Kenmore Elite 41516661800 User Manual LIQUID PROPANE GAS GRILL Manuals And Guides L0807393
CHAR-BROIL Grill, Gas Manual L0807393 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides
User Manual: Kenmore Elite 41516661800 41516661800 KENMORE ELITE LIQUID PROPANE GAS GRILL - Manuals and Guides View the owners manual for your KENMORE ELITE LIQUID PROPANE GAS GRILL #41516661800. Home:Lawn & Garden Parts:Kenmore Elite Parts:Kenmore Elite LIQUID PROPANE GAS GRILL Manual
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Use and CareGuide
L !
LiquidPropaneGasGrill
Model No.415.16661800
E
ThisGrillIs For
OutdoorUseOnly
®
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
•Parts •Use and Care
•Assembly •Troubleshooting
•Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME ®
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
(#2007Sears RoebuckandCo, All Rights Reserved Printedin China
464220008 • 90011971• 02-22-08
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
if you have questions or need assistance during assembly,
please calI 1-800-241-7548. YouwilI be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts catI Sears at 1-800-4-MY-HOME®.
CALIFORNIA PROPOSITION65
1. Combustion by-products producedwhen using
this product contain chemicals knownto the State of
Californiato cause cancer, birth defects, and other
reproductiveharm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Washyour hands after handlinq this product.
Installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in the
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSl A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• AtI electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSl / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuet supply hoses away from any hot surfaces.
, Grili is not for use in or on recreational vehicles and/or boats.
• This gritIis safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
ModificationwilI result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow aIIof the messages found throughout
the manual.
ProductRecord
IMPORTANT:Fillouttheproductrecordinformationbelow.
Model Number
Serial Number
SeeratingtabeIongrilIfor seriaInumber.
Date Purchased
IC I CAUTION
For residential use only. Do not use for commercial
cooking.
2°464220008
DANGER: Indicates an imminently hazardous situation
which, if not avoided, witI result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTIONll q
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
ForYourSafety...................................... 2
GriiiServiceCenter................................... 2
ProductRecordInformation............................ 2
SafetySymbols...................................... 2
InstallationSafetyPrecautions.......................... 2
KenmoreEliteGrillWarranty........................... 3
UseandCare..................................... 4-11
PartsList.......................................... 12
PartsDiagram...................................... 13
Assembly....................................... 14-28
Troubleshooting.................................. 29-31
RepairProtectionAgreements
Congratulations on making a smart purchase. Your new
Kenmore® product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10%from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone - we caII it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a
simple phone caII is all that it takes for you to schedule service.
You can calI anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we wilI provide a futt refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
*Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. or Canada caIt 1-800-4-MY-HOME®.
KENMORE ELITE FULLWARRANTY
tf this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME@to arrange for free repair (or replacement if repair
proves impossible).
Limited Warranty on Stainless Steel Burners
Any stainless steel burner that ever rusts through witt be
replaced free of charge.After the first year from the date of
purchase you must pay the labor cost if you wish to have it
installed.
Limited Warranty on Selected Grill Parts
From the date of purchase for the time periods listed below,
the fotiowing specific griti parts wilt be repiaced free of charge
if they rust through. After the first year from the date of
purchase you must pay the labor cost if you wish to have
them installed.
Stainless Steei Parts 10 Years (exceptBurners,seeabove)
Painted Steel Parts 3 Years
Cooking Grids 2 Years
Heat Diffusers 2 Years
AtI warranty coverage excludes batteries and any grilI part
paint Ioss or rusting (except for rust-through as specified
above), which are either expendable parts that can wear out
from normal use in tess than a year, or are conditions that
can be the result of normal use, accident or improper
maintenance.
AtI warranty coverage is void if this grill is used for
commercial or rental purposes.
AlI warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
COHVIRSION-READY
Easily converts from (LP) liquid
propane to (NG) natural gas
Contact 1-800-4-MY-HOME or
anaturaloasconversionMt,
RequestPartnumber415,4584609
464220008.3
• NEVER store a spare LP tank under or near grill or in
enclosed areas
•Never fill the tank beyond 80% full.
•An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• If you see, smell or hear escaping gas, immediately get
away from the LP tank!grill and call your fire
department.
•If the above is not followed exactly, a fire causing
death or serious injury may occur.
LP Tank
•The LP Tank usedwith your grill must meet the following
requirements:
• Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.)
capacity maximum.
, LP Tanks must be constructed and marked in accordance with
specifications for LP Tanks dthe U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tankcollar for marking.
• LP Tank valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety OPDHand Wheel
feature is identified by a unique triangular hand wheel. Use
only LP Tanks equipped with this type of valve.
• LP Tank must be arranged for vapor withdrawal and include
collar to protect LPTank valve. Always keep LP Tanks in
upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only- do not use tools to
disconnect. Lift LP tank wire upward off of LPtank collar, then
tift LP tank up and off of support bracket, install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTankValve
SafetyCap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
4 °464220008
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Tank Filling
• Use onty licensed and experienced dealers.
• LP dealer must purge new tank before filling.
• Dealer shoutd NEVER fill LP Tank more than 80% of LPTank
volume. Volume of propane in tank wili vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
Tank valve and caII local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, To remove gas from LP Tank contact an LP deaIer or catia
local fire department for assistance. Check the telephone
directory under "Gas Companies"for nearest certified LP
dealers.
LP Tank Exchange
• Many retailers that seII grills offer you the option of replacing
your empty LP tank through an exchange service, Use only
those reputable exchange companies that inspect precision fitl,
test and certify their tanks. Exchange your tank only for an
OPB safety feature-equipped tank as described in the "LP
Tank" section of this manual.
• Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
. Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn atl controI knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve,
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LP tank is exchanged or
refilled.
• Do not smoke during Ieak test.
• Do not use an open flame to check for gas leaks.
• Grill must be Ieak tested outdoors in a welI-ventilated area,
away from ignition sources such as gas fired or electrical
appliances, During Ieak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
•Do not use household cleaning agents. Damage to gas
train components can result.
threadon outside
SafetyReliefValve
StrapandCap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight Iine
with LP tank valve so as not to cross-
thread the connection.
(_
Nipple hasto becentered
into the LPtank valve.
464220008• 5
Holdcouplingnutandregulator
asshownfor properconnection
to LPtankvalve,
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
,Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800.4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator wiii seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
tf you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
•Do not insert any tooI or foreign objects into the valve outlet
or safety fetid valve. You may damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury, or death,.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
• Neverremovethreaded
orificeat endof valve.
\
5. If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheeI clockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
• Do not use grill until leak-tested.
6,464220008
For Safe Use Of Your Grill And To Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep griii area clear and free from materials that burn.
• Do not btock holes in bottom or back of grill.
• Check burner flames regularly.
• Use grittonly in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
•Use grill at least 3 ft. from any wall or surface, Maintain
10ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electricaI
appliances, etc.
•Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
•NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
•Never operate grill with LP tank out of correct position
specified in assembly instructions.
•Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
• Before opening LP tank valve, check the coupling nut for
tightness.
• When griII is not in use, turn off aII controI knobs and LP tank
valve.
• Never move grill while in operation or still hot.
• Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
• Maximum load for shelves is 10 Ibs.
• Do not use a cooking pot larger than 9" on grid.
• The grease tray must be installed into opening in back paneI
and should be emptied after each use. Do not remove grease
tray until grill has compIeteIy cooled.
• If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a Ieak test.
• The regulator may make a humming or whistling noise during
operation. This wilt not affect safety or use of grill.
• If you have a grill problem see the "TroubleshootingSection".
If the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
Main Burner Ignitor Lighting
•Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON gas valve from source or tank.
3. Push and turn burner control knob to _- and you wiII hear a
clicking sound as the burner is being ignited.
,
,
,
tf ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
Repeat above steps to light each burner individually. After
lighting: Turn knobs to HI position for 15 minutes to pre heat
the grill. Then turn knobs to desired setting for cooking.
Important: When using the rotisserie burner, do not use the
main burners.
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
464220008,7
Main Burner Match Lighting Rotisserie Burner Ignitor Lighting
•Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox,
3. Push in and turn right knob to Ht position. Be sure burner
lights and stays lit.
4. tf ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
5. Light other burners by pushing knob in and turning to Hi
position. After lighting: Leave knobs in HI position for 15
minutes to pre heat the grill. Then turn knobs to desired setting
for cooking.
Side Burner Ignitor Lighting
•Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Turn sideburner knob to ,_, and you wilt hear a clicking sound
as the burner is being ignited.
3. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear, and repeat
lighting procedure.
Side Burner Match Lighting
•Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Place tit match near burner.
3. Turn sideburner knob to HIGH position. Be sure burner lights
and stays lit.
4. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear, and repeat
the lighting procedure.
8,464220008
•Do not lean over grill while lighting.
1. Turn OFF all gas burner control valves.
2.OPEN lid during lighting.
3. To ignite, turn the rotisserie knob to_. ,and you wilt hear a
clicking sound as the burner is being ignited.
4. If ignition does NOT occur in 5 seconds turn the burner
controls to OFF, wait 5 minutes for gas to clear, and repeat the
lighting procedure.
If ignition still does not occur, follow match-lighting
instructions.
Rotisserie Burner Match Lighting
•Do not lean over grill while lighting.
1. Open lid during lighting. Turn on gas at LP Tank.
2. Race lit match into rotisserie match lighting hole.
3. Turn rotisserie burner knob to HIGH position. Be sure burner
lights and stays lit.
4. If ignition does NOT occur in 5 seconds turn the burner
controls to OFF, wait 5 minutes for gas to clear, and repeat the
lighting procedure.
RotisserieMatchlighting hole
CAUT=ONll q
•Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
• Do not use water on agrease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The BurnerAssembly to
prevent grease fires.
Before Your First Cookout
•Light burners, check to make sure they are tit, close the iid and
warm up grill on HiGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
• Light burner, rotate knobsfrom HiGH to LOW.You shoutd see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. tf only low flame is seen refer to
"Sudden drop or tow flame" in the Troubleshooting Section.
Hose Check
• Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
vaive/hose/reguiator specified in the Parts List.
%
Normal j
Hose _
Turning Grill Off
Kinked
Hose
.Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LP tank. Push and turn burner control to _ .
#
"Clicking" should be heard and sparking seen each time
between collector box or burner and electrodes. See
"Troubleshooting"if no click or spark occurs.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs shoutd spring back. if knobs
do not spring back, replace valve assembty before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
• Keep the outside of your grilt looking new by cleaning it once a
month with warm soap and water or a non-abrasive cIeaner, tf
you don't have a grill cover, wipe off dust and grime before
starting your griII.
• Coating the cooking grids with spray-on cooking oil witt keep the
food from sticking and make dean up easier.After cooking,
scrape the grates with a Iong handled, brass wire bristle brush.
•Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
•Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
•Plated wire grates: Wash grates with concentrated grill cleaner
or use soap and water solution. Dry thoroughly and store indoors
between cookouts.
•Plastic parts: Wash with warm soapy water and wipe dry.
• Do not use citrisoi, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and failure
of parts can result.
•Porcelain grates: Because dglass-like composition, most
residue can be wiped away with baking soda/water soIution or
speciaIIyformulated cIeaner. Use non-abrasive scouring powder
for stubborn stains.
• Cooking surfaces: if a bristle brush is used to clean any of
the griII cooking surfaces, ensure no Ioose bristles remain on
cooking surfaces prior to griIling, it is not recommended to
clean cooking surfaces while grill is hot.
CAUTION
f
SPIDER ALERT!
SPIDERAND WEBS
INSIDE BURNERTUBE
f younotice thatyour grillis gettinghardto light orthat the
flame isn't as strong as it should be, take the time to check and
clean the burners.
SPIDER WEBS
CONTROL PANEL. INSIDETUBE
Insomeareasdthe country,spidersor smallinsectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsandlay eggsin thegrill'sburnertube(s)obstructingthe flowof
gas to the burner.The backed-upgas canignitein thetube behind
the controlpanel.Thisis knownas a flashbackandit can damage
your grilland evencauseinjury.
Topreventflashbacksandensuregoodperformancethe burner
assemblyshouldberemovedfromthegrill andcleanedbeforeuse
_.._leneverthe grillhasbeenidlefor anextendedperiod. t
464220008,9
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembIy or if you have troubte igniting griIL
1. Turn gas off at control knobs and LP Tank.
2. Remove cooking grates and heat diffusers.
3. Remove screws and flame carryover tubes from rear of
burners.
4, Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Eiectrode
shouId remain in firebox.
6. Carefully lift each burner up and away from vaIve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works weIt)
into a smalI hook. Run the hook through each burner
tube several times.
I _ '3
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right. Correct
10, Attach electrode to burner, burner-to-vaJve
11. Carefully repIace burners, engagement
12. Attach burners to brackets on firebox.
13. Reposition flame carryover tubes and attach
to burners. RepIace heat tents and
cooking grates.
Firebox
burner
Storing Your Grill
•Clean cooking grates.
• Store in dry Iocation.
, When LP tank is connected to grili, store outdoors in weli-
ventilated space and out of reach of chiIdren.
, Cover grill if stored outdoors.
• Store griIl indoors ONLY if LP tank is turned off and
disconnected, removed from grill and stored outdoors.
• When removing griIl from storage foItow "Cleaning Burner
Assembly" instructions before starting griIt.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
foilow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a dean platter and
utensiIs when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat Is Grilled Thoroughly
• Meat and poultry cooked on a griIt often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whoie pouItry shouId reach 180° F; breasts, 170° E Juices
shouid run dear and flesh should not be pink.
• Hamburgers made of any ground meat or pouItry shouid reach
160° E and be brown in the middle with no pink juices. Beef,
veaI and lamb steaks, roasts and chops can be cooked to 145°
E AIi cuts dpork shouid reach 160° E
• NEVER partially grilI meat or poultry and finish cooking later.
Cook food compteteIyto destroy harmful bacteria.
• When reheating takeout foods or fuily cooked meats like hot
dogs, griIi to 165° F,or until steaming hot.
10.464220008
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirect heat, The heat from selected burners
circulates gentlythroughout the grill, cooking meat or poultry
without the touch of a direct flame, This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignite the fats and juices that drip during cooking,
Indirect Cooking Instructions
• Always cook with the lid closed.
, Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures
1 Burner Cooking
Cookwithdirector indirectheat.
Bestfor smallermealsorfoods,
Consumeslessfuel.
2 Burner Cooking
Greatindirectcookingon low.
Producesslow,evenheating.
Idealfor slowroastingand baking.
464220008,11
1 t
2 2
3 2
4 t
5 t
6 t
7 1
8 I
9 I
10 t
1t t
12 t
13 I
14 t
15 t
16 I
17 I
18 t
19 t
2O 2
21 I
22 I
23 4
24 1
25 1
26 1
27 1
28 1
29 1
30 1
3t 1
32 1
33 1
34 1
35 1
38 1
37 5
38 1
39 1
40 1
4I 4
42 1
43 1
44 6
45 4
12,464220008
Description........................... Part#
BottomShelf........................ 80015716
LockingCaster...................... 80000268
FixedCaster........................ 80004093
LeftCartSidePanel.................. 80015714
RightCartSidePanel................. 80007203
LowerBackPanel.................... 80015537
UpperDoorBrace.................... 80015545
Firebox............................ 800I 57I7
LeftPanel,Firebox................... 80017202
RightPanel,Firebox.................. 80010517
UpperBackPanel.................... 80015542
TankHeatShield .................... 88015543
GreaseTray........................ 80008970
MatchHolder ....................... 80006579
UpperRearFireboxPanel ............. 80016255
LeftSideInnerPanel................. 80010514
RightSideInnerPanel................ 80010515
LeftDoor........................... 80016707
RightDoor ......................... 80016708
DoorHandle........................ 80015722
RightSideShelf ..................... 80015548
RightFascia........................ 800t 0531
Hook.............................. 80011964
TowelBar .......................... 80016710
LeftSidebumerShelf ................. 800t5554
SidebumerPan...................... 80005654
SideburnerFascia ................... 80015725
SideburnerLid ...................... 80015727
SideburnerLid Handle................ 80015728
SideburnerElectrode................. 80015744
SideburnerGrate .................... 80003591
Griddle............................ 80003592
CompleteSidebumer................. 80013400
SideburnerCapClip.................. 80006434
HeatShield,Right,TopLidAssy......... 80016410
ControlPanel....................... 80015729
BezelF/mainburner.................. 80017200
HoseNaIve/ReguIatorAssy............. 80015732
ElectricIgnitionModule................ 80007900
BatteryCap......................... 80007380
MainBurner ........................ 80016303
ModuleCover....................... 800t5536
SideburnerWire ..................... 80017204
ControlKnob........................ 80015534
ElectrodeAssywANire,MainBurner ..... 800t6705
Key Qty Descritigtion........................... Part#
46 3 CarryoverTube..................... 80015760
47 4 HeatDiffuser....................... 80015759
48 I SwingAwayGrid.................... 80015517
49 3 CookingGrate...................... 80015518
50 t RotisserieBurner,FrontPaneI.......... 80065115
51 t RotisserieBurner,RearPanel.......... 80015734
52 t ElectrodeAssy,Rotisserie............. 80015735
53 I RotisserieBurnerTube ............... 80013375
54 I SupportBracketfor Valve ............. 80065116
55 t RearCover,RotisserieBracket......... 80016858
56 t HeatShield,Left,TopLidAssy ......... 80016409
57 I TopLidAssy,Outer.................. 80015738
58 I InnerLiner,TopLid .................. 80015739
59 t TemperatureGauge.................. 80016407
60 t Bezel,TemperatureGauge............ 80016408
61 I LogoPlate......................... 80015740
62 t TopLidHandle...................... 80015741
63 3 #8x3/8"Self-tappingScrew............ 80015743
64 t CasterWrench...................... 80000283
65 2 DoorMagnetAssy................... 80008850
66 28 1/4"LockWasher.................... 80015743
67 t2 1/4-20x1/2"Screw................... 80015743
68 4 #8-32HexNut...................... 80015743
69 8 1/4-20x5/8"Screw................... 80015743
70 6 t/4-20xt-3/4"Screw ................. 80015743
7I 4 #8 LockWasher..................... 80015743
72 4 #8-32x3/8"Screw ................... 80015743
73 4 #t0 LockWasher.................... 80015743
74 4 #I0-24x3/8"Screw .................. 80015743
75 2 5ramFibreWasher.................. 80015743
76 8 #8-32x3/8"FlatHeadScrew........... 80015743
77 4 Bracket,F/mainBurnerVenturi......... 80016859
78 t BezelF/sideburner.................. 80015731
1 Use& CareGuide,English............ 80011971
1 Use& CareGuide,Spanish ........... 80015742
1 HardwarePackForTopLid............ 80009607
1 HardwarePack..................... 80015743
27
26
_34
70
37
_F
63
21
/24
_50
t4
19
\1
464220008.13
BottomShelf
[] Attachthe twoLockingCastorsat tho roar of the
bottomshelf.
[] Attachthe twoFixed Castorsat tho front,
[] Usothe providedCastorWrenchtofully tightencastors.
CasterWrench_
FixedCaster
14.464220008
DSide Cart Panels
[] AttachLeft& RightCartSidePanelsto BottomShelf. Makesurepanelwithholefor ElectronicIgnitionModuleis onleft side.
[] Usethree1/4-20x1/2"screwand 1f4"IockwasherperpaneI,
[] Removethe largeHEXNUTfromthe ElectronicIgnitionModule.Placethe ModuleCoverover the ElectronicIgnitionModule.
Insertthisassemblyinto the holeof LeftCartSidePanel,thenusethe HEXNUTto securethe assemblyto the panel(A).
67 66
1/4"-20X Y2"Screw 1/4" Lock Washer
QTY:6 QTY:6
Hex
Module,
ElectronicIgnitionModut
Holefor Electronic
IgnitionModule
LeftCart SidePanel
RightCartSide Panel
464220008.15
Ik-'!CartLowerBackPanel
[] PlaceLowerBackPanelbetweensidepanelsat rearof
bottomshelf,
[] SecureLowerBackPanelto side panelsusingtwo 1f4.20x112"
screwand1/4" lockwashersoneachside.
[] Securemiddleof LowerBackPanelto bottomshelfusingone
1/4-20xlf2" screwand1f4" lockwasher.
o T
66 67
1/4" Lock Washer 1f4"-20X _/_"Screw
QTY:5 QTY:5
16.464220008
IBI GrillHead,CartAssembly
[] Thissteprequirestwopeopleto liftandpositiongriiI
headontocart.
[] Carduiiylowerthe ghliheadontothe cart,atigningsiotsat
bottomof grillheadwith postson cartsidepanels.
[] Grillheadmustface opensideof cart.
[] Be sureregulatorhoseandwiresare insidecart.
Beforeassemblingthe grill
headonthe cart
Afterassemblingthe grill
headonthe cart
464220008.17
OUpperDoorBrace
[] InsertUpperDoorBraceundercontrolpaneIandbetweencart
aides.
[] Secureusingtwo1/4-20xl-3/4"screwsand1f4"lock
washersoneachside,
0
66
1f4"Lock Washer
QTY:4
7O
1/4"-20X1-3/4"Screw
QTY:4
7
UpperDoorBrace
18,464220008
DCartUpperBackPanel
[] Onbackof grill,placeCartUpperBackPanelbetweenside
panelsandabovecartlowerbackpanel.
[] SecureCartUpperBackPanel,inlowerholes,usingone1/4-20x14f4"
screwand1/4" lockwasheroneachside(A).
[] SecureCartUpperBackPanelto lowerbackpanelfrominside
usingone1/4-20xlt2" screwand1t4" lockwasherin the
centerhole(B).
[] Donot fully tightenscrewsuntilsideshelfandsideburner
installation is complete in later steps,
0
66
1/4" LockWasher
QTY:3
7O
67
1/4%20X 1/2"Screw
QTY:I
1t4"-20X 14t4" Screw
QTY:2
Upper
BackPanel
464220008.19
[]
[]
TankHeatShieldAssembly
[] Insideof cart(A), insertRearShietdTabsof TankHeatShietd
throughthree cutoutslots onupperbackpanel(B). Make
suregreasetrayslideis alignedwithcutout in upperback
panel(C).
[] Attach FrontShieldTabsof TankHeatShieldunderUpper
FrontBraceusingthree#8x3/8" self-tappingscrews(D).
[] InstallGreaseTrayintoGreaseTraySlide(E).
!"
63
#8 X3t8"Self-TappingScrew
QTY:3
\RearShieldTabs
FrontShield Tabs
wl Hole
[]
GreaseTray
20°464220008
DLeftDoorandRightDoor
[] Attacheachdoorby insertingtop hingetab into slotonfront
of cartsidepanel. Theninsertbottomhingetab intobottom
slotonfrontof cartside panelmakingsure middlehingetab
alsoinsertsintothe middleslot.
[] Secureeachdoorto cartsidepanelusingfour#8.32x3f8
flat headscrews.
1,
76
#8 X 318"FlatHeadScrew
QTY:8
464220008o21
IF! RightandLeftShelfAssembly
[] InstallHooksontoTowelBaras shown(A). Hooksshouldcud
inward.
[] Attachtwo#10.24x112"screwsand#10lockwashersthrough
RightSideShelf holesinto TowelBar(A).
[] Attachtwo1/4-20x5t8"screwsand1/4" lockwashersto the
side panel(B).Tightenonly partially,approximately1/4 of
screwlength,so thatshelfbracketswill slidebetweencartand
washers
[] Insertside shelfoverscrewsandwashersthroughbracket
Seeviews B, C and D. Makesurethe tabsinthe middleof
side shelfareinsertedintothe sidepanelcut-outs(C).
[] Attachone1/4-20xl-3t4"screwand 1f4" lockwasherat the
rearshelfsupportbracket(D).
[] Attachtwo114-20x518"screwand1f4" lockwasherat the
frontshelfsupportbracket(E). Nowfullytightenscrewsat
the topsof the shelfsupportbrackets(B).
[] For left sideburnershelf,repeat abovestepsforB,C, D,
&E.
[] Fullytightenrearpanel screws now.
66 74 T
69
1f4" #10-24X 318"Screw 1/4"-20X 5/8"
LockWasher QTY:2 Screw
QTY:10 QTY:8
O
73
#10 Lock Washer
QTY:2
[] 7O
1f4%20X1-314"Screw
QTY:2
3
[]
Cut-outsin SidePanel
22 °464220008
SideburnerControlKnobAssembly
[] First,removethetwo#8-32x3/8"screwsand#8 lock
washersfrom thesidebumervalvebracket(A).
[] Positionsidebumervalvebracketbeneathsideburnershelf
fasciaso thatvalvestemcomesthroughlargercenterholein
fascia(B).
[] AttachBezelto Fasciausingscrewsthatwere removed
frombracket(B).
[] PressControlKnobontovalvestern(B).
ValveStem
Fascia outlinedfor clarityof view
0
71
#8 LockWasher
QTY:2
[]
Remove
T
72
#8X 318"Screw
QTY:2
Sideburner Shelf
Control Knob
Bezel
Fascia
464220008.23
B[! SideburnerAssembly
[] Insertfrontof Sideburnerthroughcut-outinbottomof leftshelf
shown(A). Centerstudonbottomrearof Sideburnerfits into
centerholein burnerpanof leftshelf.
[] MakesureSidebumertubealignscorrectlyontosideburnervalve
underneathleft shelf(B).
[] SecureSidebumerto panusingtwo#10-24x3/8"screwsand5mm
fiberwashersand#10lockwashers(C).
[] AttachSideburnerIgniterWire fromElectronicIgnitionModuleto
ElectrodeTip underneathleftshelfshown(D).
O
73 74
O
75
#10 LockWasher #10-24X 318"Screw 5mmFiberWasher
QTY:2 QTY:2 QTY:2
[]
Sideburner
24 °464220008
Sideburnerlgniter
Wire
lea Sideburner Lid,Sideburner Cap andClip,
Sideburner Grate,Giddle
[] SecureSidebumerLid usingfour#8-32x3t8"screws,#8tock
washers,and#8flangenutsto shelf(A).
[] PlaceBurnerCapontosideburnerandattachSidebumerCap
alp (C).
[] PtaceSidebumerGrateontosidebumershelf.
[] PlaceGriddle ontosidebumershelf.
68
O
71
#8 LockWasher
QTY:4
68
#8Hex Nut
QTY:4
T
72
#8X 3/8"Screw
QTY:4
34
Sideburner CapClip
QTY:I
[]
SidebumerGrate
BurnerC_
464220008.25
HeatDiffusers
[] InstalleachHeatDiffuserby insertingoneendwithperforatedhole(stampingwith"FRONT")intoslots at frontoffirebox
bracketandrestingoppositeend(Stampingwith "REAR")onpin locatedat backoffirebox.
HeatDiffuser
26.464220008
_J CookingGratesandSwingAwayGrid
[] PlaceCookingGratesonto thefireboxas shown.
[] ToinstalltheSwingAwayGrid,insertthe endof the stationaryleg intothe holeonthe sided
thelid andtheendof the rotatinglegintothe holeon the sideof the fireboxonthe sameside.
Theninserttheoppositeendsof thelegs into thecorrespondingholesonthe otherside of the
lidandfirebox. NOTE:Wallatthe backof the gridshouldbe in the upposition.
'Grid
Grate
WiringConnectionsandBattery
[] Connecteachof thewiresfromthe mainburnerelectrodes,rotisserieburnerelectrode,and
sidebumerelectrodeintothe backof the ElectronicIgnitionModule.Total(6) connections.
[] Connectthetwowiresfromthe switchwiringharnessinto the backof the ElectronicIgnitionModule.
Total(2) connections.NOTE:Switch terminals are larger than electrodeterminals and should
onlybe installed in location shownasC,D,(A)
[] PlaceAAbatteryinto ElectronicIgnitionModulewiththe negative(-)sidefacingoutward.ScrewBattery
Caponto ElectronicIgnitionmodule.(B)
Battery
464220008.27
B3 LPTank
[] LPTANKIS SOLDSEPARATELY.Fill andleak checkthe tankbeforeattachingto grilland
regulator(seeUse& Caresection).
[] Oncetankhasbeenfilled andleakchecked,placetankintocut-outinbottomshelf.Makesure tank
valve is facing front of grill.
[] Securetankwithtankscrewunderbottomshelf,SeeUse& Care section of this manualto
perform the "Burner FlameCheck" andfor important safety instructions before using.
Ldator
/ ICAUTIONI/
LPTank valve must face to front of cart once
tank is attached. Failure to installtank
correctly may allow gas hose to be damaged
in operation, resulting in the risk of fire.
Alwayskeep LPtankin upright position during use,
transport,andstorage.
28.464220008
Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gas leakingfrom
cracked/cut/burned
hose.
•Damagedhose. • Turnoffgas at LPtank. Ifhoseis cut orcracked,replace
valve/hose/regutator.SeeLPTankLeakTestandConnecting
RegulatorToTheLPTank.
Gas leakingfromLP •Mechanicalfailure dueto rustingor •TurnoffLP tankvalve.
tank. mishandling.
Gas leakingfromLP •Failureof tankvalvefrommishandlingor •TurnoffLPtankvalve.ReturnLP tankto gassupplier.
tankvalve, mechanicalfailure.
Gas leakingbetween •Improperinstallation,connectionnot •TurnoffLP tankvaIve.Removeregulatorfromtankandvisually
LP tankandregulator tight,failureof rubberseal. inspectrubberseaIfor damage.SeeLPTankLeak Testand
connection. ConnectingRegulatorToThe LPTank.
• Firein burnertubesectionof burnerdue
to partiaIblockage.
Firecomingthrough
controlpanel. • Turnoffcontrolknobsand LPtankvalve.LeaveIidopento allow
flamesto diedown.Afterfire is out andgrillis cold,removeburner
andinspectfor spidernestsorrust. SeeNaturalHazardandCleaning
The BurnerAssemblypages.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
Burner(s)will not light
usingignitor.
Continuedonnext
page.
•Toomuchgreasebuildupinburnerarea.
GASISSUES:
• Burnernot engagedwith controlvalve.
• Obstructionin burner.
• No gasflow.
•Vaportockat couplingnut to LPtank.
• Couplingnut andLP tankvalvenot fully
connected.
ELECTRICALISSUES:
• Electrodecrackedor broken;"sparksat
crack."
• Electrodetip not inproperposition.
•Wireand/orelectrodecoveredwith
cookingresidue.
•Wiresare looseor disconnected.
•Wiresare shorting(sparking)between
ignitorandelectrode.
• TurnoffLPtankvaive.Leaveiid opento ailowflamesto diedown.
Aftercooling,cleanfood particlesandexcessgreasefrominside
fireboxarea,greasecup/pan/tray,andother surfaces.
• Makesure valvesarepositionedinsideof burnertubes.
• Ensureburnertubesarenotobstructedwithspiderwebsorother
matter.Seecleaningsectionof Useand Care.
• Makesure LPtankis notempty.If LPtankis notempty,referto
"Suddendropin gasflow."
• Turnoffknobsanddisconnectcouplingnut from LPtank.Reconnect
andretry.
• Turnthe couplingnut approximatelyone-hatfto three-quarters
additionalturnuntilsolid stop.Tightenby handonly- donot usetools.
• Replaceelectrode.
• Tip of electrodeshouldbe pointingtowardportholein burner.The
distanceshouldbe 1/8" to 3/16".Adjustif necessary.
• Cleanwireand/orelectrodewithrobbingalcoholandcleanswab.
• Reconnectwiresor reptaceelectrode/wireassembly.
• Reptaceignitorwire.
464220008.29
Troubleshooting(continued)
Burner(s)will not light
usingignitor.
Burner(s)wiltnot
matchlight.
Suddendropingas
flowor towflame.
Flamesblowout.
•Faultyelectronicignitioncircuit.
• Sparkingsomewhereotherthan
betweenburnerandelectrode.
• See"GAS ISSUES:"on previouspage.
• Impropermethodof match-lighting.
• Out dgas.
• Excessflowvalvetripped.
• Vaporlockat couplingnut/LPtank
connection.
•Highorgustingwinds.
•Low onLPgas.
•Excessflowvalvetripped.
• SeeTroubleshootingIntegratedElectronicIgnitionsection.
• Inspectwire insulationandproperconnections.Replacewiresif
insulationis broken.
• See"Match-Lighting"sectionof UseandCare.
• Checkfor gasin LPtank.
• Turn offknobs,wait30secondsandlightgrill. Iffbmes arestilllow,
turn offknobsandLPtankvalve.Disconnectregulator.Reconnect
regulatorandbak-test.Turnon LPtankvalve,wait30 secondsand
then lightgrill.
• Turn offknobsandLPtankvalve.Disconnectcouplingnutfrom
tank. Reconnectandretry.
• Turnfrontof griIito facewindor increaseflameheight.
•RefiIi LPtank.
• Referto "Suddendropin gasflow"above.
Flare-up. •Greasebuildup. •Cleanburnersandinsidedgrill/firebox.
• Excessivefat in meat. •Trimfat frommeatbeforegrilling.
• Excessivecookingtemperature. •Adjust(lower)temperatureaccordingly.
Persistentgreasefire. •Greasetrappedbyfood builduparound •Turn knobsto OFETurn gasoffat LPtank. Leavelidin positionand
burnersystem, let fire burnout.Aftergrillcools,removeandcleanall parts.
Flashback... •Burnerand/orburnertubesareblocked. •Turn knobsto OFE Cleanburnerand/orburnertubes.Seeburner
(fire inburnertube(s)), cleaningsectionof UseandCare manual.
Unableto fill LPtank. •Somedealershaveolderfill nozzles •The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try
withwornthreads, a secondLPdealer.
Oneburnerdoesnot
lightfromother •Greasebuilduporfood particlesin •Cleancarry-overtube(s)withwirebrush.
burner(s), end(s)of carryovertube(s).
30.464220008
Troubleshooting- Integrated Electronic Ignition
SECTIONI
Nosparksappearat
any electrodeswhen
burnercontrolknobs
areturnedto 4; no
noisecan beheard
fromsparkmodule.
SECTIONII
Nosparksappearat
any electrodeswhen
burnercontroIknobs
areturnedto _; noise
can beheardfrom
sparkmodule.
SECTIONIII
Sparksarepresent
but not at atI
eIectrodesand/ornot
at fuil strength
Batterynot installed
properly.
Deadbattery.
Batterycap not
installedproperly.
Faultysparkmodule.
Checkbatteryorientation.
Hasbatterybeenused
previously?
Checkto ensurebatterycap
is fuIIyengaged.
If nosparksaregenerated
Installbattery(makesurethat"+"and"-"
connectorsare orientedcorrectly,with"+"endup
and"-" enddown.)
ReplacebatterywithnewAA-sizealkalinebattery.
Removebatterycap andreinstall,makingsure it
can befully engaged.
Replacesparkmoduleassembly.
Outputlead
connectionsnot
connected.
Electrodetip not in
properposition.
Outputlead
connectionsnot
connected.
Arcingto grillaway
fromburner(s).
Weakbattery.
Electrodesarewet.
Electrodescrackedor
broken"sparksat
crack".
withnewbatteryandgood
wireconnections,moduleis
faulty.
• Areoutputconnectionson
andtight?
• Arethe electrodetips
pointingin theright
direction?Is thegaptoo big?
• Areoutputconnectionson
andtight?
• If possible,observegrillin
darklocation.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgrillframe.
•AIl sparkspresentbut weak
orat slowrate.
• Hasmoistureaccumulated
onelectrodeand/orinburner
ports?
• Inspectelectrodesfor
cracks.
• Removeandreconnectall outputconnectionsat
moduleandelectrodes.
MainBurners:
• Tipof electrodeshouldbe pointingtowardport hole
in burner.Thedistanceshouldbe 1/8"to 3/I6".
Adjustif necessary.
Sideburner:
• Tipof electrodeshouldbe pointingtowardgas port
openingon burner.Thedistanceshouldbe 1/8"to
3/t6". Adjustif necessary.
• Removeandreconnectall outputconnectionsat
moduleandelectrodes.
• Ifsparksareobservedother thanfromburner(s),
wireinsulationmaybedamaged.Replacewires.
• Replacebatterywitha newAA-sizealkalinebattery.
• Usepapertowelto removemoisture.
• Reptacecrackedorbrokenelectrodes.
464220008,31
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