Module Assembly 1 Drill Motor

Scribe

1/16” Drill Bit

7mm (1/4”) Drill Bit

5mm Hex Head Driver

Socket Driver

10mm Socket

Philips Head Screwdriver

2. M6 x 30mm Bolts 2

3. CB Antenna Cable 1

4. CB Antenna Base 1

5. M6 x 20mm Philips Head Bolt 1

6. CB Ground Strap 1

7. M6 Lock Nuts 2

8. Lock Washer 1

9. Belleville Washer 1

10. M6 Cap Nut 1

11. Cable Ties, 6 inch 8

12. Cable Tie, 14.5 inch 1

13. CB Antenna Mast 1

14. Star Washer 1

Installation Preparation

Parts Removal

zSet bike securely on side stand on level ground. Switch off

ignition and remove key.

zRefer to the VN1700 Voyager Service Manual and remove the

fairing. Remove the front and rear seats, fairing and left fairing

lower cover (black piece).

zOpen the trunk and remove the tray by pressing the center of

the four lock rivets.

zRemove the fuel tank mounting bolts and lift the tank to expose

the frame.

Installation

Install CB Module

zMount the CB module using the two supplied 6 x 30mm bolts

on the top and re-using the lower bolt. Tighten all three bolts

rmly but do not over tighten as this may damage the plastic

fairing lower.

zRoute the harness from the CB module behind the left engine

guard and into the left side of the fairing. Find the matching

multi-pin connector at the left side of the radio and connect to

the CB module harness. Press the connectors together rmly

to engage the waterproof seals. Secure the cables as needed

with provided cable ties.

NOTE

oIf the optional XM Radio K10400-038 will also be installed,

a K10400-042 Splitter Cable (sold separately) will also be

needed to connect both XM and CB to the OE radio.

Install CB Antenna

zConnect the threaded end of the CB antenna cable to the right-

angle tting on the CB module and rmly hand tighten.

zRoute the other end of the antenna cable along the chassis

and under the center of fuel tank. Follow the routing of the AM/

FM antenna cable to the rear and into the trunk. Continue to

route the CB antenna cable along the left and rear of the trunk

to the right rear corner. Secure the cable with wire ties.

zCut the antenna base drilling template out of the instruction

sheet. Carefully fold it at the score lines and tape to the inside

right rear corner of the trunk as shown.

zCarefully mark the center of the holes with a scribe and drill

pilot holes from the inside of the trunk using a 1/16” bit. Finish

drilling the holes from the outside using a 7mm (1/4”) bit.

zInstall the antenna base from the outside of the trunk. Install

Belleville (curved) washer and locknut onto the threaded brass

post. Do not over-tighten as this may damage the plastic base.

zRemove the right rear trunk bolt and install the provided metal

grounding bracket at this point and to the lower mounting hole

of the antenna base.

zConnect the black wire with white marking tape from the CB

antenna cable to the lower threaded hole in the antenna base

with the provided Philips head screw.

zInstall remaining ring terminal from the antenna cable onto the

brass post and lock down with lock washer and cap nut.

zInstall the antenna mast with star washer and conrm the

vertical positioning of the mast matches that of the AM/

FM antenna. Adjust the positioning of the AM/FM antenna

accordingly. Tighten the mast securely but do not over tighten.

NOTE

oDo not use thread locking compound on the threads of the

antenna mast as this may damage the plastic.

zSwitch the ignition to “accessory” and turn the radio on, then

follow the Owners Manual to select the “CB on” function. The

CB channel in the lower left corner of the radio display should

show the CB channel number. If the channel number does

not show, check all connections and the accessory fuse. After

proper CB operation is conrmed, switch off the ignition.

Please check/adjust all fasteners in regular intervals.

© Kawasaki Motors Corp., U.S.A., August 2009

zAfter conrming proper operation of the CB radio, reinstall the

fairing, left fairing lower, lower cover, front and rear seats, and

tank. Check carefully to be sure that the wires are not caught

or pinched. Install the trunk tray with the four press rivets and

close and lock the trunk lid.

NOTE

oWipe the CB antenna clean with a soft damp cloth. Do not use

any harsh abrasive cleaners. The CB module and connectors

are water resistant for normal inclement riding conditions only.

Do not direct water at any component.

Antenna Base Drilling Template