Kelvin Hughes SXV-A1 X BAND RADAR User Manual
Kelvin Hughes Limited X BAND RADAR
User Manual
SITUATIONAL AWARENESS, THE WORLD OVER
SharpEyeTM SCV & SxV
X-Band Radome Radar
INSTALLATION, TERMINATION &
MAINTENANCE HANDBOOK
KH-1650-CA
Issue 1
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 1: Contents
KH-1650-CA issue 1
Page 2 of 60
DOCUMENT HISTORY
Issue
number
Release date
Details
1
13th July 2017
Handbook generated from Issue 4 of KH-1650
French translations of the Health & Safety section added.
AMENDMENT RECORD
When an amendment is incorporated into this handbook, the details should be recorded below.
Amendment
number
Date
inserted
(DD-MM-YYYY)
Initials
Details
© Copyright Kelvin Hughes Limited (2017) all rights reserved
No parts of this publication may be reproduced, transmitted, transcribed, translated or stored in any
form or by any means without the written permission of Kelvin Hughes Limited
Technical details contained in this publication are subject to change without notice
Where translated, the original English version of this document will remain the definitive document
and should be referred to in any situation of doubt, confusion or conflict
When planning any aspect of installation, commissioning, operation or maintenance of the system(s)
described in this handbook, it is the responsibility of the individual carrying out the required task to
ensure they are working from the latest issue/ revision of the document
Printed copies of this handbook are not maintained
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 1: Contents
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1 Contents
1 Contents ......................................................................................................................................... 3
2 Health and safety (Recommandations sanitaires et de sécurité) ............................................ 5
3 Introduction ................................................................................................................................. 11
3.1 System overview ................................................................................................................... 11
3.2 Display interfacing ................................................................................................................. 12
3.3 Typical systems ..................................................................................................................... 12
4 Positioning of radar equipment ................................................................................................. 15
5 Preparation for installation ........................................................................................................ 19
5.1 Pre-Installation requirements ................................................................................................ 19
5.2 Fitting kits .............................................................................................................................. 20
5.3 Location ................................................................................................................................. 21
5.4 Lifting considerations ............................................................................................................ 21
6 Mechanical installation ............................................................................................................... 23
6.1 Mounting platform ................................................................................................................. 23
6.2 Anti-vibration mount/ Cable bracket assembly ...................................................................... 24
6.3 Installation ............................................................................................................................. 27
6.4 DIMENSIONS: SCV .............................................................................................................. 28
6.5 DIMENSIONS: SxV ............................................................................................................... 29
7 Termination .................................................................................................................................. 31
7.1 Cabling and termination ........................................................................................................ 31
7.2 DC input ................................................................................................................................ 33
7.3 LAN input ............................................................................................................................... 35
7.4 Ground/ Earth cable .............................................................................................................. 36
7.5 CONNECTION DIAGRAM .................................................................................................... 38
8 Commissioning ........................................................................................................................... 39
8.1 Overview ............................................................................................................................... 39
8.2 Commission web page .......................................................................................................... 40
8.3 Compass Settings ................................................................................................................. 41
8.4 Blind sector, heading line offset record ................................................................................. 42
9 Completion of installation .......................................................................................................... 43
9.1 Installation checks ................................................................................................................. 43
9.2 Warranty ................................................................................................................................ 44
10 Operator instructions ................................................................................................................. 45
10.1 Switch ON and OFF .............................................................................................................. 45
10.2 Control ................................................................................................................................... 45
10.3 Elevation beamwidth ............................................................................................................. 45
10.4 Performance monitoring ........................................................................................................ 45
10.5 Operational states ................................................................................................................. 46
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11 Planned maintenance ................................................................................................................. 49
12 Corrective maintenance ............................................................................................................. 53
12.1 System reset ......................................................................................................................... 53
12.2 Repair and return .................................................................................................................. 53
12.3 Troubleshooting .................................................................................................................... 54
13 Specifications .............................................................................................................................. 55
13.1 Mechanical specifications ..................................................................................................... 55
13.2 Environmental specifications ................................................................................................. 55
13.3 Transceiver specifications ..................................................................................................... 56
13.4 Approvals .............................................................................................................................. 57
14 Contact details............................................................................................................................. 59
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 2: Health and safety (Recommandations sanitaires et de sécurité)
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2 Health and safety (Recommandations sanitaires et de sécurité)
When working on Kelvin Hughes equipment, operators and engineers are expected to work within the Health and Safety
guidelines noted in this handbook, as issued by their respective employer or as stated by site regulations, shipyard or the
vessel owners.
Risk assessments of a working area must be undertaken prior to the commencement of any work and must be regularly
reviewed.
Les opérateurs et les ingénieurs travaillant sur l'équipement Kelvin Hughes doivent se conformer aux consignes
relatives à la santé et la sécurité énoncées dans le présent manuel, conformément aux exigences de leurs employeurs
respectifs ou comme énoncé dans la réglementation du site, ou par les propriétaires du chantier naval ou du navire.
Des évaluations des risques d’une zone de travail doivent être réalisées avant le démarrage de tout travail et doivent
être régulièrement revues.
SCV/SxV ENCLOSURE INTERNAL ACCESS
SharpEyeTM SCV and SxV systems are factory sealed units that contain no field serviceable, adjustable or repairable parts.
WARNING
DO NOT DISMANTLE THE RADOME RADAR
Installation engineers, system maintainers or operators must not open or disassemble the radome radar.
Access to components or sub-assemblies within the system is NOT required for any aspect of installation, commissioning,
maintenance, fault finding or operation.
Opening the radome radar breaks waterproof seals and voids the warranty status of the unit.
ACCÈS INTERNE À L’ENCEINTE DU SCV/SxV
Les systèmes SCV et SxV de SharpEyeTM sont des unités scellées en usine qui ne comportent aucune pièce admettant
un entretien, un réglage ou une réparation sur site.
AVERTISSEMENT
NE DÉMONTEZ PAS LE RADÔME DU RADAR
Les ingénieurs installateurs, les responsables de l’entretien ou les opérateurs du système ne doivent pas ouvrir ni
démonter le radôme du radar.
L'accès aux composants ou aux sous-ensembles présents dans le système n’est PAS nécessaire pour l’installation, la
mise en service, l’entretien, la recherche de défaillances ou l’exploitation.
L’ouverture du radôme du radar entraîne la rupture de joints étanches et l’annulation de la garantie de l’unité.
HAZARDS
WARNING
ELECTRICAL HAZARDS
The SharpEyeTM SCV and SxV radomes are not designed to be open or dismantled.
The equipment has no safety interlocks.
DC VOLTAGES
The system operates from an external DC supply and must be fully isolated from all sources of power prior to carrying out any
installation or planned maintenance work.
WARNING
The equipment contains materials which may produce toxic fumes if burnt.
WARNING
The factory sealed SharpEyeTM processor within SCV and SxV systems must not be dismantled as components within the
processor contain Beryllium which can represent a risk if the processor is dismantled.
CAUTION
CAUTION BASEPLATE TEMPERATURE
At ambient temperatures exceeding +50°C, the SCV/ SxV baseplate temperature can exceed +70°C.
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RISQUES
AVERTISSEMENT
RISQUES ÉLECTRIQUES
Les radômes SCV et SxV de SharpEyeTM ne sont pas conçus pour être ouverts ou démontés.
Aucun verrouillage de sécurité n’est prévu sur l’équipement.
TENSIONS CC
Le système fonctionne à partir d'une alimentation CC externe et doit être totalement isolé de toutes sources d’énergie
avant de réaliser un travail d’installation ou d’entretien planifié.
AVERTISSEMENT
L'équipement contient des matériaux qui peuvent produire des fumées toxiques en cas d’incendie.
AVERTISSEMENT
Le processeur scellé en usine de SharpEyeTM présent dans les systèmes SCV et SxV ne doit pas être démonté car les
composants de ce processeur contiennent du béryllium qui peut être dangereux si le processeur est démonté.
MISE EN GARDE
MISE EN GARDE TEMPÉRATURE DE PLAQUE DE BASE
À des températures ambiantes dépassant + 50 °C, la température de plaque de base de SCV/SxV peut dépasser +
70 °C.
WORKING ALOFT
WARNING
SAFETY ALOFT
When working aloft or near any radar scanners, moving or RF radiating equipment, ALL power sources to the platform and
equipment must be fully electrically and mechanically isolated.
Prior to working aloft, all supply breakers supplying power to the system must be fully isolated and locked into the OFF position.
Ensure someone in authority or at ground level knows of your intentions and ensure that suitable clear warnings are in place.
Ensure all means of access aloft are secure and beware of wet or slippery ladder rungs and working areas.
All working at height health and safety requirements and procedures, including the inspection and use of personal protective
equipment (PPE) such as approved safety harnesses and gloves, must be adhered to at all times as required by your
employer, site regulations, shipyard and / or vessel.
WARNING
SAFETY CORDON
When working aloft, a safety cordon must be established and managed below the working area(s).
WARNING
DROP HAZARDS
When working aloft, all tools and loose items must be safely stowed or secured so that they cannot present a drop hazard.
WARNING
ADVERSE WEATHER CONDITIONS
When weather conditions are poor, a full risk assessment must be carried prior to working aloft as defined by an individual’s
employer or shipborne safety procedures.
Poor weather conditions can include but are not restricted to high winds, heavy rain, snow, ice or if access is required at sea,
risk of vessel pitch and roll.
TRAVAIL DANS LA MÂTURE
AVERTISSEMENT
SÉCURITÉ DANS LA MÂTURE
Lors de travaux dans la mâture ou à proximité d’antennes radar, d’un équipement mobile ou émettant des RF, TOUTES
les sources d’alimentation vers la plateforme et l’équipement doivent être totalement isolées électriquement et
mécaniquement.
Avant tout travail dans la mâture, tous les disjoncteurs d’alimentation fournissant de l’énergie au système doivent être
totalement isolés et verrouillés en position OFF (position éteinte).
Assurez-vous qu’une personne en charge ou sur le terrain connaisse vos intentions et assurez-vous que des
avertissements adaptés et clairs sont mis en place. Assurez-vous que tous les moyens d’accès à la mâture sont
sécurisés et faites attention aux barreaux d’échelle et aux zones de travail mouillés ou glissants.
Toutes les exigences et procédures sanitaires et de sécurité pour les travaux en hauteur, notamment celles relatives à
la vérification et à l’utilisation d'équipements de protection individuelle tels que des harnais de sécurité et des gants
homologués, doivent être respectées à tout moment comme exigé par votre employeur, la réglementation du site, du
chantier naval et/ou du navire.
AVERTISSEMENT
CORDON DE SÉCURITÉ
Lors d’un travail dans la mâture, un cordon de sécurité doit être établi et géré en-dessous de la ou des zones de travail.
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AVERTISSEMENT
RISQUES DE CHUTE
Lors d’un travail dans la mâture, tous les outils et les éléments lâches doivent être correctement rangés ou fixés afin
qu’ils ne constituent pas un risque de chute.
AVERTISSEMENT
MAUVAISES CONDITIONS MÉTÉOROLOGIQUES
Lorsque les conditions météorologiques sont mauvaises, une évaluation des risques complète doit être réalisée avant
un travail dans la mâture, tel que défini par les procédures de sécurité de l’employeur d'un individu ou du navire.
Les mauvaises conditions météorologiques comprennent, mais sans s’y limiter, des vents violents, de fortes pluies, de
la neige, de la glace ou, si l’accès est nécessaire en mer, le risque de tangage ou de roulage du navire.
RADIATION HAZARDS
WARNING
RADIATION HAZARD NON-IONISING
Avoid exposure to the main beam of a stationary radar antenna.
Avoid standing closer than 15 metres from the central front face of a radiating antenna.
Users of cardiac pacemakers should be aware of the possibility that radio frequency transmissions can damage some devices
or cause irregularities in their operation. Anyone using such devices should understand the risks present before exposure.
WARNING
LOSS OF ANTENNA ROTATION ALARM
If a loss of antenna rotation alarm is raised, the DC power to the system should be immediately switched OFF until the cause of
the loss of rotation is resolved.
MICROWAVE RADIATION LEVELS
The range at which specified RF exposure limits can be exceeded is far greater for a non-rotating antenna. For that reason, RF
transmission without antenna rotation is not a permitted operational mode for this equipment: The system includes interlocks to
prevent this occurring.
The basic restriction level for the operating frequency of this product, as set out in 1999/519/EC (Annex III table 2) and
calculated in accordance with EN50385:2002, is 10W/m2 averaged over a six minute period. For normal operation, the EU
basic restriction level for public exposure is only exceeded within 15m of the antenna centre.
In all SharpEye™ systems, the fault condition following the loss of Heading Line and Azimuth data (e.g. the antenna has
stopped rotating) will be recognised and trigger the transceiver OFF condition within a few seconds.
SCV-A1-10
SXV-A1-10
Range Within Which the Power Density Exceeds:
10W/m2
50W/m2
100W/m2
Rotating
0.8m
0.4m
0.3m
Non-rotating
15m
2.9m
1.4m
Source data document reference TN-2118 issue 2.
NOTICE
It is the responsibility of the end user to ensure that they are working from the latest officially released version of the systems
handbook when planning an installation or carrying out any form of risk or hazard assessment.
RISQUES D’IRRADIATION
AVERTISSEMENT
RISQUE D’IRRADIATION NON-IONISANTE
Évitez l’exposition au faisceau principal d’une antenne radar stationnaire.
Évitez de vous tenir à moins de 15 mètres de la face avant centrale d’une antenne rayonnant.
Les utilisateurs de simulateurs cardiaques doivent être conscients du fait que les émissions par radiofréquence risquent
d’endommager certains appareils ou causent des irrégularités dans leur fonctionnement. Toute personne utilisant de
tels appareils doit comprendre les risques existant avant une exposition.
AVERTISSEMENT
PERTE D’ALARME DE ROTATION DE L’ANTENNE
Lors d'une perte d’alarme de rotation de l’antenne, l’alimentation CC vers le système doit immédiatement être éteinte
(position OFF) jusqu’à ce que la cause de la perte de rotation soit résolue.
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NIVEAUX DE RAYONNEMENT MICRO-ONDE
L'intervalle dans lequel les limites spécifiées d’exposition aux RF peuvent être dépassées est bien plus important pour
une antenne qui ne tourne pas. C’est pourquoi, l’émission de RF sans rotation de l'antenne n’est pas un mode
opérationnel autorisé pour cet équipement. Le système inclut des verrouillages de sécurité pour empêcher une telle
situation.
Ce niveau de restriction de base pour la fréquence d’opération de ce produit, comme indiqué dans 1999/519/EC
(Annexe III tableau 2) et calculé conformément à EN50385:2002, est de 10 W/m2 en moyenne sur une période de six
minutes. Pour une opération normale, le niveau de restriction de base de l’UE pour une exposition publique est
uniquement dépassé dans un rayon de 15 m du centre de l’antenne.
Dans tous les systèmes SharpEye™, l'état défectueux suivant la perte de données de ligne de foi et d’azimut (par ex.,
l’antenne a cessé de tourner) sera reconnu et déclenchera l'état désactivé (position OFF) de l’émetteur-récepteur en
quelques secondes.
SCV-A1-10
SXV-A1-10
Intervalle dans lequel l’intensité de l'énergie dépasse :
10 W/m2
50 W/m2
100 W/m2
État rotatif
0,8 m
0,4 m
0,3 m
État non-rotatif
15 m
2,9 m
1,4 m
ATTENTION
Il est de la responsabilité de l’utilisateur final de s’assurer qu’il ou elle travaille avec les dernières versions publiées
officielles du manuel des systèmes lors de la planification d'une installation ou de la réalisation d’une évaluation de
risques ou de dangers sous quelque forme que ce soit.
RoHS STATEMENT
Please contact Kelvin Hughes Ltd for details on the SCV/ SxV RoHS (Restriction of Hazardous Substances).
DÉCLARATION RoHS
Veuillez contacter Kelvin Hughes Ltd pour plus de détails sur le RoHS (Restriction of Hazardous Substances,
Restriction sur l'usage de certaines substances dangereuses) du SCV/SxV.
WEEE STATEMENT
Waste Electrical & Electronic Equipment requirements: When a SharpEyeTM SCV or SxV system has reached the end of its
serviceable, please contact Kelvin Hughes Ltd for safe disposal instructions or alternatively arrange for the sealed unit to be
returned to Kelvin Hughes for safe disposal.
SharpEye™ specific disposal notice: The SharpEye™ transceiver(s) located within the sealed transceiver enclosure are
factory sealed units that contains no field serviceable parts or lifed components. Components within the SharpEye™ processor
(all variants) contain traces of beryllium.
DÉCLARATION DEEE
Exigences liées aux Déchets d'équipements électriques et électroniques : Lorsqu’un système SCV ou SxV de
SharpEyeTM a atteint la fin de sa durée d'utilisation, contactez Kelvin Hughes Ltd. pour recevoir des instructions
d'élimination sans risque ou prévoyez le renvoi de l’unité scellée à Kelvin Hughes pour élimination sans risque.
Recommandations d'élimination spécifique pour SharpEye™ : Le(s) émetteur(s)-récepteur(s) SharpEye™ situé(s) dans
l’enceinte scellée de l’émetteur-récepteur sont des unités scellées en usine qui ne comportent aucune pièce admettant
un entretien sur site ni de composants à durée de vie limité. Les composants dans le processeur SharpEye™ (toutes
variantes incluses) contiennent des traces de béryllium.
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VIRUS PRECAUTION
WARNING
ANTIVIRUS WARNING
Prior to use, all computing equipment including removable media that is used on or in Kelvin Hughes products MUST be fully
scanned for viruses using up to date anti-virus software.
Any media containing potential virus infections must not be used.
Charges relating to systems found to be infected with a virus will be passed onto the company found to be using computing
equipment or media that has not been suitably scanned.
Kelvin Hughes cannot be held responsible for damage caused to systems by virus infections. Removable media includes but is
not restricted to USB memory sticks, USB hard drives, floppy discs, CD/ DVD’s and all forms of removable media.
PRÉCAUTIONS CONTRE LES VIRUS
AVERTISSEMENT
AVERTISSEMENT ANTIVIRUS
Avant utilisation, tous les équipements d’informatique, y compris les supports amovibles, qui sont utilisés sur ou dans
les produits Kelvin Hughes DOIVENT être entièrement analysés contre les virus en utilisant un logiciel anti-virus à jour.
Tout support potentiellement infecté par un virus ne doit pas être utilisé.
La responsabilité liée aux systèmes qui se révèleraient infectés par un virus incombe à l’entreprise qui ayant utilisé un
équipement d’informatique ou un support qui n’aurait pas été analysé correctement.
Kelvin Hughes ne saurait être tenu responsable des éventuels dommages causés au système par des infections par
des virus. Les supports amovibles comprennent, mais sans s’y limiter, les clés USB, les disques durs USB, les
disquettes, les CD/DVD et toutes autres formes de supports amovibles.
FCC Part 15.19 Warning Statement- (Required for all Part 15 devices)
THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO
CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT
ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
FCC Part 15.21 Warning Statement:
NOTE: THE GRANTEE IS NOT RESPONSIBLE FOR ANY CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED
BY THE PARTY RESPONSIBLE FOR COMPLIANCE. SUCH MODIFICATIONS COULD VOID THE USER’S AUTHORITY TO
OPERATE THE EQUIPMENT.
FCC Part 15.105(b) Warning Statement- (ONLY required for 15.109-JBP devices)
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-Consult the dealer or an experienced radio/TV technician for help.
Déclaration de mise en garde de la partie 15.19 de la FCC
(Requise pour tous les appareils visés par la partie 15)
CET APPAREIL EST CONFORME À LA PARTIE 15 DES RÈGLES DE LA FCC. SON FONCTIONNEMENT EST
SOUMIS AUX DEUX CONDITIONS SUIVANTES : (1) CET APPAREIL NE DOIT PAS CAUSER D’INTERFÉRENCES
NUISIBLES, ET (2) CET APPAREIL DOIT ACCEPTER TOUTE INTERFÉRENCE REÇUE, NOTAMMENT CELLES
POUVANT ENTRAÎNER UN DYSFONCTIONNEMENT.
Déclaration de mise en garde de la partie 15.21 de la FCC
NOTE : LE BÉNÉFICIAIRE N’EST PAS RESPONSABLE EN CAS DE TRANSFORMATIONS OU MODIFICATIONS
NON EXPRESSÉMENT AUTORISÉES PAR LA PARTIE RESPONSABLE DE LA CONFORMITÉ. DE TELLES
MODIFICATIONS SONT SUSCEPTIBLES D’ENTRAÎNER LA RÉVOCATION DE L’AUTORISATION D’UTILISATION
DE L’ÉQUIPEMENT.
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Déclaration de mise en garde de la partie 15.105(b) de la FCC
(uniquement requise pour les appareils JBP visés par 15.109)
NOTE : Cet équipement a été testé et déclaré conforme aux limites pour les appareils numériques de classe B, selon la
partie 15 des règles de la FCC. Ces limitations sont conçues pour fournir une protection raisonnable contre les
interférences nuisibles dans un environnement domestique. Cet équipement génère, utilise et peut irradier de l'énergie
radiofréquence et, dans le cas d’une installation et d'une utilisation non conformes aux instructions, il peut provoquer
des interférences nuisibles aux communications radio. Cependant, il n’existe aucune garantie qu’aucune interférence ne
se produira dans une installation particulière. Si cet équipement provoque des interférences nuisibles à la réception
radiophonique ou télévisuelle, ce qui peut être détecté en mettant l'appareil sous et hors tension, l’utilisateur peut
essayer d'éliminer les interférences en suivant au moins une des procédures suivantes :
Réorienter ou repositionner l'antenne de réception.
Augmenter la distance entre l'équipement et le récepteur.
Brancher l'équipement sur une prise appartenant à un circuit différent de celui sur lequel est branché le récepteur.
Consulter un distributeur ou un technicien radio/télévision qualifié pour obtenir de l’aide.
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3 Introduction
3.1 System overview
SCV-A1-10
Small craft variant
The SharpEye™ SCV is an X-band lightweight coherent radome radar
utilising core SharpEye™ technology. The SharpEye™ transceiver has
been designed for watercraft ranging from RHIBs up to 35m and fast
watercraft operated by coastguards, search and rescue, customs,
police, Special Forces, armies or navies.
SxV-A1-10
Land surveillance
The SharpEye™ SxV is an X-band system that is mechanically and
electronically identical to the SharpEye™ SCV series however the
clutter performances have been enhanced for fixed or mobile land
based applications.
Features: The SharpEye™ SCV and SxV series offers low cost, low power
consumption, lightweight design, ultra-high reliability and superior
performance
Key features of the SCV/ SxV include:
Simple connectivity with two waterproof
connections for DC power and LAN
connection
Anti-jamming
Low power counter surveillance/ covert
mode
GNSS position and heading output
Power: The system operates from a +24 to +30VDC power source.
Radome radar: The SharpEye™ SCV and SxV radome radars are sealed units that contain
the following key components:
A 530mm horizontally polarised array
SharpEyeTM transceiver processor
Internal DC/DC power supply
A Gigabit Ethernet LAN interface (see section 10.2 for details on
compatible Network Switches)
Detection: Doppler processing enables the detection of extremely small and slow targets
in inclement weather conditions day or night.
Mounting: The SCV and SxV has been designed for easy installation on radar arches,
masts, static masts and tripods and has a flexible interface making the
system display independent.
Environmental: The systems have been designed to withstand the vibration and shock levels
found on RHIBs, small craft, vehicles etc. and be dustproof and waterproof to
IP67.
System integration: Additional details on system integration are available upon request. Please
contact Kelvin Hughes Ltd for information, contact details can be found at the
end of this publication.
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3.2 Display interfacing
The SCV/ SxV X-Band radome radars are designed to be interfaced via a LAN connection to a
suitable command and display sub-system.
COMMISSIONING NOTICE
This handbook details the installation, termination and maintenance of the SCV/ SxV only and does
not cover the commissioning or operation of third party equipment or display sub-systems.
3.3 Typical systems
Kelvin Hughes Ltd NAVIGATION DISPLAY
SharpEye™ SCV & SxV X-Band Radome Radar
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SMALL CRAFT DISPLAY
Example of an SCV integrated with a small craft display
A second display for an additional command position is shown with dotted lines
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4 Positioning of radar equipment
To achieve the full potential of a radar system there must be no obstructions in the path of the beam
from the antenna. In practice however obstructions occur some of which are unavoidable. In the case
of the SCV these obstructions include interactions with the masts, sponsons, the vessel
superstructure and the sea conditions. In SxV applications these obstructions can include buildings
and land masses.
The proximity of the radar to infrastructure such as masts, aerials etc. is an important consideration
as, due to the high level of sensitivity of modern radar receivers, the reflected signals can manifest as
false echoes on the radar display.
Where available, the appropriate use of blanking sectors to prevent radar transmission towards an
obstruction limits the appearance of false echoes. Where infrastructure is located in the field of view
of the antenna this is not always possible.
The SCV/ SxV should be mounted as high as is practical given the constraints of the installation being
considered.
BLOCKAGE AND REFLECTION
Interaction of the radar antenna beam with an obstruction impacts the performance of the radome
radar and may be considered under two headings which are detailed below:
Blockage: Where part of an obstruction is directly in the path of the beam from the antenna.
Reflection: Where energy from the antenna reflects from part of a structure.
Clearly, when part of a structure is directly in the path of the beam from the antenna then reflection
will also occur.
Note: The effects discussed in the following are not only related to metallic structures. All objects,
whether they are metal, plastic, wood, etc. can cause blockage and reflection resulting in the effects
discussed.
BLOCKAGE: The drawing to the right shows a mast and antenna
in plan view giving an example of blockage by a mast. Notice how
the blockage can impact on the energy from the antenna over a
large scan angle depending on how close the obstacle is to the
antenna and its size.
As an example, an obstacle that is 3m away from a 0.53m wide
SCV/ SxV antenna will be in the path of the beam over an angle
of at least 10°, depending on the width of the obstacle.
The effect of this form of blockage is to reduce the power returned
from a target and to increase the clutter received by the radar so
that the ability to detect the target is degraded (and a blind spot
may even occur).
Antenna Beam Blockage by a Mast
This degradation in performance of the radar occurs while the obstacle remains in the antenna beam
although it reduces as the blockage moves towards the edge of the beam. The magnitude of the
blockage effect is dependent on the size and physical characteristics of the obstacle. As the size of
the object increases, so does the degradation in radar performance.
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Clearly, when the obstacle is as large or
larger than the antenna the radar becomes
completely blind although, as already
indicated, blind spots may still occur when
the obstacle is smaller than the antenna.
Whilst the most obvious features on a
vessel (SCV) leading to blockage are
masts, funnels, railings, etc.
Decks and cabin roofs can also cause
blockage if the antenna is not mounted
sufficiently high.
The same effect can occur when mounting the SxV on a building or mast.
REFLECTION: The drawing to the right shows a mast and antenna in plan
view, the mechanism of reflection is from an obstacle such as the mast.
Energy from the antenna is reflected in a different direction to that in which
the antenna is pointing. If this is incident on a target, then reflections from the
target will return via the same path.
If the reflections have sufficient magnitude they will produce a return on the
display in a direction corresponding to the pointing angle of the antenna, thus
producing a ghost target.
Antenna beam reflection by
a mast
The angular position of such ghost targets will be dependent on the shape of the obstacle and some
obstacles will produce ghost targets which are close to the real target, thus resulting in target
smearing. Masts and funnels will generally tend to produce distinct ghost targets and railings are likely
to lead to target smearing.
On some installations such as modern high speed vessels where a large portion of the deck or
mounting surface may be within the antennas vertical beamwidth, the radar signal is likely to be
reflected. Horizontal surfaces will tend to reflect the radar signal upwards away from other reflectors
causing no problem. Inclined or curved surfaces can reflect energy from the antenna into the
horizontal plane at a different angle to the pointing angle of the antenna. This can lead to ghost
returns and/ or target smearing.
Similar effects can occur on static or vehicle installations.
SEA & LAND CLUTTER
Sea and land clutter returns are not only dependent on the sea state but also on the height of the
radar antenna. As the antenna height increases so does the sea clutter returns and the range out to
which the sea clutter extends.
HORIZON RANGE
The curvature of the earth limits the range
that can be seen by a radar system.
The table opposite demonstrates the
approximate range to horizon on a generic
radar system.
Antenna height
above sea level
(metres)
Horizon range
(NM)
Horizon range
(km)
5.0m
5.0NM approx.
9.3km approx.
10m
7.0 NM approx.
13km approx.
15m
8.5 NM approx.
15.7km approx.
20m
10 NM approx.
18.5km approx.
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MULTIPATH INTERFERENCE
Radar energy reflects from the target directly or following reflection at the surface of the sea. The
result is that sometimes the two signals will reinforce each other while at other times they will cancel
and create a null.
In marine applications (SCV) Multipath is most pronounced when the sea is calm, acting like a mirror,
and when the target is simple (essentially comprising a single reflector) such as a buoy. Here
multipath reflection may produce a large number of signal nulls at short range. These become less
frequent as range increases.
In the higher sea states when the sea is rough and is less like a mirror or when the target is complex
(comprising a number of reflectors), as are many vessels, the effect of multipath is less pronounced
so that the nulls are less deep.
Land based installations can also suffer from multipath. The reflection characteristics can change
based on terrain, dampness etc.
As the height of the radar antenna (or target) increases, then the frequency of the nulls also
increases.
It is clear that there is no definitive solution to the installation of a radar antenna on a vessel or a
permanent land based site.
Each installation should be examined on its own merit with each aspect of performance assessed
appropriately. To this end, we advise that you seek guidance from Kelvin Hughes for antenna
installations by submitting a drawing illustrating the position of the antenna in relation to the vessel’s
structure (SCV) or mounting structure (SxV) and nearby obstacles.
ANTENNA LOCATION AND SEPARATION
SharpEyeTM SCV and SxV radomes contain a SharpEyeTM radar transceiver and a GNSS antenna.
The system must be mounted with a clear view of the horizon.
Wherever possible, ensure the antenna is placed outside the beam path of any other transmitting
equipment for example:
Radar: Typically ±15° from the array’s centre point.
Satcom: INMARSAT A, B, C, or M; typically ±10° from the array’s centre point in any
of the possible transmitting directions.
VHF/ SSB: Do not place within 3 metres of a VHF or SSB radios or their antennas.
Image of
Target
Target
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5 Preparation for installation
5.1 Pre-Installation requirements
SCV and SxV systems have been designed as ‘plug and play’ units that should be installed by
competent engineers familiar with the installation and commissioning of radar equipment.
Installation engineers should familiarise themselves with all sections of this handbook prior to
carrying out any installation, commissioning or maintenance tasks on SCV/ SxV products.
The SCV/ SxV must be mounted and terminated as instructed in this handbook.
Incorrect or poor installation of the equipment can invalidate the warranty of the system.
UNIT INSPECTION
The SCV/ SxV has been designed with protective coatings and finishes to allow it to withstand
demanding environments around the world. However if the unit sustains mechanical damage, such as
scores or scratches that is sufficient enough to damage the coatings and expose underlying metal,
the unit's ability to withstand salt corrosion may be reduced.
Damage to finishes or metalwork should be made good immediately.
The unit should be protected from potential damage by other equipment, for example accessing or
installing other equipment in the vicinity of the SCV.
Care should be taken when mating and de-mating connectors so that the shell finish of the
connectors is not damaged.
Prior to installation, the unit should be checked to ensure that no damage has occurred during
transport. Any damage that has occurred, including accidental dropping of the unit, must be reported
to Kelvin Hughes Ltd before the unit is installed.
Damage must only be repaired when authorised by Kelvin Hughes Ltd.
TOOLS
In addition to the normal tools required for installation and service work, the following will be required
to install the SCV or SxV radomes:
M4 / 7mm spanner (SCV brackets)
M6 / 10mm spanner (earth connections)
M8/ 13mm spanner (main mounting bolts).
Torque wrench (tightening the main chassis bolts to 22Nm). Note
Multimeter / safety ohmmeter or bridge megger (earth bonding tests)
NON-REMOVABLE RADOME COVER
The 8 bolts that retain the radome cover to the chassis and MUST NEVER BE REMOVED. Access to
components or sub-assemblies within SCV or SxV systems is NOT required for any aspect of
installation, commissioning, maintenance or operation.
CAUTION
Removal of the radome cover invalidates the warranty status of the system and breaks waterproofing seals.
GENERAL PRECAUTIONARY NOTICES
The radome must not be painted.
Labels and/ or stickers must not be placed on the radome.
DRT TORQUE VALUES
Torque settings noted in this handbook are dry torqueing values. Appropriate wet torque values
should be used as appropriate. Please contact Kelvin Hughes if additional information is required.
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5.2 Fitting kits
KIT CONTENTS
Typically the SCV/ SxV system is supplied with an installation kit that includes:
FIXINGS
All the necessary fixings required to mount the SCV/ SxV. Fixings supplied are 316 (A4) grade
stainless steel, passivated, zinc plated for marine applications
ANTI-VIBRATION MOUNT
An anti-vibration mount is provided as standard with SCV systems and can be ordered separately
for SxV systems (detailed in the fitting kits below).
Before commencing the installation, check the kit contents of this against the packing list contained
within the kit, ensuring all necessary parts are present. Any missing or damaged parts should be
immediately reported to Kelvin Hughes Ltd.
SCV
SCV-A160-1 fitting kit
SCV-A172
Anti-vibration
mount
The anti-vibration mount is supplied as standard and MUST BE
INSTALLED on all SCV applications. Please refer to section 6.1 for
assembly details.
SCV-A170
Cable bracket
assembly
This assembly is assembled onto the anti-vibration plate.
Please refer to section 6.2 for assembly details.
SCV-A145
Earth strap
Earth strap that must be used to connect the radar to a tested /
proven earth/ ground.
Please refer to section 7.4 for assembly details.
55-100-0566-001
Anti-Corrosion
Paste / grease
10ml Syringe of anti-corrosion paste/ grease.
Please refer to section 6.3 for application details.
Fasteners
Nuts, bolts & washers
M4
M8 x 25mm
Used to assemble the SCV-A170 / SCV-A172 to the SCV.
M8 x 45mm
Used to fix the SCV to its mounting position
See notes in section 6.3 regarding maximum thread depths.
SxV
SXV-A100 fitting kit
SCV-A145
Earth strap
Earth strap that must be used to connect the radar to a tested /
proven earth/ ground.
Please refer to section 7.4 for assembly details.
55-100-0566-001
Anti-Corrosion
Paste / grease
10ml Syringe of anti-corrosion paste/ grease.
Please refer to section 6.3 for application details.
Fasteners
Nuts, bolts & washers
M8 x 25mm
Used to fix the SCV to its mounting position
See notes in section 6.3 regarding maximum thread depths.
SCV-A135
(OPTIONAL)
Anti-vibration
mount
An anti-vibration mount is not supplied as part of an SxV
installation kit but can be requested as a chargeable option for
use in situations where vibration is anticipated.
CABLES
Typical installation kits do not contain cabling for the SCV and SxV which must be ordered separately.
SCV/ SxV
Standard cables part numbers
SCV-A167-**
Note 1
Power Input cables. Standard length is 10m.
15, 20, 25 & 30m lengths are available on request. Refer to section 7.2.
Connects DC power to the radar assembly.
SCV-A168-**
Note 2
Ethernet Cable. Standard length is 10m.
15, 20, 25 & 30m lengths are available on request Connects the radar
assembly to the control system and provides communications (Control and
Video) to and from the unit. The cable supports Gigabit Ethernet.
Note 1: Where -** is the cable length in metres, e.g. a standard 10m Power cable would be SCV-A167-10.
Note 2: SCV variant SCV-A1-10-ADAC should be ordered with power cable SCV-A177-** rather than SCV-A167-**. Please
contact Kelvin Hughes Ltd if alternative cable assemblies are required.
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5.3 Location
POSITION
The installation of the equipment needs to be assessed against local operating procedures; please
refer to section 4 for additional information on the positioning of radar equipment.
RADHAZ PRECAUTIONS
If video ceases to be displayed and the SCV/ SxV is installed in a position where a person can be
within 15m of the antenna, the operator should cease transmission immediately and investigate the
problem, ensuring that the SCV is not at fault. Please refer to the Radiation Hazard warning notices
that can be found in section 2: Health & Safety notices and in the operator notices in section 10:
Operator instructions.
DO NOT STEP
The SCV / SxV should never be placed in a position where it can be used as a step or aid to climbing.
Do not stand on the SCV / SxV radar.
5.4 Lifting considerations
LIFTING EQUIPMENT
All health & safety requirements as laid down by the vessel, shipyard or site safety regulations
must be checked and observed at all times when lifting any equipment. Any applicable local or
national regulations must also be observed
In line with Kelvin Hughes, shipyard, vessel and/ or site requirements, all appropriate Personal
Protective Equipment (PPE) such as safety harnesses, fall arresters, hard hats, safety boots,
safety glasses and gloves must be inspected prior to use and worn at all times when lifting
equipment and when working aloft.
Never leave equipment unsupported on a mounting platform.
Ensure that tools or equipment cannot present any form of drop hazard.
Where special equipment such as cranes hoists and jigs is required, consideration must be given
to the authority to use such equipment.
During lifting, a safety zone shall be established beneath the lifting area, around any cranes or
platforms. Safety personnel must ensure that persons do not encroach into the area of work.
When making arrangements for lifting any equipment, consult with the lifting operator to obtain the
best and safest method of securing the lifting strops or ropes to the equipment.
Lifting operators should be advised of the areas of a system that are susceptible to damage such
as the SCV or SxV radome cover.
Check that the centre of gravity of the equipment cannot cause the lifting strops or ropes to slip or
move.
MANUAL LIFTING
The SCV/ SxV radome radar weights approximately 22Kg (SCV with anti-vibration mount & cable
bracket fitted) or 20kg (SxV) so may be manually lifted by two-people.
In addition to the precautions noted above, all manual lifting requirements and precautions must be
observed when lifting the equipment.
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6 Mechanical installation
6.1 Mounting platform
MOUNTING PLATE
The SCV/ SxV radome radar requires an 8.0mm flat aluminium
or steel mounting plate.
The plate should be pre-drilled to accommodate the radome
radar, an earthing/ grounding point, any cables access holes
and cable restraining points.
Prior to installation, the proposed mounting plate and location
must be inspected and accepted as being suitable.
All four planes shown (A, B, C and D) should be checked to
ensure the surface is flat and that there is no curvature of the
plate. The maximum deviation should not exceed 1.0mm.
Example of SCV and SxV mounting plate.
Not to scale.
See following pages for dimensions
The mounting platform and any supports (masts etc.) must be able to fully support the weight of the
radome radar and be designed to minimise vibration.
MOUNTING BARS
The full mounting surface area of the
SCV/ SxV chassis must be in contact
with the mounting plate.
Kelvin Hughes STRONGLY advises
against mounting the SCV/SxV on
brackets or mounting bars as this can
cause twisting of the radome radar
chassis. A flat, even surface is strongly
recommended.
Mounting brackets, bars or tubes are NOT recommended.
EARTHING/ GROUND POINT
A tested/ proven ground point grounding/ earthing point will be required on the mounting plate or
platform for connection to the M6 earth stud located on the base of the radome radar. See section 6.4
(SCV) or section 6.5 (SxV) for the location of the earth stud. Kelvin Hughes Ltd recommend that the
earth/ ground connection is always connected to the common platform chassis ground.
BATTERY CONNECTION
Portable systems powered by a battery do not require an earth connection
ORIENTATION
The SCV/ SxV radome radar must be mounted in an upright position as shown below with the
LAN and DC connectors pointing backwards/ aft.
Due to the beamwidth of the antenna, target detection will be significantly reduced if the SCV/
SxV assembly is tilted by more than 12.5° from horizontal/ flat.
Please consult with Kelvin Hughes Ltd if alternative mounting positions (i.e. inverted etc.) are
required.
Forward
Power & LAN
connections
Up
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6.2 Anti-vibration mount/ Cable bracket assembly
SCV APPLICATIONS (MOUNT SUPPLIED)
SCV-A170 Anti-Vibration Mount
The Anti-Vibration mount and cable bracket assembly are supplied pre-assembled as part of the
SCV-A160-1 fitting kit ready for fitting to an SCV.
These assemblies must be fitted to the SCV prior to placing the unit on its final mounting position.
SXV APPLICATIONS (OPTIONAL)
SCV-A135 Anti-vibration mount
An anti-vibration mount is not supplied as part of an SxV installation kit but can be requested as an
option for use in situations where vibration is anticipated.
Where required, the mount must be fitted to the SxV prior to placing the unit on its final mounting
position.
FASTENERS
The Fasteners supplied in the installation kit must be used as follows:
M4 nuts and washers
Used to Assemble the SCV SCV-A170 to the SCV-A172.
M8 x 25mm bolts and washers
Fixes the combined SCV-A170 and SCV-A172 to the base of the
SCV.
M8 x 45mm and washers
Used to fix the SCV to its mounting position. Note
See notes in section 6.3 regarding maximum thread depths.
INSTALLATION PRECAUTIONS
The SCV will need to be inverted to fit the Anti-vibration plate and the cable support bracket.
The unit should be placed on a surface that will protect the radome from being scratched or
damaged.
Do not apply un-necessary force to the base of the unit as this could deform the radome cover.
During installation, the 20mm maximum thread depth of the main SCV/SxV mounts or the anti-
vibration mounts should never be exceeded (see section 6.3 for additional details).
Note: The 8 x 45mm bolts are for SCV applications where the combined SCV-A170 and SCV-A172
plates have been fitted.
For application where no anti-vibration/ cable bracket plates are fitted please use the M8 x
25mm bolts from the fitting kit.
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SCV-A170 CABLE BRACKET ASSEMBLY
SCV-A172 ANTI-VIBRATION MOUNT KIT
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INSTALLATION PROCEDURE
A. Invert the SCV assembly ensuring the unit is placed on a surface that will not damage or scratch
the top of the radome casing.
B. SCV-A170 cable bracket assembly rests in-between the two connectors as shown below.
C. The SCV-A172 anti-vibration plate is fitted with four anti-vibration mounts. One of these mounts
has longer fasteners that protrude below the plate. These longer fasteners align with the slots in
the SCV-A170 cable bracket assembly and are secured using the M4 fasteners, plain and spring
washers found in the fitting kit.
TIP: Fit the anti-vibration plate to the cable bracket assembly and loosely tighten the 4 longer fasteners. Align the cable
bracket assembly then align the anti-vibration plate with the 4 main fastening holes on the base of the transceiver.
The assembly can then be removed and the longer shock mount screws can be fully tightened.
D. The assembly can be fastened to the SCV using the M8 x 25mm bolts, plain and spring washers
provided in the fitting kit.
E. Tighten the main bolts to a torque of 22Nm (see precautions in section 6.3).
EXAMPLE OF MOUNTING
SCV-A170 cable bracket
assembly placed onto an
SCV.
SCV-A172 anti-vibration
plate showing the four longer
mounting fasteners (circled)
that align with the A170
cable bracket assembly.
Completed assembly shown
prior to the four mounting
bolts being fitted.
Example of bolt and washer
arrangement
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6.3 Installation
MOUNTING BOLTS
The radome radar is secured to the mounting plate using four M8 stainless steel bolts and washers
supplied in the fitting kit (see previous page for washer arrangements). The mounting bolts supplied in
the fitting kit MUST be used to fix the SCV/SxV to the mounting platform as detailed in the following
table:
SxV shown without anti-vibration mount
SCV shown with anti-vibration mount fitted
SCV INSTALLATIONS or
Installations where the SCV-A170 Cable bracket
assembly and SCV-A172 anti-vibration mount are
fitted.
M8 x 45mm bolt
and washers
Example of bolt and washer
arrangement
SxV INSTALLATION or
Installations WITHOUT the SCV-A170 Cable
bracket assembly and SCV-A172 anti-vibration
mount
M8 x 25mm bolt
and washers
Please contact Kelvin Hughes Ltd if alternative fasteners are to be used.
MAXIMUM THREAD DEPTH
The depth of the thread for the M8 fasteners in the radome radar is 20mm maximum tightened to a
torque load of 22Nm (see illustration above). In general, unless otherwise stated, the absolute
minimum engagement depth for fixings is 1.5 x diameter.
IMMERSIBLE BREATHER HEAD
The breather head protects the system against air pressure build up within the radome
whilst preventing water ingress.
The maintenance free breather is a factory fitted component and MUST NOT be
painted, pierced, covered or removed.
ANTI-CORROSION PASTE/ GREASE
Lightly grease the
threads of the mounting
bolts prior to fitting using
the tube of grease
provided in the fitting kit.
If this is not available,
the preferred material
for the grease is
Molybdenum Disulphide
(Kelvin Hughes part
number 55-100-0562-
001).
M8
MOUNTING
BOLTS
MAXIMUM
THREAD
DEPTH
20MM
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6.4 DIMENSIONS: SCV
SCV WEIGHT NOTE
SCV-A1-10-****: 20Kg
SCV-A170 cable bracket: 421g
SCV-A172 Anti-Vibration mount: 2Kg
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6.5 DIMENSIONS: SxV
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7 Termination
7.1 Cabling and termination
CABLING
Cabling, terminations and connections are to be made as per the latest version of IEE wiring
regulations BS-7671, Requirements for Electrical Installation.
Cables are to be of correct specification and rating and should be run in suitable cable trays or
guides. They should be laid in positions that cannot cause an obstruction or hazard.
Cable runs must allow for service loops.
All cables should be secured in position using cable ties placed at regular intervals.
In order to reduce electromagnetic interference effects, all cables should be routed as directly as
possible, consistent with consideration for other equipment.
Cables should not be installed close to high-power lines such as radio-transmitter lines.
Crossing of cables should be done at right angles (90°) to minimize magnetic field coupling.
Cables must be laid and secured in a fashion that does not place undue stress or strain on the
cable or the connector. Ensure excessive strain is not applied to the cable or the connecters when
connecting and disconnecting the DC power and LAN cables.
Provision must be made on the mounting platform for securing of the cables.
MINIMUM BEND RADIUS
The minimum bend radius of the cable must be observed when laying the cable. Where a bend radius
is not stated, a minimum bend radius of 12 x the cable diameter should be assumed for Kelvin
Hughes Ltd supplied cable.
CORRECT
A cable correctly laid taking the
minimum bend radius into account.
INCORRECT
Cables incorrectly laid with the bend below the minimum bend radius
which places strain on the cable and connector.
Drawings shown are for reference use only and do not represent a scaled drawing of the minimum bend radius.
CONNECTION/ CONNECTOR NOTES
Fully isolate all sources of power to the system before mating and de-mating any connectors.
Installation of external connectors should only be undertaken in dry conditions.
Connectors should be inspected immediately prior to installation to ensure that pins are not bent,
corroded or otherwise damaged and that no contamination, pollution or moisture has entered
either mating half. Where required, cleaning should be undertaken carefully, in such a way as not
to damage the contacts or insulation. For example to remove contamination and moisture
compressed air spray may be used in accordance with manufacturer's and local guidance along
with nylon brushes.
The protective caps on the SCV/ SxV connectors are retained and must be left attached to the
system for future use.
The connecter must never be left disconnected and exposed to the elements.
The pre-terminated connectors are keyed to prevent incorrect connection.
When fitted ensure each connector is fully inserted and makes a full waterproof seal.
Ensure the cable restraining method does not strain the connector as this could cause the
connector to become damaged.
Ensure excessive strain is not applied to the cable or the connecters when connecting and
disconnecting the DC power and LAN cables.
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BULKHEAD AND DECK PENETRATION
Any bulkhead penetrations which are opened must be closed and sealed using appropriate materials
thus maintaining existing water or fire proofing precautions.
OVERCURRENT PROTECTION DEVICES
All supplies to the system must be fitted with a suitably rated, clearly labelled overprotection device
such as a breaker or a fuse.
CABLE BRACKET ASSEMBLY
The SCV-A170 cable bracket assembly used
on SCV systems includes two cable clamps
that must be used to restrain the cables as
demonstrated opposite.
CABLE CLAMP BOLTS
Lightly grease the threads of the four bolts
prior to final assembly using the tube of
grease provided in the fitting kit.
CONNECTOR ACCESS
Depending on the mounting arrangement,
access to the two base plate connectors (LAN
& DC input) is restricted when the SCV/ SxV
is fully bolted to the mounting plate.
Example of a cable installed in the cable bracket assembly
In this situation, it is recommended these connections are correctly fitted and secured before the main
mounting bolts are fully tightened.
AC SUPPLIES
Where a mains powered AC to DC Power supply is to be connected to the system (not Kelvin Hughes
standard supply), the unit must be designed in accordance with the requirements of IEC 60950-
1:2005. This should include provision of a suitable rated overcurrent protective device and a
protective earth connection, made to suitable earth point on the mounting platform.
The power supply should be designed in such a way that under single fault conditions mains voltages
cannot be applied to its DC output.
MATING/ DE-MATING
The connectors are a keyed Push-Pull latching connector that can only be inserted in one orientation
into the correct mating half.
To remove the connectors pull the collar back with minimal force to release the connector, then pull
with minimal force. Correct mating and de-mating of the connector requires very little force. If effort is
required when connecting or disconnecting connectors, the wrong technique is being employed.
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7.2 DC input
SCV-A167-** Note 1 & Note 2
A pre-terminated cable can be supplied for
connecting the DC input to PL1 located on the
base of the SCV/ SxV radome radar.
CABLE LENGTH
Standard systems typically use 10 metres of
cable however other cable lengths are available
as detailed below.
Part No. Note 2
Length (mm)
SCV-A167-05
5000
SCV-A167-10
10000
SCV-A167-15
15000
SCV-A167-20
20000
SCV-A167-25
25000
SCV-A167-30
30000
Any additional cabling required for connecting the system to the DC power, breakers etc. should be of
a sufficient gauge to ensure that the minimum voltage required by the SCV/ SxV is maintained under
the worst case load conditions (see section 13.3).
CABLE TYPE
LSZH 3x14AWG Screened. Diameter approx. 11mm.
CONNECTOR TYPE
Fischer UltiMate UP01L13 F303S BK1 Z1ZB (SCV/SxV Mating half UR02W13 M303S BK1 E1AB)
DC POWER SOURCE
The SharpEyeTM SCV/ SxV series has been designed to run from a +24VDC to +30VDC supply, with
+28VDC being used in typical installations.
For longer cable runs higher DC supply voltages are recommended. Please refer to section 13.3 for
details and full electrical specifications.
WARNING
The SCV/ SxV must not be connected directly to an unprotected/ un-switched DC power source.
Isolate all of DC power to the system before mating or de-mating the connectors.
NOTICE
Connectors should be inspected prior to connection to ensure there are no foreign object or damage
to the connector.
Note 1: Where -** is the length of the cable in metres.
Note 2: SCV variant SCV-A1-10-ADAC should be ordered with power cable SCV-A177-** rather
than SCV-A167-**.
Please contact Kelvin Hughes Ltd if alternative cable assemblies are required.
Note 3: DC circuit breakers and switches are not supplied.
DC input
connection
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 7: Termination
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Page 34 of 60
DC BREAKER
There is no ON/ OFF switch on the SharpEyeTM SCV or SxV radome radar. The DC supply to the
radome radar must be connected via a suitable rated user accessible DC breaker. See section 13.3
for the breaker rating. Note 3
EXAMPLE OF DC POWER CABLE
CONNECTION DETAILS
DC CONNECTOR PIN ORIENTATION
Viewed from the back/ soldering side
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 7: Termination
KH-1650-CA issue 1
Page 35 of 60
7.3 LAN input
SCV-A168-** Note
A pre-terminated cable is available for connecting
the LAN cable to the connector located on the base
of the SCV/ SxV radome radar.
CABLE LENGTH
Standard systems typically use 10 metres of cable
however other cable lengths are available as
detailed below.
Part No.
Length (mm)
SCV-A168-05
5000
SCV-A168-10
10000
SCV-A168-15
15000
SCV-A168-20
20000
SCV-A168-25
25000
SCV-A168-30
30000
CABLE TYPE
LSZH Cat 5e S/FTP. Diameter 8mm approx.
CONNECTOR TYPE
Fischer UltiMate UP01L11 M012S BK1 Z1ZB (SCV/SxV Mating half UR02W11 F012S BK1 E1AB)
EXAMPLE OF LAN CABLE
CONNECTION DETAILS
LAN CONNECTOR PIN ORIENTATIONS
SCV connection
Viewed from the back/ soldering side
RJ45 connection
viewed from front
Note: Where -** is the length of the cable in metres.
LAN connection
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 7: Termination
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Page 36 of 60
7.4 Ground/ Earth cable
SCV-A145 EARTH BONDING CABLE
The earth strap supplied in the fitting kit MUST be used to fix the SCV/SxV to a proven earth point on
the mounting platform using the fixings supplied with the unit.
CABLE LENGTH
250mm long.
Other cable lengths are available, Please contact Kelvin Hughes Ltd for further details.
CONNECTION
The SCV/SxV is grounded via the M6 earth stud
located on the base of the SCV/SxV which should
be connected to a tested/ proven ground point.
For EMC/ interference reasons, Kelvin Hughes
Ltd recommend that the earth/ ground connection
is always connected to the common platform
chassis ground.
NOTICE
The ground/ earth termination MUST BE MADE using the SCV-A145 cable supplied in the fitting kit
Please contact Kelvin Hughes Ltd if alternative grounding arrangements are required.
BATTERY CONNECTION
SxV systems powered by a battery do not require an earth connection.
CABLE DETAILS
Example of standard SCV-A145 cable
CABLE SPECIFICATION
Cable
Length
Conductor
CSA (mm2)
Stud size
ref.
Hole Ref.
(diameter)
Lug
width
Lug
thickness
Current
rating
250 Note
15
M6
6.4
15.5
2.2
120A
M6 earthing
stud
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Chapter 7: Termination
KH-1650-CA issue 1
Page 37 of 60
M6 EARTH STUD ASSEMBLY
The strap and washers should be assembled as shown below.
When the earth strap has been secured, the surfaces should be lightly covered in the anti-corrosion
paste supplied as part of the fitting kit. This paste protects the connection against water ingress and
corrosion.
In addition, Denso tape or a suitable self-amalgamating tapes may be used to protect the connection/
joint from corrosion.
CONDUCTIVITY TESTING
Once fitted, the earth bonding should be measured to ensure good conductivity is achieved. See
Section 11: Planned maintenance for the correct test procedure.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 7: Termination
KH-1650-CA issue 1
Page 38 of 60
7.5 CONNECTION DIAGRAM
CABLE DEATILS
Further details on the cables shown in the above diagram can be found in the following sections of
this handbook.
DC input cable: See section 7.2
LAN Connector and cable: See section 7.3
Earth Strap: See section 7.4
Longer DC power cables: See section 13.3
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 8: Commissioning
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Page 39 of 60
8 Commissioning
8.1 Overview
THE SCV/ SXV IS SHIPPED PRE-CONFIGURED
In most applications no commission is required as the system is configured via the display sub-
system. Please contact Kelvin Hughes Ltd where advanced commissioning is required.
COMPUTING EQUIPMENT
Where commissioning of the transceiver is required, it will be necessary to connect a laptop computer
to the SCV/ SxV.
Please refer to the anti-virus warnings in the health & safety section located at the beginning of this
handbook prior to connecting any computing equipment to the SCV/ SxV.
The procedures noted in this handbook do not detail the configuration of firewall or antivirus software
on a laptop computer. Kelvin Hughes can only offer technical assistance with the parameters directly
related to the configuration of the SCV/ SxV.
CAUTION
IP ADDRESS
The setting to work/ commissioning web page contains the SCV/ SxV IP addresses.
Unless specifically instructed the IP addresses MUST NOT be changed. Incorrect configuration of the
IP addresses can render the system un-operational.
IP ADDRESS RECORD
Where an IP address is changed, record the addresses below:
OLD IP address
(for reference use)
NEW IP address
BEARING ADJUSTMENT/ RANGE ALIGNMENT
Bearing adjustment of the video such as heading adjustment, frequency skew correction and azimuth
adjustment due to selected range mode is calibrated using the display sub-system. This cannot be
adjusted or commissioned at the SCV/ SxV. Please refer to the system commissioning handbook for
the display sub-system for instructions.
SYSTEM INTEGRATION
Additional details on system integration are available upon request. Please contact Kelvin Hughes Ltd
for information. Contact details can be found at the end of this publication.
COMMISSIONING SETTINGS
Commissioning settings are stored in non-volatile memory within the unit. The settings cannot be
backed up so a manual record of all settings must be made in the relevant section of the handbook.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 8: Commissioning
KH-1650-CA issue 1
Page 40 of 60
8.2 Commission web page
In most applications it will not be necessary to access this page. Parameters within the web page
must only be adjusted when specifically advised by Kelvin Hughes Ltd or as part of a system
integration instruction document.
When access to the commission pages is required, connect a laptop computer to the LAN connection
of the SCV/ SxV system. The connection can be made using the LAN cable supplied with the
equipment (see Computing Equipment in the previous page).
The SCV/ SxV commissioning web page can be accessed by opening a web browser and entering
the following IP address: http://192.168.22.70:8008
SCV Configuration
Example of SCV/ SxV commissioning web page.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 8: Commissioning
KH-1650-CA issue 1
Page 41 of 60
8.3 Compass Settings
INTERNAL COMPASS.
The SCV/ SxV is supplied with an internal compass that can be enabled as part of the system
integration. When enabled, NMEA messages are output within the UDP packets.
Where the internal compass is enabled and in use, the compass must be calibrated to eliminate any
errors caused by magnetic materials within the installation.
NOTICE
The following tests will require the platform to be manoeuvred into different positions / directions
to calibrate the internal compass.
Set up
With the DC supply to the system switched OFF, connect the SCV to a virus free
laptop computer. The connection can be made using the LAN cable supplied with
the equipment.
Switch ON the DC supply to the system.
During the configuration of the system, It is necessary for the GPS to have an
unimpeded view of the sky and be free from electromagnetic interference at GPS
frequencies.
Open Web
page
On the laptop PC, open an internet browser and enter the following address:
192.168.22.70:8008
Record
current
values
Record the Compass and
GPS Module Status shown
on the web page.
Compass:
GPS:
Start
Compass
Calibration
Click on the Start Compass Calibration button and follow instructions on the web
interface. It will be necessary for the platform to be rotated or manoeuvre in a
complete circle, through North, South East and West.
The radius of the circle is unimportant.
Compass
Declination
If known, set the Compass Declination.
Notes: Magnetic declination or variation is the angle on the horizontal plane
between magnetic north and true north. This angle varies depending on position on
the Earth's surface, and changes over time. If the position of the vessel changes
substantially from the location it was last calibrated in, this process should be
repeated.
Where the SCV/SxV is connected to a display system and is using a suitably
accurate GNSS, Log and Gyro providing regular messages at a suitable rate, it
may be preferable to us the check “Using external motion data source” where the
SCV/ SxV uses the external data rather than the internal compass. This should be
assessed by the service agent performing the procedure, please contact Kelvin
Hughes Ltd for further details.
Record the Compass Declination value:
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 8: Commissioning
KH-1650-CA issue 1
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8.4 Blind sector, heading line offset record
To determine the blind arcs where the vessel superstructure may block the transmitted RF radiation,
identify a strong target on the display and then manoeuvre the vessel or platform in a clockwise circle.
Note the ‘start bearing’ where the target is no longer visible and the ‘stop bearing’ where the target
becomes visible again. There may be multiple blind arcs. Use ‘Head-up’ mode on the display.
Any heading line offsets or blind (mute) sectors that are configured for the system must be recorded
on the following diagram.
Description:
Description:
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 9: Completion of installation
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9 Completion of installation
9.1 Installation checks
On completion of an installation the following tasks must be carried out.
TASK
Confirmed
Fastenings
Ensure that all fastenings are correctly and securely tightened to the correct
torque setting (where specified).
☐
Anti-vibration
mounts
On SCV systems ensure that the SCV-A172 anti-vibration mount and SCV-
A170 cable bracket assembly are correctly fitted.
☐
Connectors
Ensure all connectors are correctly and securely fitted.
☐
Cabling
Check that all cables are safety restrained, cannot present a hazard and that
the cables do not place undue strain on connectors.
☐
Ground/
Earth
Test the impedance of the grounding/ earth connection between the SCV/ SxV
and the platform ground.
For the test procedure, please refer to the Earth bonding and continuity tests
detailed in the panned maintenance section (section 11).
☐
Testing
Where possible, confirm the SCV/ SxV is fully operational prior to handing the
system over to the customer.
☐
Clear the
working area
Ensure that all unused materials such as unused cables, wire cuttings etc. are
tidied away and are safely disposed of. All working areas used shall be left
clean and tidy.
☐
SCV/ SxV
Packing/
transit case
The main packing case (Part No. PP-7226) used to deliver the SCV or SxV
must be retained. This case must be re-used if returning a unit to Kelvin
Hughes. All other packaging should be disposed of in accordance local
regulations.
☐
Warranty
card
On completion of an installation the warranty card must be completed and
returned to Kelvin Hughes Ltd; postal details are shown on the warranty card.
ALL relevant sections of the warranty card check list must be completed.
If an inspection on the warranty card checklist is NOT ticked it is assumed that
the installation engineer has NOT carried out the inspection.
Costs incurred due to attendance to repair incorrect or uninspected
installations will be forwarded to the company responsible for the failure to
correctly perform the work.
☐
NOTES
Connectors, straps and fixings should be protected against corrosion using either suitable Denso
products (or equivalent) or suitably specified halogen free, non-silicone based self-amalgamating tape
that is intended for outdoor use (UV & Ozone stabilized) and in the case of SCV system a marine
environment. Manufacturer’s instructions should be reviewed for suitability prior to application.
Damage to finishes or metalwork should be made good immediately.
Any damage that has occurred, including accidental dropping of the unit, must be reported to Kelvin
Hughes Ltd before the unit is installed or operated.
TESTING NOTES
Blanking sectors should be set via the display sub-system to ensure that the SCV/SxV does not
transmit into ships superstructure or an object that could potentially generate false radar returns (see
section 8.3). Similarly, any Heading Line skew adjustment should be set using the display sub-
system.
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Chapter 9: Completion of installation
KH-1650-CA issue 1
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9.2 Warranty
WARNING
DO NOT DISMANTLE THE SCV/ SXV RADOME RADAR
SharpEyeTM SCV and SxV systems are factory sealed units that contain no field serviceable, user
adjustable or repairable parts. Access to components or sub-assemblies within the system is NOT
required during system installation, commissioning, maintenance or operation.
Opening the unit breaks the tamper and waterproof seals. Such action voids the warranty status of
the unit. Please refer to Kelvin Hughes Ltd for a full list of warranty terms.
TRANSIT CASE
If the SCV or SxV is to be returned to Kelvin Hughes Ltd or is to be transported for any other reason,
the unit must be securely packed in an upright position using the original transit packing case and its
foam inserts as supplied with the equipment.
Prior to use, the packing case should be examined to ensure that it is undamaged.
If the transit/ packing case has been lost or is damaged please contact Kelvin Hughes Ltd. The transit
packing case part number is PP-7226.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 10: Operator instructions
KH-1650-CA issue 1
Page 45 of 60
10 Operator instructions
10.1 Switch ON and OFF
Switch ON: There is no ON/ OFF power switch on the SCV or SxV radome radar.
As soon as DC power is applied to the system via the external breaker or an external
ON/ OFF power switch, the system enters a 30 second boot-up period during which
time the SharpEyeTM processor initiates and carries out a number of self-checks.
After this time the system is available for use.
Switch OFF: To switch the radome radar OFF, place the system into Standby and isolate the system
from the DC supply using the external breaker or external ON/ OFF power switch.
Indicators: There are no power or status indicators on the SCV/ SxV system itself.
10.2 Control
LAN and NETWORK SWITCHING
The SharpEye™ SCV and SxV systems are both controlled via a Gigabit Ethernet LAN from an
external command and display system.
- Radar video data (CAT240 ASTERIX), BITE data and system status messages are sent from the
radome radar to the command and display system via LAN.
Radar data is typically high bandwidth data and as such requires a Gigabit Ethernet network
- Control signals are received by the radome radar via the same Ethernet cable.
- Any switches used with the SCV/ SxV must support Gigabit Ethernet (1000 Base-T) and IGMP
snooping.
SCV/SxV OPERATOR CONTROLS
There are no operator controls or user functions located on or within the radome radar itself.
KELVIN HUGHES DISPLAY CONTROL
For Kelvin Hughes systems please refer to the following handbooks:
MantaDigital™ systems: HBK-4001-1
Kelvin Hughes Navigation Display: HBK-2300-1
CxEye integrated mast camera systems: NCD-22590
The operation of third party external command & display systems are not detailed in this handbook.
Please refer to the manufacturer’s operator handbooks supplied with the equipment for instructions.
10.3 Elevation beamwidth
Due to the beamwidth of the antenna, target detection will be significantly reduced if the SCV/ SxV
assembly is tilted by more than 12.5° from horizontal/ flat.
10.4 Performance monitoring
The SharpEyeTM transceiver processor fitted within the factory sealed unit constantly monitors the
system’s performance and will advise operators through warnings and alarms of any errors or
performance related issues.
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Chapter 10: Operator instructions
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10.5 Operational states
The following tables shows the basic operation states for the SharpEyeTM SCV or SxV radome radar
Operational
mode
Description
OFF
DC power is OFF.
The system is switched OFF and cannot be operated.
No data is sent via LAN.
Switch ON/
Standby
DC power is ON
No RUN command is being received.
At initial power up the system enters a 30 second initialisation period.
The SharpEyeTM processor carries out internal performance checks.
After the initialisation period the system enters a standby state waiting for a RUN
command via LAN from the external command and display system.
The SharpEyeTM processor continues to monitor the system performance.
System warnings and BITE data are sent via LAN to the external command and display
system.
If a system critical condition is detected, a warning is sent via LAN to the external
command and display system and the system cannot be placed into Run mode.
RUN
DC power is ON.
A RUN command has been received.
The system starts transmitting.
Radar data is sent to the external command and display system via the LAN.
The SharpEyeTM processor continues to monitor the system performance.
System warnings and BITE data are sent via LAN to the external command and display
system.
If a system critical condition is detected, a warning is sent via LAN to the external
command and display system and the system reverts to standby.
Low
Power
Mode
DC power is ON.
A RUN command has been received.
Operator selected: When the SCV/ SxV radome radar is connected to a processor/ display
option that supports radar radome configuration, Low Power Mode can
be selected for counter surveillance or covert operation.
Fault mode: Should the radome radar detect an internal fault condition which could
lead to early failure of the transceiver, i.e. a high VSWR, then the
transceiver switches to a Low Power state which permits low power
transmission to continue in the short term.
The built in test monitoring also outputs a “Low RF Power” warning
message if the RF power output falls below 12 W. The design is “fail-
soft” thereby providing graceful degradation in the event of single or
multiple transistor failures.
As a result of reduced output power, range performance will be reduced and the system may
not meet the expected operational detection performance.
Fault
Mode
DC power is ON.
A RUN command has been received.
The system has detected an internal processor fault condition and cannot be
operated.
See corrective maintenance for rectification action.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 10: Operator instructions
KH-1650-CA issue 1
Page 47 of 60
Operational
mode Note
Description
Power
Modes
Low / High power can be selected.
Low power may be used in close waters or in a high clutter environment where a
high output power may produce excessive unwanted reflections from buildings,
bridges and vessels.
The transceiver will utilise the frame pattern for the selected range mode but with
the output power reduced from the nominal 80W (49dBm) to approximately 12W
(typical) 39.5 to 42.5dBm.
CAUTION
As a result of reduced output power, range performance will be reduced.
When low power is selected, a low power status is automatically generated to
advise the operator that the system is operating at a reduced output power.
Where the SharpEye™ detects a VSWR or a high temperature within the
transceiver the system automatically switches to low power mode and generates
system alarms.
Available
frequencies
9 channels are available at 9.22 to 9.38 GHz in 20MHz steps.
Range
Mode
6, 12 and 24NM range modes can be selected
These provide continuous video from the SCV/ SxV’s minimum range out to the
stated range.
Each mode utilises slightly different processing and different pulse patterns. It is
generally preferable for the operator to use the lowest range mode which provides
sufficient range for the task they are trying to achieve.
In some instances additional radar modes are available, please contact Kelvin
Hughes Ltd for further information.
BIT
(Built in Test)
status
Depending on the communications interface in use, BIT data may be available
indicating the status of the SCV/ SxV.
A list of BIT data is available from Kelvin Hughes upon request.
Note: Selection and control of the modes described above is dependent on the display sub-system
compatibility with the SCV/ SxV.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 10: Operator instructions
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SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 11: Planned maintenance
KH-1650-CA issue 1
Page 49 of 60
11 Planned maintenance
This section provides information on the recommended maintenance tasks for the Kelvin Hughes Ltd
SharpEye™ SCV & SxV transceiver systems.
HEALTH AND SAFETY
All Health & Safety warnings noted at the beginning of this handbook must be observed at all times
when inspecting the system.
ADVERSE WEATHER CONDITIONS
It is recommended that the mounting bolts inspections are carried out at the earliest safe opportunity
after the system has been exposed to severe or adverse weather conditions, high impacts or severe
vibrations.
ISOLATE THE SYSTEM
Prior to carrying out any system inspection or maintenance procedure, the system must be fully
isolated from the DC supply using the external DC breaker.
DO NOT DISMANTLE THE RADOME
SharpEyeTM SCV and SxV systems are factory sealed units that contain no field serviceable or
repairable parts. Access to components or sub-assemblies within the system is NOT required during
installation, maintenance or operation. Opening the unit breaks tamper and waterproof seals and
voids the warranty status of the unit.
WARNING
CASING TEMPERATURE
When the system has been operating in strong sunlight or elevated temperatures, the casing surfaces may be
extremely hot.
At ambient temperatures exceeding +50°C, the SCV/ SxV baseplate temperature can exceed +70°C.
MAINTENANCE RECORD
This section has been designed to be printed, completed and retained as a maintenance record.
Please contact Kelvin Hughes Ltd for instructions is one of the tests detailed in the above procedures
fails.
MAINTENANCE PROCEDURES
Isolate the system: Prior to carrying out any maintenance, the system must be
fully isolated from the DC supply using the external DC
breaker.
Carry out the maintenance tasks: The required maintenance tasks should be undertaken.
Restore power and test. On completion of the maintenance tasks, the power should
be restored and the system fully tested.
Any damage that is identified as part of an inspection should immediately be reported to Kelvin
Hughes Ltd and appropriate action taken to prevent further damage occurring.
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Chapter 11: Planned maintenance
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ROUTINE MAINTENANCE SCHEDULE
The scheduled for routine maintenance will vary depending on the application and location of the
equipment as indicated below:
ROUTINE PLANNED MAINTENANCE RECORD SHEET
Task
Description
Passed
Cleaning
Ensure the radome is clean and free from dirt.
As necessary Clean the radome with a soft cloth moistened in a mild
non-abrasive alcohol free soap solution.
☐
Physical
inspection
Ensure that all fasteners retaining the system are tight, are secure and
show no signs of damage. Note 1
☐
Ensure that the DC power and LAN connections are securely connected
and restrained.
☐
The system should be checked to ensure there is no obvious external
damage, cracks or splits in the housing or potential fault conditions that
could lead to a general failure of any part of the system. Note
☐
Earth
bonding and
continuity
Ensure that the earth bonding nuts and bolts are tight and free from
corrosion. If corrosion is present, clean and re-terminate. Note
☐
Test the earth bonding conductivity by attaching one lead of the test
equipment to earth/ chassis and the other to the M6 earth stud on the
radome radar. Note 2
Check earth bonding for continuity. The resistance should not exceed
0.1 ohms. If a test fails, investigate the bonding, rectify and retest.
☐
Inspected
By
Name
print & sign
Date
(dd/mm/yyyy)
Note 1: Over time, some white discolouration of the fasteners provided in the fitting kit is normal.
This is due to the sacrificial zinc plating and not an indication of the stainless steel bolt
rusting.
Note 2: Safety ohmmeter, bridge Megger or Multimeter for testing the earth bonding.
HIGH SHOCK
OR VIBRATION
STATIC
INSTALLATION
SEMI-STATIC
OR MOBILE
INFREQUENT
CHECKS
FREQUENT
CHECKS
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 11: Planned maintenance
KH-1650-CA issue 1
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3-MONTHLY PLANNED MAINTENANCE RECORD SHEET
System
SharpEye™ SCV
☐
SharpEye™ SxV
☐
Serial
number
Inspection
date
(dd/ mm/ yyyy)
Inspected by
Print:
Sign:
Tools
required
Mild non-abrasive alcohol free detergent
Soft abrasive free cloth
Safety ohmmeter, Bridge Megger or multimeter
Skill level
Basic electrical training, good understanding of Health & Safety practices
Inspection
time
Less than 30 minutes depending on equipment location and accessibility.
Task
Description
Pass
Fail
Cleaning
Clean the radome with a soft cloth moistened in a mild non-
abrasive alcohol free soap solution.
Cleaning the radome is important as system performance can be degraded
if the transmission face becomes obscured by salt deposits or dirt.
The radome must never be painted.
☐
☐
Physical
inspection
Ensure that all fasteners retaining the system are tight, secure and
show no signs of severe corrosion or damage.
☐
☐
Inspect the system including the mounting points and (where fitted)
the anti-vibration mounts for any signs of stress damage.
Adverse conditions: This inspection should be carried out at the earliest
safe opportunity after the system has been exposed to severe or adverse
weather conditions, high impacts or severe vibrations.
☐
☐
Not fitted
☐
Check that the DC power and LAN cable connections are securely
fastened and appear to be watertight.
☐
☐
Check all accessible or exposed cables for signs of damage and
ensure they are safely secured into/ onto cable trays or trunking.
☐
☐
Check that the Immersible breather located on the base of the
transceiver is clean and not obscured by dirt.
Caution: Do not insert sharp or pointed objects into the immersible
breather as this will damage the seal.
☐
☐
The system should be checked to ensure there is no obvious
external damage, cracks or splits in the housing or potential fault
conditions that could lead to a general failure of any part of the
system.
☐
☐
Earth
bonding and
continuity
Ensure that the earth bonding nuts and bolts are tight and free from
corrosion. If corrosion is present, clean and re-terminate
☐
☐
Test the earth bonding conductivity by attaching one lead of the test
equipment note to earth/ chassis and the other to the M6 earth stud
on the radome radar.
Check earth bonding for continuity. The resistance should not
exceed 0.1 ohms. If a test fails, investigate the bonding, rectify and
retest.
Note: Safety ohmmeter, Bridge Megger or Multimeter.
☐
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SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 11: Planned maintenance
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SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 12: Corrective maintenance
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12 Corrective maintenance
Fault finding the SharpEye™ SCV and SxV radome radar is limited to:
Resetting the system
Ensuring that the DC input voltage is within acceptable limits
Troubleshooting using the procedures noted in this section of the handbook.
There are no external power or status indicators on the radome radar.
DO NOT DISMANTLE THE SCV/ SxV RADOME RADAR
SCV and SxV systems are factory sealed units that contain no field serviceable or repairable parts. Opening the
unit breaks tamper and waterproof seals and voids the warranty status of the unit.
12.1 System reset
In the unlikely event of a system freeze, system lock up or an error message, the system may need to
be reset as follows:
SWITCH TO STANDBY: Where possible switch the system to standby using the external command
and display system.
SWITCH OFF: Using the external breaker or external ON/ OFF power switch, isolate the
DC power to the system and leave in an unpowered state for
approximately 1 minute. This allows for any residual power in the system
to drain away.
SWITCH BACK ON: Using the external breaker or external ON/ OFF power switch restore the
DC power to the system and test.
If the fault condition persists please contact Kelvin Hughes Ltd for assistance.
12.2 Repair and return
The SCV/ SxV radome radar is a Line Replacement Unit that contains no field serviceable or
repairable parts. The complete sealed radome radar must be returned to Kelvin Hughes for analysis.
In line with our product returns policy, If the SCV or SxV is to be returned to Kelvin Hughes Ltd or is to
be transported for any other reason, the unit must be securely packed in an upright position using the
original transit packing case and its foam inserts as originally supplied with the equipment.
Prior to use, the packing case should be examined to ensure that it is undamaged. If the transit/
packing case has been lost or it is damaged, please contact Kelvin Hughes Ltd.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 12: Corrective maintenance
KH-1650-CA issue 1
Page 54 of 60
12.3 Troubleshooting
Loss of video
and/ or
Loss of status
messages
If video ceases to be displayed and the SCV/ SxV is installed in a position
where a person can be within 15m of the antenna, as a precautionary measure
the operator should cease transmission immediately and investigate the
problem.
Transmission can be stopped by switching the SCV/ SxV system OFF. This
ensures that if the antenna has ceased rotation under fault conditions in such a
position that it is facing a person and further software faults occur, nobody is
accidentally irradiated in excess of the safe limits.
If the system fails to communicate after the initialisation period, isolate the
power to the system and ensure that both the DC and LAN cables are securely
connected and free from damage.
Check that the DC voltages being supplied to the system are within acceptable
limits. If the system randomly resets or is temporarily unavailable, check that the
DC input to the system is stable under load conditions and does not drop below
the recommended minimum DC input level noted in section 13.3.
Standard network diagnostic tools and software may be used to ensure data is
being output from the SCV LAN connection. If the system operates on a
network, try connecting the SCV directly to the display from the LAN cable or
diagnostic tools.
System
showing
Video and/ or
status
messages but,
interference or
poor returns
are present on
the display
sub-system
Ensure that there are no objects in the immediate vicinity of the system that
may be blocking or reflecting RF radiation back towards the radome. If this is
unavoidable, ensure that a blanking sector has been correctly configured to
cover the affected area (please refer to section 4 regarding blanking sectors).
It may be necessary to cover the objects with Radar Absorbent Material (RAM)
to attenuate unwanted reflections.
Where the display software permits:
1. Change the SharpEye™ transmission frequency. If the problem disappears
it may be being caused by interference from other transmitters in the local
vicinity.
2. Change the SharpEye power from High to Low power. Return the system to
High power on completion of any tests.
3. Mute the system on each available range mode and see if any interference
remains on screen. If a mute feature is not available, set a blanking sector
that covers the area of interference or the whole display are (i.e. 360°).
Fault reporting
If a problem persists and cannot be resolved, please contact Kelvin Hughes Ltd
with the following details:
1. FAULT CONDITION: Describe the condition being experienced, the modes
or control commands that cause the issue and any error messages that
have been observed.
2. BIT DATA: If the communications interface in use can display BIT data from
the SCV/ SxV, please advise the messages being displayed. A full list of BIT
data is available from Kelvin Hughes upon request.
3. SCREEN GRABS: Where permissible and where the display software
permits, take screen shots of the display showing the affected video. If there
is no screen grab facility take a photograph or a short video. Photographs or
diagrams of the installation, where permissible, may also prove useful.
4. INTERFERENCE: If the issue relates to an object that cannot be observed
on screen, describe the object, its distance from the radar and any other
conditions (e.g. metrological) that may have an impact on target detection.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 13: Specifications
KH-1650-CA issue 1
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13 Specifications
13.1 Mechanical specifications
Dimensions
SCV
586mm Ø x 338mm high (includes anti-vibration mounts and cable bracket)
SxV
586mm Ø x 292mm high
Weights
SCV
SCV-A1-10-****: 20kg approximately
SCV-A170 cable bracket: 421g
SCV-A172 Anti-Vibration mount: 2Kg
SxV
20kg approximately
Packing
case
11Kg approximately (packing case part No. PP-7226)
Radome colour
Black as standard but other colours such as white, sand and olive can be
obtained by special order
13.2 Environmental specifications
Operating
Temperature
-25°C to +55°C ambient temperature including solar heating
Up to 95% relative humidity at +40°C
Note: At low temperatures it is recommended the Radome radar is left
powered in standby or RUN mode.
EXTENDED
Operating
Temperature
-25°C
to
-40°C
WARNING
The radome radar must remain switched ON in standby or RUN mode
when exposed to or operating at temperatures between -25°C to -40°C.
It is recommended that systems that are switched OFF and exposed to
temperatures between -25°C to -40°C are not switched ON or operated
until the unit has returned to temperatures above -25°C for 8 hours or
more.
Storage
Temperature
-40°C to +70°C
Up to 95% relative humidity at +40°C
Storage &
Packing
Equipment being stored prior to installation or delivery must be kept in its
original packing. When opened or after any inspection all equipment must be
repacked in an upright positon using the original packing material supplied
by Kelvin Hughes Ltd.
Shipping clearances and Special Packing Instruction conditions may be void
if the equipment is unpacked. Note 1
Storage
Environment
Equipment must be stored in its original packing in a well-ventilated, dry
building or warehouse that provides protection from extremes of
temperature, the weather, rodent and insect infestation.
Shelf Life Note 2
If no DC power is applied to the equipment for a long period there is a risk
that the performance of large capacity electrolytic capacitors can decline.
When leaving equipment unused for a long time, it is recommended that the
system is powered up once every two years and is left switched ON in a
standby state for a minimum of 5 hours.
Where possible and whilst switched ON, the basic functions of the system
should be checked to ensure that the system is operational.
Note 1: Please refer to section 12.2 for details on packing and returning a unit.
Note 2: The long term storage test procedures for equipment are not defined in this document.
Please contact Kelvin Hughes for specific instructions on packing, re-packing, powering and
testing of systems.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 13: Specifications
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13.3 Transceiver specifications
DC POWER REQUIREMENTS
DC input
+24VDC
DC range: +19.5VDC to 30VDC measured at the unit under maximum load
conditions
DC power cable
Standard systems use 10 metre DC power cables.
If additional DC cabling is required, the cable must be of a sufficient gauge
to ensure that the minimum voltage required by the SCV/ SxV is maintained
under the worst case load conditions.
The cable must designed to ensure that the voltage drop along the cable
never causes the DC supply measured at the SCV/ SxV power connector to
fall below +19.5VDC under maximum load conditions.
For cable runs longer than 10m, Kelvin Hughes recommend a DC supply of
at least +28VDC and/ or a cable and DC supply that supports sensing lines.
DC Power
150W typical, 250W peak
Breaker/ fuse rating
10A @ 24VDC breaker
SharpEye™ RADOME RADAR
Transmission
frequency
X-band transmission with 9 LAN configurable frequencies between 9.22GHz
to 9.38Ghz in steps of 0.02GHz
Frequency
Bandwidth
20MHz
PRF
1 – 4.5KHz depending on mode
Processing
Pulse compression and coherent Doppler processing
Peak RF power
Measured at the output
of the SharpEye™ prior
to the antenna
High power
Low Power
50 to 80W (typical)
47 to 50dBm
(in normal operation)
12W (typical)
39.5 to 42.5dBm
ERP
(Effective Radiated
Power)
Peak radiated power (ERP) = 42dBW
Mean radiated power (ERP) = 33dBW
Pulse duty cycle
13% maximum (hardware limited)
Range scales
6, 12, 24Nm
Blanking (mute)
Three mute (blanking) and one True.
ANTENNA
Size
530mm horizontally polarised planar array
Beamwidth
20 to 22° vertical, < 3.9° azimuth
Note: Due to the beamwidth of the antenna, target detection will be significantly reduced if the
SCV/ SxV assembly is tilted by more than 10° from horizontal/ flat.
Tilt
No tilt
0° with respect to mounting points (horizontal)
Gain
20 – 22dBi
Rotation speed
12RPM or 24RPM dependent of range scale and software installed.
Please contact Kelvin Hughes Ltd for further information.
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 13: Specifications
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EXTRANAL INTERFACES
LAN connection
The LAN connection provides control (CAT253 ASTERIX format), and radar
video (CAT240 ASTERIX format).
The specification for the ASTRIX CAT240 video LAN output and protocol is
available on request.
Please contact Kelvin Hughes for additional details including system
integration information.
Where required, network switches must support Gigabit Ethernet (1000
Base-T) and IGMP snooping.
INTERNAL SENSOR
Position, heading,
pitch and roll data
Position and direction information can be outputted from the SCV/ SxV via
the LAN in a UDP message format. The data provided is for reference use
only and cannot be used as a primary source of navigation data.
GGA, GSA, GSV, RMC, VTG, ZDA, GLL and HDG outputs are available.
Pitch and roll data is also available in a XDR format.
Sensor data is not enabled by default. Please contact Kelvin Hughes Ltd for
details on system integration and the system configuration.
13.4 Approvals
All Kelvin Hughes Ltd designed equipment is designed and manufactured to Kelvin Hughes’ own
standards of practice and is also designed to meet the applicable requirements of the following
directives:
Vibration & Shock
Designed to meet IEC 60945
Climatic
Designed to meet IEC 60945
Ingress Protection
Protected to IP67 (dust tight and up to 1.0m water depth)
EMC
Designed to meet ETSI EN302248 V1.1.2 (2005-06) and IEC 60945
SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 13: Specifications
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SharpEye™ SCV & SxV X-Band Radome Radar
Chapter 14: Contact details
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14 Contact details
Kelvin Hughes Limited
Voltage
6 Mollison Avenue
Enfield
EN3 7XQ
United Kingdom
Phone:
Fax:
+44 (0)1992 805 200
+44 (0) 1992 805 310
Service
email
service@kelvinhughes.co.uk
Phone
+44 (0)1992 805 301
Technical
Advice
email
technical.advice@kelvinhughes.co.uk
Phone
+44 (0)1992 805 302
Spares
email
spares@kelvinhughes.co.uk
Phone
+44 (0)1992 805 301
Internet
Website
www.kelvinhughes.com
Kelvin Hughes Ltd
Voltage, 6 Mollison Avenue
Enfield, EN3 7QX, United Kingdom
Tel: +44 (0) 1992 805200
Fax: +44(0) 1992 805310
WWW.kelvinhughes.com
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