Kenmore 153330501 User Manual POWER MISER 10 GAS WATER HEATER Manuals And Guides L9080118

KENMORE Water heater, Gas Manual L9080118 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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Owners

Manual

FOP, POTABLE WATER

HEATING ONLY

NOT SUITABLE FOP,

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.330401 40 Gal. High Altitude

153.330451 40 Gal.

153.330501 50 Gal. High Altitude

153.330551 50 Gal.

153.330701 75 Gal. High Altitude

153.330751 75 Gal

Caution:

Read and Follow

All Safety Rules and

Operating instructions

Before First Use of

This Product.

Savethis Manual for Future Reference.

POWER MISER TM 12

GAS WATER HEATER

• Safety Instructions • Care and Maintenance

•Installation • Troubleshooting

•Operation • Parts List

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

WARNING: If the information.in these instructions, are not foi-

l lowed exactly a.fire or explosion may result, causing property

damage, personal mlury or death.

-Do not store or use _. oline or other fl .am.mable vapors and liq-

. uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

": Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your

building. . .

iImmediately call your gas suppher from a netghbor's phone.• Follow the gas supplier's]nstructions.

If you can not reach your gas supplier, call the fire department.

:Installation and service must be performed by a qualified installer,

•service agency or the gas supplier.

_t,WARNING. .

Improper installation, adjustment, alteratton, service or m_antenance

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-

AGE: Refer to this manual for assistance or consult the local Sears

Servtce Center or gas utthty for further reformation.

AWARNING

Flammable vapors may be drawn by air currents from other areas

of the structure to this appliance.

AWARNING I

READ THE GENERAL SAF_N BEGINNING ON iNSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

_WARNING I

Improper installation, adjustment, alteration, service

or maintenance can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. Refer to this manu- I

al for assistance or consult your local Sears Service

Center for further nformat on.

_,WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control

valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to

use the correct gas can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. if you have any questions or doubts consult

your gas supplier or local utility.

AWARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO RE PRESENT OR

STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable liquids (such as gasoline, solvents,

propane (LP) or butane, etc.), all of which emit flammable

vapors, may be improperly stored or used in such areas.

The gaswater heater pilot light or main burner can ignite

such vapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, as well as

property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor

at least 18 inches. While this may reduce the chances of

flammable vapors from a floor spill being ignited, gasoline

and other flammable substancesshould never be stored or

used in the same room or area containing a gas water

heater or other open flame or spark producing appliance.

NOTE: Flammable vapors may be drawn by air currents

from other areas of the structure to the appliance.

_,WARNING

If this water heater will be used in beauty shops, barber

shops, cleaning establishments, or self-service laundries

with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these

areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi-

tion of the National Fuel Gas Code, ANSI Z223.1, also

referred to as NFPA 54 for specifics provided concerning

air required.

AWARNING 1

A fire can start if co_ials such as clothing, I

cleaning materials, or flammable liquids are placed against I

or next to the water heater. I

_,WARNING

At the time of manufacture this water heater was provid-

ed with a combination temperature-pressures relief valve

certified by a nationally recognized testing laboratory

that maintains periodic inspection of production of listed

equipment or materials, as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot

Water Supply Systems, and the latest edition of ANSI

Z21.22 and the code requirements of ASME. If replaced,

the valve must meet the requirements of local codes, but

not less than a combination temperature and pressure

relief valve certified as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot

Water Supply Systems, ANSI Z21.22 by a nationally rec-

ognized testing laboratory that maintains periodic

inspection of production of listed equipment or

materials.

The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs.lsq. in.) and a discharge

capacity not less than the water heater input rate as

shown on the model rating plate. (Electric heaters -

watts divided by 1000 x 3415 equal BTUIHr. rate.)

Your local jurisdictional authority, while mandating the

use of a temperature-pressure relief valve complying

with ANSI Z21.22 and ASME, may require a valve model

different from the one furnished with the water heater.

Compliance with such local requirements must be satis-

fied by the installer or end user of the water heater with

a locally prescribed temperature-pressure relief valve

installed in the designated opening in the water heater in

place of the factory furnished valve.

For safe operation of the water heater, the relief valve

must not be removed from it's designated opening or

plugged.

The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designated for

the relief valve. Position the va[ve.do_ma_d_dprovide

tubing so that any discharge will exit only within 6_inches

above, or at any distance below_l fl_or. Be

certain that no contact is made with any I'v_ e_tri_al

...... I

part. The discharge opening must,jn_b_ blocked or

reduced in size under a n.y__tanCes.-Excessive

length, over 30 feet, or use of more than four elbows can

cause restriction amd r_ducQ-the discharge capacity of

the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to discharge drain unless a 6 air gap is provided.

To prevent bodily injury, hazard to life, or property dam-

age, the relief valve must be allowed to discharge water

in quantities should circumstances demand. If the dis-

charge pipe is not connected to a drain or other suitable

means, the water flow may cause property damage.

The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restrictions.

Must not be plugged or blocked.

Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis-

charge pipe.

Must terminate at an adequate drain.

Must not have any valve between the relief valve and

tank.

Safety Precautions

AWARNING

A gas water heater cannot operate properly without the

correct amount of air for combustion. Do not install in a

confined area such acloset, unless you provide air as

shown in the "Facts to Consider About the Location" sec-

tion. Never obstruct the flow of ventilation air. If you have

any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustion air

can result in afire or explosion and can cause DEATH

SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

AWARNING

This water heater must not be installed directly on car-

peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance is installed

in an alcove or closet, the entire floor must be covered b

the panel. Failure to heed this warning may result in

fire hazard.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot wuten Water heated to a tem-

peratere which will satisfy clothes washing, dish washing,

and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physically/men-

tally handicapped. If anyone using hot water in your home

fits into one of these groups or if there is a local cede or

state law requiring a certain temperature water at the hot

water tap, then you must take specialprecautions. In addi-

tion to usingthe lowest possibletemperature setting that

satisfiesyour hot water needs, a means such as a mixing

valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available

at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

AWARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn "OFF" gas to water heater

and leave "OFF" until repairs are made, because failure

to correct the cause of the sooting can result in afire or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

AWARNING

VENT DAMPERS - Any vent damper, whether it Is operat-

ed thermally or otherwise must be removed if its use

inhibits proper drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% may

)reduce a relatively low flue gastemperature. Such tem-

peratures may not be high enough to properly open ther-

mally operated vent dampers, This would causespillage of

flue gasesand may causecarbon monoxide poisoning.

Vent dampers must bear evidence of certification as com-

plying with the latest edition of American National

tandard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper, consult

your local Sears Service Center or the gas utility for fur-

ther information.

AWARNING

•The appliance and its individual shutoff valve must be dis-

connected from the gas supply piping system during any

pressure testing of the gas system at test pressures in

excessof ½ pound per square inch (3.5kPa).

,The appliance must be isolated from the gas supplypip-

ing system by closing Its individual manual shutoff valve

during any pressure testing of the gas supply piping sys-

tem at test pressures equal or less than _pound per

square inch (3.SkPa).

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]: Propane (L.R) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the

ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closets and areas

below ground level will serve as pockets for the accumula-

tion of this gas. Before attempting to light or relight the

water heater's pilot or turning on a nearby electrical light

switch, be absolutely sure there is no accumulated gas in

the are_ Search for odor of gas by sniffing at ground level

in the vicinity of the appliance. If odor is detected, follow

steps indicated at "For Your Safety" on the cover page of

this manual then leave the premises.

_,WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents, refrigera-

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach,

and process chemicals are typical compounds which are

potentially corrosive.

AWARNING j

Obstructed or deteriorated vent systems may present a

serioushealth Hsk or asphyxiation,

Safety Precautions continued on page 4

Safety Precautions

AWARNING I

The water heater with droft hood Installed must be prop- I

erty vented to a chimney which terminates outdoors.

Never operate the water heater unlessit is vented to the

outdoors and has adequate air supply to avoid risks of I

mpmper operation, expos on or asphyxiation, I

AWARNING

Minimum clearances between the wafer he_tor and com-

bustible construction are I" at the sidesand rear, 4" at the

front, and 6" from,the vent pipe. Clearance from the top

of the jacket is 18 on most models. Note that a lesser

dimension may be allowed on some models. Refer to the

label on the water heater adjacent to the gas control valve

for all clearances.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water bea_.er must be accompl_-d in such a manner

that if the tank or any connections shouldleak, the flow of

water will not cause damage to the structure. When such

locations cannot be avoided, asuitable drain pan should

be installed under the water heater. Drain pans are avail-

able at your local Sears store. Such adrain pan must be

not greater than I_inches deep, have a minimum length

and width of at least 2 Inches greater than the water

heater dimensions and must be piped to an adequate

drain. The pan must not restrict combustion air flow.

Under no circumstances is the manufacturer or Sears to

be held liable for any water damage in connection with

this water heater.

AWARNING

Do not use this appliance if any part of it has been under J

water. Immediately call aSears Service Technician to I

inspect the appliance and to replace the gas control or any

part of the burner system which has been under water.

_,WARNING

HYDROGEN GAS: Hydrogen gas canbe produced in ahot

water system that has not been used for along period of

time {generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi-

bility of injury under these conditions, we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connected to the hot water system are used (such as adis-

hwasher or washing machine). If hydrogen gas is present,

there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is

opened, There must be no smoking or open flame near

the faucet at the time it is open.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulation jeckat on agas water heator:

• DO NOT cover the temperaturn-pressure relief valve.

• DO NOT put insulation over any part of the top of the

gaswater heater.

•DO NOT pat insulation over the gas control valve or gas

control vaive/burner cover, or any access areas to the

burner.

•DO NOT let insulation around the gas water heater to

get within 8 inches of the floor {air must get to the

burner).

•DO NOT cover or remove operating instructions, and

safety related warning labels and materials affixed to the

water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

Table of Contents

Safety Precautions ............................................................................................................................................_-4

Table of Contents ................................................................................................................................................5

Customer Responsibilities .......................................................................................................................6

Product Specincations"_ ..................................................................................................................................6

Materials and Basic Tools Needed ..............................................................................................

Materials Needed .....................................................................................................................................................................

Basic Tools ...............................................................................................................................................................................

Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 10

Water Piping ............................................................................................................................................. :............................. 11

Temp_lture-Pressure Relief Valve....... .................................................................................................................................... 12

Filling th_ Water Hater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

Operating Instructions .........................................................................................................................17-19

Eighting ............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service and Adjustment ......................................................................................................................20-22

Tank (Sediman0 Cleaning ...................................................................................................................................................... 20

Vendng System Impe_ion ...................................................................................................................................................... 20

Burner Inslx"edon ................................................................................................................................................................... 20

Burner Clewing ..................................................................................................................................................................... 20

Draining ................................................................................................................................................................................. 21

Temperatu_Pr_,_e ll_ief Val_ Operation .......................................................................................................................... 21

Drain Valve Washer Reph_etu ........................................................................................................................................... 21

Housekeeping ......................................................................................................................................................................... 21

Service .................................................................................................................................................................................... 21

Troubleshooting Guide ........................................................................................................................22-25

Start lip Conditiom ............................................................................................................................................................... 22

Condensation ....................................................................................................................................................................... 22

Smoke/Odor ......................................................................................................................................................................... 22

Thermal Expansion ......................................................................................................................................................... 22-23

Strange Sounds ..................................................................................................................................................................... 23

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ......................................................................................................................................................................... 23

"Air" in Hot Water Faucets ................................................................................................................................................... 23

High Temperature Shut Off System ...................................................................................................................................... 24

Not Enough Hot Water ........................................................................................................................................................ 24

Water is mo Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List ...............................................................................................................................................26-27

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the localSears

ServiceCenter or any Searsstore. They will arrange for prompt,

quality installation by Searsauthorized contractors.

Abbreviations Found In This Instruction Manual

I.A.S. - International ApprovalServices,A Division of CSA

A.N.S.L -American NationalStandards Institute

N.F.EA.-National FireProtection Agency

AWARNING

This gas-fired water heater is design certified by the

International Approval Services, A Division of CSA under

American National Standard/CSA Standard for Gas Water

Heaters AN$ Z21.10.1 • CSA 4.1 (latest edition). The

installation must conform with this manual, Local Codes

and with the latest edition of the National Fuel Gas Code,

ANSI Z223.1.

This publication is available from your local government or

public library, gas company, or by writing NFPA,

Batterymavch Park, Quincy, MA 02269.

• Read the "Safety Precautions"section, pages 2 through 4 of

this manualfirst and then the entire manual carefully.If you

don'tfollow the safety rules,the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY

INJURYAND/OR PROPERTYDAMAGE.

•This manual contains instructionsfor the installation, opera-

tion, and maintenance of the gas-firedwater heater. It also

contains warnings through out the manualthat you mustread

and be awareof. All warningsand all instructionsare essential

to the proper operationof the water heater and your safety.

Sincewe cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

•The installationmust conform with the instructions in this

manual; _as company rules; and Local Codes, or in the

absenceorLocalCodes, with the latestedition of the National

Fuel Gas code, ANSI Z223.1, also referredto as NFPA 54.

This publication is available from your local governmentor

public library or gas company or by writing NFPA,

BatterymarchPark, Quincy,MA 02269.

•If after reading this manual you have any questions or do not

understand any portion of the instructions, call the Sears

ServiceCenter.

•Carefully plan the placewhere you are going to put the water

heater. Correct combustion, vent action, and vent pipe instal-

lation are very importantin preventing death from possible

carbon monoxide poisoning and fires.

F.xaminethe location to ensure the water heater complieswith

the "Facts to Consider about the Location" section in this

manual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid failing or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State

Architect, 400 P Street, Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

TANK

CAPACITY

IN GALLONS

TYPE

GAS B.T.U.

RATE

RECOVERYRATE

GALS. PER HOUR

@90"F RISE

153.330401 40 NATURAL 40,000 46.0

153.330451 40 NATURAL 40,000 46.0

153.330501 50 NATURAL 40,000 46.0

153.330551 50 NATURAL 40,000 46.0

153.330701 75 NATURAL 55,000 59.2

153.330751 75 NATURAL 55,000 59.2

MINIMUM

VENT

PIPE

3" or4"

3" or 4"

DIMENSIONS IN INCHES

HEIGHTTO

DIAMETER _ACKETTOP

18" 60"

18" "60"

20" 59½"

24" 60"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of tbese materi-

als, depending on your type of installation.

WATER HEATER INSTAL-

LATION KIT WITH FLEXI-

BLE CONNECTORS FOR

3/4" OR 112" THREADED

OR COPPER PLUMBING

VENT ELBOW

EXPANSION TANKS

FOR THERMAL

EXPANSION CONDI-

TIONS AVAILABLE IN

2 GALLON AND 5

GALLON CAPACITY

THROUGH LOCAL

BEARS STORE OR

SERVICE CENTERS

WATER HEATER STAND 24"x24"xl 8"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

FLEXIBLE WATER

HEATER GAS CON-

NECTOR WITH

FITrlNGS

VENT PIPE

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

WATER HEATER HEAT TER 18" OR LESS AND AVAILABLE IN

TRAPS HELP REDUCE HEAT 28" DIAMETER FOR WATER HEATERS

LOSS DUE TO THERMAL HAVING A DIAMETER 26" OR LESS

SYPHONING

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

•Tin Snips

• 6 Foot Tape of Folding Rule

•Garden Hose

•Drill

•Pipe dope or Teflon Tape

GARDEN HOSE 6FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

USE FOR WATER AND

_CONNECTIONS)

TIN SNIPS

DRILL

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

•Propane Torch

•Soft Solder

• Solder Flux

•Emery Cloth

•Wire Brushes

HACKSAW

314" WIRE BRUSH

112" WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER B

ROLL OF EMERY

CLOTH SOLDER FLUX

]

PROPANE

TORCH

TUBING

CUTTER

Installation Instructions

Removing the Old Water Heater

QTurn _OFF" the gassupply to the water heater.

lAWARNING I

[f the main gas line--all gas appliances is I

used, also shut "OFF" the gas at each appliance. Leave all I

gas appliances shut "OFF" until the water heater Installa-

tlon iscomplete, I

QTurn water to water

UOFF_ the the

heater. Some installations require that

the water be turned off to the entire

house.

QChack a_ain to sure gas supply

1_n_e the

is _OFF to the water heater Then dis-

connect the gas supply connection from

the gascontrol valve.

G Attach hose the heater drain

ato water

valve and put the other end in a floor

drainor outdoors.Open the waterheater

drain valve. Open a nearby hot water

faucet which will relievepressure in the

water heater and speed draining.

ODisconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off after ally screwor other

attached devices are removed. Dispose of the draft

hood. The new water heater has the draft hood which

must be used for proper operation.

Q a. If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately 4"

away from where they connect to the

water heater. This will avoid cutting off

the pipes too short. Additional cuts can

he made later if necessary. Disconnect

the temperature-pressure relief valve

drain line. When the water heater is

drained, disconnect the hose from the

drainvalve. Close the drainvalve. The

water heater is now completely discon-

nected and readyto be removed.

Q b. If have galvanized to the water

you pipe

heater, loosen the two galvanizedpipes

with a pipe wrench at the union in each

line. Also disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the teraperamre-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

rerfloved.

AWARNING

Thewater passingout ofthe drainvalvemaybeextremely

hot. Toavoidbeing scalded,make sureall connectionsare

tight and that the water flow is directed awayfrom any

person°

ACAUTION

Mineralbuildupor sedimentmayhaveaccumulatedin the

oldwater heater.This causesthe water heaterto be much

heavierthan normaland this residue,if spilledout, could

causestaining.

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carefully choose an indoor location for the new

water heater, because the placement is avery important consid-

eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in anew location, the following critical points must be

observed.

•The location selected should be indoors as close as practical

to the gas vent or chimney to which the water heater vent is

going to be connected, and as centralized with the water pip-

ing system as possible. The water heater, as all water heaters,

will eventually leak. Do not install without adequate

drainage provisions where water flow will cause damage.

ACAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater must be accomplishedin such a manner that if

the tank or any connectionsshouldleak, the flow of water will

not causedamage to the structure. When such locationscan-

not be avoided,a suitable drain pan shouldbe installed under

the water heater. Drain pans are availableat your local Sears

store. Such a drain pan must be not greater than 1½inches

deep, have a minimum length and width of at least 2 inches

greater than the water heater dimensionsand must be piped

to an adequatedrain.The panmust not restrict combustionair

Eow.Under no circumstancesis the manufacturer or Searsto

be held liable for any water damage in connection with this

water heater.

AWARNING

INSTALLATIONS IN AREASWHERE FLAMMABLE UQUIDS :

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchasgasoline,solvents,propane (LIP) or

butane, etc.), all of which emit flammable vapors, may be

i_ stered or esed in sudl area_ The ges water heater

pilot lightor main burner can ignitesuchveper_ The resulting

flashbackand fire can causedeath or seriousburnsto anyonein

the asea,aswellasprepertydamage.

If installationin suchareasisyour onlyoption, then the instaila-

tion must be accomplishedin a way that the pilot flame and

main bumer flame are elevetedfrom tbefloorat least 18 inches.

While this may reducethe chancesof flammablevaporsfrom a

floor spillbeing ignited, gasolineandother flammablesubstances

shouldneverbe storedor used in the same room or area con-

taininga gaswater heater or other opengame or sparkproduc-

ingappliance.

NOTE: Flammable vaporsmay be drawn by air currentsfrom

otherareasof the structureto the appliance.

_,WARNING

Propellants of aerosol spraysand volatile compounds,(dean-

ers,chlorine basedchemicals,refrigerants, etc.) in additionto

being highlyflammable in many cases,will alsochange to cor-

rosive hydrochloric acid when exposed to the combustion

products of the water heater. The results can be hazardous

and also causeproductfailure.

• The location selection must provide adequate dearances for ser-

vicing and proper operation of the waterbeater.

*t WARNING

This water heater must not be installeddirectly on carpeting.

Carpeting must he protected by a metal or wood panel

beneath the appliance extending beyond the fulL.width and

depth of the appliance by at least 3 inches(76.2mm) in any

direction, or if the appliance is installedin an alcoveor closet,

the entire floor must be coveredby the panel. Failureto heed

this warningmayresuRina fire hazard.

AWARNING

Minimum clearances between the water heater and com-

bustible construction are I" at the sidesand rear, 4" at the

front, and 6"from the vent pipe.Clearancefrom the top of the

jacket is 18"onmost model_ Note that alesserdimensionmay

be allowed on some models. Refer to the label on the water

heateradjacentto the gascontrolvalvefor alldearances.

FRONTVIEW'oFDOOR _11 _,N

[Pi,u ,IARoo

AWARNING

Ages water beater cannot ope_te properly without the co_

rect amount of air for combustion.Do not installin aconfined

area sucha closet,unlessyou provideair asshownin the "Facts

to Consider about the Location" suedon" Never obstruct the

flowof ventilation air.If youhaveanydoubtsor questionsat all,

callyour gascompany.Failureto providethe proper amount of

combustion air canresult in a Ere or explosionand can cause

DEATH, SERIOUSBODILYINJURn,OR PROPERTYDAMAGE,

&WARNING

If this water heater will be usedin beautyshops,barber shops,

cleaning establishments, or self-service laundries with dry

deaning equipment, it is imperative that the water heater or

water heaters be installedso that combustionand ventilation

air be taken from outside these areas.Refer to the "Facts to

ConsiderAbout the Location"sectionof this manual and also

the latestedition of the National Fuel GasCode, ANSI 2:223.1

alsoreferred to as NFPA 54 for specificsprovidedconcerning

air required.

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is aspacewhose volume is not less than 50

cubic feet per 1,000 Btu per hour of the aggregateinput rating

of all appliances installed in that space. Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a

part of the unconfined space

In unconfined spaces in buildings,infiltration may be adequate

to provide _r for combustion, ventilation and dilution of flue

gases.Howler, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Locatedia Confined Spaces,h.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour of the aggregate input rating of all

appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s)

oF sutTlcient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination.

Each opening shall have aminimum free area of one square

inch per 1,000 BTU per hour of the total input rating of all

gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12" of the top and one commencing within 12 of the bot-

tom of the enclosure.

1.Wt_en directly communicating with the outdoors,each open-

ing shall havea minimum freeareaof 1square inch per 4,000

BTU per hour of total input rating of all equipment in the

enclosure. (SeeFigure 3.)

2. When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating of

allequipment in the enclosure.(SeeFigure4.)

OHI_E¥ _ Ot_ VENT

VE_T_ LC¢_

3. When communicating with the outdoors through horizontal

ducts, each opening shall have a minimum free area of 1

_uare inch per 2,000 BTU per hour of total input rating of

equipment in the enclosure. (See Figure 5.)

[Fi --21

b. ALL AIR FROM OUTDOORS: (see Figures3-5)

The confined space shall be provided with two permanent

openings, one commencing within 12 of the top and one

commencing w'th'n 12' from the bottom of the enclosure.

The openings shall communicate directly,or by ducts, with

the outdoorsor spaces (crawl or attic) that fredy communi-

cate with the outdoors.

Figure 3 ]

Figure S ]

4. When ducts are used, they shall be of the same cross-sectional

area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts

shall not be less than 3". (See Figure 5.)

5. Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effect of louvers, grilles or

screens_rorecting openings. Screensused shall not be smaller

than ¼ mesh. If the free area through a design of louveror

grilleis known, it should be used in calculating the sizeopen-

ing requiredto provide the fro: area specified. If the design

and freearea is not known, it may be assumed that wood lou-

vers will be 20-25 percent free area and metal louvers and

grilles will have 60-75 percent free area. Louversand grilles

shall be fixed in the open position or interlocked with the

equipment so that they are opened automatically during

equipment operation,

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces:Operation of exhaust fans, ventilation systems,

clothes dryersor fireplaces may create conditions requiring

specialattention to avoid unsatisfactory operationof installed

gas utilization equipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTERWATERCAN SCALD:.Waterheatersareintendedto

producehot vr&ter.Wator heotedto atomperatumwhichwill

satisfy_washing,dishwashing,andothersani_ng needs

canscaldandpennanen_injureyouuponcontact.Somepeo-

plearumoR likelyto bepermanentlyinjuRdbyhot watorthan

others,Theseincludetheelderly,children,theinfirm,orphysical-

ly/mentallyhandicapped.If anyoneusinghotwaterin yourhome

fitsintooneofthesegruupsorifthereisa localcodeor statelaw

requiringacertaintemperaturewaterat thehotwatertap,then

youmusttakespecialprecautions.Inadd'_ionto usingthelowest

possibletemperaturesettingthatsatisfiesyourhotwaterneeds,

a meanssuchasamixingvalve,shouldbeusedattbehotwater

tapsusudb/these peopleorat thewoterheator.Mixingvalves

areavailableatplumbingsupplyorhardwarestore_Followman-

ufacturursinstructionsfor installationof the valves.Before

changingthe factorysettingon the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

This water heatershallnot be connected to any heating systemsor

component(s) used with a non-potablewater heating appliance.

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

• Look at the top cover of the water heater. The cold water

inlet is markedcold. Put two or three turns of teflon tape

around the threaded end of the threaded-to-sweat coupling

and around both ends of the ¾ threaded nipple. Usingflexi-

ble connectors, connect the cold water pipe to the coldwater

inlet of the waterheater.

NOTE: This water heater is super insulated to minimize

heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines

from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

HOT OUTLET

TO HOUSE

THREADED TO

SWEAT COUPLING

FLEXIBLE WATER

CONNECTORS COLD INLET

WATER LINE

THREADED TO

SWEAT COUPLING

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it is strongly recommended that all-elec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

The illustration shows the attachment of the water piping to the

waterheater. The water heater is equipped with _" water con-

nections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

•Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the 3A"threaded nipple. Using flexible connec-

tors, connect the hot water pipe to the hot water outlet on

the water heater.

314" THREADED

HEAT TRAP WITH

SECONDARY

ANODE

-- 314" THREADED

H EAT TRAP

PRESSURE

RELIEF VALVE

PIPE (Do not

or plug)

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature-Pressure Relief Valve

A, WARNING

At the time of manufacture this water heater was provided

with a combinationtomperature-pressures relief valvecertified

by a nationally recognizedtesting laboratory that maintains

periodic inspectionof productionof listedequipment or mate-

rials, as meeting the requirements for Relief Valves and

Automatic GasShutoffDevicesfor Hut Water SupplySystems,

and the latest edition of ANSI Z2h22 and the code require.

ments of ASME. If replaced,the valve must meet the ,_luire -

ments of localcodes,but not lessthan a combinationtempera-

ture and pressurerelief valvecertified as meeting the Rquire-

ments for ReliefValvesand Automatic Gas ShutoffDevicesfor

Hot Water SupplySystems,ANSI Z21.22 by a nationallyrecog-

nized testing laboratory that maintains periodic inspectionof

productionof listedequipment or materials.

The valvemust be marked with a maximum set pressurenut

to exceed the marked hydrostatic working pressure of the

water heater (150 IbsJsq.in.) and a dischargecapacitynot less

than the water heater input rate as shownonthe model rating

plate. (Electric heaters, watts divided by 1000 x 3415 equal

BTU/Hr. rate.)

Yourlocal jurisdictionalauthority,while mandatingthe use of a

temperature-pressure relief valvecomplyingwith ANSI 7.21.22

and ASME, may require a valvemodel different from the one

furnishedwiththe water heater.

Compliancewith such localrequirements must be satisfiedby

the installeror end userefthe water heaterwith a locallypre-

scribed temperaCure-pressurereliefvaive installedin the desig-

natod openingin the water heater in place of the factory for-

uishodvalve.

For safeoperationof the water heater,the relief valvemustnut

be removed from it'sdesignatedopeningor plugged.

The temperatuure-pressurerelief valvemust be Installeddirectly

inte the fittingofthe water heater designatedfor the relief valve.

Positionthe valvedownwardand providetubingso that any dis-

chargewill exit onlywithin 6 inchesabove, or at any distance

below the structuralfloor Be certain that no contact is made

with _ny live e|ectricalpa_ Tbe dlsch_rgeopeningmust net be

blockedor reduced in sizeunder any circumstances.Excessive

length,over 30 feet, or useof more thanfour elbowscan cause

restriction and reduce the dischargecapacityofthe valve.

No vuiveer other obsttuctlneis tu be pincodbetweenthe rafief

valveandthe tank. Do not connecttubing directlyto discharge

drain unlessa 6"air gapisprovided.Topreventbodilyinjury,haz-

ard to life,or propertydamage,the relief valvemustbe allowed

to dischargewater in quantitiesshould drcumstancesdemand, if

the dischargepipeis not connectedto adrain or other suitable

means,the waterflowmaycausepropertydamage.

The DischargePipe:

Must nut be smaller in sizethan the outlet pipe sizeof the

valve,or haveany reducingcoupiings or other restrictions.

Must nut be pluggedor b|ocked.

Must be of material listed for hot water distribution.

Must be instaJlodso as to allow complete drainageof both

the temperature.prossure relief valve, and the discharge

pipe.

Mustterminate at an adequatedrain.

Must not haveany valvebetweenthe reliefvalveand tank.

AWARNING

The temperaturo-prossuro relief valve must be manually

operated at least once a year. Caution should be taken to

ensuro that (I) nu one is in front of or around the outfet of

the tempe_aturo-pressurerelief valve dischargeline, and (2)

the water manually discharged will not cause any bodily

injury or property damage because the water may be

extrerne_ ho_

If after manually operating the valve, it fails to completely

reset and continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

vuivewith a new one.

HOT

SHUT OFF

VALVE

COLD

PRESSURE

RELIEF VALVE

:cap

1"AP

FLOOR DRAIN

RELIEFVALVEOPENING

At the time of manufacoure,this water heaterwas providedwith acombinationter_

pe_ture-pressurerelief valvelistedas complying with the standardfor relief val_s

and automatic gasshot-offd_ces for hot wa_r supplysystems,ANSI Z21.22. For

safeoperationof the water heater,the relief valvemust not be removedfromits das-

ignitedpointof installation or plugged.

Your localjurisdictionalauthority,whilemandatingthe useof a temperawre-pressure

rebef_dve complyingwith ANSI Z21.22 andASHE mayrequire avalve model differ-

ent fromthe onefurnishedwith _e water hea_

Compliancewith suchlocalP_quiremen_musebe satisfied bythe installeror end user

of r_e wz_er heater with a locallyprescribed temperature-pressure relief valve

installedin the designatedopening_nthe water beate_

Seemanualhe_ding-'remperatur_P_ssure Kelief Valve" for installationand main_-

narge of relief valve,dischargeline,and other _fety precautions.

Installation Instructions (cont'd)

Filling the Water Heater

ACAUTION I

Never use thiswater heater unlessit is completely filled with [

water. To prevont damageto the tank, the tank must be filled I

with water. Water must flow from the hot water faucet

beforeturning ON" gasto tile water heater.

For proper venting in certain installations, a largerdiametervent

pipe may be necessary. Due to greatvariancesin installations,

unforeseeableby the manufacturerof the waterheater, you must

consult your gascompany to aid you in determiningthe proper

venting for your waterheater from the vent tables in the latest

edition of the National Fuel Gas Code ANSI Z223.1, also

referredto as NFPA 54.

To fill the water heater with water:

•Close the water heater drain valve by turning the handle to

the right (clockwise).The drainvalveis on the lowerfront of

the water heater.

• Open the cold water supply valveto the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained.This will let air out of the

water heater and the piping.

•Check all newwaterpiping for leaks.Repairas needed.

Venting

AWARNING

VENT DAMPERS.Anyvent damper,whetherit isoperated

thermallyer otherwisemustbe removedif itsuseinhibitsprop-

er drefdngoftbewa_erheater.

ThermallyOper_ed Vent Damper_Gas-firedwater heaters

havingthermalefficiencyinexcessof80%mayproducea mla-

t_ely lowfluegastemperature.Suchtemperaturesmar/not be

high enoughto properly open thermally operated vent

dampers.Thiswouldcausespillageof Iluegasesandmaycause

carbonmonoclepoisoning.

Ventdampersmustbearevidenceof certificationascompiying

withthe latesteditionof AmericanNationalStandardANSI

Z21.68(ANSI 7.21.66& 67, mspec6vely,coverelectrically

mechanicallyactuatedventdampers).Beforeimtall_on of am/

ventdamper,comuityourlocalSearsServiceCenterortbeges

utility for further information.

AWARNING

To insure proper venting of this gas-firedwater heater, the

correct vent pipe diameter must be utilized. Any additionsor

deletionsof other gasapplianceson a common vent with this

water heater may advarselya_rectthe operation of the water

heater. Consultthe localSears Service Center or gas utility if

anysuchchangesam planned.

Check the venting system for signs of obstructionor deteriora-

tion and replaceif needed.

The combustion and ventilationair flowmust not be obstructed.

AWARNING

Obstructeder detederatedventsystemsmaypmseata serious

healthriskorasphyxiatio_

• Place the drafthood legs in the receiving holes on the top of

the waterheater. The legswill snap in the holes to give a tight

fit.

•Place the vent pipe overthe drafthood. With the vent pipe in

position, drill a small hole through both the vent pipe and

drafthood. Secure them together witha sheet metal screw.

DRAFT HOOD _IVENT'_I I'_

,_%__ _ f,I__,FT HOOD

VENT TO OUTDOORS OR

DRAFT H( _OD CHIMNEY

AWARNING ]

Thewaterheaterv th hd mustbe proper l

ventedto a chimneywhkhtermieatesoutdoors,Neveropec-I

ate thewaterheaterunlessit isventedte the outdeorsandhasI

adequateair_ to avoidrisksof hnproperoperation,explo-]

er J

IAWARNING l

Tbeventpipefromthrust be no_s than theI

diameter of the draft hood outlet on the water heater, and|

slope upward to the chimney at least ¼inch per linear]

Installation Instructions (cont'd)

Venting (cont'd)

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Instalfonly the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

CHIMNEY

VENT PIPE INSTALLATION

Gas Piping

AWARNING

Make surethe gassuppliedisthe sametype listedon the

model ra_ng plate. The inlet r,.s pressure mint net exceed

10.Sin.watercolumn(?.6kPa)fornaturalgasor 13in.water

column(3.2kPa)for prepane(L.P.)gas.The minimuminlet

gaspressurelistedonthe modelratingplateisfor tile pur-

poseofinput aff_aement.

&WARNING

If the gas control vaJveIs subjectedto pressuresexceeding'AI

I ix_nd per square Irw.h(3.SkPa), the damase to the gascon- I

[m)l valveeonldresultin afire or explosionfrom leakinggas. [

There must be aminimum of 6" clearance between single wall

vent pipe and any combustible material. Fill and seal any clear-

ance "between single wall vent pipe and combustible material

with mortar mix, cement, or other fioncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure atight fit of the vent pipe in a

brick chimney, seal around the vent pipe with mortar mix

cement.

AWARNING I

If the maingaslinethutoff servingallgasappliancesis used,

alsotom "OFF" the gasat eachappliance.Leaveall gasappli-

[ancesshutoffund the water heaterinstalat;oniscomplete. I

&WARNING

Failure to have required dearances between vent pipingand

combustiblematerial will result in a fire hazard.

Aw m,NG I

Be sure vent pipe is properly connectedto prevent escapeof I

,uepses € ,Id deed ]

AWARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustion containscertain chemicalvapors.

Spray can propellants, deaning solvents,refrigerator and air

conditionor refrigerants, _'wimming pool chemicals,calcium

and sodium chloride, waxes, bleach,taxi process chemicaJsare

typicalcompoundswhichare potentiallycorrosive.

Agas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to as NFPA54 and the gas company concern-

ing pipe size.

There must be:

•Areadily accessible manual shut off valve in the gas supply line

serving the water heater, and

•Adrip leg (sediment trap) ahead of the gas control valve to hdp

prevent dirt and foreign materials from entering the gas control

Valve,

• A flexible gas connector or a ground joint union between the

ahutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks beforeli_,hdngthe

water heater. Use asoapy water solution, not amatch or open

flame.Rinseoff soapysolution_d wipe dry.

StandardModels are for instaUadonup to 3,300 feet above sea

level.

High Altitude Models are for ir_stalLationfrom 3,300 to 5,500

feetabovesea level.

Ifa standard model is installedabove 3,300 feet or a high aldtude

model is installed above 5,500 feet, the input rating must be

reduced at the rate of 4percent for each 1,000 feet abovesea level.

Contact your local SearsServiceCenter or gas utility for further

information.

AWARNING

The appliance and its gasconnectionmust be leak tested

beforeplacingthe app ance noper_on.

Installation Instructions (cont'd)

AWARNING

. The appiianceand its individualshutoffvalvemust be distort-

nected from the gas supplypipingsystem duringany pressure

testing of the gas system at test pressuresin excess of

, poundper squareinch03kPa).

The q=piiancemustbe Isulatedfrom the gassuppiypipingsys-

tern by dosing its individualmanual shutoffraise duringany

pre_um testingof the gassupplypipingsystemat test pres-

suresequalor lessthan ½ poundper squareinch(3.51d:a).

GAS PIPING WITH

FLEXIBLE CONNECTOR

LOOP

GROUND GAS

3ONTROL

VALVE

AWARNING

Use pipejoint compoundor teflon tape markedasbeing

resistantto the actionof petroleum[Propane(I.R)] gase_

DRIP LEG

(Sediment trap)

SEDIMENT TRAP

A sediment trap shall be installed as dose to the inlet of the

water heater as practical at the time of water heater installation.

The sediment trap shall be either atee fitting with acapped nip-

ple in the bottom oudet or other device recognized as an effec-

tive sediment trap. Ifa tee fitting is used, it shall be installed in

conformance with one of the methods of installation shown

below.

Connecting the gas piping to the gas control valve of the water

heater can be accomplished by either of the two methods shown.

AWARNING

Contaminants in the gas linesmay causeimproper operation

of the ps €ontrol valve that may result in tim or explosion.

Before attachingthe gas line be sum that all gas pipe is dean

on the inside.To trap any dirt or foreign material in the gas

supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be

readilyaccessible.Instanin accordancewith the "Gas Piping"

sectto_ Refer to the latest edition of the National Fuel Gas

Code, ANSI Z223.1, also referred to as NFPA 54.

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND JOINT "_-" BLACK PIPE

UNION(OpUo_I) _GAS

_-J CAP

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

•Check the gas lines for leaks.

_. Use a soapy water solution. DO NOT test for gas leaks

usin_a match or open flame.

h. Brush the soapy water solution on all gaspipes, joints and

fittings.

c. Check for bubblin_ soap. This means you have a leak.

Turn OFF gasanamake the necessaryrepairs.

d. Recheck for leaks.

e. Rinse offsoapy solution and wipe dry.

•Is the new temperature-pressure reliefvalve properly installed

and piped to an adequate drain?See _Temperature-Pressure

ReliefValve"section.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

•Is the water heater completely filled with water?See "Filling"

instructions in the "Installation Instructions". v

•Will a water leak damage anything? See the _Facts to

Cons derAbout the Location" section. -

• Is there proper clearance between _e water heater and any-

thing that might catch fire?See the Factsto Consider About

the Location section.

•Do you have adequate ventilation so that the water heater

wilt o_rate properly? See "Combustion Air and Ventilation"

inthe Factsto Consider About the Location"section.

• Is the draft hood vent piping properly secured? See"Venting"

instructions in the "InstallationInstructions" section.

• Is there proper deavance between the vent pipe and anything

that might catch on fire? See "Venting_ instructions in the

"I " " " "

nstallatzonInstructzons secuon.

VENT PIPE TO

OUTDOORS

OR CHIMNEY

HOT

GAS SUPPLY

SHUTOFF

VALVE _

TEE _ _1

DRIP LEG

IMENT

TRAP) t

PIPE CAP

(SEDIMENT

DRAFT

HOOD

COLD

UNION SHUTOFF VALVE

'COLD

_PRESSURE

RELIEF VALVE

DISCHARGE PIPE

Do not cap or plug)

DRAIN VALVE

cowr)

_ 1 6 INCH AIR GAP

-3D

FLOOR DRAIN

• Is the vent pipe,_ropetly sloped and does the vent terminate

outdoors? See Venting" instructions in the _Installation

Instructions" section.

• Do you need to call your gas company to check the gas pipe

and its hookup?

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaks before lighting your

water heater. Use a soapy water solution, not amatch oropen

flame. Check the factory gas fittings afxerpilot is lit and gas con-

trol knob is still in "PILOT" position. Then, check the fittings

when the main burner is turned "ON". Use a soapy water solu-

tion for this, too.

.... @!

FOm _ _ _

'- I t I

MODEL RATING PLATE

Operating Instructions

Lighting

_WARNING

BEFOREUGHTING PROPANE(L.R) GAS WATER HEATER_

Propane (I_R) gasis hearier than eir. Sheuld there be a ieak in

the system, the gaswill settle near the ground. Basements,

crawl spaces, skirted areas under mobile homes (even when

ventilated), dosotsand areas below ground levelwill serve as

pocketsfor the accumulationof this gas.BeforeattomptJngto

light or relight the water heaters pilot or turning ona nearby

electr_l lightswitch,he absolutelysumthere is no accumulat.

ed gasin the areal Searth for odor of gas bymiffing at groond

levelin the vicinityof the appliance.If odor is detected,follow

stepsindicatedat "For Your Safety" on the coverpage of this

manualthenieavethe premise_

Lighting and operating instructions are located on front of the

water heater, above or to one side of the gas control valve.

AWARNING

AN ODORANT IS ADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IFYOU SMELL GAS:

Do not try to lightanyappliance.

Do ont touch anyeiect_cal switch;do not use any phonein

your building.

Immediately callyour gassupplierfrom a neighbor'sphone.

Followthe gassuppliers instructions.

If you cannot reach your gas supplier, call the fire

deparmne

a, WARNING

DO NOT force the gas €ontrol heob. Use only your hend to

pushit down to light the pilot, or to turn it to "ON", "OFF"

or "PILOT'. Never use a tool suchas a lever,wrench or pli-

er_ Do not hit or damage the heob. A damaged Imob may

result in an explosionand seriousinjury. If you have problem

toming the ielob, caJlthe gassupplier immediately,

Figure 6 ]

Figure 71

_NNER DOOR

OUTER DOOR

Figure 9 ]

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING J

If you do not follow these instructions exactly, a fire or explosion

may resu t caus ng property damage, personal Injury or loss of life.

This appliancehas a pilotwhichmustbe lightedby

hand.Whenlightingthepilot,followtheseinstructions

exalotly..

8EFOI_ELIGHTINGsmellallaroundtheappliancearea

forgas. Be sureto smellnextto the floorbecause

somegasIsheavierthanairandwillseifleonthefloor.

WHATTODOiF YOUSMELLGAS

• Donottrytolightanyappliance.

• Do nottouchany electricswitch;do not useany

phoneinyourbuilifing.

•Immediatelycallyour gassupplierfroma nelghher's

phone.Followthegassupplier'sinstructions.

•If youcannotreachyourgassupplier,canthefire

department.

C.Useonlyyourhandto pushIn orturnthegas control

knob.Neveruse tools.If theknobwinnotpushIn or

tom byhand,don'ttryto repairIt,cell aqualifiedser-

vicetachntolan. Fcm_eor attemptedropatr may resuif'

Inafire orexplosion.

D.Donotusethisapplianceif anypart hasbeenunder

,_miter.knmedlatalycaita qualifiedearvicetochntclan

to inspecttheapplianceandtoreplaceanypartofthe

controlsystemandany gascontrolwhichhasbeen

underwater.

'LIGHTING INSTRUCTIONS

1.STOP!Readthesafetyinformationaboveonthislabel.

2. Removeouterdoor.

3. Set the thermostatto lowestsetting..byturningthe

watertemperaturedialclockwise,((_,) to itslowest

temperaturesetting(wItharrowondial)asshown.DO

NOTFORCE.

4.Turngascontrolknobclockwise_e_ to ",OFF"pusi_

lion. Knobcannotbe turnedfrom PILOT to "OFF

unlessknobIs depressedslightly.DO NOT FORCE.

(Figure6,page17)

5. Waitfive(5) minutesto clearoutanygas.If youthen

smellgas,STOP!Follow=B" in thesafelyinformation

aboveon thislabel.If youdon'tsmellgas, goto the

nextstep.

6. Remove(or open)innerdoorlocatedbelowthe gas

controlunit.

7. Findpilot-followmetaltubefromgascontrol.The pilot

Is locatedontherighthandsideoftheburner.

PILOT BURNER ._ THERMOCOUPLE

8.if youdon'tsmellgas,turnknobongascontrolcounter

clockwise_(,_' to =PILOT"position.(Figure7,page17)

9. Pushin control knoball the wayand holddown.

Immediatelylightthepilotwitha match.Continueto

holdcontrolknobin for aboutone(1) minuteafter

the pilotIs lit. Releaseknobandit willpopbackup.

Pilotshouldremain lit.if it goesout,repeatsteps3

through8.

•If knobdoesnotpup upwhen released,stopand

Immediatelycallyourservicetechnicianor gas

suppl_.

•If the pilotwill not staylit after severaltries,

depressandturnthegascontrolknobclockwise

m(_) to"OFF"andrail yourservicetechnician

orgassupplier.(Figure6,page17)

10. Replace(orclose)innerdoor.Replaceouterdoorif

doordoesnotcovergascontrolon/offknob ortsm-

paretureadjustmentknob.(Figure9, page17)

11. Atarmslengthaway,turngascontrolknobcounter-

clockwise(_ tothefull "ON" position.Warning

do set use gas control knob to regulate gas

flow. (Figure8,p_3e17)

12.At armslengthaway,setthe thermostatto desired

setting.Themark( •) HOTindicativeofapproximate

12Q°Fis preterredstartingpoint.Somelocal laws

mayrequires lowerstartingpoint.If hotterwateris

desired,seeinstructionmanualand"warning"below.

13.ReplacetheouterdoorIfnotrnplex=edin step10.

IWARNING ]

Hotterwaterincreasesthe riskof scaldinjury.Beforechangingtemperaturesettingseeinstructionmanual.

TO TURN OFF GAS TO APPLIANCE

1. Setthe thermostatto lowestsettingby turningthe

watertemperaturedialdockwise(("-_) to Its lowest

temperaturesetting(wItharrowondial)as shown.DO

NOTFORGE.

1"_%L

2. Turn gas controlknobclockwise _'bt to "OFF"

position.Knobcannotbe turnedfrom"PILOT" to

"OFF" unlessknobis depressedslightly.DO NOT

FORCE.

3.Replaceouterdoor(ifremoved).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

Soeraturein certain situations may va_ up to 30OF higher or

wer at the point of use such as, bathtutss, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 120°F, the actual water temperature at

any hot water tap could be as high as 1500F or as low as 90OE

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will

present ascald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

Turn the water temperature dial dockwise ._"_) to decrease

the temperature, or counterclockwise (4" _) to increase the

temperature.

AWARNING

HOTTER WATER CAN SCALD:Water heatersare intendedto

produce hot water.Water heated to a temperature which will

satisfyclotheswushin&dishwashin_and other sanitizingneeds

can scaldand pennanendy injureyou upe_ contact. Some peo-

pleare more lil_ly to be permanentlyinjuredby hot water than

nther_ Theseincludetheelderly,children,the infirm, or physical-

ly/mentally handicapped,ff anyoneusinghot water inyour home

Etsinto oneof thesegroupsor if there isalocalcodeor state law

requiringacertaintemperaturewater at the hot water t_ then

ou musttake specialprecautions.In addldonto usingthe lowest

mssibletemperature settingthat satisfiesyour hot water needs,

Lmeanssuchasa mbcingvalve,shouldbe usedat the hot water

taps usedby thesepeopleor at the water heater. Mixingvalves

areavailableat plumbingsupplyor hardwarestore_Followman-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation"sectioninthis manual.

_,WARNING

Nevor allow small childrento usua hot water tap, or to druw

their own bath water. Never leaveachildor handicappedper-

sonunattendod in abethtub or shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is ad ustable

and must be reset to the desired temperature setting. The mark

(A) HOT indicative of approximately 120°F is the preferred

startin_ point. Some states have arequirement for alower set-

ting. Iryou need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

PILOT

LIGHTING - Set here before lighting pilot.

AHOT- Is athermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures, The tempera-

ture adjustment knob can be turned lower

than "HOT" if desired.

A - Is athermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140"E

C - Is athermostat setting of approximately

1500E

VERYHOT -Is a thermostat setting of 160°E It is recom-

mended that the dial be set lower whenever

possible.

NOTE: Water temperature range of 120°--1400F recom-

mended by most dishwasher manufacturers,

a, WARNING

Shouldoverheatingoccuror the gassupply failto shutoff,

turn "OFF" themanualgascontarolvalveto theappliance.

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause premature

tank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the Sears Service

Center. For ordering, refer to the _Parts Order List" section.

Burner Inspection

"t WARNING I

Do not usethisapplianceif anypert of it has beenundorwator. I

Immediately call aSears Service Technician to inspect the I

applianceand to replace the gas control or any part of the

bumer systemwhichhasbeen underwater.

Venting System Inspection

At least once ayear a visual inspection should be made of the

venting system. You should look for:

•Obstructions which could cause improper venting. The com-

bustion and ventilation air flow must not be obstructed.

•Damage or deterioration which could cause improper vent-

ing or leakage of combustion products.

Rusted flakes around top of water heater.

At least once a _,ear avisual inspection should be made of the

main burner anct pilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

_,WARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustioncontains certain chemicalvapors.

Spray can propellants, danning solvents, refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium

and sodiumchloride,waxes,bk_ch, and processchemicalsare

typicalcompoundswhich are potentiallycorrosive.

_,WARNING I

Obstructedor deterioratodvent systemsmaypresonta seriousI

heaith risk or asphyxiation. I

AWARNING I

Be sure the vent piping is properly connected to prevent I

ae_Oex._n,d.angerousflue gesses which could cause deadly

"t WARNING 1

If .a_.r inspection of the vent system you found sooting orl

deterioration, something is wrong. Call the localgasutility to I

correct the problem and clean or replace the flue and vendng|

before resumingoperation of the water heater. ]

_,WARNING

Soot build-up indicates aproblem that requires correction

beforefurther use.Turn "OFF" gasto water heater and leave

"OFF" until repairs are made, becausefailure to correct the

cause of the sooting can resultin a fire or explosioncausing

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

Burner Cleaning

In the event your burner needs cleaning, use thefullowing

instructions:

If inspection of the burner shows that cleaning is required, turn

the gas control knob clockwise (_-"_) to the "OF_:" position

depressing slighdy.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slighdy. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted throu h the

access door of the water heater. If the burner needs to be regmroved

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

Draining

The water heater should be drainedif being shut down during

freezing temperatures. Alsoperiodic draining and cleaning of

sediment from the tank may benecessary.

Turn the gas control knob to the _OFF" position.

CLOSE the cold water inlet valve to the water heater.

• OPEN anearby hot water faucet and leave open to allow for

draining.

•Connect ahose to the drain valve and terminate to an

adequate drain.

• OPEN the water heater drain valve to allow for tank

draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an edeqaatedmln.

• Close the drain valve.

Follow instructions in the "Filling The Water Heater"

section.

Follow the lighting instructions in 'the "Lighting" section to

restart the water heater.

AWARNING

When checkingthe tomperatuce-pressure reliefvaive opera-

tion, nwke sure tha_ (I) no one is in front o¢or aroued the

outlet of the tomperature-pressure reliefwdve d'_lle line,

and (2) that the v_r manually d'_harged will net ceuseany

propertydamagebecausethewatermaybe_e_ hot

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately dose the

icold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valvewlth anew one.

Drain Valve Washer

Replacement

NOTE: For replacement, use a _" •'_" • _A"thick washer

available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Parts Order Li_ section.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

TEMPERATURE-PRESSURE

RELI; VALVE

:Turn _OFF" gas supply to water heater.

Follow "Draining" instructions.

• Turning counter clockwise, remove the hex cap below the

screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using awrench. DO NOT OVER TIGHTEN_

Follow instructions in the Filling The Water Heater

section.

Check for leaks.

Follow the lighting instructions in the _Lighting" section to

restart the water heater.

ASSEMBLY

DISCHARGE PIPE

Failure to install and maintain anew properly listed tempera-

ture-pressure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

AWARNING

If the temperature-pressure relief valve on the appliance

weeps or discharges periodically,this may be due to thermal

expansion. Your water heater may have a check valve

installed in the water line or a water meter with a check

valve. Consultthe SearsService Center for further informa-

tion. Do not plugthe ternperatu_%_ssure relief valve.

Housekeeping

Vacuum around base ofwatet heater for dust, dirt, and lint on a

regular basis.

Combustible materials such as clothing, cleaning materials, or

flammable liquids, etc. must not be placed against or adjacent to

the water heater.

To insure snl_cient ventilation and combustion air supply, prop-

er clearances from the water heater must be maintained at all

times.

Service

Before calling for repairservice, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

oftbe water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(t-800-,169-4663).

Troubleshooting Guide

Start Up Conditions

CONDENSATION SMOKEIODOR

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A

water heater may appear to be leaking when in fact the water is

condensation. This usually happens when:

•When anew water heater is filled with cold water for the

first time.

i hen gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

When you use large amounts of hot water in ashort time

and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which mayfall

onto the burner or other hot surfaces to produce asizzling or

_frying" noise.

Excessivecondensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosedas a "tank leak".After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

Do nor assume the waterheater is leaking until there has been

enough time for the waterin the tank to warm up,

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines

and shower heads.

Excessivecondensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

It is not uncommon to experience asmall amount of smoke and

odor duringthe initial stazt-up,This is due to burningoff of oil

from metal parts, and will disappearin a short while.

THERMAL EXPANSION

Water suppl_ systems may, because of high line pressure, fre-

quent cut-otts, the effects of water hammer and others, have

installed devices such as pressure reducing valves, check valves,

back flow preventers, etc. to control these types of problems.

When these devices are not equipped with an internal by-pass,

and no other measures are taken, me devices cause the water sys-

tem to be closed. As water is heated, it expands (thermal expan-

sion) and closed systems do not allow for the expansion of heat-

ed water.

The water within the water heater tank expands as it is heated

and increases the pressure of the water system. If the relieving

point of the water heater's temperature-pressure relief valve is

reached, the valve will relieve the excess pressure. The tempera-

taM-pressure relief valve is not intended for the constant

relief of thermal expansion. This is an unacceptable condition

and must be corrected.

It is recommended that any devices installed which could create

aclosed system have aby-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion in

the water system. Expansion tanks are available for ordering

through the Sears Service Center. Contact the local plumbing

inspector, water supplier, and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model Tank Capacity Dimensions in Inches Pipe Fitting

Number In Gallons Diameter Length On Tank

153.331020 2 8 inches 12_ inches Y_"Male

153.331050 511 inches 14_ inches _!' Male

AWARNING

HOTTER WATER CAN SCALD:.Water heatersareintendedto

producehot _Water heated to a temperature which will

satisfyclothesvrashing,dishwashing,and other miti'_ng needs

canscakland penmnentJy injure you upon contact.Some peo-

ple are more likelyto be permanentlyinjuredbyhot water than

others. These indudethe elderly,children, the infirm,or physical-

fits into one of these gcoups or if them is alocal €ode or stato law

requiring acertain temperature water at the hot water tap, then

fou must take special preca_ons. Inaddition to using the lowest

x_ble temperature r_tlng that satisfiesyourhot water needs,

Lmeanssuchasa mixingvalve,shouldbe useclat the hot water

tePSusedbYthese Pc°pie °r at the water heaton'Mixingvalves

ate availableat plumbingsupplyorhardwarestore_Followman-

ufacturers instructions for installation of the valves, Before

changing the factory setting on the thermostat, read the

'WemperatureRnguhtien"sectioni_ thismanual.

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

40psi

50Vsi

60psi

70_si

80psi

Water Heater Capacity (Gallons)

6W- 82

25 5

2 5 5

25 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjustedto match that

pressure, but must notbe higher than 80 psi.

Troubleshooting Guide (cont'd)

Operational Conditions

HOT COLD WATERHEATSR 0)

COLD WATER PRESSURE

iNLET FITTING REDUCING

VALVEWITH

BY-PASS

(i)

EXPANSION

TANK

PRESSLEP,E GAUGE WATER

SHUTOFF

RECOflMENDED INSTALLATION

(VERTICAL PIOUNTING)

WATERHEATER FLOOR,CFJUNG

COLD WATER JOIS'I_,ETC.

INLET FITTING

HOT COLD STRAPPING

(o)

EXPANSION

PRESSURE

REDUCING INLETCOLD

VALVEwrIT1 WATER

BY-PASS SHUTOFF

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

the anode rod is one of a "rotten egg smell". This odor is derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water.

b. little or no dissolvedoxygenin the water.

c. a sulfate reducingbacteria within the water heater. (This

harmlessbacteria is non-toxic to humans.)

d. an excessof active hydrogen in the tank. This is caused by

the corrosion protectiveaction of the anode.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

Treatment.

If the smelly water persists after the anode replacement and chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Do not remove the anode leaving the tank unprotected. By

doing so, all warrantyon the waterheater tank is voided.

"AIR" IN HOT WATER FAUCETS

PRESSUREGAUGE

ALTERNATERECOHMENDED

INS1]U.LATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possiblenoises due to expansion and contraction of some metal

parts during periods of heat-up and cool-down do not represent

harmful or dangerous conditions.

AWARNING

HYDROGEN GAS: Hydrogen _can be produced in a hot

watersysmn that has not been reedksr a long period of time

(generally two weeks or more). Hydrogen gas Is extremely

flammable and explosive. To preventthe possibilityof injury

under thasecanditiom, we recommand the hot water faucot

be opened for severaiminotes at the kitcben sinkboforeany

electricalappliances whichare coneectedto tbe hot water sys-

tem are used (such as a dishwasheror washingmachine), ff

hydrogen gas is present, there will probably be an unusual

soundsimilarto air escapingthrough the pipe asthe hot water

faucet is opened. There must be no smoking or open flame

nearthe fancotat the time it isopen.

Condensation causes sizzling and popping with the burner area

during heating and coolin_ periods and should be considered

normal. See _Condensation section.

Troubleshooting Guide (cont'd)

Operational Conditions (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM WATER IS TOO HOT

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut off is built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

_esettable. If the high temperature shut off activates, the gas cor_-

trol valve must be replaced. If this were to occur, turn _OFF" the

entire gas supply to the water heater. Contact the Sears Service

Center.

AWARNING

Should overheating occur or the gas supply Pcallto shut off,

turn OFF' the manual gascontrol valveto the _op ante.

NOT ENOUGH OR NO HOT WATER

•Check the manual gas shut offvalve to be sure it is open.

• Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for viewing the pilot.

• If the pilot is not lit, follow the _Lighting" instructions in tiffs

manual or located above the gas control valve on the water

heater to rdight thepilot. If the water was extremdy_ hot and is

now cold, the high hmit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas contsolvalve must be replaced. Contact the

Sears Service Center.

•The gas control knob must be turned to the "ON" position.

• TEe temperature adjustment dial may he set too low, See the

Temperature Regulation" section.

• The gas company cart check tke gas input to see if it is correct.

An underfired water heater will not heat water as quickly.

• Look for leaking or open hot water f_ucets. Make sure all are

dosed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

llke less hot water,

• The temperature adjustment dial may be set too high, See the

UTemperature Adjustment _ section.

NOTE: Aperiod of time is necessary after an adjustment

has been m_e for tee wite_ temp*a_tm_ to _ tee new

temperature_tting.

•If lower temperature settings will not lower the water rempera-

ture, call the Sears Service Center.

AWARNING

Due to the nature of the typical gas water heater, the

Water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - e_pe_ially _very

cold incoming water, can shock the thermostat into brief

operation resulting in hotter and hotter layer* of water

closer to the top of the tank_

Changes in hot water usage I_ttems or raising the tern-

perature differential between the cut-on of the thermo-

scatand the cold water temperature will usually elimionte

the problem. ..........

•Ifyou cannot find what is wrong, call the Sears Service Center.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guideto check a_Leaking_ water heater.Many"suspect-

ed "Leakcrs"are not leakingtanks. O_en the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes,

your waterheater, and safety practices, contact the

Center to check the waterheater.

ACAUTION I

Read this manual first. Then before checking the water I

heater make sure the gas supply has been turned I

"OFF", and never turn the gas "ON" before the tank is

comp etely fu of water.

• I

ACAUTION

Never usethis water heater unlessit is completelyfilledI

with water. To prevent damage to the tank, the tank I

must be filledwith water. Water mustflowfrom the hot I

water faucet before turning "ON" gas to the water

heater,

Water at the draft hood is water which has

vapor

condensed out of the combustiun products. This iscaused

by a problem in the vent.Contact the SearsServiceCenter.

*Condensationmay beseen on pipes in humid weather or

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Q Small amounts of water from the temperature-pressure

relief valve may be due to thermal expansion or high

water pressure in your area.

Q'The temperature-pressure relief valve may be leaking at

the tank fitting.

Q Water from a drain valve may be due to the valve opened

slightly.

O'The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets

form and drip into the fire or run on the floor. This is

common at the time of startup after installationand when

incoming water is cold.

Water in the water heater bottom or on the floor may be

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until afull inspection

of all possible water sources is made and necessary

corrective steps taken. Leakage from other appliances,

water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove

fitting. Put pipe dope or teflon tape on the threads

and replace. Then follow UF'dlingthe Water Heater"

instructions in the "Installation Instructions" section.

Parts Order List

POWER MISER TM 12 GAS WATER HEATERS

MODEL NUMBERS:

153.330401 40 Gal. High Altitude

153.330451 40 Gal.

153.330501 50 Gal. High Altitude

153.330551 50 GaL

153.330701 75 GaL High Altitude

153.330751 75 Gal

I "1 ,3

I i"....... " I..............

Parts Order List (cont'd)

POWER MISERTM 12 GASWATERHEATERS

MODEL NUMBERS:

153.330401 40 Gal. High Altitude

153.330451 40 Gal.

153.330501 50 Gal. High Altitude

153.330551 50 Gal.

153.330701 75 Gal. High Altitude

153.330751 75 Gal

KEY

NO. PART DESCRIPTION

1 Temperature-Pressure Relief Valve

2 Primary Anode Rod

3Cold Inlet Nipple (Heat Trap)

4Drain Valve

5Drain Valve Washer

('_" x '_" x ¼" thick)**

6 Model Ratin_; Plate

7Pilot

8 Thermocouple*

9Pilot Tubing w/Fittings

10 Burner Orifice

(Drill Size)

11 Manifold

12 Burner

13 Manifold Cover

14 Inner Door

15 Gas Control Valve

16 Temperature Adjustment Knob

17 Restrictor Ring

18 Dip Tube

19 Flue Baffle

20 Draft Hood

21 Secondary Anode Rod and

Hot Outlet Nipple (Heat Trap)

# Manual

#Mag-Erad

153.330401 ] 153.330451 ] 153.330701 ] 153.330751

9000071

9000734

90O0948

9000254

9001584

0270118

9000284

42339OO

9000278

0230141

#36 (HA)

9002615

9002411

9002494

9000281

F145-1277

F145-1280

9001208

9002444

9000944

9000273

9001792

9000071

9O0O734

9000948

9000254

9001584

0270118

9000284

42 33900

9000278

0230120

#33

9002615

9002411

9002494

9000281

F145-1277

F145-1280

9001208

9002444

9000944

9000273

9O01792

Model Numbers

153.330501 ] 153.330551

PART NUMRFR_

9000071 9000071

9000734 9000734

9000948 9000948

9000254 9000254

9001584 9001584

0270118 0270118

9000284 9000284

4233900 4233900

9000278 9000278

0230141 0230120

#36 (HA) #33

9002617 9002617

9002411 9002411

9002494 9002494

9000281 9000281

F145-1277 F145-1277

F145-1280 F145-1280

9001208 9001208

9002443 9002443

9000945 9000945

9000273 9000273

9001792 9001792

0002915250

23600

9000071 9000071

9000734 9000734

9000948 9000948

9000254 9000254

9001584 9001584

0270118 0270118

9000284 9000284

4233900 4233900

9000278 9000278

0230160 0230144

#31(HA) #29

9002621 9002621

9002411 9002411

9002494 9002494

9000281 9000281

F145-1277 F145-1277

F145-1280 F145-1280

9000297 9000297

9002444 9002444

9001452 9001452

9000274 9000274

9001792 9001792

* These parts arealso available at most Sears retail stores.

**Also availableat most hardware store*.

"['Replacedonly on return of damaged plate.

Now that you have purchased your Gas Water Heater, should aneed ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800_69-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need arenot stocked locally, your orderwill be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM.

THIS IS AREPAIRPARTSLIST,NOT A PACKINGLIST

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL. On Water Heater Installations

Arranged BySears, Searswarrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

I, YourSearswarrantyappiigsto the product only.

2. Sears doesnot warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These indud¢:

a. Adjustingthermostat.

b.Lightingpilot.

c. Leaksinpipesor fittings.

d.Impropervenung

€. Condematlot,.

This manualis in non-technicallanguage.It mayhelp you,avoidthe

cost of a needlessservicecall.Manyservicecallsreallyarent needed.

Suchaswhen:

1.Thegasisturned"OFF".

2.The pilotisout.

3.A gasorwaterleakisdueto loosepipeorconnections.

FULLONE YEARWARRANTYON WATERHEATER

For oneyear from the dateof purchase, when yourSearsKenmore water heater is installed and operatedin a single-family residencein

accordancewith the instructions in this manual, Searswill:

1. Repair d_fects in material orworkmarrthip in tiffs water heater, free of charge.

2. Furnishand installa new current model water heater of equal capacity and quality, free of charge,if a leakoccursin the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 12 years from the date of purchase for water heaters used in a single-family residence, if a leak occurs in the

tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year andthrough 12years from the date of purchase, when your Sears Kenmorewater heater is used in a single-family residence

and isinstalledand operatedin accordancewith the information in this manual,if a part fails due to amaterials or workmanship, Sears

will furnish a replacementfree of charge. You will be charged for labor.

Ifthe water heater is subjected to commerdal, institutional,industrial or use in residencesof two families or more, the above warranty

coveragefor tanks that leakis effectivefor 2years fromthe date of purchase and the above parts warranty is effectivefor I year fromthe

date of purchase.

Toobtainwarrantyservice,SIMPLYCALL1-800-4MY-HOME(1-800-469-4663)."Thiswarrantyappliesonlywhilethisproductisin

usein theUnitedStates."

This warrantygivesyou specific legal rightsand you may alsohave otherrightswhich varyfrom state to state.

SEARS,ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES,IL 60179

Sears Installation Warranty

In additionto any,narratuyextendedto you on the _ metd_andise

involved,whichwarrantyb¢comeseffectivethedatethe merchandiseis

installedshould the workmanshipof any Searsarrangedinstallation

provefaultywithinone year,Searswill,upon notice fromyou, cause

suchfaultstobe correctedat noadditionalcostto you.lfyou wantthis

heaterprofessionallyinstalledby Searscontactyour SearsSalesperson.

Theywillarrangeforprompt,qualityinstalhtion.

Sears Installation Policy

All instaihfion laborarrangedby Son shallbe performedin aneat,

workmanlikemannerin accordancewith generallyacceptedtradeprac-

tices.Further,all installationsshallcomplywith all locallaws,codes

regulationsandordinances.Thecustomershallalso be protected,dur-

inginstallatinn,by insurancerelatingto property damage,Worker's

CompensationandPublicLiability.

If you want thiswaterheaterprofessionallyinstalledby Searscontact

your Salesperson.They wiLLarrangeforprompt,qualityinstalfadonby

Searsauthorizedcontractors.

ForIn-homemajorbrandrepairservice

Cell24hoursaday,7daysaweek

"1-800-4-MY-HOMIE

(t-eoo-4m_mes)

Themodd numberof)our waterheaterisfound onthe modd ratingphte onthe front of thewaterheat_.

Sears, Roebuck and Co., Hoffman Estates IL 60179 U.S.A.

Kenmore 153330501 User Manual POWER MISER 10 GAS WATER HEATER Manuals And Guides L9080118

KENMORE Water heater, Gas Manual L9080118 KENMORE Water heater, Gas Owner's Manual, KENMORE Water heater, Gas installation guides

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