Kenmore 3401991180 User Manual ELECTRONIC SEWING MACHINE Manuals And Guides L9080185

KENMORE Mechanical Sewing Manual L9080185 KENMORE Mechanical Sewing Owner's Manual, KENMORE Mechanical Sewing installation guides

User Manual: Kenmore 3401991180 3401991180 KENMORE ELECTRONIC SEWING MACHINE - Manuals and Guides View the owners manual for your KENMORE ELECTRONIC SEWING MACHINE #3401991180. Home:Laundry & Garment Care Parts:Kenmore Parts:Kenmore ELECTRONIC SEWING MACHINE Manual

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Page Count: 62

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1 ROUB[+I :;I11_+1 l N(,

"B.I

21'.2

,B. 3

2h.4

2P.. e,

?)..€_

2B. /

+Y.P;

21%9

,'B. 10

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:'t.I/

2P,,l4

2IL 14

,'I'.I'_

;B. 16

211.17

.h. 1R

Reed lc b r,,,,{,_

,%kt pp_d ._t It ('lit';

I'pper thread break,.+ andl(ir hook Jar',.

l{obbin lhri.0d brt.aks

Io(.+.l. stit(I,e_, or puckering

ill,t'_ /lOt st ratght-,it t t i hproperly

[i,,el; ni_t knot _+tltibt'+% properl)

ll(.t.s tl(}t zlgvng-slttch propirly

'iPbb|ll thri,ad d,,ts not wind plt,perly

|'el'd dot I l.,llgilgelIll..nt add dJPengugeffl(.,nt

Poor let.ding Of f+'brie

._aCll_lle do(,l, not rtln

P!acl, lne (h+e._#,mthallo

P:.l'blne do(_ not laake buttonhole.', f, roperl_

Hacblne rum_ without d(.pres_trg toot control

Till htllb_ do )_¢t turn on

Hotor :,peed ._elettlon doe_ not work

Reyt, oard doe_ m,t work properly

71' NIJItSltIII'ilS ASD BEPI.ACF$_ENTS

•'C. I

2(:. 2

2(?.2.1

Jl:.?.2

2C.2.3

2C.2.4

2C.2.5

2C.7.0

2{ .2.7

2(". 3

21:. 1.1

2C.3,2

2('.3.3

2(.. 3.4

2(:. 4

2C.4. l

2(%4.2

21".4.

2¢.4.&

2(..4.5

2C.4.6

?C.4.7

Top thread tensio, collie(}]

Needle +lad ._lluttlc area

Netdlc tilnlng and clearance to hook

Needh' bar lieight and orientation

Bobbin case bolder to .qtop clearance

Needle poqttion at _trafght stitching.

Zigzag width and timing

Needle bar support

Shuttle hook and gear replacement

Fabric feed mechanists

Needle tiinleg to feed

Feed dog height ant conteripg

Zero feed and pt4tch length

l-eed dog engagement and dlst.ngagenent

l_| Bt'e l llineous

Bobbin winder and clutch

Buttonhole mechantm_

Presser foot height and position

Replacement of belts

Adjusting potent tometers

Hotor repair or replacement

C'lble connector positioning

'[I I ''. +fl, ,+, !t ,_

SE('T I0,'_ 4

( {lill |'! l' l'

1{'qll'F'l I t }lllifi lit(.

3b.l

lB.2

3B.3

_IP,.4

3_.5

3_.6

IP,.7

_lB.8

",'lh 9

3B.IP.

31%11

3B.12

3P.l'l

{B,I4

•llilch{l_+ I.' ;' h,t.,lly "pill' (|,iwiir-i,i, 1,1.

.,tid '.e_¢h" bulbs .,r, d,.,id)

Hlicil]'!l' { il,+iil-llvl. /|lv!.o.lrd dl+l.', i('t

renperd, ted's :,Pit dl-pl,i_ r+..r,,It+ ,,It)

Illily c('rl.lhl _t it('b pain rn_ bi'il_!' ,+,_.l+

SCRIP" :,l_d ::lftcl' rilt_: I rn plil+l 1, <,l%qll

Speed prol.il.rl_ oi iil¢(irlc.i1 r"t,l{ r

Ha_binv epelatt ..,|'ut .us o_ |.,tl,hulb,.

r_maln dead

Nol_;y vihr.t|on_ fri.P nrvdh bar ,.r teed

tJl,Jt. _ht.n tlil,',' .re .,rl,iil,t I rll_ Jr +¢mtr,il

po _ It|fin,

Suddlp change,; hi .llt(tl |..lil:lh or _.'ldlh Will.

/|gzag st,,tP_tnp, or ,ewillg %',lril,ll+ plttl'/ll

FPid t_ i,nl) In one (llilrllim ;iii+| I.t_l, r.i<.

stitch }€lni_lfl I(1'_'1'11 I_'|lln %l.]l.(lli! p.!ltl.il. '_'¢llllt

leqtltrl, diitiir_.llt let, dll W

,_Tiudle b;ir 1_ politti_.t(d .ill oa ,.lit ,.|.ll. i.l it,

sWi llp

._lathlnl, rllS_ Wit|eel toot el,nice} hi It,,, pr,' .,,'

}I'OI tontro] proli'l+.,71_

It,p- 7,,r butt,mbt,le_

gequlrtd adJu._tment_ wi,,'nevtrh,gh l,,,ird,.r { !,, +.!

1.(,op board t.q replaced.

BOARDIAYt'I'r._AND _','IRINI; DIAl,RAIl

',1Lf 101,11 340,19_1 |_0

I,.Ifi,loA}(lJ I Oflt.l lUllS

llllltlN|tU, I', A BRItl i}[SiwlPTlON Ot

[Al.II Klf ()N ll!l KIYBOARD 51t(;41flt, ll_,

LO(.ATION,IOLNflfI(.ATIOI'IAridfONCflOI;.

t lOWER

"ON"

In(JlcMor

eZJg.Zsg stitch

Key

:1 Snh h width

moddser key

4 Uouble needle

Im.t key

II Single pattern

key

Is DIgltsl

toad OUt

display f4 OlgltslreedOUtchangekeys

--i t'''l -''°°°'°-"

u-,:;I- ,.

;•-- -- _1_ -- $1 StitCh len9th modifier

iIO Revtrse linch key

.... balancekey

eP41ttllrrl 7Pdtt_rlt

Idd key len_lth

moddler

,% Power ON Indicator: Glows when Power It "ON"

Zig-Zig Stitch Key: Pre.programmed to 2 mm length, 5 mm width

Stitch width modifier Key: touching permits stitch width change

Double needle hmit Key hmlts stitch w=dth to mac,mum _llh_w

able for double tleedle (5 ram)

Single patteln Key programs mach,ne to stop after asmgl_ pat.

tar. is completed

sE_

Pattern'Ddd Key permits addltmn of asecond shtch pattern to

one selected previously. Pern.ts two patterns to he sewn al.

ter.ately

Pattern lenotn modzher Key: touching permits change m pattern

lungtl_"(up to 9/! ram) wmthout atfechng stiIch lemlth

Reverse sbtcl, Balance Key. touching permits _.h,_.!le of raver.

se _titch balance

Backtacking Key. when tou(.hed machine will m,_k,: three for.

ward. throe backward stitches and then heg_:r straight stitching

"40 I ', "1 Reverse Stitch Key' machine will ssw In reverse as long as

L_L_J

key Is touched.

12.

t3.

,,.AA

Stitch length modifier key: touching permttu stitch length

change.

Stralgh Stitch key: programmed to 2 5 mm stdch length

Confirm Programkey. touched to show acceptance of program

any time the d=gltal read.out Is changed.

Digital Plead.out change key:

St,tch length or width change the two keys on the left ( ÷ ).

(_) chanqe read-out rapidly

The two keys on the right ( 4- ), (--) change read out slowly

NOTE. Stitch length and width readouts always shaw i decimal point

PATTERN SELECTION fh,_ two left keys I + ) & (--) control Ihe h,lt number

tn the r,:ad out

The two ,right keys (4. ) & (--) cant,el th. l,ght num-

ber m the read out

NOTE. Pattern numbers do not Mtuw adecimal point

15. DIGITAL READ OUT displays numbms corresponding to the

stitch p,lth,rn selected or to the length or w*dlh programmed

re, the sele(.tcd btdch pattern

NOTL Out tit(; D_gzl.tl read out display, stdch sewings show a

decllnal p(rmt, pattern 5eli ctloe ,_.howno de,.'illlal point

SU.,T 1ON I340.1991180

PRL,GRAF141NG _EQUEr4CE

TIIE FOLLOWING CHARTS PROVIDE A BRIEF

EXPLAINAIION OI THE STEPS REQUIRED TO

PROPERLY ENTER A PARTICULAR STITCH OR

PATTE_I. TO OBTAIN THE STITCH SHOWN

IN THE LEFT HAND COLUMN TOUCH KEYS IN

THE ORDER SHOWN UNDER STEPS I THROUGH

5 BEFORE PRESSING Oh FOOT COrlTROI..

MACHINE PROGRAMMING

UTILII_ ,SIITi ICII ;';AII'I

StilL;HIS MO,,t_,)L flAMS

Stt,llqht

Straight

............. . Straight

Zlg-Za_

Zig Zag

]VV_V_ ZIg-Zag

/_/_VVVVV_NV_ Zig-Zag

ZIg-Zag

tSTITGI! VARIATION

Stdt:h memorized

Ic.gth 12 5 ITIql)

Longer stnches

(up to 6 ram)

Shorter stitches

(down to I ram]

As memorized

Wider th_o memorized

Wider &longer

Narrower

Narrower & shorter

-- o

+,,?,l+,+P+..

_._i

UTILITY STRETCH, SATIN ,%TtTCHES. SlfP

+-+"+ -il

as memorized _, j

But wider

-?-1

But narrower i j

But wider 8, longer _,"_]

But narrower & r-T-_

shorter

Satin stitq_ea Elongated. same

st,tch dens|ty

numbered pattern S,ngle pattern or F _

Any monogram L_

MONOGRAMS

Any numbered pattern

shown in machine cover

Same pattern

Two lettera or patterns

continuouslyalternating

Tobe selected In ,-"

same pattero

group as shown In __.

machine cover i

STEP STEP SttP

5I6,'

IOKI

UTILITY STRETCH, SATIN STITCHES.

MONOGRAMS __

Twomonograml (or

monogrlm and period)

Buttonholes"

Single pattern

Clear STEP

nn _, ,,

\'/'V

31EP

14"1

-°_ AA --+--

tmemor,z+.,dth

IWId,,

51EP

STEP

!0KI

S'{EP'

I$I

• NOTE: MKhlmi will w lwI r.o_piete liill, wllio|e, thin it Itogl litlmlt_lilly ill flii(I to t_l¢h _._ I| yml wlm_ to llW IImwI

hole Issln, llfl_ly toich_J kly,

341 InllU SECTION2

CHECKPOINTS t c.,c,,.o,,,.

IS THREADTEKSIONBALANCEDBETWEENTOPAND

BOBBIN?

Pa_I q,ervire lerords indicate thai rustonlers sometimes do not follow or nusmterpzet instructions fn 1he Ovw1ef's Manual

?t_feadrngthe rnarhlne and balancing thread tension are commonlyrmsunderstood NO Usually |faience of thread tension is arhteved by

adlushn9 the fop thread tenssoucontrol if bobbin

{_'orr proce,z,dmq with trotlhieshuotingchaff, refer In importantnrfmmation m Section_- -General MamfenarhceUsersand thread tPnsionodlnstmentis alsoneeded seeSector

'rPfhnirlau$shu.ld mtdelstand the baser pools covered mthis section 5C

Tripfollowingtheir will helpyoudelernnnewhetherthe marhmeneedsfurlhoradlustment

COMPLAINTS RELATING TO STITCHING

PERFORMANCE

A_k Ihe rustamer to sew ns ordnl to duphcate the

t)rohipru end rherk the following pomts as she/he

%ews

IS THF CORRECTNEEDLE PROPERLYUSED ANO

INSERTED?

NO - Reptare with reflect needle or remserl needle

properly

YES

Make sure

•OnlyKonmoreneedle is used

• Needle is correct size for thread nod tah.c/see

Sect,on 58)

•Bent or blunt needle ts fief used

•Needle Js securely clamped vath screw

•Bastmg usmg shtch program37 requires special

baslmg needle

YES

tWAS STITCHPROGRAMENT}REOCORRECTLY"

NO Try t r enter selected program followmg _lh._uers

Mental mstrucftons step by step

YES

Check the lolfowmglist for section whichcorresponds

_vzthcustomer'scomplaint

IS THE TOP 71-1REAOINGCORRFCT?

NO - Cnnec! top threadmg

Y[S

IS THEBOBBINCASETHREADEDCORRECTLY?

NO - Correcthohbm case threadmg

YES

tS THEPRESSERFOOTPRESSUREREGULATORSET

CORRECTLY?

NO Correct the seftmg

YES

tDOESTHE PRESSERFOOTSUIT THE TYPE OF

STITCHING?

NO Replace the presser foot with su_table one (see

tnslftrchonsmOwners Manual)

YE_

tAREALLCONTROLSSETCORRECTLY?

NO - Correctoil the sottmgs

YES

Re/eL to $octmn bA

Make sure

•Thread passesbetween the thread tension discs

•Thread is not tangled

•Thread tensioncontrolts functtomngproperly(see

Sectron 2C I!

Refer to Sec_on 5A

Make sum

•Bobbm thread ts under tensqortsprmu

• Bebbm }s mstalled to rotate counterclockwiseas

thread is pulled

Refer to Sectmn 5E

Make sure pressureknob ts

•Set for taore pressure with hghtwetght fabrrc

• Set lot less pressurewith heaw fahrfc

Refer to Sectron 5E

Makesure

• Bebbmwinderleveris properlypositioned

•Feeddogcontrolleveris properlypos0honed

COMPLAINT SECTION

Needle breaks ............. 2B 1

Skippedstdches ............... 2B 2

Top thread breakmgand/or lammmcJof hook . . . 2B 3

8obbm thread breakmg ............. 2B 4

Looseshtchesor puckering ..... 2B 5

Does not straight stitch properly ...... 2B6

Does not knot shfches properly ....... _}07

Does net z.gzagpfopelly ............ 2R 8

Does not wordbobhmsproperly ..... 2B9

Disengagementand engagementof feedmg ...... 2B 10

Poorfeed of fabric .............. 2B 11

Machme does not run ................ 2B 12

Machmedoes not baste ............. 20 13

Pool buttonholing .............. 2B 14

MKhme sews without foot control bemg pressed .... 28 1,_

Lightsremoraoft .................. 2B 16

Motor speedselectiondoes not work ......... 2B 17

Faulty keyboard .................. 28 18

lffl t8

t# rmouILt$#Oor_

2U tIlttOLF IRt4K$

TROUBLESHOOTINGIN MECHANICALAREA

Pqlhngor pushingthe fabricbybandagamsl machine leedmgaChnn_ll makethe needlebend A bentneedlewdl contacl and

rmr dammJethe needle plate or hook resulting in oeedle breakage

IS NfEOIE STRIKINGNEEOLEPLATEOR SCRAPING

EDGE OF THE NEEDLEHOLE?

ti S - Needle posihOlris not rorfecf See Settmns 2C24 &

_'C2_, for adlu_lmen! Sel machznefor straightstdchJng Use straight shlcb

needle plate

IS NEEOLI:HITTING HOOKOR DOBBINCASE?

YES - gneedle clearance In hook ,s taro or 1oo bllle see

Se_tmn 2C2 ! for adluShnent

IS HOOK/BOBBINCASEAREACLEAROFTHREADOR

liNTY

Removeboth needle plale and cover plate

Checkthat bobbincaseIs properlyfastenedbyholder.

Wllh eno.gh play fell between case and holder See

Sechon 2C23

NO - Refer to Sectmn 2B3 "Top Thread Breaking or

Jamming tit Hook" Also refer fo Sechon 5D

YES

IS THETIMINGBETWEENNEEDLEVERTICALMOTION

ANDZIGZAGBIGHTCORRECT?

NO --Set correcl Imlmg Refer to Section 2C25

YES

IS THE TIMING BETWEENVERTICALMOTION AND

FEED CORRECT?

NU - Sel correcl liming Refer to Section 2C3 1

.1140Ittl l #8

2t INEtOLEIltt41r$

USERHINTS

Adv,seuser to follow m,_tr_rftnns Getl,oq Readyto Sew ,n Owlet s Manna! tre(pleul .ladle break,.q,_a+eotle_.,a_JSe(1l_v

lhe laL'r thal tlser is strll uolanilhar w_!h Se_,mq

ADVISECUSTOMERABOUT FOLLOWING DONT S

1 Oon'l pull or push fabric while s_wlng rumply 9rode *I

2 Dontleave needle plate and presser IDol for sltazghl sf,lchmg while prnqrammmr!any ,ngtac]_t,trh pafleru

3 Oon'l fry to use worn.ool needles replace lhem regularly

4 Don't use high speed when sewing thzck fabrics

ANO THE FOLLOWING' DOS

I Elseneedlesaccordingto inslruchonsmOwner'sManual When using doubleneedle always pre_sdoubleneedle key on

keyboard Io bou! zzgZa9_dlh

2 Always use presserfeel as mdzceled m Owner's Marmot

3 Select needle accmdmg to Owners Manual

4 Always draw approximately4 inches ol bolhlop and bobbinthreadto lhe rear of the machine beforeplaLmqIlle fabric

5 Checklhal surface cf the paris along the lhtead path are smoolh Damaged scralchedor roughsurfaceson parisalong

the thread pelh. _nll weaken thread resullmg m thread _reokmg and/m shntlle hook ]amnunq

IMPORTANT: If machiM ts elf wflk lalilic redes pressesfeet. chick feel needle pesdHm,befwa smtclMql die mackae

nIf mmeeisdw.. werc,q_e eeb,€,mm I,oFdw_ethpwardyevle raiseMedlklWhian_dlklisevfoffakrg,o1tsIN

fil_ll _I ewl_h mg_ee M Tee gqH_ daln4qll lhi 11414141141M|illli¢ by _feNevnq Ibl 111111111;11141

I_ TH| PJittllf %l_'f _,UIfAHIf _Or THrFAt) 4iqf)

IAKrll. _IS THE HOOKTiP SHARP AND _MO(JTH?

NfI - .%pw.zq _helr tat.. _dh .eedtr ,.It lalqer lha. 1;)

may razz_0, i.urk_,rmq SPIPrf _.udah_e q,lle ftecdle Idr

fit1, fahl, refer In SPIh,,/I _8

YES

iS THL NEEDLECLEAHANC! TEl SHUTP.E IIOOK

CORRECT?

NO- Chrrl, rlearanre wzth proper tools and qau!jes ('of

rleafalifn adle_sfment lefer In St,felon .7_'_ I

YES

tIS NlfDII HHGHT CORRECT?

I| lil$lOnler iS havmrj pt'oblem$ with $lfefch fabfK

_,liqqest use of 0 Needle TM Wdh this sperlal needle

wr fernmnlrnd .':,e of the rnnlplefely flat sole presser

foot I,Jlated ii1 the mar.bloc 5 arcesso.es tray

NO- Replace hool_ P_,ierto ,T_,(hmt2r27

YES

IS HOOX3 PIVOT ProPERLY POSITIONrO Af 45 ?

fCheck with _jaz_geand too!l

NO - Refer to Sectmn 2£2 for adj.stment

YES

IS NEEOL| BAR CORRECTLYORIENTED?IChetk wdh

Oan_zel

NO -Cheek with propel qauqe Refer to Se_fmn 2C22

Relpt to ._;e,rtmn 2¢22 for adj.smlenf

YES

IS NEEDLLTIMING TO SHUTTI| HOOK CORRECT?

NO - Chef k ruth fro.no qa.rjes Refer to Sect/on 2C21 for

adl*tstnlent

YIS

NO -Refer to $ectmn 2C22 for adl,,stment

YES

ARE YOU GETTING SKIPPED STITCHES WH|N

SEWING WITH MAXIMUM WIDTH STITCHES 18

MILLIMETERi?

NO - Check that mKhioe rs not st=tchmg at width larriet

than 8 mm Relet to Sectmn 2C25 for th,,

YES odlustmenl

IS UPPERTHREADTAUTENOUGHWHENTHENfEOIE

EYEIS OOWNTO NEEDLEPLATESlEVEl?

NO -Beforeloweringneedle, pike remnant of sheerflbrJc

underpresserIDol, tolate h_dwhanl to brrngneedle

eye downto needle plato level Verify theethe theck

=pnng Js fur,chonmgcorrectly Refer In Sechon 2C I

for edlustmenft

I', lll'Pllr TIkl%iUl_l LI]RNFCTIY _I'T _

NIl (,el If.troll floqi,N_l HelF_ |rl _'tl{lllll i_,

Yf5

IS GOODQIIAIITYTHREt_OuSED_'

NO " Some poor quahfy threads on The matleel are not

,_,fJlable for machine _ewinrj Use good qoahly Ihfead

_urh as _olfon wrapped polyesler

YeS

t,S TOP THRFAO TANGLINGON PART,_ALONGTHE

IF,READ PAtH_

YF5 .-Che_k needle spool pros thread qo,de$ fensaon

ass-mhly err Relhread ma(h,ne

IlO ANY PARTSALONGTHHEAOPATH HAVEROUGH

SURFACE3OR ARE ANY DAMAG[D_

Y|_, -[.he(It thread _zJides fensron ronfrol lhlead lake up

low; t_eedle eve presser loot Doodle hole needle

plate _olary ,_huflle hook eft Replace pMf'_ if

Ilef e_%afy

NI)

15 THI TIP OF THE SHU_'IE HOOK SHARP AND

SMOOTH7

NO -Heplare ,,bottle hook R_,fer to Se_tmn 2C27

YES

IS LIPJTOR BROKEN THREAD ACCUMULATED IN

5HLI_IE HOOK OR FEED OOG AR(A?

YES- Clean sh,rtflehook and feed dog areas Referto

Sectmn5D

Lm1,oqbrokenthread mthese areasml! delay laming

ol fhfe_l escapefrom shottlehook resulhngm thread

breaking

I_, 1'HL HOBfll!l |J_f Hi!Ill, IATfFI Ph(]PlHiY

P/)_'.,illOkl|l) ANI) I'% t1" PHiIF'IHIV TIGHILNL!) HY

BOTH SMAll LATLNf_ (IF THE 5PNPoG HOIr_fH"

NO - Properly ,ese! leith

YES

ARE NEEDLEHEIGHT.NEEDLETIMING TO SHUTTLE

HOOK CLEARANCEBETWEENBOBBIN CASE AND

LATCHCORRECT_

NO- Reler to Se_hon_ 2C21 2C22 #nd 2C23 for

adluslme_ts

USER HINTS

threads to the rear ol the mazhme before pla_,nq The1,abe,(

Use proper needle z((mdmzj |o kendof fable( add rfl_ea_l

DO ANY PARIS AtOtifi THREADPATHHAVEROUGH

SURFACESOR ARE ANY DAMAGED?

YES - Replere damuqed parts

IS BOBBINCASE PROPERLYTHflfADEB?

NO- Remseri hobhm rose

YES

i,IS BOBBINENtIRElY ERE| TOROTATEINSIDECASE?

YES - Replete damaqed part

IS TENSIONOF BOBBIN CASE SPRING CORRECT?

N(I. Re_et tensmn refer to 5cotton _C

YES

IS BOBWNTHREADEVENLYWOUNDON BOBBIN?

NO- Rewind the hubhm thread

CheEksmoOlll+lessoi hohhmcase ions,offspfmg god

thread path along hohbm Ease and needle plate

Check thai bobbin rotates tountlrcl_kw_se whdl

ih, ead rs pulled Check that thread posses under

hohhm (ase tension swing

Damaged bobbin or bohbm case ell enlerfere _lh

smooth feeder of thread

R thread ,s not evenly wound on bobbm n ell not

oovwnd smoothly

IS TENSIONOttTOPTHREADAND BOBOINTHREAD

BALANCED?

NO - Adfusliensmn of lop ffwead and of bol_', thread to

obiam good Balance Refer Io ..eectron5C

YES

IS NEEDLETiP DAMAGED?

YES- RepUte needle

tIS NEEDLESIZESUITABLEFORTHREADANDFABRIC?

NO- Select sudable smzeneedle foe the fabric Refer to

Sechon 58

YES

tI_ UPPERTHREADPROPERLYTHREADEDBETWEEN

TENSIONDISCS?

NO - Do upper tlweadmg ruth presser fool hired so thai

tone,on d_scsare open

YES

IS PRESSUREONPRESSERFOOTCORRECT?

NO * Sll IXess_e knob on posmon3 for normal sarong.

,i_relse preservefor h_lf fl_l(;, decrease,t for thick

IOB.€

YES

IS CHECKSPRINGEUNCTIONINGPROPERLY!

NO- Replace tansies group Refer io $e+hon 2C !

YES

ARETENSIONDISCSWORKINGPROPERLY?

NO- Replace tonsron group Refer to Section 2C I

YES

Loose shith#$ otcvr whelr top thread teusiolz Is tPt3

loose Of bobbin thread i+ too tight

Sewer sheer fabt.r '_,th needle site larger fhaJI I0

may _ausn puckering

Check smooth movemeni of check spring several

limes mlh finger

Threadmachine fromspoolio take up lever ond check

ther thread flows heely betweeniensmn (kscs when

pfessln font la raised, v_lo €Oqre¢ituns,,Jnis made

on El#earlwhen i_esar foot is lowered Ch_:kto see

11111frt¢iion on llwod loTrtaste w_n fellllOfl kl_ll IS

roilted IO_nud h_mr vl_oos

_, FIM IN .11411.l lfl IN

tltl lOOSE Srlrcltl# ORI_UCItfAIII_ 218 IIMEBUI4R SrlMIG_Ir #1?PCHIII8

IS UPPERTENSION KNOBPROPERLYPOSITIONED')

NO - OlrrulSe lenstoov_u semn_ hghff,'Ibf_(',n(ruasu II

when se_ on heew lebuc

yfS

iiS |||[100G H[IGH? CORRECT?

NO - Refer Io Section 2C32 Io# adluslmenf

YES

IS f!MING BEIWEfN NEEDLEAND FEED CORRECT')

NO - To cherk it refer lo Sect+on2C31

To adlUSl hmmg ruler to Seclmn 2C3 1

Correct tension lot general _ewsng it, 3' selling

Ir_co.eClle_.d dog height wallcause poor fuedm9or

loosesf,tche_ Checkheight of feed dog wtlh gauge

SERVICEHINTS

Sheer ur elashc fabrics tend to cauSe pucker,ng To avoedthts. recommendtissuepiper under liver for sewslg such

fibres

every sewmgme,:hmeis Idfusled el 1111factoryto producebesl sevmngm Ihe mostfrequwllly ugd shlch veo'lhsI_1

lenglhs Apperenf loosefenswn _en sewmg m_sl shtch v+sdthGodlongestsldch lengthshould nol _cons,lemd I

mechamcal problem

ARESTITCHESIN STRAIGHTSEAMAIIGNID')

NO YES

IS NEEDLEBARPROOUCINGNOISYVIBRATION,_

NO 'fES o Helot+oSeth+,. 3117

IS PRESSER_OOTPRESS3R[PROPERTYSET')

YES NO N_is l'e proper 5prhr'9 ln_ t_e_ve,r,41 _e_+,,l_)

|lnsufhcJent pressure may a,!aw !ttegtdar feed,':l o!

L..

fW,#,c

Adlust pressure

IS PROPERSIZE OF NEEDLEBEINGUSEO?

YES NO II us_r;I thinP_edles un fabric.'+woven w,lb _,rk

ib;tacit seam may sho_ irreg,dar stitches

St!loci +lt'ed.+stall nellie ol ptope, s,/e

Refer 1o S:.£hon 5_

DO YOUFINDEXCESSIVEPLAYIN THEKINEMATIC

CHAIN OF MECHANISMS CONNECTING)'HE

ACTUATORWITH NEEDLEBARS

IS NEEOLEPOSITIONEDTOWAROLEFTORNIGHTOF

THENEEDLEHOLEBOREDiN NEEDLEPLATE')

YES " Cl_tckImtl it e#eseuvy reld_Ce lusts ot close loop

boarOs See S_hon 2C47 CheckthiS cr,,,ant_lorss

will plugged Enid the pelenlJomele¢of mlel_e bar

Khllt_lt', refer to Sectmn2_47 If p+obkempltusls.

refer to Sectmn 311!0

iWITH MACHINE SWITCHED ON. BUT NOT

OPERATING.CAN NEEDLELIAR RE MANUALLY

F'USNEOTO LEFT OR RIGHT, WITHOUT A_Y

RESISTANCE+/

YES -Check that €o_neclor betw_n needle bw dictualor

ifltJ dose loop bo_'d is properly connected lit both

ends Refer to Sectmn 2C47 If negllive, refer to

SectPen30 !0

YES • Ruler1oSe:t,on2C26

Wllt! l!lOIt fLAIl IqlgllOltfO loll SIUAIGHI

ShTCItltlGt,_IItAU 10010 lqllllllOW! ,._ NIIOII

POINTCORIqftli'f CIPJIIRIUovtl_PlAit HOLt+

HINTS FORUSER

Au,OO,JfhOa!_'_s_otJl-, ol you' irlilchvlz_you flr,d the !_e_al qlramghtlhllh l_e_l$1trIoo! Ifh_ o_ wdh I sf_lll h_e _dlpd rn_t

above,Ihe prL._,te_'Iool IDyll 1o h! os!_ vdlen Sl_nn_ she!l lfretr:h II_l._

Needle plale shooedhe pos_:_onedwvththe, small round hole Ira"sltazOhts'_lchdlg

AN| _PR!! THH[AOAlP l_JIl_t_tIHIq|AD PATH)

C_IC_q(_l{Y ldtl OWlOf

vls

SMOOTHLY_

NO - C;_k I1_tIr*oper s,ze of spool_s( zt be ,_ _,_edarid

Inl! IhK e_je i'_ smoofh Ill II011_14

vl$

IARt IOlX UPPER AND BOBBIN TEN,_IUN3

BALANCID_

NO o Reche,'k and hell,re fensrxms N,pIer fo Se'_.honz _E

e_d _C

YES

IS CLtARANCfBtI'WItN LATCHANDB_lflBl_CASt

COkRECP

NO " Refer to Sech_ _'23 to_ ._dluslment

YES

IAN| SiJfl_ACtSOf UPPCRPARTCFBOBC'NCA5|

AN9 OF BOBBINSMOGTNt

NO - Smooth lorfli_e 0_plrlt. O_repll(! ro%_. l_rls

yES

IIS THE CHECK_OF THE TAr,t.UP tt_R

GROUPPRO_M.'t PUKINGBACKUP THltEAIP

NO - Refer to Sectton ;C I far _,u_t,,or_

AR_ THE SHUI"]'L[ HOOKGROOVE.BOBI_ CASE

SLOT,ANDBQII_ CASEHOq.OENCLEANOF DUST

OR LINP

I1_ -_llelu!l I tk_ _sh_k_ he_ cOmpm_nts

_det Io .£e(/,,_o ,_A

If rle_,l_re e$ Ioo ridge teppe: Ihce,ad [a_rlot _e lpl_

_gglhll Illlgl_ll tnol_ mi tlppelr _n I_e_ s_rfe,ol

L_ end dust €_e eKessgme_llnh_, bergen

IId_n cese ira41ho_ so lfla_lhreK _se_! _ly

fed

SERVICEHINTS

Vzieelionin st_fch knottingmay be caused by mKhma being run at uneven speed

Uppertension, when oewm9ruth slrelch stitches shouldbe set el h,ghervalue thanwhen sewingtheutdlty stitches, especially

whennrechme cs being tun at top speed

This sectiondills vlnlhpfo_kemsof machine zigceg stitches producingip(o.ect or deformed patterns of _n,_ulf_Jentz_gtag

vwdlh

WHENMACHINEISTURNEDOFF.ISSIDEMOVEMENT

OF NEEDLEBARSMOOTHAND EASY?

NO Checkk_nemahcchain of roach"rosins ffam needleher

KIuIIOf In needle bar. be sine no part ,s damaged

Checkthat megeetlc field created by actuatorhas not

attracted metall_ perhclas

Refer to So, hen 2C26

YES

TURN MACHINE ON AND PROGRAMZIGZAG

STITCHING IF YOU ROTATEHANOWHEEL.IS

MACHINEPERFORMINGZIGZAGSTITCHING?

NO -Checkto see that con_¢tor 8o securelyfattened to

crest loop control I_oard Refer to Section2C47 If

problem shll remains, refer to Section 307 and

3B 10

YES

IS ZIGZAGWIDTHDIFFERENTFROMTHEONETHAT

HASBEENPROGRAMMED?

YES - Set zigzagel maximumwidth I_ghtshouldbe from

75 to 78 millimeters,at toast Refer to Sectmn

2C25

IS THE RIGHT PRESSUREON PRESSERFOOT

PROPERLYSET?

N_ - Pool pressure causes .regular feeding Set proper pressure

YES

WITH ZIGZAGSET AT MAXIMUMWIDTH.TURN

HANDWHEELANOCHECKWHETHERNEEOLEEVER

TOUCHESEDGESOF NEEOLEPLATEOPENING

YES * Re:or to Section 2C25 for adjustments

34W.ltlIIN ZalO.IHItN

211 IIIRIDUIAR IliAD STITCHIIID 20.1 IODIIN TIlllEdDODESIIOT WIND. DI/ WINDS

INPRONRIY

IS I_IFEDLEPATH CENTEREDALL ALONG NEEDLE

PLATE OPENING. WHEN NEEDLE MOVES OVER

OPENING DRIVEN BY ZIGZAG BIGHT?

NO -Refer Io Secfron 2C25 to" adtustments

YES

tDO YOU HEAR MECHANICALRANGINGWHEN

NEEDLESEWSAT MAXIMUMZIGZAGWIDTH?

YES - Check correct posmonmg of actuator Refer toSechon

2€25 Check correct posrttoumg of actuator cod

hn,fmo devices Check Ihat maximum _qgzag vlndth

does not exceed 7 Omm Refer to Sectmns 2C 25 for

adluslments

_Jo

DOESZIGZAGWIDTHCHANGEWHENSEWINGSPEED

IS BEINGINCREASED?

YES - Checkthat machineIsnol runningoverI.OOOrpm

O0 YOU FIND SUDDENVARIATIONIN STITCHW_DTH

AND/OR LENGTHWHEN ZIGZAG SEWING?

YES - Rule, Io Sectmn 388

Refer to Sectmn2C45 for adjustment With specael

gauge check zmgzaghmmg phase. Sectron 2C25

SERVICEHINTS

Much,he should not be mn at speed higher than 1.000 shtches/mmote Higher speed would not aXow enough time for

ele_tromechamcalactnat_s to properlypuS,hunneedle bar or feed eccentoc rod. resulting m irregular sewingof pattern

DOES CLUTCHRELEASEUPPER SHAFT FROM

MOTOR?

NO - Check clutch mechanzam, replace damaged paris

Refer to Sectmn 2C4 1

YES

DOESBOBBINWINDERSHAFTRUNPROPERLY?

NO - Checkto see d thread*stangledaround bobbinwinder

shaft Check shape of rubber ring m bobbin winder

assembly rubber material may chamgeshe,,o wulh

age Replace rubber rmg Refer to Section 2C4 1

YES

IS INITIAL THREADINGOF BOBBINCORRECT?

NO - Correctmmalthreadingof bobbinReferto Owner's

Manual

YES

IS THREADPROPERLYWOUNDON BOBBIN?

NO - A correctly wound bobbin should have a cyhndracal

shape R shape is rather _rregola_.bobbm w,nder

tension disc may need edlustment Refer to Sectmn

2C4!

YES

IS PROPERAMOUNT OF THREADWOUNO ON

BOBBIN?

NO - Bobbinwinder mecbentsm automahcaflyslops before

boWamis full Too much thread on hobhm can be a

cause of thread Meglklna m' Inose _,,.:Lhes

AdluSlwinder hm,tmg device Referto Sertmn 2E4 !

for adluslments

WHEN FE(O DOGSARE OiSEf_I.Ar,EL).ARETHEY

LOWEREOBELOWTHENEEDLEPLATE?

NO " Checkcondlhonsof the lifting springpulhngthe feed

_Q_ mount, hfhng spnng could be unhooked or

broken Check to see that feed dog's teeth are not

leaning against edges of feed dog'swindows Check

to see that feed hiring lever has not lumped out of

position Refer to Section 2C34 for repairs

YFS

IS THEFEEDDOGGROUPSOMETIMESJUMPINGOUT

OF ENGAGEMENT?

YES - Spring€ontTollmgthe pos_honof the feed hiringlever

may be out of positron,or damaged Replacespring.

refer to Sectron 2C34

O0 YOU FIND THE FEED DOG GROUP HARD TO

ENGAGE?

YES - Checkto see that surfacebetweencyhndncalportion

,_t t[.e.dhftmg lever end the eccentnc shaft is not

•]f,.ied or damaged Checkto see thai feed dogs ere

co,ectly ahgnedwith needleplate windows Refer to

Sections 2C32 and 2C34 fm captors,or part

replacement

IS FEEDDOGLOWERINGLEVER(LOCATEDINBOBRIf,_

AREA.TO THE RIGHTSIDE OF SHUTTL[ HOOK)

PROPERLYPOSITIONED?

NO - Move lever m the proper pasthon

YES

IS PROPERPRESSUREAPPLiEOONPRESSERFOOT';

NO * Mare pressurefor hght.wezghted fabric,less pressure

for heavy fabric Refer to Sectmn bE

YES

LINI"ORPIECESOFBROKENTHREADACCUMULATEO

IN FEEDDOGSAREA_

YES - Removeneedle plate, clean feed dog area

AREFEEDOOGTEETHALIGNEDWITHNEEOLEPLATE

WINDOWS?

NO - Checkthat clearancebetween feed dogsend n_edle

plate opemngsere as rod_caledmSectmn 2C32

YES

IS HEIGHTOF FEEDGOGTEETHCORRECT?

Lint of piecesof thread accumulatedm feed doq areal

Wig decrease feeding _e shlch lenglh

Correct ahgnmeot accordingly

NO - Incorrectfeed dog hmghl mayresult in poor feeding

or loosestitches Use ,_eeddogheight gaugeto check

herght Refer to Section 2C32 for adluetmento In

straight stitching, check to sea that maximum sfrtch

length is between 55 and B 0 millimeters For

necessaryadlustments, refer 10 Section 2C33

YES

AREFEEDDOGSBELOWNEEDLEPLATEWHENFVER

NEEDLEIS IN ITS LOWERPOSITION?

YES

- Checkfeedtimingto needlemovement,asperSection

2C3! Resettimingaccordingly

,I_.tHI litO

7# It POORF£f#ING OF FABRIC

IS FABRICBEINGFEDWITHOUTEXCESSIVESIDE

DRIFTING?

NO - Szdednftingis rou_pdbymsufficentaririhonbetween

presserfoe: '.(__. ,rod feed dogs

YES

IS LENGTHqF SEWEOSTITCHESDIFFERENTFROM

KEYBOARDPROGRAMMEDLENGTH?

YES -Checkto see thal no part Is stuckin feed kinematic

mechamsmRefer to Seehon186 Resetstitchlength

control refelrmg to Settmn 2C33

STITCHINGWITH REVERSE,ARE YOU MAKING

BACKWARDSTITCHESOF SAMELENGTHASWHEN

STITCHINGFORWARD?

NO - Referto Sectmn 2C33 for necessaryadlustmeotsAs

ahnal cheer, enter program26 Ihroughkeyboardand

sew

Y£S

IS MACHINEFEDONLYIN ONEDIRECTIONANDWITH

MAXIMUMSTITCHLENSTH.EVENWHENDIFFERENT

STITCHPATTERNSAREPROGRAMMED?

YES - Vertfythat connectorhomfeedingacluptortsproperly

pluqgedto close loopboard Cheekfusesof closeloop

hoard and replace them if necessary I! problem

persists,refer then to Seclron 3B3

O0 SOMESTITCHPATTERNSSEEM TOBESEWINGIN

A STRETCHEDELONGATEOSHAPE?

YES - Cheekto see that no loose tolerances ore to the

imemahe chain of mechanisms hoklng lied lctoitor

vath lead dog. tiler to Section IB$ for Idluslments.

or foe replacmg defacbvo paris Also. see Section

IR tO Check that metallic burrs are not trapped

ms,de acloator magnetic held If you still have

problems,refer to Section 3B4 and 3B8

Replace presser fool if so_ appears damaged or

dfleven

USERHINTS

Wrih properpressertool addfeed dogsat the correctheight,thesewmgmachineautomaticallyfeedsthe fabric Usermust nGt

pull o_ push fabric against machine's feeding aelron

340.till lifo

2#.17 MACHINEDOESNOTRUN

Jamming or ftoelmg of mechanicalparis or elacffic componentswill be the main cause of Ih,5 problem

CAUTION: W11ene machine y_ll not run due to mechamzcalIommmg.do not force el to run wsth extra power otherw)se

machine may lose ,Is liming cwnplelely end fad to sew

IS BOBRIt;WINDERLEVERDISENGAGEO?

NO - D,sengagelever

YES

IS CLUTCHWORKINGPROPERLY?

NO - Cheek clutch components,replace damaged paris.

refemng to Sectmn 2C4 1

YES

DO YOUFEELSTRONGRESISTANCEIF YOUTRYTO

MAI_UALLYROTATEHANOWHEEL?

Clutchallows machine to he dr*yenby ele(tru, maim

when bobbin winder Js nol engaged When bobbin

_nde! _s engaged, clutch cuts off upper & lower

machme shafts so that motor dr_ve _s d,re[ted to

bobbin winder group only Isee So(ban IB I

NO YES

IS ANYTHINGTANGLEDIN THEGEARSOF ROTARY

HOOK.OR00 GEARSSHOWDAMAGEDTEETH?

NO YES - Clean parts Oil odequalelyonly where youh,d dued

up luhncant Be careh,I that ,o o,I dri.ps Oll PC

boards Refer to Sectmn 2C4/

WAS THE MACHINE DROPPED`>

YES - Repastoqreplace damagedparts If the ma,u IfanlP is

bent or broken machme i,, nol e_onomually

repairable

DO BULBSLIGHTUp?

NO *. Replace mum fuse Replace etectrrecord Refer Io

Sectmn 3B t and 3B 2

YES

IS THE "ON.OFF

OPERATIVE?tED SIGNALON KEYBOARD

NO - Replace fuses of close loop board If you st,II have

problems,refer to Sechon 30 !and 362

YES

Cheek to see that machine r5 properly plngqed mfo

wall sockel and that fool control plug es well phJgqed

Into mochifle

Conneclors of eonlrolhng potentmmeter5 of both

needle bar and feeding oetuatms must he securely

connected o foully e,attc Lonnectlonwould cause

fuse. to cut feeders cneuit

J410.1$111110 _kP.I I OIIN

21112 MACHINEDOESNOTRUN 21.13 MACHINEl_Of$ KOT IIASrE

ARE THE CORRECTLED'sliT WHEN STRAIGHTOR

ZIGZAGSTITCHING IS PROGRAMMEO?

NO - Problems ore in the elocfromc cffcoltry, reler to

Secfron3B I and 382

YES

ONCE THE STITCHING PROGRAM HAS BEEN

ENTERED,CAN THE MACHINE SEW AS SOON AS

CONTROLI$ BEING PRESSED?

NO - Replacefool control, if machine still does not work,

checkto see that connectorsiommg motor and foot

control to the motor coolrol board are properly

pluggedin Refer to Section 2C47 Checkto see

whether elecmc motor brushes need replacement.

cbe(.k hrnsh springs Check condmon of motor

commutator

For all thesecheckmgprocedures,refertOSec_on

2C46

SERVICEHINT

if motor commutator shows damagedue to escesswesparking,replacemotor to avoidsecondservicecall To replacemotor.

refer to Sectlmr 2C46

If above checksshow no result, refer Io Sectron 3B5

IS BASTINGNEEDLEINSTALLEDON MACHINE?

NO - Besting on this electronic sownngmachine reqmres

the special needle (the one w,th tt'te golden stem)

Install to.err needle

YES

WASBASTINGPROGRAMCORRECTLYENTEREO?

NO - Bastingprogramcodenumberis 37 Tryto enter*t

againinto keyboardIf moperat,ve,referto Sectmn

38 tO

YES

tARENEEDLEHEIGHTANDNEEDLEBAROR:ENTATION

CORRECT'_

NO - CheckwithpropergaugeRefertoSectmn2C22 for

adjustment

YES

tARETIMINGBETWEENNEEDLEANGSHUTTLEHOOK

RIGHT?

NO - Checkwith propergauge ReferInSection2C 2 ! for

adlostmenl

YES

IS CLEARANCEBETWEENNEEDLEAND SHUTTLE

HOOKCORRECT?

NO -Checkclearance, referring to Section 2C2 ! Adlusl clearance accmdznqty

YES

IS ZIGZAGTIMINGCORRECT?

NO - Checkhmmgveth hmlnggauge,refer to $ectmn

2C25

YES

IS THE SHUTTLEHOOKTIP SHARPAND SMOOTH?

Reset hmmg as per Sectm,_ 2C2_

NO - Replacehook.refer to Sectmn2C27

USERHINTS

Suggest the* user select low speed for basting, it's the best way to nob,evehomercontrolmgusdmofabrfc since basting

program number 37 prov,desextremely fast feeding of machine

._IO.IH! IN

J_.Illl lN 21t.15 MACHINE $1W$ WIIWOUT FOOl' COAti'ROt

2114 UNSATI$FA_-?'ORVIUTTONHOUNO IIEllBleRESSED

DOES BUTTONHOL[LOOKPROPFBEYCLOSEDAND

COMPLETE?

NO - Check to see that machine cnntacl points PrOperly

respond Io hutlonhole foot mohon Refer In Secfmn

2C42

Yfs

ARE BAR TACKS OF THE SAME LENGTH?

NO -Check to see thai sole ghdes freely along

butlonholers guide, and that sn?e ,s properly

posthonedbelme starting to sew Checkto see thai

the solecorre(lly positionedto start bultonhobn9,the

d,slancebetween sensorleversand contact points tS

properly set For possible adlustments, refer to

•":;eOron2C 42

TURNINGTHE MAIN SWITCHON. DOESMACHINE

START SEWING.EVEN IF NO PROGRAMWAS

ENTEREDTHROUGHTHEKEYBOARO?

YES " Refer to Sectron 3811

WHEN A STITCHPATTERNHAS BEENENTEREDAND

THE OK KEY PRESSED. DOES MACHINE SEW

WITHOUT THE FOOT CONTROLLERBEING PUSHEO

DOWN. OR DOESMACHINECONTINUESEWINGEVEN

IF FOOT CONTROLIS RELEASED?

YES - Replace toot control If problem remains, refer to

Sectron3B I I

USERHINTS

Sel speedselector on low spe,:d,we recommend low se_ng speedfor better butlonhohngBesurebuttonholerfoot rs

properly mounted,refer In Owner's Manual

Selectionof holtonholelengthand shapeshouldbe checkedonremnant of the samematerial overwhzchbuttonholesvail

be later sewn I,n th,s way you ascertainthai feeding stitch length and width are the most suded Io your demand

l:eed on somelahr_cssuchas ferry €loth.sheerlabncsand velvet are uneven We suggestto ircreosepressureonpresser

font and to lay t,ssue paper under fabric before lowering presserloot Stitch length should also be increased

Before startingto sew a buttonhole,be surethat ghdmgsoleis correctlyposzf,onedfall the.wayforword,towardoperator)

.1NW.lnltM

,t#.l$ lIGHTS REMAINOF:

IS JUST OREBU!BOff?

YES - Replace hidbs

ARE80TH BULBSOFF BUTMACHINEOPERATES

REGULARLY_

YES - Check connectors tr, see thai they are firmly

connected

If problem remoras refer to Secl/on 3B6

Replace bulbs

Refer to Section 3B6

,le4_.lot/N

2#.17 MOTORSPEEDSELECTIONDOtS NOTWORK

You may have 8 mechgmclll or In electr_al Problem

The low speedc_ffoi _11 allow machme to sew up to ,500 rpm's. maximum speedshouldbe between 950 and t 000

rpo's Methme shouldnot be allowed to run taster or poor stitch quahty wallresult

AWORD OF CAUTION: If ply _ico mch_ to ke eal'y aiifi, do nit fwce H to operate. Find Ike raesoM tirol

OO YOU FINO HANOWHEELSTIFF WHEN YOU

ROTATEIT)

NO YES

IS THERE ANY TANGLEDTHREADOR DRIED

LUBRICANTBETWEENOPERATIVEPARTS?

NO YES -Remove thread clean out dry lubricant oil

CAREFULLY lad can mterfere wdh PC board

contacts)

IS TOOTHEDBELT BETWEENUPPEH AND LOWER

SHAFT TOO TIGHT?

NO YES - Refer to Sections 2C44 for adlustmerds

IS TOOTHEDBELTBETWEENMOTORAND UPPER

SHAFTTOOTIGHT?

WAS MACHINEOROPPEO?

YES - Refer to Sectron2C44 for adluSh,ents

YES - If mare frame is henl or broken the rnachme _'; nor

economically repaffahle

OlherwJse. tape, o€ replace damaged paris

WITHMACHINEALLSETTOSEW.IS JUSTA LIGHT

PRESSUREON FOOTCONTROLENOUGHTO CAUSE

MACHINETO RUNAT FULLSPEED?

YES - Repla:e for* control Checkto see that inlemiplor is

_curaly lesioned to motor control board Refer to

Sect/on 2C4 7 H problem remoras,refer to Sect/on

3B5

NI.IRII_

21.17 MOTOR,fPIEO SELECTIONOOE$NOTWORK

KEEPINGSAMEPRESSUREON FOOTCONTROL.00

YOU NOTICEA DIFFERENCEIN SPEED.WHEN

FLIPPINGSPEEDCONTRQELEVERFROMtOWERTO

HIGH SPEED.ANDVICEVERSA?

NO - Refer I0 Secfron 3B5

YES

IS THE MAXIMUM SPEEOWITHIN SUGGESTED

RANGE?

NO- Reter to Section 2C45 for adl.Stmenl oF

polentromefer

YES

IS FOOT CONTROlMAINTAININGSAME SPEEO.

WRENBEINGPRESSEDWITH EQUALPRESSURE?

_0 - Replace toot control

YES

i,ASSOOFJAS A STITCHINGPROGRAMIS ENTERED,

DOES MACHINERUN WITHOUTFOOTCONTROL

BEINGPRESSED?

YES - Replace foot control It problem remains fetal to

3eoLian3B II

SERVICEHINTS

It is always adv,_lhle to (hack ta.slons of toolhed balls Too much tension is stressing pulley supports, excasswe tension on

maim belt redz_esspeedend it tallg_as motel

,14_.III I18

211# FAUtlI' KEvlOARD

Fimlty keyboardperformancers uszmlly related 1o a problem zn the eleclror, c r*tcuJtr_,

Refer to Section 302

J4_.l_flN

#E, AOJUSrMEIIt AND M/_ACtMtNF

]

SERVICEACCESS

Fo_ serv_e arress s_de A O D and base C covers ran he removed by removmo screws as shown

BelGie _ooseflmg s¢few lAIr remove flfsl covet e. W_l(5 is pressurl mounted trader mKhlfle head

AIIMh fo I_ hvqe slods protruding from undefMalh of mien |faille. _le five su_pof_ feet No 68349

,P_.MPFIm

?C.I tOP TIIMAD rE!I#10# CUmTRI

CHECKING1ENSIGN CONTROLDISC OPENING

SPECIFICATIONS When presser fOol is f#;sed rleara_ e bel_eerl leo_mn disf s _hoofd _.? 0 i _)_he_ i ] itlfq_l ?|l _l,r,fv

the above SHt:lhlahoos

•[o_r presser foot

•5el thread len*,,on requlafm at 5

•Insert iip_r renslofl disc goalie 68939 between dl_r'_ IFequt_, I' The qa.qe sho.id oat tall

FIGURE I

• Ra.se pfesseT fool The (]aoge should fall /Figm'e 2r

2 ADJUSTING DISC OPENING WHILE PRESSER FOOT IS UP

I| adluSlmeolis flecessa_ loosenstrew IAI shghtly fFtq_lfe21 end ado,st _O_,IIIOII nf le_t,,"rt]_ ,pw_td i)r dowe,_af,I as

_lluslrated T_qhfensrrew IAI serurely alter adlusfment

_o tNI Im

2_ I TOPT_LO TE_M# L_tTRL

]TOPTNNAD 1'!1111011©MTItOL

• U_ •tone, _td i_l_estpt th_t_t

•RJ_so_'ess|f loot a,d m*s_ t_eid befwee, d_srs m tension ossen_;ly

•Lo_I pro_r (ool

• _el left,*on(ontrolat 3

•Tiethe 55 _om w_lqhll}io6_Y401 to theend o| the thfe_Id_tfmg m floM of m_hme fin

marhme lo_af4 youfft_re ,_1 T_ I_fead _hould he held bet_en tl_ Ivnslon_sls and I_e _

qram v_,_t ,J_u;_ not lower Ad_the _; _ _t to_o S.S_jramw_ght The m_ea__h_d_

f_ave _lowly thfo_Jh the hmsmn d_srs allo_ng the _gfitS to mo'_ downwe_l

FIGURE J

• Removev_ghts and _el t@mloncontrolto 0 Pull on th,ead andverify that no tensionis p_esent

•_1 lensloncentralto I A veryhghltenssonshould he felt as 15othread_spulledthroughfile d,scs

•N tensmn assembly does not of_erale at des_nhed aho_ adlnSt thread tonsmn essend)ly

?€,; 34_,tiff; IN

TOPrlU#/_ rcnlwl_ €_wr#oL

4 TOP TNREAOTENSIONADJUSTMENt

41 The thread tone,on assembly is Odlusted by turning knurled nut IAI tF.7u_e 4_ hwdl he ne(e,;._a_ tc;

refilove fh_ le_Is_onsSsPf_)ly i'F/_UIL.41 |tom the'm,1_h_ce to make fhls a(f].srmqnf fi'_fet to Oppe_

Tension Assembly I_plecement" paragraph 7

•To adjust tensmn assembl_, rotate the knorled r;ng nlot fA) I._sCU_.4; rep_efrnq the tflrea(f fen_on

tests described previously If sat,sloctofy adlustment tanner be obtained repla(e tens,on assembly

FIGURE 4

MS.Inl I_ _.IHIIN

2_ I tOP rNI_A$ rill#lOll C$11rllOL _.I MP fNMA$ Fl#$1O# COtlMOL

5 CHECKINGTHE THREADCHECRSPfllNG

• Thread m_lone set tension regolatof at 3 Pl_e a hqhtwl_qht I_lre of Imbr_€underI_eSlll lOOt

Lo_r presser loot

• Relate hand.eel and watch the cherkspfm 9 I(_i mohon IFigr_o 5/ When the checkSp.oO is

properly posllionef_ it will contact tl_ small hmdm o bf_kel IFi at the same tone the needle tip

st|rib, platting the fabric

i ADJUSTINGCHECKSPRIND

•Toa_lo'_t (hecksprmgpos_ttmlloosenscrew Ill and adlusl Imntmg bracketIfl then tighten screw

f|i v,hde holdinq hootingbracket If) rn its nev_v adplstedposition enlb aSeconds_re_r_ver

Ir,_,r.e 51

• Tensiontreated hy thechecksprmghas heed factory adplsfnd Adlnstmentwas madeby posdmnmg

fheckSp¢loo tad into one of the _otrhes corved in Ihn ha_k end el the checksprtfl9 bracketIF| to

sob,eve a lensmn load on the thread of 13 17 grams

•If this adlustmenl ts incorrect, the checksprlog tim he leadlosted Changing the checksprmng fad

Ibration will alter the thecksprmg tension

E F G

FIGURE $

,TIlISIOII AISIlIIIT ItlPIACIMINT

To removt th| lilflslon essllr.lbly film the mKhm_ flrSl rOmlT_e._lOSler r,_ IHI I_F(IIfP _1 from the p_vnfrod ill the

needleba,hohler Todothis.remora'! chpII1endthen bll rOnn_rIIOCI fed Illl,r L_derto qam _(es'_ ,sodf.tj_ert s,_rirW_.

IMI erld 1_1 _mow idlusler ling IHI

7.1 hmev_OTon_ Alaml_

• Iov_f presSertoot

• Rotate hln_wbeel unrd take up Io,_r ts in ,Is Iowesl position Removescrew IAI Ál_qute6r an_

lamove lever IBI

•Removestre_ ICI and (fit NOT[ It may he _eressare to loosen_trew ! and relate hrarl'e:If_ l_

Iemove strew IDI ,I che(:ksp,hng IG} interferes wdh _emoval nl screw I01

• P.sh Io_er pHI of tensionassembly to the dffecflorrin(l_caledby arrow 1II _n/rr.9._e 6a_d the.

relate 11as showmby arrow 121 "f_s dual mobile wll lace]late removal

1.2 I_tdNq Te_ A_

• To instill,ravelseI_Kldu_eaxial,ned_nprecedzogplraO_aPh7 | It rs sllggestedlhatyoutlqhfen

sc:ewlot beforescrewIC)

•Allef metallingtanszo_assemb_, plate adlusterring IX) backinto pastime ruth the larger opemog

up Tighten _rew IN| end lhen t_ghtan.,_cew(MI f:om under connecting rod Ill Hemstall

connectingrod ILl a_d checkto see thai needle bar holdermovesfreelybul has no verticalplayon

shall Reinstall "l" thp (I)

• RepotllrOncheckspfmgbfa_ketIF) (see paragraph51

•Inst_l lever(O)_t_ghtenstrewIA) Checktensiondzscspecdzcahonsasdesonhedm parqr_phsf

_d 3

A BC P

FIGURE $

_M_Iffllm _O, Ittlltt

tC t #ltDlt MR #HUFTIt HOOKAMA tot #tlOlt Jttll tHUITII ttOOIf MtA

|CHIECKIflOROTARY|HUTTLt HOOKAIOGLtAIIU AXIALPOSITIOHIIIG

NO1| The toife_t_fHImstttt_tto_s shooedI)t IollaMd vd_t.,levttedtt_tmeflfs f_ rep_rs cotmlKhwteveeremadetheeroldd

huve lauded mtsldtostmehts m shott_ hook lflg_ e_ total posttto_lKi

• flotale handwhealto I_m_l needleto ds hqghes,posit,on _t_moveneedle pies;at toot needleplate.

Gobb,nbbbb,o case a_d hubb,n case holdee Toremovebol_bmrise holder, sidletab "IT" (F_,_e.91

downward Tins wdt release fl,e bobbin ctse hol_,,r tefatrongnor

• _entove bobbin taste stop IAI/F_guw 81 by remowog strews Ill)

FIGURE #

•loosen screws IC) /Fl_luW91 _ld heave crown gear 101 away foamshuttle proton _ear Ill

•Loosen so,eWe(FI and IG) /Flo'Jte,91 and p_ll shuttle hoo2Aassembly upw'ofd

•_tnstall needle plate and _ro(, lead oo.qs

•l_otale$h.lIl¢ h_okbYhanduahl the shuttle ho_k t_ reactors,Is I _orI_k poset_etInsert _la_.,l*

No 6893_ hrml_ tote the thuttle dssemblytF_lm'e _0! _t.d _t,o. ,t _o ,'hatt_ppets,des IA) ,_t

gougeem peraNel ruth the feed dog _emngs m needle plate say

• Lo_tr the shuttle hook ,,ssemblylad gaoget0_thee imtdthefeel ol the _k^'_ St_Pfr poet,on_e

_l totghtog Ihe needle I_atf and the Io_l,r poftmn o| the git_le ,s tl_amia,nm_j the p/_e_ ,_nqln t_

the shuttle assembly Igaoge most be e_nly seated m _huttfe _me osse_,i)lyt

•Tighten s.evw IF) _(G) serenely RemstatlgatJ_leand rerherk _huttle posdtun Bpmn_ethe

go.go _md verily thai the shuttle assembly rotales freely at,d _l_o_J*hly

•Reposmon.own gear CO!and teghtens_rews _C_se_, ely zlzq_,w.9_ CAUTION Ousts dNmMke

_Mt SOlql_ it Io eteln mllkMkogThere¢tetdd _1 IH_My q; maddqnwqeHMMeel Irl I_1

,nmddy

•Reinstall gau0e and re_hetk ahg.ment to fleedle plate

B A

No. ei193S

FIGURE tO

JW.Iltl IM

?€ _ t MlSll TOINUITif _/( I_AV# MO

_IAU/KI

!CHICKIH II||OLIE,TO-SHUIFIL|,HO01_TIMMIG

•To thick pOSlf_ arid aE_r.ntf_! rl]tlll$ hi_el Io b_a_ ne_dH,bl_ ,o ,is _)hes! posdto_

Removeeesrfie p_e_er f_ot eeedl¢ ?life hoM,na_d boM_Jnrose Hemovebe_hmtl_e slop (Zip

It_.rr _1 by remomml _eew_ IBI

•ktssrl _lm|$ NO 68936 tnl_) need_ bar _tlua,of Io (enter neesle bat is dlustratedm Jrrjr_e II

Alfath r_arJq_NO _8933 to _redle bar Turnha_d*hee! _0hi,n9 _eedle bar Io ,ISl_s! _O_hO_O

No. 60030

No. SCOWl

#_2. IJdU.l l_l l d_

MIWI Wl_r_( _rAtlAwrMI#

No. 6111131

No. UISJ

FIGURE12

_1 By hand lma han_whee: tm,_vardyou m_hl qih_je NO 68932 I_ fa,sed and st_)S aqamsl Ihe n[,edle,

:_ar holder fFrgm_ _31

FIGURE II FIGURE 13

J40.IHt IN

#lEall W SNUITil #OOI rIMmO AND

f_EAIM#€I

•The hm,n9 betweenneedle and shuttle hookis correcl if, unfh gaugeNo 6893G in pllce and hiving

ped0rmled The_taps described mplrigrlphS C, D told [, the shuttle hooktip Is hiddenby the lh:n

lowercabber rod of No 68933 andcannot be seenwhd¢s_ttrnginfrom ol themechlno (F*gute;/3

and 14J

FIGURE 14

2 ADJUSTINGNEEDLETO SHUTTLEHOGvTIMING

If ahgomemdosccsbedin paragraphabove is DOt correct, make adluntmeotas follows

1) LoosenscrewscA)in clown gear (8) (flclute 15! Turnhandwheelto raise gaugeNo 68932 until d

++lopsagainstneedle bar holder(Figuce131 Rotate shuttle hook manually,until shuttle hooktip Js

hiddenbehindthin c.'::her rod of gauge No 68933 Pulse mot_ centeringtool No 58936 mostbe

mplace during _lS adlustment

•Repo'+,y,oncrown gear (B) and t,ghlen screws (At Recheckai,gunlen! as describedin the las!

paraqraphunder number I

•CAUTION' CceweDeer(B) end p_kln De_ (O) sbedd be say5 bvl netse lilist is to creete

IlindilqlTkl'e shdd benolip II_ddewlamovementef the skvflleassemblyThisad_uslmentis

ciihed forsme_mess el llllrlliM add RM$I heel

•Checkclearancebetweenneedleo .,I shuttle hook as explal..edin thefollowingparagraph3

FIGURE IS

2CZI ,11411.ll_l IN

NEEDLeTOSHUITIE HOOK11#1116AID

CIEAIMICE

3 CHECKINGNEEDLE-TO-SHUTTLE-HOOKCLEARANCE

With needle positioned for stralght shtchmg, clearance of 004 006 mr '+,10 1 0 _"mmt h,.tween oh.tile hook hp and hark

side of needle Js acceptable, when measured w, th needle lip rms,(I 112 mch 12 8 ulm) from el'+ Iowesl po_,t,un

•To chert needle to.shuttlehook clearance posmon qange No 58936 ,nlo needle hat art.arm

fFIgrue III Is+stallo_14 needle

•Lowerneedle bat In rts lowest pus,hun P(,smonqaog.'.No 68932 onneedle her Plate qauqeNo

f_8931 aroundneedlebar andon top of gaugeNu 65932 andraise bothga,+Jesuntd theyare r,qht

against needle bar holder !l_loute121 Tightenknob on qange No 68932 and remuve qazlqeNo

68931 Turn hondwheel mannally unhl gauge No 68932 _s ll_jhl against needle bar support

•Clearance between needle and hook _s correct when wtth very hr|hf pressnre on the needle Ilnwatd

back nf machine) the needle lip touches shuttle hook ten tF+,9_.,re16! Clearanre shnnld be 004

008 inch IO I 0 2 mmt

.004-.008 inch

(0.1-0.2 men)

]4"

FIGUREIS

.;4_.fill 180

2C 2.1 NEERtE TO SHUITL! NOONrIMING AND

CIE,I#MI#E

4 ADJUSTING NEEDLE-TO.HOOK CLEARANCE

QIt clearance (s nol torrerl loosenscrewsIAI and relate rest heshmg (HI wh(chsuppers the hook

until Ill_' rorrect settmrJ(S obtained ffrgu[e 171 Tightenscrews 1_) sererely alter adlustment

A A

FIGURE17

•Removeqauqe Ha 68932 from needle bar Relate handwheeltoward yD. rheckmg to see that

shnllle hook hp does oat h(t needle H;I does repeat adlustmenVa_ dn_rnbed m preceding

paraqraph

• Recherk shnltle hookneedle lmnngas covered io paragraphI figures 13 and 14 C,:eckand (f

neressary adto_,tneedle bar hesghtand needle bar or,enlallon as descnbodin Iollo_ng Sechon

2C77

340,/fit/It}'

2C.2.1 NEEDLETOSHUI'TIE NOOKTIMINGAND

CLtARMICt

!. CHECKINGNEEDLEBANHEIGHT

PLOT( Before proceeding with 'he steps descrlhed in Ih.s paragraph v'.e spqqesl veil verily av),t if flPress_rv _ldol,l

center.n_ ...,,m end iigtag timing Isee Serhon 2C _51

Set/zg/ag al maximum w.dth wDthneedle positioned all the way to the loll Needle bar helqhf is properly adlifsled _hPi)

_dle. in its .pward stroke from its least per(lion has lop of needle eve IDeated O?O en(h i_)m111_helovsshulrh, hr,t)k

I p, when the shollle hook lip is d.eclly behind the needle

•Remove needle presser fool needle plate hobhm rose and hohhm rasp ".top I,om the ,zarh.fie

• Install gaoge No 68933 re needle bar rFr_lUre 18J

-- No, 68933

FIGURE I#

•Tom machine on Program stitch paltem 1 (left t.qzaql and set ,'olzaq wldlh at zero mm

•Manually rotole handwheel toward you to ass.re that needle bar has mnved to the tell positron

Cool:neroIo rnlzte the hendwheel Lmld the needle has (lone all the Way down and ,s heqmmoq Io

r($e

•Needle bar height (s correct when hawng performed the pro(edtire In" above lop nl _h.lfle

hook is hidden by the thin rod of gorge No 68933 end Ihe very tip of the hook is at the same level

as the qfoove on the gauqe If/qurt, 19J

FIGURE19

ADJUSTING NEEDLE NM HEIGHT

•LoosenscrewIA) IFrgure181and odlustneedlebar upordovmto properpostage T,qhvenscrew(A)

securely whde holding needle bor m the proper or,enfalmn

•CheckadloStelenl rotating handwheel

.HI. I001 tN 341.1H! tN

2Ca.? IIEtDLE UAII Iltl_ltT ANOORItNTATION 2C.2.3 CLFARANCtILrTWttN 80181N CASI_

NOLDtRAND 80RIIN _.A$1STOP

) CHECKINGNEEDLEBARORIENTATION

Needle bar onPntahon is wdhm specd,'ahon when ghl side bar of panqe No 68933 is hetween zero and 060 inch 11 ,_

rum) of parallel hoe wdh Iron: edge ol needle f.lale See Fiqt,r_"o .',r,, 21 and ,72

•The 060 inches 11 5 mm) position wall improve machine performance when using stretch lhread_

IFrom'es 21 and221 This 060 inch Iwasl given to the needle bar wall make at easier for the hdok tip

to lOCk up the I_read loop

•Innorase shouldthe left handrod Iratherthanthe rtghl rodtbeclosertotheplateedge(Figure

22J

4 AI1JLISTiNGNEEDLEBAR ORIENTATION

•ToadpJsl,loosenscrewIA) (,Crgute201 androlale the needlebar asreqo,ed for properadloslment

Re fateful nut fo change needlehat height Tightenstrew IAr securely Removega,(le andimnstall

hobbm rase needle needle plate presser fool and bohhm case slop

•Adlusl the poslhon ol bobbin case stop Refer to Sectmn 2C2 3

No. 68933

FIGURE 20

No. 68933

FIGURE21

FIGURE 22

.CHECKING THE CLEARANCE

•CIParancebetween the small stud protrudingfrom upper port,on ol hnhh,r"qa_,eholdera,d the

boltom of slot rn bobbin case slop must he 015 022 inch

•Tocheckclearance,use warefeeler gaugesIF_gute241 The O15ga._qeshould enter(learanre and

the 022 qaoge should be log lh_cklo enler

2 ADJUSTING CLEARANCE

Loosenscrews (A) and adlUSl the slop position Tightenscrews ser:urolyafire adlnsluignt

FIGURE 24

341o.lllnm _M_.IHIIm

_C.2.4 nFEDLEPOSITIONAT STRAIGIITSTITCHING 2C.2.4 NEEDLEPOSITIONAT STRAIGHTSTITCHING

To obtain reflect ahgnuleflt both merbamcal and electoral lero positions must be propedy set

CHECKING MECHANICAL ZERO POSITION

• To verify set needle plate wdh straight stitch hole under needle

•Place gange No 69936 into needle bar actuator (l_ogrxe251

• Removeneedle and attach gazige No 68933 to needle bar as illustrated

•Rotate haodwheel to slowly move needle bar down

•The merhamral lore positionts correct of gaugerod penetratesthe needlehole witbool touching

hole edge

2 ADJUSTINGMECHANICALZEROPOSITION

•If needle _slust shghtly oil center then simply loosen screw cB)(Frgute25/and turn eccentric

strew iC) untd needle us centered fight end lefl Tighten screw (Or serntely alter adfustment

•If needle centenng cannot be obtained with eccentric scre%,v(C_ slightly loosen screv_ (A) and

move needle bar octuafor toward front or hack ot machine until gauge fed centers in needle hole

Tighten screws (AI sertaely alter adlnstmenf

YES NO

No. 68936

No. 66933

FIGURE26

• If adlostmenl is needed because needle ts not centered front to bark m needle hole adlusl

eccenlnc m needle plate screw IA) fFogutt 261

3CHECKING ELECTRICALZERO POSITION

•Remove gauge from needle bar actuator

•Rotate haodwheel to raise needle bar to upper pos,t,on

•Turn machine "on" and programat for sfranghl shtchmg

•Rotate handwheel to lower the needle bar

•The rod of gauge No 68933 sho.ld penetrate the strauqhtshlrh needle hole mthe raider and

shouldnot contact the needle plate

4. ADJUSTING THE ELECTRICALZERO POSITION

•If electrical centering ,s not correct as descnbed above of wdt be nere_sarv to adlu_t Ihe

potenhometer Rater fn Sectmn 2C 4 5

FIGURE26

_, tIM 18

2Ct, J CHICXI#_ TIM/N_ AND WIDTH OFZIGZAG

CHECKING ZIGZAG TIMING

• Z,gtag timing rs eo.eet d needlestarts its side muttonwhends tip is 340 inch185 mmlabovethe

needle place Th_smeasurementis taken when the needleis hemgraisedtoward,is upperposlllon

Cheek th_s measurementas follows

•Posmon needle plate for llgzag shtchmg

• Install o site 14 needle

•Turn the machine "'off" and program it for _lgtog _,htchmg at maxlmnm width

•Lower feed dogs

•Mauually relate the handwhenltoward youat least one complele Into Iheo stopwllh needle m

eppei position

•Place !lange No 68931 on needle plate Mal,.esure thai gauge ts dnectlycenteredover zigzag

needle hole as shown m Figu/e 27a

•Mannally rotate handwheeltoward youandobservethai needlepassesoverthe secondstepof lhe

qauge without lunchingit (Figure27a! Then.slide the gauge toward the front of the machine,so

thal the third stepis posillonndunder the needle The side mohooof the needleshouldDO,Sothe

qauge to hp over when hondwheelis being rotated fFigute 27b!

No 611931

Red mark

FIGURE 27a FIGURE ?Tb

_m.IO01100

2C.2.$ CHECKINDTIMINDAND WIDTH Of EIDZAI_

2. ADJUSTINGZIGZAGTIMING

•TO adjust, sbghtly loosen screw IA) of lever (BI on nlarhme lower shaft iFI IFiq,te 28J Rotate le_er

(8) on the shaft to obtain the correct sethng Recheck needle b_te with qanqe Nn 68931 V_eu

selling _s correct, hghten screw (AI seenrely

•Remove gauge and turn off the nlachme

• Rotate handwheel and check the clearance between board and magnet ICJ thgute 28r The

clearanceshouldbe 012 040 inch between magnet (C) and eachof the two magmstors(01 and

(El Checkthusclearance with feeler gauges

•Recheckneedle bite nsmg gauqe No 68931

E A

F O C B

FIGURE 21

3. CHECKING ZIGZAG WIDTH

•Maximnm zlgtag wndth 180 ore readouti should allow lhe needle a balebelweeu 7 .5 a.d 7 8

mdhmntnrswhen uncrated mammgy wdh the handwheel

•To veery this positionneedle plate for ,,_pzagshlrhmg

•Install a number 14 needle

•Lower feed dogs

•Turn mach,ne "on' and program for w_desr,,ig._aqshlrh

•Cheek needle b,te clearance nsmg gauge No 68931 iFimlr_,Z71

•Manually retain handwheeltoward yov thrmJghone completet,gtag cycle andobserveneedle bar

holder (A) and pivot IB) (Figure 29) The clearanees between pivot (81 a_d each of ttze hmdmg

demons(CI mustbe equal Alsohinder ICI nlUSlbe 020 032 mehes belov,holderIA)/Ftqute 29_

Check €lemonces with leeler gauges

•If adlustmentis feqmred loosenscrew(OI sl,(Ihllyandrotate Imuts Afteradl.slmenl hqhten,_rlew

IO) securely and recheck clearances A B

FIGURE29

34# IHI tO0 340.1ffl IH

2C2.$ CHFCKIll6 TIMIN6AIID WIDTHOF ZIGZA6 2C2,6 KttOiE IILq SUPPORT

•Place ahrm piece of paper over needle plate Mannally rotate handwheel toward you hrongh one

(omplete t_gtaq cycle Remove the paper and measnre the distance between Ihe two holes The

(Direct distance will be 7 5 7 8 mr. If:gme 301

AOJUSTII_G ZIGZAG WIDTH

II needle hole spa(ing ix not toffee! adluslmenl of potenl_ometeris needed Refer to Seclmn 2C4 5

7.5-7.11mm

FIGURE 30

.REMOVING THE SUPPORT

• Remove"E" chps(AI (Iron,re311and remove conneclmgrod IB) offof pJvot_of al'lualor andneedle

bar siJpporl

•Loosenscrewsholding ring IC) Remove ring

•Loosenscrew IOI of Imnlmg device (E)

•Loosenscrew (FI Iowel pivot IG). remove E chp IH) and shp ezJlpivot (GI

•Removeneedle bar snpl)orf (I] from machine

ABA C

FIGURE 31

J4_ I#$t ttt

2Clt #fEOIE tAR SUPPOhr

INSTALLINGTHE SUPPORT

•J_anungy turn hondwheel .ntd toke tip lever is at its highest posmon Insert p_votrod horn block lit

Iftg.te 321 at,to the artacldated Joint IIIoahng h.shmg) IMI in md fNI

FIGURE 32

•Insrrl psvol IG) Ihro.gh the bottom of the needle bar support Before pivot reaches the highest

porhm, ot ,leedle bar supporl locate the Imntmg device 1[1 Be sore that p,vof IOI is between the

two stops ol the hnatmg device ([I Place elasl,c washer (P) on pivot IGI

•Remstafi E" (hp IH) If;quce 3t) into slotin pivotIG) Besure thal elasticwasher(PJlsabove"'_'

thp till While ntamtamm9an upwardpressureon the bottomof pivotIG}. install the retainerring

fCb

•The wider opening of Ihe tmq should be tip Tighten screws serarely

•I,learance helween botlom of needle bar suppml and malnlrzme sechon shouldbe 040 II ram)

inch (Frgure 311 Check clearance w_lh feeler gauge Ihen tighten screw If)

•I_,a,,;la!ly move needle bar sapporl hack and forth In he sl;_eit operates smoothly and does not have

aay vertical play If verhral play as,sis. Ioosea strews holding ,etelner clog (_j _ldloSl ring level and

Ilghlen SL'IPWSsee.rely

•Installcrnaerlmg rod IB) as,lluslraled in Figure33a hgme 33b showscoanecf,nqrod incofrectly

installed Remslall the '[' chps IAI fFigtlre 311

2C21 JM_.lttl IN

tlltOlE tAR SUPPORT

•Tom machine on and program d for ma_mlum ;zglag width Manually rotate handwheel towa,d yon

throogh one cdmplete tJgzag cycle whde observing pivot _(]1 and hn.tmrl dev,r es (|l The tlea_an_ e

hetween the ptvOl and each stop _hoolP be eqnal IF_qme 341 Che_k the _learanre between t,p ol

both stops and needle hat _oppor! ;Jsmg!eeler qanqe The (mre(t €learance v_ll he 070 032 mrh

g adloStment is i'eq..ed loosen s_rew IOI and fepo,_t,on hollt dewce [ ,_'OTf Be _a_teps_ol doe_

not h_! or brad on hm;t/nq _lew._e

I 0

D E

FIGURE 34

FIGURE 33a FIGURE 35h

141 IR! IN

it 2 t RI_ACm_ 1Hi $H01711 HOOKAND

KltATIO 01_

I REMOVING THE SHUlrTLE HOOK ASSEMBLY

• Removeneedle presser foot r_edle plate end bobbin case hn,der

•loosen slrews IB) and remove bobbin case _tep (A) ([rg#te 361

B B

FIGURE36

•Loosenscrews (CI /Figr/te 371 and shde crown geal (DI away front shultle hookl_n,Ongear {El

•Turn handwheel n,annally to bring take tip lever to ii$ IoMst position

•Inosenscrews IFI (Flgme 371 and remove shuttle hookpiniongear Ill Loosenscrews IG) slightly

G D

FIGURE37

34_.IIII 18

2C.?.7 #EPL4ClNGTHESHUTTll HOOKAND

RtlltlTO 8EARS

• Ldt and push hack feed do_Jbracket (HI IFtgute 3[.J then fenzove sh,ttle hook

FIGURE38

REMOVING THE SHUTTLE HOOK DRIVE BUSHINC

After removing the sh.tlle assembly,the bnshmg(an be removedbyloosening_1few II1slilJhily and slid|fit I outthe _Jn_trlv

hook drive bushing(L) IFIguce.791

REMOVING THE CROWN DRIVE GEAR

•Tum handwheel by hand to bnnq takelip level In its lowest posd,on

•Removescrews G fFiqure391 remove hrackelIM) andshde bushingholderINl oil of lower,_haff

FIGURE39

• Ca,el.fly pull Io'e_f fhafl fOI downwind Watrh IOI st(for blo(k IF Whl(h mey €nine out of qLndO

IHl Remove rro_m qeaf IOI Ifsq,te 401

IIISTALLIIIGCROWNGEAR

• Hnldmq Iowe_ shaft tO) slide un the (form {leaf IDI then hushing holder IN) IFogme 411

•Ve,_fy thai blork IP) ts properly IrKafed m qtude err and reposdmn enwer shall mto _ts mounhng

posit,., fFIqurP 40J

•Po_dmr: brarket IMI tFrql/te 39/ ant1 loosely mstall strews IGt

FIGURE40

5 INSTALLINGHOOKBUSHING

Install '.lmltle hook h.shmo ILl IF/gure 41! olin hoshmg holder IN) _Jsino{] should be posdmned so thai its beveled end

(S) enters the lop ot the b.sinrtg holder and protrudes from the hotlom of the holdee and Jfs flal side (TI is facing Clown

gear (01 fF#q.te 41J Only the beveled end ISI of he hoshinQ should [nolrnde below Ihe holder Tighten st:tow ill

FIGURE41

I INSTALLINGTHE SHU'IrTL|HOOK

•Vefaf¥ thef the take |NOlever zs stdl m *Is lowest poslhon [_ft and posh barkwald o_ the fee4 doqs

IH) IFeglee 421 $t,p shottio hook nero its hoshmg and apply pmmn qear I|; To the end of shuffle

hook shaft Press plmOf_qeaf and shottle hoM hrmly together as shown ,n F_lute 43 Be sere tha!

one of the two stee_s fl_l zs IoraleO nvel the flat side of the shotfle hook shall Keepmq I_rm

pressure with ¥onr hngefs OlD_le shultlt' hook and pm_on qeaf tnlhten srxe_ IFI _ectoelv

FIGURE42

•Tom sholtle hook by hand to he sine thai _t turns f.eely and doe _ not have any vell_! al p*a'_ T,;hteu

srlews ((]l IF_gu_ 43r

•Toln marhme "on ' While ma£inne zs fonmnq lightly and _epealedly hd mafhme In_',er _hatl v,lth

s(_ewdr_ver handle to help sell pnrjnlnl] bushings adlust thonT_,elve_

•Swtt('h machine off Cher'k that the sholtle hook auqle ts _et rnrre_tty Cberl_ .,h.ttie |]O(Ik aelaf

pos,tmnlnfl Cheek needle tlmmq In shtlttin hook Rele_ In 5e_l_oo ,_C2

•Install bobbin _a_e stop Reler to Serhon 2(. 23

•Install needle plate and needle

FIGURE 43

Mt.ltttlN

lC 3 FUO tttCNMNIM

tC #t tltIOit i'1MIII8 TOFtlO

I Cfl[CKING NEEDL| TIMING TO FEED

• Needle hrmng to feed _sforfeit wSeo after hovmgmoved theneedlebar to IS o_st posnon.you

tan reedy both of the fugo_ng ronthttOns

• fIRST CONDITION- The t_pIAI Irn_essid (_:ltoothedwheel (B) IFigwe 4.1) pegoed to _nacbme

lower shaft (Di mus._ .it tacmg su_ott ICE _d_ch protludes horn mamtlame

•S|CGNO CONOITION_ The pfoftudlog etlentt_c pofhooot teed eccentIicIll mustbe orientedm

the same dlfechon as tip IAI IThey musl be mremed opposl,e nt o_tatof ) t!/_u_ 441

2ADJUSTINGllEEDtE TIMING TO FEED

•II Ihe tlfsl ot these two tnndltlons cannot he relined it means that the ful_matJg methemsn) Inking

the needle bat to the lower shall mohnns is oul ot tlmJeg This nay have happened if the togged

belt t orlnet h,_ o_et and towel shales and/_ togged belt €onnectmg uDper shah and needle bat

umt had been lenD,red and iml)fop_tly rnsfalled Itor bell to pulley timing tetel to Se(tlon _C 4 4f

•If the setol_ i ond_hon cannot he verlhed it me_s that feed et (entre(" I_ t IFaq,le 4_1 was removed

front lower shall tnl and later installed wqfl the wTong onentat,on Ithat ,s tumnd 180 degfeesl To

properly repos,hon teed ertentf_- loosen strew t_) sh_bife rotate teed et_eottr_ leo degwes and

hqiflen strew It) setleely

IVOP! Be suw to recberl_both ronrhhon; e_,p/essedm pataqraph I

E F

FIGUR N

J_. Itt l _Pt

2€..?,2 FttO Ito_It _ttl_tlt_# _O IIIIG#g

I CHECXIIIG FEED DOgS €|IIT|IDflO

41 Feeddogsme €OrrECtlypositionedWen the cite€once betweenthe edges of needleplate wmdows

and the teed dogs is el least 002 tnch ( 05 me,)

•To thetk rlea_ante remove needle and I_eSse, loot

tTom hon_vheel by hend to b,m[I feed doqs to the,r h,_o,_t po,_,tl(]nah_e Ihe needle plate

CifecktOsee that life 002 ruth t 0,_ mntl blade ot the leelet gauge can be resortedbetweenoath

side of feed dogs and the ta_m_ needle plate edge (F_u_e 45_

2 ADJUSTING FEED DOGS CENTERING

loosen both sclews tat slightly and adlusl po_t,nn of feed shall pln_ ir_ttO_lef_lerwdh teed holder ICE fie s.re .,,t _o

leave any play between feed homer and feed sSMt pins 7_ghte_,strews 1_ '_ec.rely after adl_lme.t

CHECKING FEED DOG HEIGHT

•With teed dO_ls_a_sedto the h,grleStposlho'l lhe lips ol teed dog teeth should he 036 mrh f 9

mini _ove needle pta|o love!

•$W_Khmachine 'on' and program it tm $tra,qbt stdrbmq at maxmuml stltth lenOt_

BAB

FIGURE 4S A

J4_.IHI In

tC 31 FEID OOB$ Ct!lrtlllllQ 4110Illl_Nr

• Ple_. qaoqe No 68931 a(,o$_ feed doq opemmja_ shown,n figure 46 w_thtedm_k f,ghlabo_e

feed d_ Irelh IFqlure45al Men.ally re,ale handwheeltoward Veil The feeddogfeelh should511

the Uimqe

•Shd_!)aoqe so Ihal fed mofkts 5eyond lead d_q feelh fFl#ore 45#1 [ton han4h_eel again The

leefh thoold not Idl lhe g_lLIqe

4 ADJUSTINGFEIEODOG HEIGHT

•LOG'.ans_:_'ewIAI slightly tF_g.te 461 and adl.._l e.:cenlrp: Pivot IB) Io,_:aled,niI, lefeed I,fl,ng level

When le*',l desrr_bed m pretedmg parag,aph 3 ran hi, $.t'._:essfolly pc,formed hghlen screw (JI)

sp_Li,ely

•Jiepeal tesl a(jam Torn machine oil and m*.tall presser fool and ire*die

Red mlrk

FIGURE 45m FIGURE45k

FIGURE46

J41.IRIIM

,_CJJ#EROFEE#PO,flI'IONII_;SrlrCk IENOTII

Z!,fOfeed pll$0h&mng0spfopedySetwhen fh,e|eedmg me(hemsmranses afdhn{j mof_flnonly wzfhool,lnv !eedm0at ,€ft _f_'

Ihe ¢0.e(:f NtO feed pos_hom_ bolh mechllmcal ond elerlt_(al _efo pos_hon_m_l be properlyset

T. CHECKING MECHANICAL ZERO POSITION

•PlaTe one lhlckne_;so! fab'ht fWslhasehe._of pa,allel lines drawsl)nndel the pres,.elloot/F,_UPP

47,

FIGURE47

It 4tlach qaIKJ0M0 6893fi te teed acfl,etof f,t_lre 418/

• Mimuallyrotate handvd+eel++ovefallens lad Wal(h _e hnes df_vm n. Pte lah_ flay shouldnov

fllOVe

ADJUSTING MECHANICAL ZERO POSITION

•Alta(h (lauqP _ I]893_ In teed actmltot

•Loosensrlew IA) shghflyand fOfal_ hlotk s#(for _mde IBI imhl telo fl,zd fs oblam_d *'F,,gute48J

hghleo strew IA) Renmve tJeoge from teed attuator

FI6URE 41

•LNSIIv _rllm It-I II_ i|l lh_lly horn lell+mq rmqlv!OI Imd ,Gi /Fl#m'e 49J

• MO_ Pe IKIulI¢ liver IXI t0vvlN top Of mle_ In_ff atatl_ee_d _lm 071] 0_17,m'h zt, I_

n_) el00INmng in Itfodlf0f fF+,ltm+P4.91

•Move _h_tOt hovelIX! IOWlid bottom otmefhme zmhl_tt.att_ [ml re_ts aLja'o+',t,*h_mPlate (104

I_h feeler _ge bladeb|tvv_enI_o_k se_tofIMI endle.er IN) Move shaft fit 0+_hrorleft unhlthe

co<feLt tleaflnce On,sis helwsleo block _l_tfor IMI arid lever INI

•Wdh _fmlt_ rod held Inlay Hemal taide,lied _hlm rotefe_Htmmg Ivmi IIJ_.ned vl.,stop _',f.d_l I

IOsKh_Srib OP ltllth'lfle ffMne

• PuSh rela_m_g leg IlJf ag_nst litfshv+'lgirJl and h0hlert strew IC) ++er:+telyHelh,t+lv 1_04,.th

¢ll+arlnte h!ock sitter IM) and lever |_1

• MOverarlPOOardsh_mto o_posuteend of openinglied I1mve/(foatm' lever IX) tmtd t ml re+Is at]a,,_sI

sh,m

Poszlvlm lelllllllr+ll hn_Jfl._)SOthat slop slediX! fouthes .11nn mMhme flame and,+.Izqhf aqam+!

bnshm+liPI Tzqhfenstrew IIt) set.rely Rerl_.+k 004 m(h rleatan(e between lever IN) aridhlork

Setfm IM)

_thetk actuator ted tleafa;,{'e Plate fitdhoefd shim m the atluafor o_Pmmls and move* o_h_alm

lever fX) The hfqlf studs I[| and (HI shov_ f,mlt the actuator rml movement Cod most riot h_t

artultor hozdmg Che<:kthe movement of aCloatr,,_I.,ve+ IX) and reedy fh,, n! tan smoothly op..erafe

the feed meth_sm

NLMpHGI0 C _ i

917911101

FI6UIIt 41

lie IIUIIm

IC 31 IIRO Fllll POIII_WlVI. #IffCN II!lllrlt

CHIGKtM IIIClYKAi IIIlO POIIDO!I

• Iqlve _If_.i_lst of fab._ Jml_ ilift.s of Wi!lel hnes_own! w_ler I!_ Messet loot tt_g_o

'T_ mM_ _ _t_t! m_hlft,(. IOf Stfill)h! %htch_ m_ I_O Shtch I_fh

•,_l speed le_ttl_' fo low spend

• Rzmthe mtxhme v,at_h,a9 the petolle| I_es draw _the Io_,€ "fhev sh_d I_O! move

AU_I$II_O iIlCIWIC41 IIRO iJOIIrlOII

•If elertr,€oll,_to feed is tevo_terttfablo(mo_nnRlOdluAt1_ftlo! poteMiomoltf t$re.Hod _lel to

_rt,_ 2C4 5

CHECKINe IFfl'C/I ItN_rtl

• Slutfh n.isl be o! lhe son_' leftgth ,is tnd/tlited _ _,e kel_o41d ds$_f,h'

•Check|Peel d_l henqhf _her to Se(lm_ _C3 2

•k_,_fallsvte 14 needle

•Set p,esser fool ro_ttol knob to posttlon 3

•lhread moth,nOw_lhi;otlon _apped pof_esletthread

• Che'_kand of necessaryadtu_,lupper and lower teftsmns

•PIn_e two layers of fabloc .p6e_ the ptessel fool

• Tllfn machine nn" Ei tel stra._hl shtchtn9 plogflm

• _1 Stitch length at 4 0 mm

•Set speed selectm tev_', for tow speed R_mma_hvne

• _rasurr ten shtrhes _nthe mndflleof theseam eleven holes/Fql_te 501 ]he measufomeftlshmdd

he I 44 160 roche,,t36 40 mmt

$ ADJU$IIIIG $1"OrCNlt#l;TH

If sl_t(h length i_ ftr,l i'ofterl adlt,SlmenfOf porevlh,Jmeteris requ,f#l_ /iefer to Sere,oft2C 4 5

FIGUREJ_

left 140 fltll Ill

RIPM#I4_ FllD IIFlT## IIVIR fFllll llOil

##Olt

• CJ_tthtit Ate that feed Idt,_ _vtf IA! I_lllls l_mty tn p_tdto,Iw_'tfnev_, d ,s eftq_q_ledel It_engdl_ed

• Check to _e _t _rmtg tBl ,s I_,_ ro_'rectl¥witolled into notch ICI and snaps z_f_eerevr.Iflt

_p_ver lied Lnltf i_ _lsefsg_ged

• _e_a_e _,,ng f/It at damoged _rook

FIGURt $I

ZCd t_#mRWIRDIR

CH|CKIMD COflll|CT THREAD WIIIOlNrl

•Bobbinis p_o_efly wound when lIB fftread fills the bobbin evenly

•Aptof)qlflyfi!led I_r,)bzfiwdl have a (,ylmdncalshape(oven) and stop winding_n the threadzs

apl_ :mlotely 080 inch (2 nlm) ,oszdethe outer diameter o! the bobbin (hsc

AID,lUSTING BOBBIN WINDING A_q FILL

•If bobbin doe_,out _nd evenly loosen screw (B) shghtlyand adlusl tenszonunit {AI upwardor

downward a'; n_essary (Frqt/te ,_2) Tiqhten screw IB| securely

• I1bobbin hll Js inrmrect loosen screw (Ol slightlyandodlnstpositionof eccentric(C) ruth slight

parhal rotahon llqhton strew IO) securely

C D

FM L

FIGURE 82

7C.4.t IOlllll WIIIDIR

3 CHECKINGIOllll WINDER AND WINDER CLUTCH

•When winder ms engaged mot,,r will drive only the winder The rest of ma(hme wdl remain

iflojQleratlv_

• When bobbin w_nder lever is nr the disengaged |Josnlon mulor mutant! is transmdled only rq

machine sewing paris BoOm winder nil not operate

•Be sore 1hewinder shank rotates smoothly and does not lun;p or hoz_nre

If weederdoes not operate smoothly check the conditionof rubber hlclmn rmq If) I[_/ute ._21

.=,emovescrew (OI and stoppingknob IC) ffrgf_* 521 Lift off bobbinwinder[over plate ILl _]obbz,

winder ring is oow accessebleRelet to paragraph 4 below it bobbin w,nder assemblyfaql.res

tepen

• If wnder doP_not engage nr dssengegeproperlyas descrzbedabove checkconddJonol (onnecuflg

sprrng(|1 located rn the clutch DOll tl:rgute561 To check the spring _t ,s necessary Io remove

n_achme u, per shell and clutch unit

4. REMOVINO MACHINE UPPER SHAFT WITH BOBBIN WINDER ASSEMBLY

•Loosenmotor mounting screwsfAt shghtlyfl:lqr/te53,_Raisemotor (Hi ,_ndremfivedrive heir IC)

•Loosenscrew,; I01 shghtlyto redz_e tension on Imunq hell (F)

E D D

C B A A

FIGURE JF3

.T41.1HttN

2C.4 MI$C.ELI/WtOU$

2C 41 I0_I_ WlNOflt ANO CLUTCH

• Winkingnn left s_deof machinefFegupe541 remove screwsIAI and remove,,ppershaftsupporlIB)

Slip timing bell ICI off its upper shall _,qolhedp.lley

A BC

341,lilt lm

_,4 MISCELLANEOUS

FIGURE$4

•Checkthe conditionof spring IEI and its hool,ed end IF) Replacezf aoeded Toreplaze sprmq

remove [' cbp ILl (Fiqute 571 $hp off toothed pldley IH! and remove _prmg t[_ by shppmq_l

•WmkJnqon the r_qht side of machine (Figure551 .,move strews IA) to removes.pport (C) from

mainframe Sbphmmgbelt offlowershaft toolhedpulleyandpullout upper shaftIBI completewith

bohhm winder €lotrh and roqqed belt

Acr" B C FIGURE 66

II.ll

dd Iool

F G ip :loll

nIE e.. A round pulley (G)

|N|-ASSEMBLING MACHINE CLUTCH UNIT

REMOVINGMACHINE CLUTCHUNIT

•!,oosens_'rewsrE)sbqhtly(Frgure551andshderelammqnnqIO)andsupportICI awaytrot,:cltdrh

•L_. :_urehook IFI and spring (El are installed as shov.n m ftgu,'e :/.

• Reinstall toothed pztfleyIX) and clip ILl fFiq.te 57'

FIGURE $7

FIGURE S$

34_.IJ_l hen

_C4 #I$CELtANtOU$

2C410000111WlllOtll AND CLUTCH

• Tnreinstallspoonlet fFir/ure58Jwrapsonic of its rodsaro.ndpulleyIG) so Ihata screwdriver

blade wdlq_ndeall sp,nq r'o_lsaroundtoothedwheelIHI innel sleeve

FIGURE60

•Install too,Ledr,mj (CI If_g_/te56! arid rotate it nnhl spring hookend IFI enters slot fDI Install

flange,18l and tighten the Ioar srlews fAi secmell

•Shdr1 ,_upporfICI IF_quve551 agalnsI toolhed polity and positron retire;rig rinq (D) nearest boshmq

m snpport ICi Tzghlrln screws I_1 sermely Be snre Ihat support ICl has no side to side movement

7 IIISTALLIIIGMACHINEUPPERSHAFT

•1"oremslafl iiDnrlf _5"i' "everse the drso_',selnh|, ilrofedure Be sine thai hrllmg belt IFI is Ior.ated

ahovf' sled IlJi Ihql,,re 57!

• Belore IIghtentng screws IAI _ec.rely I[zgur.e 55) make sure thai the rq, ht side support (C) of nppe,

shaft 0snosihoned so that the bobbm winder shaft (G) zs correctly I_iled mthe r,orrespondmq slgf

of the bobbin winder £over plate

•Afler mstalhnq hmmq bell needle fmnng tO feed must be checked For needle liming In feed and

proper tensmn nf bells Iff and (C) IFiflur.e 531 refer 1o Serhcn 2C 4 4

Swtrt_macbme on and let lt run for a whdelo allowthe self adlnshng hoshmg to set mtoproper

poslhon Operationmayhe arce[efaled byrepeatedlyknorºl.,_n,ruT,_hlly)the upper mamshaftwdbno

alnn.nanl or bra,;sbar To do so removeaccessorytray IE| by Ioosenmg screws (|1 (Figure521

Upper shaft flldy then he rea(hed throtzqha shroud hole

340.loll Jr#

2C.4.2 OUTTONHOLEFOOT

CHECKING THE BUTTONHOLE FOOT

•Checkloot before installing it orethe elan.hint _e sIJrethai sole (AI shdrls smoothlyalongits nnlde

and lever IBI swrngs w_thnal any lump fF_q.re 591

•Be sore that sprmgshave the right lenslnr1to reposlhon both sell1 IAI and le',rlr IS) property

•If buttonhole loot doe,_ not fonrlmn as describedabove _t shroud he replarrld

•Install bottonholetoot and make snre that sole '_,larliallowslevrleIS) to he prnperlyposzhoned_z)

front of lever If) IFigur.e601

G H

FIGURE 80

340.tffll#O

2C4.2 OUTTONIIOLEFOOT

•When the sole iAI is moved sn that lever IBI zsbetween slants(C| and (01/Figure 59/ level'IB|

shouldnot be pottingany pressnreon lever([ | which allowsthe €ommutato,h_, i_z to moveaway

from commutatorbar (H) [/I_IIIP 6 f,

•There mo_l be a 020 inch t5 mma Llcarance helween lever (B) and leverII:) Use lanier qauge to

che_k clearance

2ADJUSTING BUTTONHOLE FOOT

•It b.ttonhole foot does not hmchon as describedabove tt shouldhe reploced

•If the (leoranre._ descrthedaboveare nol met loosen screw IF) and adiusl lever IZ) (Frqm_611

Teqhten_rrew iF) and recheck

.o.2p____.

FIGURE81

M#.IIMIm

2C.4.3 HEIGHTMID MISULAR POSITIONOF

I_E$$EII FOOT

CHECKING PRESSER FOOT HEIGHT

•Whenpresse_foot is raised €learanrn belween _ts sole and needle plate shonld he n3 mrt117._

mm)

•To check above requ_cementdtsen(;%e teed dog

•Manually rotate handwheel toward yon to ra:se needle bar to its h;ghf,";! pesthon

•Raise pressertoot usmp lever (AI (F/qure 631 and remove needle an_! presserloot

•Attach gauge No 68934 to needle bar IFiqm'e 62J

•If clearanceis correct ff shouldb8 possshleto insert onlythe lowest ot the font stepsof (]anqeNo

68931 between the sole of gauge No ti8934 and the needle plate

.ADJUSTING PRESSER FOOT HEIGHT

•If _learaoca ;s too low. fa0sepresserfool furtherbypushing dow1_ inure on pre_er |rmt level fAI

Place gauges as dins|rated In FrqufP 6_

•Loosenscrew (01 sbghlly and shde the presserbar grade (C| up erdov, n rmhl zt touche,,_am _ffl

(Frgute 62! Be careful not In allow the presser bar to rotate l,ghlen _,ere_ fD) seJ,rvlv

•Recheckpresserfoot heeghl then renlove qauges

B D C

No. 68931

No. 118S34

FIGURE$2

34_.Ill1180

2C4 3 HEIGHTAND ANOULARPOSITIONO_

PRESSERFOOT

3PRESSER FOOT ANGULAR POSITION

$ Presserfoot anqular posmon ,s co. rot whe. the sole of presserfOOlrs pe||eclly ahgnedwithfeed

doq openmqs mthe needle plate

•To (herk d_seogaqe(d,opl th feed dogs Atlach ga.ge No 68934 to presserIDol bar Lowerha,

and vnsuallv,here ahgnmenl of gao(le sides wdh feed dog opemnqs

4ADJUSTING ANGULAR POSITION

•loosen screw (_) shghlly (figure 631 and adlost orrentollnnof presserfool bar llnlll proper

ahgomenl,s ach,eved Be caref.l not to allow presserfoot bar (CI to roD,Jrverhcally Taghlenscrew

,01 ..ermely

•RPoloveqauge mstall presser foot and needle Enqaqefeed dogs

D C

I/ f

FIGURE 83

.N_. llll I #O

2C.4.4 REPLACINGTHEIELT$

COGGED DRIVE BELT

•Rernovm(]t_l: cogged drive belt

Loosen screws IAI and move motor and brarkef IBI upward Iflq.,'e 641

Removebelt ICI first shppm0 d off the Iooihed motor wheel and then, ff the mamshatt roolhed

wheel

•Installing togged dr,ve belt

Place hell (C| overmalnshaff loothed wheel/Fig.re 641 Move molorand bracketIB) .p_'ard and

place bell around tablet toothed wheel rower nlolor hrackel and hghte, screw. IA) serure(y

E D D

C B A A

FIGURE 64

.ND.till fm

_C.44 REPLACINGTIlE BELTS

Checkbelt It.stun Properadlu_lme.l wdl allow thehell Io be poshedrewardfor ahoot 240 inch16

luml wtlh I gh I nqerpressure(figure 65) If tensionis mrortecl, loosenscrews(A) andmovemolot

u.d 18) .pward or downward

NOI[ Whenbells ate ton trqht the m,?chmeriotsstdt andbealmgsoverheat Whenbells are too

Ido_e m,lrhme qet$ noisy

34Q.Itllll#

2C.44 REPLACINGTIlE IELT$

2UPPER TO LOWER SHAFT TIMING BELT

•Removing upperto lower shall fmllnq bell

Rpmove dr_veRelt ICI as expla,ned ,n prelredzn0 paraqraph Loosen_rfews Inl and move teuslou

pulley {E) upward /flgrffe 641

Removebelt IFI from lower shaft toothed wheel

$hp bell IFt IF/flute 66/helweeo upper shall toolhedwheel IG) andbobbinwinder aud removezt

•Inslalhng upper to lowershall liming belt

Pla£ehell (FI over.pper shaftIGI toothedwheel Shpbell between wheel and bot)b,uwinder and

make suro belt _s pos;honedaround toothed wheel tHJ of t;pper shaft /flqure 661

FIGURE 88

C B A A

FIGURE $$

J4W.In; Im 3410.Ijtll II0

2C 44 REPLAClIIGTHElEfTS 2¢.4.4 IIEPIAClNe THElilTS

Inorder In keep Ihe rorreel needle hmmqIn lead .pper In lower,_halllmnnqbell n.Jsl be properly

poslhoned

Rolale handwheel man,ally In bringneedlebar to JIs lowest pos*lmn Atlach gauge No 68932 1o

needle bar I*ghl agamxl ,ee#e her s,ppo:1 Manoally rotate Toolhedwheel tA) onld*Is lap(81 IS

larmg thal parl o| mamlrame mdlzaledby IC) m frgute 67 Hold toolhedwheel stallonaryv_de

platmq bell IF) ato,nd d Make sme lhal bell IF) is placedabovealud (GI and lheo pultensionon

hell Ihro,gh lension pulley (1:} and leghtenscrews IO|

E D D

A B C F

FIGURE$7

Checkbell lenszon A lighthngerpress,re/f_geue68) sho,ld pn_bbell 160 mrh 14hill1}.pwaed If

neressary adl,:.l pOSlhOnof tensmn pulley Ill Tighten screws(n) set'utely

Che'rkonce owre 1o see Ihat hp (BI 0sstull focmgICI fFlture 67J If ol _snol repeal operaleon

loosenscrews 10). release bell lensmn remove belt (FI from wheel (A) and rarehdly follow

mslruclloflsm the two precedlocjparagraphs When _onzpleled remove gauge from needle bar

Nor[ When belts are too hght marhme qefs stdf and heanng_ overheat When belt_ _rp too

lOOSe machine qPl$ nonny

E D D

FIGURE61

_, IH! f8

2C4.4 REPLACINGTHElILTS

UPPER-SHAFT-TO-COUNTERWEIGHT TIMING III:LT

•Removingbelt

Removeneedle bar support Refer to Section ?C 2 6

Remove screw (BI end remove lampholderumt {A) fFig,te 69)

D_s£onneclwrong connectors(Or and I[)

ReOlOVescrews |CI amJremove needle bar actuator

C F DAB

FIGURE69

Remove screw (BI Ifrgute 701 and remove bnttonholer contact emit (A|

Raise presserloot Rotate pressurecontrol knob In lezo posltlOflLoosenscrew (C) and remove

snpport {0) by push,ngits lower pmtzonto the lell and then up Remove rod (E|

\ Lo

FIGURE70

2C4.4 RtPIAClN8 THEIEIY$

Insert scfewdrmverblade Into slot m ronnertlng rod IAI II;iq_e 71I Shqhtlvrotate srfpv'_lover to

open ,p the (onoechng ted h,shmg Shp rod tkl and zakeuplever ofl of the shaft'.

FIGURE 71

LoosenscrewsILl f_tgure72) and remove npper shaft s.ppor! IMI Shpcog(ledbelt IN| elf of the

upper shall toothed wheel

Rotate rounlerwe;ght IR) so thal the hell rap slip off hefweenthe ro,nlerwezqhtand the teo_.mn

d_scs,ever IS)

LSR

MLN

FIGURE72

•Instilling bill

Instill belt end replacesupport (MI end screwsI[) Adlust ind checkthe bell tension Correctlysll.

the belt rely be p_usheddown aboot 170 inch13ram) withsh_t linger presst_i fFigute73) If bolt

tenston is not correct, loosen screwsIt) slightlyll_J idlust siipporl (M) Then tighten screws (L)

secolely

L M L N

FIGURE 73

Heiss?mble hs' lollowmg dlslssembly pr(x'edwe in fhilse _. sure thor ron,_t,rhnq lid tAl rfoq.te

711 is prnp_.fly positioned ml its pivot (CI ConP._(tinq rod tA) ShollhJ snlp into plar'e VVttPn

instillir_{j q,e" landholder |AI (F#€lUrt 69/be site lhit the small loll If t clips n',er die mitnlr_mle

Loosenscrews IDI /Fr_/.re 67! slightly Ldf tension pullet tit and remove hell ill from tnoJhrd

wheel fat Reset needle t0m0f_gto tied as enplomed below

Roteti handwheil m_,ul_ to bnn9needle bet to its lowestposmon Artich qli.ge No 68932 rn

mledto bet tight against needle bit support Manually oolite toothed wheel tAI until gtslap IBi is

facing tbll psrt of mimtremi md0catndby IC) m Frgirte67 Hold toothed wheel stilionaly wh,le

ptlcmg bell If) orour,d el Make su,#that belt IFI is placedable stud tot and then adjustten.,on

on bill thfo_h tension pulley iE) nod tighten screws JDp

Check belt tension A hqhl linger pressure/Frqurl,6#I shouldp,i,;hbell ICO tnrh 14 mu,).p_a_rl If

necessity adlOSt position ol tension pulley IEI Tighten st'TowsIB) serniel V

Checkneedle posmon at straight stitchmq Rotor to Seclmn 2C 2 4

Turnmachtne"off and let it ruff to allow sell idlnShng bushmqs to assome propel pnsztmnW,lh

light, alomtntlmof brass bar. knockagainstnppeeshall to speed.p bzlsinngsspit a(_lUStfllertl To

do so loosenscrews IF) lind removeaccessorytray IE)/Frgz/re 741 Insert bat in small its_gin|fdo)r

opening

NOTE When bells ate too #ghl machmeqels still and beatmq_overheat When hell5 a,P #m

loose marhtne gels nosy

FIGURE 74

J4_,IRI Im

tC4| 4D.IUSTI#_ THEIOrENTIOMEr[RS (lOtS)

AOJUSTINO MOTOR TOP SPEED

•WARNING Wk_eNI mddq Idiusments im INNS.usemulated _rewlremo ed,/. II aud

slN_t.tieevdml mecl_e

•Marhme top speed should reach 9b[_/lOOO rpm s wrth *.reed selector Sol el mam,r_umspeed

po_rfmn and fool [mlltol pressed all the way down

•Apply i speed mdtrator tlach_relerl I(I ha_lvdleel and cheek lop she(' Mike necessary

adlUStm."nt,on pot IBI IF,q_;re75r wh;ch is located on molor roulrol hoard IAI

FIGURE76

.NB.l,ql IN

?€.4.1 ,40,1U$17_GI'Ht POrlI_I'RBEfIM fPOI'II

2 ADJUSTING II|EOL| POSITION IN STRAIGHT STITCHING

•To sol mechllmral rero posllr0.r refer to _chou 2C ? 4

•To set electrical ttro posit,on adllJSlpot 18) fFr#utr 761 locatedon (Iosed loopront,ol hoard IA)

3 ADJUSTINGZIGZAG_IGTH

•After perlocmmgme_:he[,qcolIdl.slmenfs is descrrbedin _(Pon 2C _)5 adl.st pot I(;I rf_qute 76r

fo_iled on closed loop conlrol board tAi

•After edluShngpot conlrolhng ztgzig vadth,checkneedle positronm slra,qhl sPtchmq wh,chrmtld

have been acc_denl,ailytJpselwhile adlt_hng ligl_J wdfh II Ibis is the rise adluStboth!_otsiBI

and IC} ff_gure 76) ellefnaft.ly unhl you s.cceed by thai end afro,

4. ADJUSTING ELECTRIC ZERO FEED POSITION

•.drier performingchecksand adlustmenfs of Ihe mechamcalzero feed (5ectron 2C 3 3) p,ore'rd

wlh adluSlmentof the elecln¢el Lard posmo_

•Adlust pot (D) IFrgure 76) located on closed loop control board IAI

S. AGJUSTING STITCH LENGTH

• Perform checks and mechamril idlostmenrs as ,nd,caled m Section 2C 3 3

•Adjust pot IEI (FrO.to 761 located on closed loop conlrol hoard fA}

•Afler adluStmeols of slllch lengthpol. checkeleclrltal rnro feed poslllonlnqwh;rh co.ld havebee.

acc,denlally .psel If necessary,readlnSl pol IDI /Frq.ce 761

•In order to checkresultsof idluslmenls on _plch length adler program 26 mid r,mchmr fGulestar

pallets!l Shtch if mad,urn speed Take a close look al someof the star palferns part,(ulifly the

ahgnmenl ot shtches coming DOt from lhe cooler They shonldhe il a 45 an(jle

•Ahoe of ten stir patlerns should be 3 6 4 4 ,nches long If yD. do not obtain the ((rrerl total

length edlusl st_lch lenglh pot 1[) (F_u_e 761

•Aoolher wsual check for correct slllch lenqlh may be obtained by procpammmgand sf,trhmq

pallerns 21. 22. 71 72

WANIIING_ Pets (M) InNI(N) setliqs ale feclefl_ edivsletl Tkeit ll_Nislmentsskedd neverbe

nmhfied

A_IL

FIGURE78

,s_. Inl IN ,,S40.lffl IN

#€ 4if IlPrOR UNIt #C4.6 MOTORU#lr

WARNHIO' Unpin miehmehen wldl s4Ncke!My lien _l weqken me4eqmidend mr ceemelIHxlrd

R!MOVlIIO MOTOR FROM MACHINE

• D,_o_ne_! molto IO) frigate 771 and mletr_lOr iC) €onnetlo,fsform mofo_€ofltrol boaqdIA)

•Uilpl.q _rou_d rO_neclor 1[) front mold

• Remove s_rews IF) and IGI Removedr,re bell end lhfn remove molor from mofor b_ickel (HI

\ F

" F

FIGURE71

2REPLACING MOTOR HUSHES ANO |PflNIO|

•Loosen caps Iil lipide' 781 Remove _._hes ICl nod replete Ihem

• _nsfall taps Iil mli_mg $t#e lhil terminalsl_l a_d IGl ate poslho_edbol_oen brushsprmq161an_

cap

• _O_'E ._otoP Should lie N/Jl,_redwhentYef o.e o,"more romm.t#tor bar_ ,DIst, o_ tomJrm,t

bPtStl_t O_ _llCt$$1V_' ;IIL'IOJ_ tlom hlllShe$

) INSTALLINO MOTOR ON MACHINE

To install reverse procedme in paragraph |Vohly 15"11bell his proper lenslo. Refer In Serlm- 2C 4 4

G F

Nl.llllll#

]C4 ZIlO#lrlOIllt_ OFCOIttltCrOll$

! CLOSE LOOP COMBO(. OOMO fF,#_e 79/

A1toms_ro_lorv mn_ Of trao_to,rn_,r

B horn Iog_ bowd

C1o mow_ c_frol boa_l

OIn feed Khfalm

f Io needle ba_ IKruolor

F proferhvlehJsi's

C B A

OVNCHflOBISM BOARD IFsgufe nO,

Afrom h.tlonholer sensors

BIo Iogtr board

i ,

FIGURE I_

Nl.ltlltll

,7€# IPoIm#ltt!_ Og€O##i_rOBl

3 L06IC IOJUlIO rF_._,,z,81_

'A from e_ch_one_mbooed

BIo close loop bo,wd

4 MOTORCOIIIROL BOARD/F,_ur,_82J

"'B' from fool pedal

'C" from closed loop board

'0' to fhe mofm

'[" fo tronsformerp_,m3fyrending

'F' from mmn$ Ihrough ma_nSvlnfr.h

A B

FIGURE#l

C D i_ F

FIGURE12

IRt IN

i_ 4t MlffI_IS#8 OF_MCTORI

A/Ftq_ #3J fo _4_edlebeta_hHlfo_r_d fl|

B/fsqfut, _J from nfedle h,l_ i_'l,lllof l_! I|I

C/FIqur!" 881 feom feed ,lcfu,ltoe pol (M)

GIFiq,vP 821 to lhe machine bufb"_

FI6UIlE 14

INTENTIONALLY LEFT

THIS PAGE

BLANK

S Ft'.'f IOL 9,

II.lrTItOMC ¢'IRr:UI1 Stl_'.,'l(l

l YlWT I)IM;NnSIS oI. ANY 5ol'Rc.f" OF I"ROUt,I I.S ."It'S1 RI'.I'PFSEIH Tilt FII,'S1

TAP(.I1 FOR TI1! I.IP,,VIIF 11(IINICIAI;: H)R "IIIIS _F.A._O:; A-'F IIAVE WRIT'f_._ A

bPF( IAI, SLC'TION OF "CllEC_ POIN'iS" _'._F! I:ollo_;IN(; PARA(,R._PII 3^).

t.'t" _ol'I IJ M'Cf:EST YoI' I'$1 Till" "CIIFCR I'(',I);TS" SF('IIO,L; ,_101 0";I YI:O,t't

DIAI,I;OqIS ]'I'RI'IISES, BUT AISD TO f.RFvL (Ohl'HllOtlY OF HA(',.:);L 0 BFFORF

DI'IIVI_ING 11 BAIT 10, CiIS'[OHFP.

RE('O_IIMIED F'I)PII'M,FHT FON FII'('IRILtHC I.IR(','IT REPAIHS:

Vt)I.'I- OPH-MI:TFP -I_I(,I,TAI

- fioI.Dll_ll:(; IRo?: (Iq-til:ll)

-¢.IHCUI1 LnARIJ FOlT CI"IIFR.

t;PF¢IAI !;01t:

EI,I'I'TI'OhI(" BOARD RFPAIR IS NO1 IH'CO,qMI:h'IItl) AT IIIF lOCAl. SFPVICF

I)I PARTHFt:'I LI.VEI..

l"lli l-OI.IONlh(: I-I.ECTRI(" SFRvICr I,N|OPI_'ATlO.tl gttolqD (}NIY Bt. I'SFD FOIl

ISOLATING fl I;'I,FI.:I'TI,VF BOARD IIR DIAGNOSI[;(; AND RFPA1RI::G hO_ BOARD

HAl Fl't:(:a IONS.

HAl tUNCTIONINC I_OARDb SI!OI'I.P FF RFPI A('I'I_ ._.,_HIRI:'IUR,_IFDTO SPF('IAI TY

RFPAIII CH'_'II:R IN I.H',rOSF I'^RR IL. SFE CODI "10" OK I'[TPAI'ICIIL.

hOTE: FLE¢'TRONIL BOARD REPAI,RS Iafl RLI'O,_.IFt;DFD II,; 1111 i ll'l b. ell

SPFCIAI NOTF ¢ONTAINFD ON IST PA(;t tH- SfCI'I,O:: _.

_.A _'IIH'LPOll';IS.

%ERIFY TI'AT AS '::OON #t, YJtlt; SWIICP IS TI'R:;|'D t'L_;, R0111 .'-;Fh'h_: I 11",1tl

Bl,qBq I'_;DERNI'AIH _IACIIINF ARM AS Wt.LI AS THI' IFD M_OVF pOUI'I_-I)N 1o_,11,ol

KIY I.I1,11"[ I'P I A(TIrATOR.q COILS _IIOUI.D AI'IIVATF TO 11111_ LI,NIRA1 I'o*I1H'._;;

FOOT COnTROl. EVFN IF PRFSSED_ HI'ST FI.',_IAII; l_ot'l P.ATIVF I',t;lll ?_;1I*[1"111_.1

PROGRAH IS I:NI"FREO.

DO POWER-ON I.I.D A_l) SEWIFC I I1,111 Bt'l BS I:l'_'Al:, nyP

NO 'fl'S

REFFFI 70 SfCT. 3P.. I

ARE ONF OR BO_ _'i,_1 BULBS OFF."

:;0 VFS

HFFI'R 'Io SILl. 3B.6

Dlt YOI IIt:AR NOISY VIBRATION FRO._I 111[ ALIUA'IORS Cnl,l ,q?

NO vl's

PI-I.EI_"tO SICI. 3 B.7

IS NEEDI.Y BAR POSITIONI.I_ AT ONE FXIRYHI O1. I'IS Sb'IL(P

N(, YFS

RI.FI:I_ '1"o qt("I. I U.]O

IS FFrD AI,IUATOR COIl I'tlSI,TIONIDEI]HLR All TIIF WAY 11' 11!I

OR IFl"i O_ ITS OS(,II.IATION tTI'ID?

,';o "tLS

PIFFR 'To q_€'T. 3b.9

RI(;II1

IS HACHIK| RU._INIh(, tVI.?; UIIEN FOOT CONIROI IS NOT ;-'lINt, PRISSFIH

I)R DOES MACIII_;I" RUN FVFN kqlI::; N(, ST I'ICIII[:(: PROI:_\H h'AS I-NI'I El IP

,";0 YFS

R!F]:'_'lu SE("I. 3 B.II

FNTER ANY $1 ITI:tl PATTFRh : DI) vORRt SI'O:;D I N(, I FD' S AND DI S1'1 t_Y I I(.I'T

I'P?

YES _;0

IIIII,R To SIcT. 3B.2

ENltR STRAIGH1 SIIII.:ttI,_;G, TfffN 7I(;TAC .%TII(IIINI..

LEIPS I.IGIIT IJp (?ORRECTI.%?

Yl'S No

RFFFI_ TI) SIC'f. 3B.3

l)o Bt)TI!

ENII'R A?_ STIqI'tt PATI"ERN: I,tqs HACHI,t:F ,'YIART SI.',ilL(., t,lI]tlO!'l F{_'l

CONTROl. BFIN(; PRFSSF[_?

:iO _ ES "

RFFER TO SI'("'I'. 3B.II

l,llEi'; I'RESSIEG FO0"I CONTROL I)OI'S MOTOR RI'._;?

YES NO

RM'FR TO SI-C1. 3 1_,.5

N(ffF: FIE(:INO,tHCBOANDRFI'AIN.'-,,t,'iJl RF.dr:OMMENfiF!)IN Tilt" IIFIDo gFF SOTF" t .... RO:;I( t_,,'_hD P.t!'A1P. € ":f)l _1((_,"Y_.",l'_'l ) I% ",!1! tlfJD, ctt

SPFCIAI ,";O[I €'O._;TAI,':II) f)N IS'I PA(,F (iF .c[-,C1"]O_; "_. .,l('IA[ ';t,lf [+::.IA]:,I; IP !',1 PMF t_T ',ttTiO% ].

DOtS HOTOR RL'[; _] IRRF(;I'IAR SPF"I)?

LO YIS

_Ft'IR %o fiFF_. 3 _

Sh'IT{'II SPF!'D ,¢I.I.LC'IOR, DO|S ROT'JP PNtJ,'ll"ll,Y RLAUI?

YI' S Xo

RrlfR Tt) _l','"l. _ I_.5

ENTFR ZI(,ZA(. S'TlltI:III(;; SIM SO.'+I .%'IIT(HLS O.': FABRIC. DO Ylll SP()'I

,';l'lJl)l.N CllAN(,I','-, IN STI_('I! l.II.liTH OR IClDTl!7

Ft) YFS

PttF_( 'lO Nil;1. 3 B.8

INII.R I'ROr" ,f_ (I IT1"1F STARS) AND NTITt'll A FLtd PA'IIFRt;S O:;

FABP,I(': /_RF "!lIFY PPOtI, R;Y tk']; _

'et S NO

II YOV St'SPECa FAt ITY AD It.'S11.ILNTS Ct)NCI M_IN(.;

('IPITPAI I'OSIlliR;INt. ,. ,WTI'A'IONb COII.S OP l'F

flAP; IN 'iliF AurI'Alt)P.";. ADll'S'f TIILIR Pc+Tt.[';'IIO-

HFIFRS: P2OI FUI; TIIF 7F_O PtL+-,]llt)NIh(. OF NFFI)IF

BAI< ACTI'A'IL()R; P?O2 FON ?FRO PO:-,la IONI,";G (IF FIFO

A('TI'ATOR; p203 FOil TItF GAIt: ADII'SIHI'N1 If: NIl'Of F

BAR ACIUAIt)R,_ P2lff+ FOR TIll' ¢:AIN AD.K'SIHF'+,'I Ol

tEED AC'II'ATOR. IF PROBI FIIS ,-o,.--'t:IN¢: COIl

P('SI11t)I';IF:(' OF ACIUATORS PFHAIH_. tFFI'R _Tc)

SECT. 3B.t-+.

l<I'l'l' pI-ffI(;RAH 2€, OPI'NAq IVl., Pll SF1 P,OTlt S11'IEtl l INt';TII ANI)_lD"fl= A'I

PAX. VALUES (6 FlI.I. AF,I) 8 FL',I.).

DO YOU III'AR EITIIIT OR BOTII A('IL'AIORS BANGII';C?

NO Yt S

RF,It:" TO SILT. 3 B.t+

I'N1ER BI'Ta'ONllOLIN(. PFtO(:RJZ'.| NVENIR /+i INS'IALI, BI'TTON-tlItI.I.R FOOT ALD SFt.4,

IS BITIONllI)LE PROPFRLY St'I.R;?

YES NO

_t RIFFR TO SF(.T. 3 1'.13

INTER PR0_RAH 71 AND 72 [OR ,\;TERHATIt;(, STITCIIING (71+77); SEk'. ANI)

('|IF,CK NIIFTIIFN PAI,AN.C+'FCONTROL KEY "B" OF KF+I'BOARD 1.20_KS PROPFR1Y.

t,': FVEI'_Y'I'tIING Al,I RICIIT _

YEb NO

REFLR TO Sf'('T. 3 B.t,

FNTI R PROC,RAM NI'HB! R 40, AND CIIAI'I;F PAT"I.I,N IFN(;III.

IS PA1"It'F_N FION(.AIION BFINt, A('(TPTFD NY NIYFOARI), AND ('OFRFCTIY

S_;:F I',Y HAClllhl :

YFS NO

TIIF HA('IIINE Ib UI_,

NFFtI.I 'IU br(l. 3B.6

FOR PROBIF,MS AFFFCTIh+. FOOT t'ONTROI ,+ RtFl+k 10 SI'("I'. 3B.I.".

,ABII Ill" ir:,+'lltt'IS

-+'qAtllI+';l Nl '_'AI':_ I(+'TA: I 'i '"'F I" i t'l':'fFR-ii+t; I FIt A?,l+

",+t':I,t¢i", I..... +it l,!,XD)

-MACIIIFI I,% INOI'FP.A'tIVI (t'i .. IIIH'_'. NI,I NI.M'iINll,

tl'+'.tS A.°.D lilbI'IA+t NI:..I'; t.'.t)

- lINl"t ttt_'IAIS STIT(I' IAI"IFR.%,K ).tl°3 gtt.','F

-S' C'S ,",NIl .'.:Illl',t IAIlft'L I Ft'i+RIY .'-;11,:.+'.

- .'-Pl FD PR(IBIFHS OF FLt.I ll+l( AI .':(IT(,t'

-.tlAtllINr OI'FRA'rt'S. Bl'l ONr ¢)R Bllll! 1,11l_g RF:'AIL

IWAD

-NOISY VIF,IIAIIOXS _RO.u._;F'FBIF qA|' lIF Fill iI"+,IX.

IIPF?; liIIY ANI" AttT,'H. TIIFII* ('I!;ll'AI PI,SITIiQ.F

- StT;.ll!._; ('hAM;t'S If; _'l|T('tl '' _;I;'Hi tIN _IDTl! Wt'l _:

/I(ZA(, SFAP'M, OP g_'_'INI. \A tlo|'S I'AITIPP;F

-FFI'D l. t ,'., i IN o._t I.T_|CTIO.t; 2Ll, kil! I ,fAX.

'llT('l! IEI.,I'H I, Ft, L'": I'.'lifl; SFIt'l. lFl IATIFPN I¢(II'ID

flOi'lRF" IHIt'INt'hi l'tl,l,ll.("

-NIFDII bAR IS POl. ll!O.°lt'D AII (i;'l (I.Igl k] r_'' €'P I1" ".Ll'_J.

-"tAClIINl NUN." k'l'lll(ll+l I'O(+T ('O._;TROI P,t lk(, I'_L.".'+,l:D

-tlitll t'ONTROI l'I,I.Blt.MS

- IMNRltI'tP Bl'lloLllilith

-PtQI'IRFP Allll'%l[Ii.t,I ' ',,liF,t+lVlI_ lt!l,lc BrlARI! Ill, II1+.%1i_

IUOP BOAFI) I,% tt'PIA(Ili

%!t ":11 111_l,

l',t

h.-

ti. !

! !.._

I,o *1

I.]t.

_l g. II

t I..I.

I I'.11

I;I.l=

* ,

tOTE. }'I.tI:IR(,:+IC ..,ARt) IiFI'AIIIS ,;O1' RECO._'IINDFD Itl TIIE FII'IDo SI'E NOTE: FI+Fr+IRe,;I(' BOARD IIFPAIRS ;.oI kI-.CO._'HINDFh I', Till" FIIII'. $I!

SPI-CIAI RoIt tON'fAll:lit oN 151 I'AGI (i! SF(`'TION 3. SPECIAl ,XOTF ('OP;TAIM'I) o.q IST PAGE ol" SI-'CTIO'.;S i.

3 F.I - HACHItH R.LHAI_S 10"[AIIY "OFF" Q'FOWER ON" !I'D AND SF_I!.(; II(,nTS

ARF Dt'AI)).

PI.!'(-IN _,A('IIIIlI'; AND "I'UR,_ HAIN SWII('H "(i'.".

llil'Cll S'I'RAII'IIT STITCll L,,NTROI KEY.

liOFS 1,111 ('fPF'R STRA|CII'I ST l'll'll KEY I IGII'I :

NO YFS

RE['I A( I-' PII_/ER-Ih'; Lll} AND BI'I BS

lh IlI('TR ICAI CIiPI) l)l GOOD .O,:l

r() Y"5

)Ft.a,

I _, It St ('})of), IO(WIID O:; HO'IOR ('ONTRO/ Bi)/d.'l) (,PIN? If, IF

WIt(IN(. I)IA(,RAt': SI('IIO" h)

klI

It,IF c FI'SF IF) BI(t,."

P;i)

RI Ii'-.';TAI l SP'II4A

+IUPS; HA( })INI "!IN"

l')i+):, z, ,',, }'HI] BI.IIW._

l_I ('ONNI ("I SI'315

"II'IL% P,At IIINI' "l),_ )'

AND IN'IER .",'IRAICIII

S'[l'l'('ll.I'RIS:-;l'oliT

D,)IS FI':H (1) BIO_'

YI'S

RFPIArf" Fl'Sl') I)I:;C()ENECI S+"II#_A AND SPJISA)

"If'fIN HAI'IIIM'. "ON"

YFS

RI"PI.ACE IIttI" FII.TFR (FI30I)

VI_

RI-.PI At'l 'I'_ANF I.'(IIcHFR

Fo "I'PS

HAI'II'INI: o.K. RI i)I--Ai"F Hi')TOP

IS 120 VOITS A.('. RIACIIIN(, (I+NRI'C1i'" 313"

RFPi-ACF I,N/Of 1"

.%!411('1I

y)is

('II}'CF {:()N'TINUI'IY Of 'IRA}I.qF(_BHER

PRIHAI'Y WINDING (PINS 2, 4, AND '

IFOPl'h, IH:PIA(T _IRA,*;SFOIIH!'R

I B.2 -HACHIN! 15 IPaiI'EI_VI:VI': KFYBI;API) DOES ::oi Rl,cP'),,'ll) lrl)", ""

DISPI.\Y ,,i-,,_.. i,!i'o

BY SAYING I'}YBOARD hOI..S:,'T RESPo',I,. _,'P "" "" il!AI FIIIII'+I_TI*! F"+'F(',AI,,

RI'HAINS DL.'.. OR lID'S I l(,l!3 I'P !ViN l} ,i,iY DO M)T I'(,P, FISPi),,. "it {t.I

C(}N'IRO]. K}YS k'HIYII kFRF PRFSY',I). lh fill. |A1FI_ IASI- Tll r 'Iki.lBl} IS

I'I_OBAB].Y IN TIIE lO(.IC B(JAI:D: RFFIR I"o qt('I. 3 B.[4 klIF,; I,:IYP, O;,ID

REHAINI; DFAB. CIIECK ['[.'SIS ON CliiqlD lOOP CO.LTE¢)I BIAR!), Sit _I_.!;1,"

DIACI AH -SEC'I IO_I 4

ARE TIIF |'USES OPI'I; _

NO Y!'S

SWI_('II t'_(liINIO1"[

IiIS(XiNNFC1 CIJ,_INt'('_€'}.S SP205 A_I, ,'-,i/Oqii} r)IH.II'

IO()P Bi)AEII I,\1.1) RtI'IACI t'l'Sr%

It:l'ICl-I I\+'IiINF o_.

All! }I'SLb FOI! IN(, _

P:() YF_

lS IIYli,AIq) HI)I. hopl.lt:( ?

,.l' 'll q

bk!qLlt HA( |ll'l}" I11 t

_Wlll'l' "AIItlM *_:,:

}l_t t. _1111 I'(ql)l%( '

W,I ,

IIPlAII I!l) II

,+€,(q,l','2'Pl.i{l}l

T,. 'l+ I. I f..1'..

TRill II IS I)R(ll ..... v It; lOl I(

BOARD: kII"ER 10 .,111. 3 B.IA.

Sk'I'I(H "IA(IIINI" I)l.! Abl) IIIStIiP;,}il ..Zp"" 1";',1'I,'{-I'l

HOIOR (iiN1pOI BliAp.ll IStl _.IklLI l'lAl.l>.k _' <ll 1 _1.

R[PlAIF FI'.%I.S+ 111IX 11 I"1 _IA(II,M I.X.

AR} "' Ill)l Ill:,( "

,Ill 'I'1 S

III'IAIF !.!()]l'l fii%IX"t FI'AI'I ,

RF.I'I,A('} 1¢1,11 IhiAPD: Itl'll'P h)

.M('T. ") B,]'_.

IS At.. VOI.'IA(f PFA('IIIP:(, ',l.(i80l' ll*l Lll)qll" loop II,:,IRI)I Ilt),\i'l _ *:,tl k!li'J,

I;IAt;I,!AHS -S|(.I. 4).

YI'b

PAP, 'flit' RI'AII A .I.hV AI PIN S

ill" .¢P 2U_A"

P,tIFR 1'0 I¢IRIP;(; DIA(,RAH

.",H'T I O,N t,

i?IlFCK CO,'d,l t,T IONS BITWI IIN Lt OSI l) I liOp

BOAI1D AND lO(;I(' BC'ARI).

.M)

I.H| I'L f'O_Nt ('T lO::_ Bt lkt FP, BOAPI, A',D

_RANSIOPH_R: II II'IY ARt (i.K.) 11ill;

I RA,'FFoR_IFR Hi'_: B_" }:t- PI A¢ }1),

:(`FINAL, ('ll'Sl;[I l(!OI' J_OARI).

(RFF}II TO SEC'r) J B,IAI

RO'IE: EI.EETRoI._IC ItOARD RtPAIRS .NOt RECO:_IFNDFD IN TIlE FIFLD. SFI" NOTF, FI.FCTROhIC BOARD REPATPS NO1 RECOHg.fFNDFD IN "[HF FII.IDo SI'F

SPLCIAL NO1} COI:TAISFD Of. IS7 PAGE OF SECTION 3. SPECIAl, NOTF COLITAINED ON IS'[ PAt,,E OF SFFTIO,_; 3.

"l R.3 -HA(*I!INt IS ONI.Y STY'TEllINg'; CEI_1AIN PATTI.IRFS.

HAI,IIINF CA,'_ ('OPREETI'_ S'[I'ICII ZIGZAG AND ALL PAT'IEIHgS RAVIHt'; ACODF

NI'b'ItFR IT 'IO 65; S'i'KAI(,tIT STITCHIN(': Ahl) CODE NUIIBFRFD PATTERNS ABOVF

1,5 FAIISE [.Ltk{'PI:,;L"FO BECt,)HE INOPERATIVE.

'litI',_ HAI I.I:NC'rlON INDI('AI"ES FAUI'IY DATA O'}H_IL'NICATIONS BFTNFEN Till',

Tk'o HICPOPRfW.EqSOP::: RFPI.AI'I IF 'IIIEIOC,IC BOARD - REFER

To Sill. IB,14

3 B.6 - SE.M4S AND STITCH PA'I_FRNS POORLY SLI.,_.

ANY STITCH I'ATTLRN CAN BE ENTERFD, AND SELECTION IS PROPIRIY

CONFIRHED ON TIlE DISPLAY -Bl'1 "ItlE SIITEI*ED PATTERNS ARE 1RRl.t, EI AR! Y

eEk'N, OR DIFFERENT FROH kqlAT "I.IIEYStR)UID BE.

TURN HACfflNE ON, AND HANUAII.Y llOVF NLEDI.E BAR All TIlE IdAy "lit 1HE ll'l'_':

CHI'ICK 1o SEF TIIAT OUTPUT FROM PIN 16 OF SPIOIIOCAIEI) t)N 'Illl lot,,If BOARD

(SEE DIAGR.L_ SECT, /*) -IS ABOt'T +2.SVD.C. (USINC AS¢!OPF oR IIIt,,ITA[

VOLT HETER)

HANUALIY MOVE NEEDIF BAR All. TIlE k'A_f 'IO Tilt IFF'I" AND CHI'(.'E 10 SEF

TtlA'I OPTPUT FROH PIN 16 (IF SPIOI IS Nt.'0g' tq). VOI.TS°

IS VOITA(:E ON SPIOI PIN 16 EllA,t;( IN{,, I¢lTlllU ABOVE INDIr!ATFD

VALUES?

YES

1URN FIACDINF OFF AND

I)ISCt,tNSFFT SP'GgA FROM

CI ORE IOOp COt:'IItOL

BOARD: TAFt RFSISI3Nt'F.

V.!'ADINGS BITk'IIN PIN 6

AND PI_, b OF SP;.'t}gA,k'I']II

tOIIH-H'TIF(R x I).

St,)

St, lTt,'ll lqAt';l!lS;E Ol.F: DIS(OI'.LI_{"I " SP209

FRcW €'10StD ! oop CO,";TRt,)I BOARD (St I

DIAC,R..Lq 3)• ,tMNUALIoY Ht,)\'F NFFDI F hall

FRoH ONI-. EXTRF2',E STOP OF ITS ItlCIIl Io

TI-!F OTIIFR, AND "IAKF READINGS !41TII OIt_;-

HFTER (Rxlt,O ItlTtCFI,tl Pit* I AND PIN 3

OF SP 209A1 DO RES1STAN{"I. VALUES VAI,\

ItFTNFEN 331r% 207 , AND R6() J_ 20_'12

YFS No

CONNEC'I SP209A. CO};NEt'T To I=O V.A.C. AM)

TURN Fbs.CHINE oH. ,',b\ht'Al I YHOVF NFi'DI I

BAR FROH ONI" |.Ill} TO THF OTIIER, DOES

VOLTAGE RLADINC AT PIN 14 t,)r SP2Oh

ON CLOSE I.t,_OP ItOAliD VARY BFTNEFN +2.5 AND IJ \

USIII(: ASCOPF OR DIGITAl VOlT ,'H'll'R?

NO YFS

REPLA¢'I" CI ObF.D REI'I.A(.F 10t';IC

l.Ot,}P BOARD IIOARI) CltFCF TIIF CONNFt,.Tlt,h"L'-;

RFFFR TO SI'_T. RI:I'FP TO A?;I) {'I)NTINI'I1Y t,'l. PIH'Ih-

3B. !4 SF'CT. '[IOHF'IER COSTROI I l,t_(

3 l',lt_ TIlL hI'LI_IF BAR At,'lt'A-

TOR. IF t;((_ BREAK tS

FOr'{,D, RFPI.At"I A('II'AIOR

(RFFI'R TO t.:IRIN(. I)IA(,_,_:_.

SVCTION /€)

lq ICFt'ISTANCF RF.ADINt,; 4?

'1F,",

(HI'Ch C_R,_F( F ItJN":. ol. ;;L |DI I ItAl¢

AI'fUAroR COil.: IF Nt(FSSARY,

RLPl A¢I At,1 I'hlttlt.

ho'l I:F| I(TRO,t;If' BOARD REPAIP._; F(q RI'c"o.tL_.FNDED IN 'IHI" IlI I.D.

:.Pt'('IAI L(,I"I €'O_:TAIN}r, ON 1.q'I PAf.I (;F RFCTTOI'_ _.

:,'..'I1CH HA('IIIt;L oN AND HM'I'A! IY

P.oVF FI FI_ Ar"It'ATOR (.oll FROH

!**;I, 'J() l_;|): VOITA(;Y RFADII;(, AT

PIP 16 OF SPIO1 SHOI'I.I)

VARY Bl'i',-.q"l'.*'? €.".5 A._I) o V. USH:(:

S(OPF (IR DI(,ITM VOLT HFq'FR.

SEt"

IS VOLTAGE _FADIN(. [:ITIIINABOVE

VAT1:I"S °

Yr s t:('

S',,'ITCB HAt'{.:II";FOFF At;D DIFCONNF(,T SP_'OSA

FROH CI OSFL, LOOP CONTROL BOARD. TM:.F

RE/"tIHN(;S I.IITIIODH-METFR (K :,, 10) llE-

'I!qEI'l,PIll I AND PIN 2DI' SP.gDSA,,14DILL

IlDVIN(; FEFD A('TI'ATOK (,Oll FROH END TO

END. DO R|ADIN{;S VARI" BIT'.:FFN 330.J't- .,-

l.'(Jk ANt) 800.../%. +20?, ?

YkS t:o

RIC()NNEt;T 5P_'OSA ARD IURi'; _'{ACHINE "ON".

FL',.NUM.I'f l'tOVl" NEFDI EBAR FROH END To END.

Dt')F.q VOLTACE READING AT Pit; Ih OF SP?O6..

({OCAaI'D ON CLOSED LOOP BOARD) VARY BI-,TI¢EEN

*3.'.5 AND O V BSINC A S¢*tPL OR IH(:ITAL VOlT HE'IER?

_.0 YFS

RFPI.A(IF RFPI ACF

('IOg['D lOt)p LOGIC BOARD

BOA}_b RFFER TO RFFFB TO RF(T.

SECT. 3 B.14 3B.I_,.

CFIECK EI,FCTRICAI CONTINI'ITY O_

('ONNECTIO)I.q OF FEFD ACTI'ATOR

CONTROI.I.I t{(; POTLNTIOI.IE TFR. IF

YOU I'IBD BREAK IN TIlE CONNECTIONS,

REPIA(,E A(,TUATOP: REFER TO ldIRli_,ff;

I;'{A(;RA.q - b{ CTIOI; /....

SI..'I'rCII 't.|A(IIIINE OFF AND DIS-

(,ONNI CT f,P/OSA FROt-! ('LOSED LODI'

BOM;D. 'FAK! READING.'-; OF Ri-

blSTAtWI BFT_'FFN PIN bAND

elk b OF SPZOSA, g'ITIt OtIH-tlFTER

(R x I).

IS {,_SISTAN(} RIAIiIN(_ I-QPAI 10 4?

YES

RI'PI A('I ('1 t_SED I.DtIP

l',oARP.

RFFI'R TO St('1. IR.14.

(,HFCK (:()IlNI-'LTIONS OF FFFD ACTI'ATOE

COIl: IE t,{}.¢FSSARY, REPIACF ACTUATOR.

3 B.5 -. FF_FD PROBI.I'I"IS O| {'LI'.t"iFIFAI "iOTol;.

3B,5.A - .tt(.tTO_ DOES !:{"T I*I._. I')I_('(ff;NF¢I SI'Ji',,\ ,_N|} (lille ':,HOR I-ok

IIpF i; CI RCtTI.

IS SOTOR OPFI:?

Y_S ?;t)

RF'-_I;_(.I _S €SVD( AVA!I Ate{ t

,'-{OT(,I,! t..*. PIN ? ot ._I'3I,"A"

Yt S ,*'o

RII'--'-;I.A('F "I'S +5',,'1_1 I'l¢l,<-l-";f

,"lO"fl)tl ('O:;II_I)I IIOARI O;. t'I:1 ;_; 111";;p,'(, '

3 B.5.1' -

'l't S ._;(i

I,OiIAI I Allll _1 PI ,_,!!

RI:PAIR f'lCit, fi_ I(iiT

BRI)It t',tl 1'11 BOARD

TOO,qF (El l'l i1 11_

('ONNt(1IO_; I B.II)

HOTIIR Rl'h,_ Aq TOP hI'l Ill RI'CIARDI 1 7.'-, (t AN'I I'l-,IC,$1'ltF AI'Pl :l I. if,

FOOT CONTROL.

RFPI.ALI' I.'.WIOII ,I',,1F!il; H¢I,\Pl _.

3B.5.1" - !'IIiT(IR DOES riO1 I_tAC},I TOP SPI'lll. k'l!ll.I OI'IRAII.'d. '.'/'(,IIINI'. '.!o_.1

SPFED SI..'I'I('H Fl(i.'-I tiT(lit TO l,OI.; POSlTl(I._,.

DOFS HOTOR SPFFD (,I!ANi;I'?

YES _,

IS II VOlIS A,C. f:lil_'f" ('ONN_'(TIcIM-;

PR{"SFNI A(ROSS II['fl;!,'i,'; _UIl('ll

PINS 4 AND 5 ANIi 'qO1OR (ll,'.'IROI

Of SI"Jl 4 ?I_OARD.

YES NO

RFEI A(.'I 'ID1 OR _'_'P I.A€:1

CCO_:TR(,I BOAP,D "iRAN':,FOR_![P

tH.',.I)-IYolOB _PI'fD IF IPRI'C!'IAR.

(,IIEC}_ FOOT COI"TROL l.oK II,,'II, RHITTAtlT f'It.( FIT,

IS FOOl (JI.t;'IKOL ll.B.?

YE,_

REPLALt

_,l(11Ol_ FD.NTROI

B(iAI_l)

_FPI M'!

i"l!o]

(ON1 ROl

3 I'.5.1 -_'9)TOR PI'I: e I:Pft'IVFP TOOT Y(I_,Tp(d P:. PpI"cFt I('U" _t'Ilq,II1. _,

PP('CP/I' t,_t, FL'IIRH) II_ 1tlt _'_IArUP, I..

TC A!_l.(l! IP(lc" ItYl.l 0r 4_ \oI.1S CHIt, gl|II" hVTI_ _ ci'PPt} 1'1't,I_': :- !'I_

Pl Cll SI":ll7 '_

i':o

I_I-I'1 ^Vl- I oc:Ir' BO,'_PP

('IT'FFP TO SI'C'I loll '1 B. 14"1

YIS

! I PI ,\CF _'_'vior_

('O:'TPOI tI,_AI<P

'_ l'.l _, -I.IAVIIINF koPl'S I'l'l'll,rPl'l -Bl"i OM" (,I' poTIi l,i'Ii _,_l ! ,Lo'I oH.

It" ('ASI lll_F I'lF "IHI q_'O lq'tPq el'VII 'IhOI'CH ItIT'I_('TI_! POF c .tJ'l 1 lf!'l,

<.ltl(T "l:f tI|{;1PIVAI (i+'hl,,ICTlf,L "-, AIII_ Tilt 12\.tlPl'lilliFll.q.

IN +'fSt' t10111 I'l'l I;1, tl \TI' lllOl'('!! l,lI 1AYl. ll) AI'F I:OT I ll;,t'I It:l,. E!tFrF

TI'I IA_'ll ' tIM kFleti TY lOl"AlfD (ill Till TIqANSFORHI'7.

IS ?ill" I!'Lt IIpI}: +)

l:O

lit, 'w_tl,'H, AllY P.qIAt" I;. '111t

1'o,_:._11'1"IOP Bl'Tl.,l' I _, 1RAI,,'- I ('l';'Fl'

AKI) Bill 14S?

'l'PS

R! I'I.A( 1' IT .Ay _ l'Vq't: .€1 r'l LA.qPI!Ol Dl'II

t._ .hot .tI!OR'I-CI'tlC!'ITT?:('.

fH 1'I A¢"I TRAhSI' iIPl'!f P

YEq

PI'I'AI I_ I'ONI'IF CT(II1.

.t* .t,

3 11.7 NFEDI.F lIAR AND l'l',l'D I,,l, Allt: NOlSII'I ','III|.AIILc

ARO('),TI Tlfflk t.LN'IRAI l'ltSlTlON.

RIPlACF ¢IOSI'P lOOP ROARII Ill.l-'tl.! Tll Ih.i t`

3 B.It - gUIIDEN VAVI,\11ON IF fl l"lOt lf;.(.'ll: Ol' $..'lIi'I |!

h/HiP SI'!dlM: "/I(;7,\¢ 01t .cl'I FI"TFP I'A'IIFII:,',.

CI,OSF I.OOP (Ol'lrOl. BnARII

FAIvL'rY Pf.RFOR!'!AgCFOF CIOSF lOOp liI AldJ ('AI'.',t ". I,(nl!

AL'II'ATORS To Prl!,\lN II;OI'fPATIVf.

In LOCATI IItF POSSI BI.I. lll(It li] f. l't)l.I ¢iW Till q ],lilt( t -

DtRF:

BO YOU RFAD A +5 VoI.ls 11.1'. (i,q ph,; o'

(iF SPt+lOA?

YFS

"l!'l.th IIA_Hik'ItFEI ,"b'iI'II'AIIY 10 P(ihl'; lO':

HACNFT (PI,ACFD (iN lip Ill- All!! fin

IIAC|IIHE I OIVER SPAF'I) HIDhA_ hi II¢FI,%

TH_ 11:0 I._ t.ISTOR,'=,

l;o

}'llf(F Ci':.'H! ll r l.. _ I'll i

I'ICII' BOALI' ¢tlll.L It

hIpILg IH,\bRA,_! , .'_€ lira:: :*)

CAN YOU RLAD 15 I:OITS D.('. I')'_ I'IN5 h,'i,t:i_ I! iiF '.,l",_l%',_

YES

TItRN IIAI'D _}It.F.I., III I'OSITlO;; _.',Ah.,l'""1

10 IACF I-IAOllll.

DOFS PIN8 oi." SP410A .q|_ol_ 7l.R'0 \'i_l I: "

,'qll

I'IlIl'i. "ill gll "IIIA'I I1! l'II Pb

'11_ _.'llll A._.I, I _.fl.' Io.%Lll':ll.I.

pl',€ t (I! :'AI,/*OI Al,I _ :S'd._i'.'

Ill 15 \till.', At_t I'IOPlIqY

IoN':It"\Ill, M:h :.ll (l'l':.

II. ,_,l't'l''_'-,At-'.Y, tl!'IAll

I'AI'I "l'l I ISlbfOk. llllL

tld-('l_ Tt, _,1t rIIAF Iti!

_',t€ '_l'qTilll _',1 It II hlq', ,,i 1

olll_h A+5 \'lqlg 1", _:ltl

blll'l_ltll Ill 11_tt% I'IN. _ ,\?H)

I'ILI. lill'lAII '."_l?llqlOf !t

YFS

FI'R'IIIEP PI'TA'Ik Ihl.llIlk'l'Ftl T(, Pl,qfTll.;+

HAGI:FT TO FACE HA( &O.'

llOt.S PIN6 OF SI'4I(IA bllhh" ZIRil tl,I'lS'

PiI'IAI t l',\i,4'll

YES ,',i_

R\ PI.AC_ l.(li,l(' BOARII l!l I'l AII ?',\1 /.1.._

B.9-

3 1_.I0 -

B.I1 -

HAl"HIll1 IS I'L!'DII;C IN ONLY D:H-, DIRI.f_IOD:

A'I HAXII',UH S'FITCII I FNGI:I, AhD NO'I I'[RFDRHI,N('

DIFFFRI-'N1 RF()I lkLHLN'IS OF IltE SFLFr'T|.I) S'[IYLII

I'ATTFPN,

PIH.CK ACIDAI(}R -- IF ('..K. REPLALE CLOSED toOP

BOARD.

(RtFER TO SL(,. 3B.Ih)

NFEDI I- BAR RI-HAI,';S I'OSITIONFD A1 IJNF F,t;D OF ITS

h IGII1 .

LIIFCR ACmlIATOR - II. O,F., RI..PI.A('I"CLOSED LOOP

P,OARI).

(EFFI'R TO SI(]. 3 B,|4)

AS SOON A.% A .qTITFII PATTFRN IS EN'['LBIB0 HA(:IIINE

Will RUN WITIlO!'IFOOT CONTROl BF.ING PRESSID.

REPI.A('_ F;OlOR CONTROl BOARD.

B.I2 -

I B.13 -

PROBI IHS RELATED "IO FOOT CONTROl.

('ltLl:R FOOT CONTROl,. IF FOOT CONTPOL O,Ko,

I_FPIA('F HOlOR ('ONTROl. BOARD

(RFFFR TO \'!RING I)IA('RAH SET t_)

IHI'ROPFB BFTTONIIO[ FS.

'11[1 _IAII!IN}' WILl blk IH'TTIINIIOIlS IN TIlE I'OII.O;IING SFQI'FPCF:

!l) lilt 5IIIF; (2) AFROSS TO RIGIII Sll)i-AND '|lIENREVERSL IN

STlu\l(,Irl STITYIIINt';; (3) I:PI'I:R BAR 'IA('R; (A) RI('Ill SIDF;

(5) IOWFR _AR 1A(.K.

S I(;:IAI STO S'[ART TIlE FI I.C1RONIC SYSTEtl TO DIREC1 Tile BlrFroNBoI ING SEQUEI'ICE

ORlt INAT_ FROH TWO CONTAC'I POINTS IOCA'fEI) t_I.OSE TO TH} I'EEDLI: BAR

A(_II'A_OR. 111_S_ ('oNIAI;T POlrlTS ARE A('TIVAIFD BY TIlE HOVEHENT OF BI"ITOIINOIEI,

FOD1.

CllH'} TO StF _IIAT TtlFRF IS EIFCTI'ICAI (;O?;TINBITY DI Tit} NIRES FRO,_t lYE

('ON3M.] POINTS TO COI_NLCTOR SP411 OF SYNCHRONISM BOARD. RFSTORE

('ON:,_CTIOi'IS II NI.CLSSARY. CIFAN ¢ON'IA{_I POIN'fS: IF YOU MUST REPLACE

111[F4_ RE._FR TO SECT. 2 C.6.-.

{'llE('gL(L"NI:CIIOI'IsB_1U}'FN SptdlA AND SP4II RESTORF COh._ECqIONSt IF

NF'('FFSARY. IF COENI'ClID_;S ARF Ot',, REFLA('|" lO(,Ic BOARD.

(RrFIR 1o SE("[ION 3B.1/_.)

3 B.! t. -RF(?U1RID AD,II'S'D:FNIS Wt!FNI,X'IV IO(,I(" BnAP.I O1_ ¢'lOg,H_ loOP

BOARD IS RFPIA('ED.

I,O1E: POTF,t;TIOHF_EPS I';O5 AND I'20@, ("H" AND "N" o,X IIGI'BI If, It;

SEC'[IO?I 2C.4._) ARE FACIVI"t AD,It'S'IIU A};D SHO['III ,_;1,'_ I',tQI'IP_ AI,'I'S%M},';'I

I'F;I,I'SS A IO( IC OR ANAIO(:IC I('IOSLI, LOOP BoArr) Ig RFPIAt't[,.

AD,II!STHFET 01" THfSF IF,O I'OlE¾11OPITFRS WB}.h I'IO['IRFD Wlll II1:_'_1

(ORRLC11Y FLATCHII_(; (I/;TIRFACIN¢,) TIlE I.o_;lC At:I, A_;AIO(,I( !.o_RO.

RI2,fOVE FFFD AÁ:T['A1"(,R I'RI). _: _ALIII:;I IF ANOTIqR A(TI.'AIO_ If ;:nl

AVAI IrABI E.

IA't ACIUATOP ON IT'S SII)! SO IIIAT 11H. II;Tf_NAI r_HI. (ARIIA11'IH)

l-lOVES IN A IIORIZOI;TAL PIA,NI.. BF SI'_,F !I'AD V:IRIS IIt_ tml Pt51t, l( _

['BEE HIIVEHFNT OF COll.

PLt'C A()IUATOR CONN}tIOR INTt+ So('RFT .qP2_)5 II') lo AI) II_,I

POTFNTIOHETER P2OB (t;) OR fONNI'( q" 3¢, ._{_('l<F'l SF2Oq TO AI)I1":1

POTFt',TIO,_IETFR P205,

TURN F!ACIIINE "Ut;".

TOlt('l! SIRAIGH'[ ST]1Cll _t'¥ 0,'1 ('o,_;1ROI BnAVB.

WAICH A{'TPATOR COIl.. IT t,IILl F!(VI"I"o A C[':;TRAIPEPSI|IO:.A:;D SLOP.

CO":'IlNUEIo t..'A'I('HCOlt EOR 5FF'C"OND.N.

IF COIl CIIAI_GI.SI'OSITION NIIII1N 5SH.ONI)!; POlENIIO?IL1t.R Ib M'T

CORBFCTIY AD,IUSTFD. ¢ONTDH'F _() HAEE ',;I |(,111 ADH'S1HE,*;1,_ lt:TIl ('rill

B,O I.ONFER HOVFS AHER STRAI(;I'T Srllfll } 1";' IS 1OUI Iil[,.

SECTION 4 - WIRING DIAGR/LqS

MODEL 340.1991180

MOTOR CONTROL BOARD

CAUTION: SCOPE HUST NOT

BE GROUNDED TO A,C, LINE,

USE ISOLATION TP_NSFORNER

CIRCUIT BOARDS AND RELATED CIRCUITS

Motor Conlrol Board

SECTION 4 - MIRING DIAGRAHS

HODEL 340.1991180

Keyl_oerd

FUNCTIONS:

•Instructionsto tile m_rocomputer a_@tl_'o_lh the _Oy_trd'a OWOICIMS

FUH_IONS: •LEO'simhcote that selecho_ has been Iccepted by tht *mcr0eomput_

• Fdlers 120 VAC hne voltage to preventsptkes, etc, which could damage tltclfsmc i,omporenll

• Controls motor speed by sensmg pressureeppSedto foot €outrol.end motor _m's Is stnsld we

pulses from the speed reader

Pros 1 to 2--22VAC

Pins 4 to 1--11VAC

Pros 4 to 2--1fVAC

•MOTOR

SP315A--60 to 120VAC--Venos veth pressureon foot control end torque of mechlnl

I-'; --."--------'I

I, ,

L.......... -I

VOLTAGEAND COMPONENTCHECKS

•TRANSFORMER

Pr,meqr-PlugSP314A pros2 to4--120VAC

Secondaryoutputs

Lampclrcud-- 12VAC

sp S

SIDE FRONT

Sp31BA

Keyboard Continuity Chart

Example of _Jse When III 0s depressed, conhn_dy should Ix,st between pros 10 end B on the keyboard

2 3 4 5 6 7 8 9

SPEEDREADER

ComponentCheck

SP316A--Pm 2 to 4 Js an LEO

Pen4 output IS | see Wave Mote frequlncy varies vwth moto_spied

0SP317A INPUTSFROMANALOGICBOARD

Pin I--+5 VOC Ingle level (must mlllUr! with scope)

Pm 2--+5VDC

Pm 3--De Grid

Pin 4--from motor speed swatch

, -:,+++++ -T-C.T.p w

._ ..... s

Left Ltfl

SECTION 4 - dIRING 0IAGR._

NOOEL 340.1991180

LOGICAL IOARO

Airy

IO4AO

IYNCHRONI|M BOARD

IUTTONffOLe

eVELe'r

CONTACt

Logt_l Ik_lrd

FUNCTIONS:

•M_cro¢omputer

•SynchromZe$feld end needle movtment by s|asmg p_fses from |imch_roa,smboard

Closed LOOp Board)

SPI01A

Pm 2---5VDC

Pm 4--_'2 6VOC

Pm 5-- 4'5VOC

Pm 7-- ÷SVDC

Pin 9-- *SVDC

S_€lvomsm Board SP4IOA

P,,, 5--*SVDC

Pin 6"--0 or +5VOC

Pin 7--Gnd

Pin 8"--0 or ÷SVOC

*When magnet is lacing Mag 402. Pm 6 w_ll be '0

When magnet ,s facing f,laV 401 P,n 8 w,II be 0

SECTION 4 - HIRING OIAGRAHS

MODEL340.1991180

L-___I -_-_L__tJ a-

FRED

_TUATO_ |P',t20A NzieoLtnJ,n ilP2111A

ACTUATCHI

An oglcBoard(ck ,edk)opcontrolb,0 rd)

F_IICTIOB|

• OCpowr supply

•_d_e oulp_!fromIc_*€bowd

•Controlsmovementof feed _d needlebarectuilors

•Momlof$polil_n o| Klulto_ 10_rs tqepotenhomelefsI_Jt into icfuel_s

VOLTAGEINPUTS:

SP2OBA

Pins1 Io 2_22VAC

P,ns4 to I_IIVAC

P,ns4 1o2_IIVAC

VOLTAGEOUTPUTS:All OC _d_llH te O.C

(LocaLed On Closed Loop _nard)

5P206

Pm 2---SVOC

P,n 4--+2 6VDC

P,n 5--÷SVDC

Pin ?--+SVDC

P,n9--+5VOC

SP207--Pm 2--+5VDC

SP2OS--Pm3--+2 5 to 3VDC(measuredw_thscopei

SP2OR--Pm3--+2 5 to 3VOCImeesu_edw_thscope)

ACTUATORRESISTANCECHECKS:

Pine5 to 6--4_

Pins1 to 2--330 to 860',) * 20_

P,ne t to 3--330 to 860_] * 20%

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Kenmore 3401991180 User Manual ELECTRONIC SEWING MACHINE Manuals And Guides L9080185

KENMORE Mechanical Sewing Manual L9080185 KENMORE Mechanical Sewing Owner's Manual, KENMORE Mechanical Sewing installation guides

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