Kenmore 41516123801 User Manual GRILL Manuals And Guides L0812583

KENMORE Grill, Gas Manual L0812583 KENMORE Grill, Gas Owner's Manual, KENMORE Grill, Gas installation guides

User Manual: Kenmore 41516123801 41516123801 KENMORE GRILL - Manuals and Guides View the owners manual for your KENMORE GRILL #41516123801. Home:Lawn & Garden Parts:Kenmore Parts:Kenmore GRILL Manual

Open the PDF directly: View PDF .
Page Count: 28

Download
Open PDF In Browser	View PDF

Use and Care Guide

LiquidPropaneGas Grill
KenmoreModel No. 415.1612380t
Kmart Item No. 640-641215405

This Grill is for OutdoorUse Only

•

•
•
•
•

Read and follow all Safety, Assembly,
and Use and Care instructions in this

Safety
Parts
Use and Care
Assembly

Guide before assembling and cooking
with this grill.
Failure to follow all irstructions in this

Assembly Questions.'?
Call 1-800-241-7548

Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.

Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)

SAVETHESEINSTRUCTIONS!
Sears,

Roebuck and Co., Hoffman Estates, IL 60179

U.S.A.

Printedin China
464310209• 464311009 • 80018056• 10_07_08

CALIFORNIA PROPOSITION65

if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548. You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME.°

Product Record

1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA 1192,and CSAZ240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification wilt result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

IMPORTANT:
Fill outthe productrecordinformationbelow.
Model Number

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased

WARNING: Indicatesan potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION
For residential use only. Do not use for commercial
cooking.
2 °464310209° 464311009

CAUTION
CAUTION: Indicatesa potentially hazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.

For Your Safety ......................................

Grill Service Center ...................................

Product Record Information ............................

One Year Full Warranty

Safety Symbols ......................................

Installation Safety Precautions ..........................

Kenmore Grill Warranty ...............................

If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MYHOME% arrange for free repair (or replacement if repair
proves impossible).

Use and Care ....................................

on Kenmore Grill

4-10

Parts List ..........................................

Parts Diagram ......................................

Assembly .......................................

13-22

Troubleshooting ..................................

23-25

Repair Protection

KENMORE GRILL WARRANTY

Agreements

Congratulations on making a smart purchase. Your new
Kenmore®productis designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what the Repair Protection Agreement* includes:

Five-Year Limited Warranty on Burners
For five years from the date of purchase, any burner that
rusts through wilt be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.

All warranty coverage is void if this grill is ever used for
commercial or rental purposes.

All warranty coverage applies only if this grill is used in the
United States.

171 Expert service by our 10,000 professional repair specialists
[]
Unlimited service and no charge for parts and labor on all
covered repairs
[]
Product replacement up to $1500 if your covered product
can't be fixed

This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

[]

Sears, Roebuck and Co., Hoffman Estates, IL 60179

[]

Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
Fast help by phone -we call it Rapid Resolution phone support from a Sears representative. Think of us
as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. You can
call anytime day or night, or schedule a service appointment
online.
The Repair Protection Agreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
464310209' 464311009'3

LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection

OPDHandWheel

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.

• Never fill a cylinder beyond 80% full.
• If the information in two points above is not
followed exactly, a fire causing death or serious
injury may occur.

• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately
get away from the LP cylinderlapplianceand call
your fire department.

LP cylinder in upright position for vapor withdrawal
LP (Liquefied

LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LPTank Valve

i_;i__:>_ilji
¸

Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder

Filling

• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder wilt vary by
temperature.

Safety Cap
Retainer Strap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
• Do not store an LP tank in an area where children play.
4 °464310209° 464311009

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Tank Exchange

Connecting

•Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.

1.LP tank must be properly secured onto grill. (Refer to
assembly section.)

•Always keep new and exchanged LP tanks in upright position
during use, transit or storage.

4.Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.

Regulator To The LP Tank

2.Turn all control knobs to the OFF position.
3.Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.

•Leak test new and exchanged LP tanks BEFORE
connecting to grill.

LP Tank Leak Test
OPDHandWheel

For your safety
•Leak test must be repeated each time LP tank is exchanged or
refilled.

Type 1 outlet with
thread on outside

*Do not smoke during leak test.
Safety Relief Valve

*Do not use an open flame to check for gas leaks.
*Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

Strap and Cap

•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damage to gas
train components can result.

5.Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to crossthread the connection.

Nipple has to be centered
intothe LP tank valve.

464310209. 464311009.5

Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP tank.
3.Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME.°
Hold coupling nut and regulator
as shown for properconnection
to LP tank valve.

4.Brush soapy solution onto areas where bubbles are shown in
picture below:

A Never remove threaded
orifice at end of valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion,fire, severe personal injury, or death.

5.If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME.°
6.Always close LP tank valve after performing leak test by
turning hand wheel clockwise.

Outdoor gas appliance is not intended to be installed
in or on a boat.
Outdoor gas appliance is not intended to be installed
in or on an RV.
. Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
. Do not use grill until leak-tested.
. If a leak is detected at any time, STOP and call the fire
department.
. If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
6,464310209. 464311009

For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips
,A, Before opening LP cylinder valve, check the coupling nut for
tightness.
,A, When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
,A, Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
,A, The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
,A, Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
,A, If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
,A, Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
,A, Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
,A, The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
,A, If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAuT,o.
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.

• Apartment Dwellers:
Check with managementto learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner Ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON valve from source or tank.
3, Push and turn Ignition Burner control knobto_
HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Ignition
Burner control knob OFF, wait 5 minutes, and repeat the
lighting instructions.
5.To Light Other Burners turn control knob to HI.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for 15 minutes to
pre-heat grill. Then turn knob to desired setting for cooking.
Lighting instructionscontinued on next page.
464310209,464311009,7

Burner Flame Check

Turn controls
in use.

and gas source or tank OFF when not

CAUT,o.
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
,L. Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox.
3. Push in and turn right knob to HIGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to_ HI
position.

Sideburner Ignitor Lighting
,A. Do not lean over grill while lighting.
1. Open lid or cover for Side Burner during lighting.
2. Turn on valve from source or tank.
3. Push and turn Side Burner control knob to _;: HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Side Burner
control knob OFF, wait 5 minutes, and repeat the lighting
instructions.
Sideburner

Match Lighting

1.Open sideburner lid. Turn on gas at LP cylinder.
2.Place lit match near burner.
3.Turnsideburner knob to HI.
Be sure burner lights and
stays lit.

8,464310209,464311009

•Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

Turning Grill Off
•Turn all knobs to OFF position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
ignitor Check
•Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
•important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF position. Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
•Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisot, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
•Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
•Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

cAuTioN

Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill,
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers.
3. Remove screws and carryover tubes from rear of burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.

SP|DNR

ALNRT!

If you notice that your grill is getting hard to light or thatthe
flame isn't as strong as it should be, take the time to check and
clean the venturi's.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.

,.D
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.

CONTROL PANEL

SPIDERWEBS
INSIDE VENTURI

BURNER

(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
Wire brush entire outer surface of burner to remove food
residue and dirt.

8.
In someareasof the country,spidersor small insectshavebeen
knownto create"flashback"problems.The spidersspinwebs,build
nestsand layeggs in the grill'sventuritube(s)obstructingthe flow of
gasto the burner.Thebacked-upgascan ignitein the venturibehind
thecontrolpanel.This is knownasa flashbackand it candamage
yourgrill and evencauseinjury.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfrom the grill and cleaned
beforeusewheneverthe grill hasbeen idlefor an extendedperiod.

Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
Correct
burner-to-valve

11. Carefully replace burners,
12. Attach burners to brackets on firebox.

engagement

13. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.

Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.
•Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.

Firebox
burner
bracket

Electrode

464310209°464311009'9

Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. The heat from selected burners circulates
gently throughout the grill, cooking meat or poultry without the

Food Safety

touch of a direct flame. This method greatly reduces flare-ups
when cooking extra fatty cuts because there is no direct flame to
ignite the fats and juices that drip during cooking.

Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

1 Burner Cooking
Cook with direct or indirect heat.

For more information call: USDA Meat and Poultry Notline at
1-800-535-4555 (in Washington, DC (202) 720-3333, 10:00 am4:00 pm EST).

Best for smaller meals or foods.
Consumes less fuel.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures

How To Tell If Meat is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 165° F. Juices should run clear and
flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F.All cuts of pork should reach 160° F.

2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.

• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.

Ideal for slow roasting and baking.
Sear and Grill

Burner Feature

This grill includes a high output BTU burner on the far right side
of the grill (far right control knob). This burner gets hotter than the
other burners when the knob is in the Searing position. This is
excellent for searing steaks, chops and other foods.
To operate this feature, follow the normal lighting instructions.
Then turn the far right control knob to the Searing position. Allow
burner to heat up for 5 minutes. Sear your food for 2 minutes on
each side, then grill on low to desired doneness.
When not using the Searing feature, adjust the knob to the same
temperature as the other burners.

WARNING: To ensure that it is safe to eat, food must be cooked
to the minimum internal temperatures listed in the table below,
USDA* Safe Minimum Internal Temperatures
Fish

145°F

Pork

160°F

Egg Dishes

160°F

Steaks and Roasts of Beef,
Veal or Lamb

145°F

Ground Beef, Veal or Lamb

160°F

Whole Poultry (Turkey,
Chicken, Duck, etc.)

165°F

Ground or Pieces Poultry
(Chicken Breast, etc.)
*United States Department of A( ricutture

10 '464310209 °464311009

165°F

i i i iii:ii iii i i!iiiii!I i iiiiiiii!ii iii;iii
jii! iiiii
i!ii, i
1
2
3
4
5

1
1
1
1
1

LEFT LEG ASSEMBLY
MATCH HOLDER
RIGHT LEG ASSEMBLY
BOTTOM SHELF
AXLE ROD

80008566
80004320
80014375
8000854g
80008572

6
7
8
9
10

2
1
1
1
1

WHEEL
LEG EXTENDER, FRONT
LEG EXTENDER, REAR
BACK RAIL
LOWER FRONT PANEL, W/PIN

80013777
80008596
80000076
80012064
80011105

11
12
13
14
15
16
17

1
1
1
1
1
1
2

UPPER FRONT PANEL, W/O PIN
TOP LID
LOGO PLATE
TEMPERATURE GAUGE
BEZEL, F/TEMPERATURE GAUGE
HANDLE F/TOP LID
_
_
,
F/MAIN LID

8000856g
80009023
80010544
80009025
80008585
80009026
80006983

43
44
45
46
47

1
1
1
1
1

SWING AWAY GRATE
BUTTON, F/El MODULE
CLIP, F/GREASE CUP
GREASE CUP
TANK THUMBSCREW

80008532
80014444
80000271
80000270
80006484

NOT Pictured
•"

1 HARDWARE PACK

80009345

•..
•""

1 PRODUCT MANUAL, ENGLISH
1 PRODUCT MANUAL, SPANISH

80018056
80018057

80005833

F/MAIN LID
19

1 TOP LID HARDWARE

80017646

20
21
22
23
24
25

1
3
1
2
1
1

FIREBOX
MAIN BURNER TUBE, NO
ELECTRODE, MAIN BURNER
FLAME CARRY OVERTUBE
MAIN CONTROL PANEL
ELECTRONIC IGNITION MODULE

80009022
8001836g
8000902g
80009028
80018371
80018396

26
27
28
29

1
4
4
1

HOSE VALVE REGULATOR
BEZEL, F/CONTROL KNOB
CONTROL KNOB
RIGHTSIDE SHELF

80018398
80014406
80014405
80008553

30
31
32
33
34

1
1
1
1
1

FASCIA, F/RIGHT SHELF
SlDEBURNER SHELF
DRIP PAN, F/SlDEBURNER
SlDEBURNER LID
FASCIA, F/SIDEBURNER SHELF

80015592
80008534
80014344
80015642
80018372

35
36

1 SlDEBURNER
1 ELECTRODE, F/SlDEBURNER

80014461
80017596

37
38
39

1 IGNITOR WIRE, F/SIDEBURNER
1 BURNER CLIP F/SIDE BURNER
1 SlDEBURNER GRID

80012457
80001424
80018052

40
41
42

1 HEAT SHIELD, F/FIREBOX
3 HEAT DIFFUSER
3 COOKING GRATE

80018044
80018051
80014381

If you are missing hardware or have damaged parts,
please call 1-800-241-7548for replacement.

464310209' 464311009' 11

12 '464310209 '464311009

Bottom Shelf to Legs
[] Placebottomshelf end with cut out holefor LPcylinderbetweenlegswith axle holes.Attachto rightand left leg assemblieswith
(4)1/4-20x1-1/2"screws and 1/4-20flange nuts.
[] Tightensecurely,

1/4-20Flangenuts
Qty,4

Match Holder
1/4-20x1-1/2"Screws
Qty,4

Left Leg Assembly

Right Leg Assembly

/
1

Rear

Front

/
Axle hole

Y
Bottom Shelf

464310209,464311009,13

Wheels and Leg Extendersto Cart
[] Turnassemblyupsidedown.
[] Insertaxle rodthroughwheel,wheelspacer,legs,wheelspacerand otherwheel.Attachwith (1) Axlewasherand hitch pin.
[] Hammerleg extendersintorightlegs.

WheelSpacer
Qty.2

HitchPin
Qty.1
AxleWasher
Qty.1

Leg ExtenderRear

Leg ExtenderFront

Wheel
T

HitchPin
WheelSpacer

Axle Rod

Axle Washer

WheelSpacer

"Cone" side of wheel against leg

14 °464310209°464311009

Front Panels
[]
[]
[]
[]

Standcart upright.
Attachback braceto top of cart with (4) #8x3/8" self-tap screws.
Attachlowerfront panelto lower halfof cart with (4) #8x3/8"self-tap screws.
Attachupperfront panelto upperhalfof cart with (4) #8x3/8" self-tap screws.

Back Brace

#8x3/8"
self-tapscrews
Qty. 12

Lower Front Panel
Upper Front Panel

\
Back of cart

464310209o464311009o15

Grill Head to Cart

[] Standcart upright.
[] Thisstep requirestwo peopleto lift and positiongrill headontocart.
[] Carefullylowerthe grill head ontothecart. Makesurethe regulatorhoseis hangingoutsidethe cart.Attachwith (4)
1/4-20x1/2"screws, 7ramlock washers and 7ramflat washers.

1/4-20xl/2"screws
Qty.4

Grill Head

7mm
7mmlockwashers
1/4-20x1/2"

16.464310209 °464311009

7mm lockwashers
Qty.4

7mmflat washers
Qty.4

Right Side Shelf
[] Hooksidewallof shelf oversupportbracketson sideof firebox(A).
[] Insert(2) 7mm fiber washers and 1/4-20x1/2"screws throughinsidefront of firebox
and (2) throughoutsidebackof fireboxfor eachsideas shown(B).
[] Attachshelfwith (4) 1/4-20flange nuts (C).

RightSideShelf

1/4-20xl/2"screws
Qty:4

7mmFiberWasher 1/4-20FlangeNut
Qty: 4
Qty:4

[] Attachfasciaand sideshelf to fireboxwith #8x3/8"self-tap screw.
Fascia Right SideShelf
[] CAUTION:Fasciamustbe securelytightenedto fireboxto safelymovegrill.

Fascia,Right SideShelf

#8x3/8"
self-tapscrews
Qty.2

464310209.464311009.17

Side Burner Shelf

[] Hook sidewallof side burnershelfoversupportbracketson sideof firebox(A).
[] Insidefireboxinsertfiber washers and 1/4-20x1/2"screws as shown(B).
[] Attachshelf usingfiber washers and 1/4-20flange nuts on eachside (C).

1/4-20x1/2"screws
Qty.4
Lid removed for clarity

SideBurnerShelf

7mmFiberWasher
Qty.4

1/4-20
FlangeNuts
Qty.4

[] Attachfasciato fireboxwith (2) #8x3/8"self-tap screws.
Left
Fascia
[] CAUTION:Fasciamustbe
securelytightenedto fireboxto safelymovegrill.

#8x3/8"
self-tapscrews
Qty.2
LeftFascia

18 '464310209 °464311009

Sideburner
Valve,
Sideburner,
Sideburner
Bezel,
ignitorWire, Control Knob
[]
[]
[]
[]
[]
[]

Positionvalve behindfasciaand line up holes.
Insert(1) of the#8-32x3/8"stainlesssteel screws,do notfully tighten.
Slip bezelunderinsertedscrewand positionas shown(A).
Line up otherhole and insertscrew#8-32x3/8"throughbezeland into valve.
Tightenbothsecurely.
Placesideburnerintoshelf (B). Makesurevalve is insidesideburnertube.Attachsideburnerwith (1) wing nut (C). Under
sideburnershelf,installsideburnerclip to sideburnertubeand valve. Attachsideburnerignitorwire to electrodeas shown(D).
[] Placegrateontosideburnershelf (E).
[] Presscontrolknobontosideburnervalve stem(F).

SideburnerValve

Sideburner
Grid

BurnerClip

Correctly assembled burner-to-valveengagement

ControlKnob

#8-32X3/8"SS Screw
Qty.2

WingNut
Qty.1

464310209' 464311009' 19

Heat Shield
[] Attach heat shield to firebox with (2) #8=3/8" self=tap screws.

Lid removed for clarity

T
#8x3/8"
self-tapscrews
Qty.2

Heat Shield

20 '464310209 '464311009

Heat Diffusers
[] Place heat diffusers over burners by inserting tabs into slots in front of firebox,
Opposite ends of heat diffusers rest on pins in back of firebox,

Cooking Grate and Swing Away
[] Placecookinggratesontograte rests,
[] Insertendsof SwingAway pivotwire intoholesinsidesof grill lid, Insertendsof SwingAwayleg wire intoholesin sidesof firebox,
NOTE,Pivotand leg wires,runningside-to-side,shouldbe underwires runningfront-to-back,If pivotand legwires are on top,
SwingAway isinstalled
upside-down,
[] Unscrewignitorcapand placeAA batteryintoignitorslot with positiveend (+)facingoutward,Screw ignitorcaponto ignitor,

Pivot
_

SwingAway
Leg Wire
CookingGrate

464,_10209,464,_11009,21

GreaseCup Clip and Grease Cup
[] Hanggreasecupclip from bottomof fireboxand placegreasecup intogreasecup clip.

!l j c uT=o.
1!1
Failure to install grease cup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or property damage.

GreaseCup
GreaseCu

LP Tank
[] LP tank is soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLP tank. Filland leakcheckbeforeattaching
to grill and regulator.
[] PlaceLP tank into holein bottomshelfwith tankcollaropeningfacingto sideas shown.Fingertightentankthumbscrewto hold LP
tank securelyin place.

See Useand Caresection to correctlyLeakTestand
performthe Burner Flame Check.

CAUT'O.
i, Failureto installtank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire.

22 '464310209 '464311009

EMERGENCIES;

if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Gasleakingfrom
cracked/cut/burned
hose.

•Damagedhose.

•Turnoff gas at LP cylinderor at sourceon naturalgassystems.If
anythingbut burned,replacevalve/hose/regulator.
If burned,
discontinueuseof productuntila plumberhas investigatedcause
and correctionsare made.

Gasleakingfrom LP
cylinder.

•Mechanicalfailuredueto rustingor
mishandling.

•ReplaceLP cylinder.

Gasleakingfrom LP
cylindervalve.

• Failureof cylindervalve from
mishandlingor mechanicalfailure.

•Turnoff LP cylindervalve.ReturnLP cylinderto gassupplier.

Gasleakingbetween
LP cylinderand
regulatorconnection.

•Improperinstallation,connectionnot
tight,failureof rubberseal.

•Turnoff LP cylindervalve.Removeregulatorfrom cylinderand
visuallyinspectrubbersealfor damage.See LP CylinderLeakTest
and ConnectingRegulatorto the LP Cylinder.

Firecomingthrough
controlpanel.

• Firein burnertube sectionof burnerdue
to blockage.

•Turnoff controlknobsand LP cylindervalve.Leavelid opento
allowflamesto die down.After fire is outand grill is cold,remove
burnerand inspectfor spidernestsor rust.See NaturalHazard
and Cleaningthe BurnerAssemblypages.

Greasefire or
continuousexcessive
flamesabovecooking
surface.

•Toomuchgreasebuildupin burnerarea.

•Turnoff control knobsand LP cylindervalve.Leavelid open to
allowflamesto die down.After cooling,cleanfood particlesand
excessgreasefrom insidefireboxarea,greasetray,and other
surfaces.

Troubleshooting

Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)

GASISSUES:
•Tryingto lightwrongburner.

• Seeinstructionson control paneland in Useand Caresection.

• Burnernot engagedwith controlvalve.

• Makesurevalvesare positionedinsideof burnertubes.

• Obstructionin burner.

• Ensureburnertubesare not obstructedwith spiderwebsor other
matter.See cleaningsectionof Useand Care.

• Nogas flow.

• MakesureLP cylinderis not empty.If LP cylinderis notempty,
referto "Suddendrop in gasflow."

•Vaporlock at couplingnutto LP cylinder.

•Turnoff knobsand disconnectcouplingnut fromLP cylinder.
Reconnectand retry.

• Couplingnut and LP cylindervalve not
fully connected.

•Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturn untilsolidstop.Tightenby handonly- do not use
tools.

ELECTRICALISSUES:
•Electrodecrackedor broken;"sparksat
crack."

• Replaceelectrode(s).

Continuedon next
page.

•Electrodetip not in properposition.

MainBurners:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner.The distanceshouldbe 1/8"to 1/4".Adjust if necessary.
Sideburner:
•Tip of electrodeshouldbe pointingtowardgasport openingon
burner,the distanceshouldbe 1/8"to 3/16".Adjust if necessary.

•Wireand/orelectrodecoveredwith
cookingresidue.

•Cleanwireand/orelectrodewith rubbingalcoholand cleanswab.

•Wiresare looseor disconnected.

•Reconnectwires or replaceelectrode/wireassembly.

•Wiresare shorting(sparking)between
ignitorand electrode.

•Replaceignitorwire/electrodeassembly.

•Deadbattery.

•Replacewith a newAA-sizealkalinebattery.
REVO0
464310209 °464311009°23

Troubleshooting (continued)

Burner(s)will not light
usingignitor.
(See ElectronicIgnition
Troubleshooting
also)

Burner(s)will not
matchlight.

ELECTRONICIGNITION:
•No spark,no ignitionnoise.

• SeeSectionI of ElectronicIgnitionSystem.

•No spark,some ignitionnoise.

• SeeSectionII of ElectronicIgnitionSystem.

•Sparks,but not at electrodeor at full
strength.

• SeeSectionIII of ElectronicIgnitionSystem.

•See "GAS ISSUES:"on previouspage.
•Matchwill notreach.

•Uselong-stemmatch(fireplacematch).

•Impropermethodof match-lighting,

•See"Match-Lighting"sectionof Use and Care.

•Out of gas,

•Checkforgas in LP cylinder.

•Excessflow valvetripped.

•Turnoff knobs,wait 30 secondsand lightgrill. If flamesare still low,
turnoff knobsand LP cylindervalve.Disconnectregulator.
Reconnectregulatorand leak-test,Turnon LP cylindervalve,wait
30 secondsand thenlightgrill.

•Vaporlock at couplingnut/LPcylinder
connection.

•Turnoff knobsand LP cylindervalve.Disconnectcouplingnutfrom
cylinder.Reconnectand retry.

•Highor gustingwinds.

•Turnfront of grill to face windor increaseflameheight.

•Lowon LP gas,

•RefillLP cylinder.

•Excessflow valvetripped.

•Referto "Suddendrop in gas flow"above.

,Greasebuildup.

•Cleanburnersand insideof grill/firebox.

•Excessivefat in meat.

,Trimfat from meatbeforegrilling.

•Excessivecookingtemperature.

•Adjust(lower)temperatureaccordingly.

Persistentgreasefire.

•Greasetrappedbyfood builduparound
burnersystem.

•Turnknobsto OFF,Turngas off at LP cylinder.Leavelid in position
and let fire burnout,After grill cools,removeandcleanall parts.

Flashback...
(firein burnertube(s)),

•Burnerand/orburnertubes are blocked.

•Turnknobsto OFF,Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use and Care.

Unableto fill LP
cylinder.

•Somedealershaveolder fill nozzles
withworn threads.

•Theworn nozzlesdon'thaveenough"bite"to engagethe valve.Try
a secondLPdealer.

One burnerdoes not
lightfrom other
burner(s),

•Greasebuildupor foodparticlesin
end(s)of carryovertube(s).

•Cleancarry-overtube(s)with wirebrush.

Suddendrop in gas
flow or low flame.

Flamesblowout,

Flare-up.

24 °464310209 °464311009

Troubleshooting - Electronic Ignition

SECTIONI
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
_" ; no noisecan be
heardfrom spark
module.

SECTIONII
Nosparksappearat
anyelectrodeswhen
controlknobturnedto
; noisecan be
heardfrom spark
module.

SECTIONill
Sparksare present
butnot at all
electrodesand/ornot
at fullstrength

,Battery not installed
properly.

•Checkbatteryorientation.

•Installbattery(makesurethat "+" and"-"
connectorsare orientedcorrectly,with "+"end up
and "-" enddown.)

•Deadbattery.

•Has batterybeen used
previously?

•Replacebatterywith newAA-sizealkalinebattery.

•Buttonassemblynot
installedproperly.

•Checkto insurethreadsare
properlyengaged.Button
shouldtravelup and down
withoutbinding.

•Unscrewbuttoncapassemblyand reinstall,making
sure threadsare alignedand engagedfully.

•Faultyspark module.

•If no sparksare generated
with new batteryand good
wire connections,moduleis
faulty.

•Replacespark moduleassembly.

•Outputlead
connectionsnot
connected.

•Are outputconnectionson
and tight?

•Removeand reconnectall outputconnectionsat
moduleandelectrodes.

,Outputlead
connectionsnot
connected.

•Are outputconnectionson
and tight?

•Removeand reconnectall outputconnectionsat
moduleandelectrodes.

,Electricalarc between
outputwiresand grill
frame.

•If possible,observegrill in
dark location.Operate
ignitionsystemand lookfor
arcingbetweenoutputwires
and grill frame.

•If sparksare observedotherthanfrom burner(s),
wire insulationmay be damaged.Replacewires.

•Weakbattery.

•All sparkspresentbutweak
or at slow rate.

,Replacebatterywith a newAA-sizealkalinebattery.

,Electrodesarewet.

•Has moistureaccumulated
on electrodeand/orin burner
ports?

•Use papertowelto removemoisture.

,Electrodescrackedor
Broken;"sparksat
crack".

•Inspectelectrodesfor
cracks.

•Replacecrackedor brokenelectrodes.

464310209 °464311009.25

26'464310209
'464311009

464310209,464311009

Your Home
......................

!!!!!!!!!!!!!!!!!!!!!_

iiiiiiiiiiiiiiiiiiiiii'

For expert

troubleshooting

and home

solutions

advice:

iiiiiiiiiiiiiiiiiiiiii

!!!!!!!!!!!!!!!!!!!!!

iiiiiiiiii

alnag®

...........

iiiiiiiiiiiiiiiiiiiii

......................

iiiiiiiiiiiiiiiiiiiii:

iiiiiiiiii
iiiiiiiiiiiiiiiiiiiiii
iiiiiiiiiii

,,**mooo om,oomo.com

For repair- in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
iiiiiiiiiiiiiiiiiiiiii
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
iiiiiiiii_i_!i_i_i_i_i_i_i_i_i_i_i
owner's manuals that you need to do-it-yourself "
iiiiiiBiiiiiiiiiiiiiil
'_ii

For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (1-800-469-4663)

iiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiii

iiiiiiiiiiiiiiiiiiii

iiiiiiiii_i_!i_i
iiiiiiBiiiiiiiiiiiiiil
'_ii

Call anytime, day or night (U.S.A. and Canada)
_i_i_i_i_i_i_i_i_i_i_i_i_i_i_i

www.sears.com

www.sears.ca

iiiiiiiiiiiiiiiiiiii

iiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Forrepairofcarry-in items likevacuums, lawnequipment,
iiiiiiiiiiiiiiiiiiiiiiiiiiiiii
And electronics, callanytimeforthe location ofyournearest

iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii

soo Po t opo so v=oocooto iiiiiiiiii
I..800..488..1222(U.S.A)
1..800-469-4663(Canada)
iiiiiiiiii

iiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Top urch?sea..protectionagreementontproductservicedbySears:
1 8008276655(U.S.A.)
1 800361 6665(Canada)
ii..........................
pedir servido
de reparacbn
aPara
domicilio,
y para ordenar
piezas:
iiiiiiiiiiiiiiiii,,,

Au Canada
pour service enR_c
francab:
1-800-LE-FOYE
°

iiiiiiiiiiiiiii_!!ii!i

(1-800-533-6937)
www.sears.ca

..........
i
.....
,,_;!ii!ii!ii!ii!ii!ii!

l"888"SU'HOGAR®
(1-888-784-6427)

_":_:_:_;';'_i!:!i!i!i!!i!iiiiiiiiiiiiii!!i!!i!
!!i_!i!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!ii!i

® Registered Trademark /
Trademark /
Service Mark of Sears Brands, LLC
® Marca Registrada / TMMarca de Fabrica / sMMarca de Servicio de Sears Brands,
_c Marque de commerce / _° Marque d6pos6e de Sears Brands, LLC

LLC
© Sears

Brands,

LLC

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 28
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Fri Jan 02 04:15:57 2009
Author                          : 
Title                           : 
Subject                         :

EXIF Metadata provided by EXIF.tools

Kenmore 41516123801 User Manual GRILL Manuals And Guides L0812583

KENMORE Grill, Gas Manual L0812583 KENMORE Grill, Gas Owner's Manual, KENMORE Grill, Gas installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation