Kenmore 625348471 User Manual DEMAND WATER SOFTENER Manuals And Guides L0709207
KENMORE Water softener Manual L0709207 KENMORE Water softener Owner's Manual, KENMORE Water softener installation guides
User Manual: Kenmore 625348471 625348471 KENMORE KENMORE DEMAND WATER SOFTENER - Manuals and Guides View the owners manual for your KENMORE KENMORE DEMAND WATER SOFTENER #625348471. Home:Plumbing Parts:Kenmore Parts:Kenmore KENMORE DEMAND WATER SOFTENER Manual
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OWNER'S
MANUAL
MODEL NOS.
625.348471
625.348491
Caution:
Read and Follow
All Safety Rules and
Operating Instructions
Before First Use of
This Product.
If you have questions when
installing, operating or main-
taining your softener, and
when setting the timer, call
this toll-free number...
1-800-426-9345
SAVE THIS MANUAL
Demand Water Softeners
Warranty
Start Up /Setting Timer
How It Works
Care Of
Specifications
Repair Parts
Use plastic bag and tie provided, to hang manuals nearby
the softener for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
PRINTED IN U.S.A.

WARRANTY
I I
SEARS RESIDENTIAL WATER SOFTENER
FULL ONE YEAR WARRANTY ON WATER SOFTENER
For one year from the date of purchase, when this water softener is installed and maintained
in accordance with our instructions, Sears will repair, free of charge, defects in material or work-
manship in this water softener.
FULL TEN YEAR WARRANTY AGAINST LEAKS
For ten years from the date of purchase, Sears will furnish and install a new current model water
softener tank or salt storage drum, free of charge, if either the tank or drum develop a leak.
TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE N EAREST SEARS SERVICE CEN-
TER THROUGHOUT THE UNITED STATES. This warranty applies only while this product is in
use in the United States.
This warranty gives you specific legal rights, and you may have other rights which vary from
state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
If you want your water softener professionally installed, talk to your Sears Salesman. He will arrange for a
prompt, quality installation by Sears Authorized Installers.
SEARS INSTALLATION POLICY
All installation labor arranged by Sears shall be
performed in a neat, workmanlike manner in
accordance with generally accepted trade practic-
es. Further, all installations shall comply with all
local laws, codes, regulations, and ordinances.
Customer shall also be protected, during installa-
tion, by insurance relating to Property Damage,
Workman's Compensation and Public Liability.
SEARS INSTALLATION WARRANTY
In addition to any warranty extended to you on the
Sears merchandise involved, which warranty be-
comes effective the date the merchandise is
installed, should the workmanship of any Sears
arranged installation prove faulty within one year,
Sears will, upon notice from you, cause such faults
to be corrected at no additional cost to you.
FACTS AND FIGURES TO KEEP
Fill in the blanks below and keep this book in a safe
place so you always have these facts.
Water Softener Model No.t
Serial Number
Date Installed
Water Hardness
Iron Content
*pH
Water Pressure
Water Flow Rate
Grains Per Gallon
Parts Per Million
Taste And/Or Odor
Pounds!Square Inch
Gallons Per Minute
t The model number is on the rating decal, located
on the rim, under the salt hole cover.

TABLE OF CONTENTS
I I
PAGE
NO.
SECTION 1 SOFTENER START UP
A. SAFETY GUIDES
B. CHECK LIST OF STEP-BY-STEP GUIDES TO INSTALL
C. PROGRAM THE TIMER
D. SANITIZING THE WATER SOFTENER
E. FILL THE STORAGE TANK WITH SALT
4
5
6-7
8
9
SECTION 2 HOW YOUR WATER SOFTENER WORKS
A. FACE PLATE TIMER FEATURES 10
B. SOFT WATER SERVICE AND REGENERATION 11-13
SECTION 3 CARE OF YOUR SOFTENER
A. SALT: REFILLING STORAGE TANK, SALT BRIDGE
B. KEEPING THE WATER SOFTENER CLEAN
C. KEEP THE SOFTENER FROM FREEZING
D. HELPFUL HINTS CHECKLIST
14
15
16
17
SECTION 4 OTHER THINGS TO KNOW
A. DIMENSIONS/SPECIFICATIONS 18
SECTION 5 SERVICE TECH INFORMATION
A. TROUBLESHOOTING
B. ROTARY VALVE SERVICE
C. WATER FLOW THROUGH THE SOFTENER VALVE
19-22
23
24-26
SECTION 6 REPAIRPARTS 29-31
3

SECTION 1 WATERSOFTENERSTART-UP
1A. SAFETY GUIDES
•Read all steps, guides and rules carefully be-
fore installing and using your new water softener.
Follow all steps exactly to correctly install. Failure
to follow them could cause personal injury or
property damage. Reading this book will also help
you to get all of the benefits from your water soft-
ener.
•Your water softener will remove hardness min-
erals and "clear water" iron from water, up to the
limits shown on page 18. It will not remove other
types of iron, acids, tastes and odors, etc. It will
not purify polluted water or make it safe to drink.
•Protect the softener and piping from freezing.
Damage from freezing voids the softener warran-
ty. See page 16.
CAUTIONS
PLEASE READ AND COM PLY WITH THE FOL-
LOWING GUIDES TO PREVENT DAMAGE TO
THE SOFTENER OR OTHER PROPERTY,
PERSONAL INJURY, OR POSSIBLE FATAL
SHOCK.
•THIS SOFTENER WORKS ON 24 VOLTS
ONLY. BE SURE TO USE THE TRANSFORMER
INCLUDED, AND PLUG IT INTO A 120V OUT-
LET.
•Unplug the transformer right away if the
power cable should become damaged or
frayed. Make repairs before plugging back
into the power outlet.
•Always unplug the softener from electrical
power before removing outer valve covers.
4

SECTION 1 WATERSOFTENERSTART-UP
II
lB. CHECK LIST OF ALL STEP-BY-STEP GUIDES TO INSTALL
Refer to the Installation Manual, part no.
7159931, for step-by-step guides. -"_1:_
To be sure you have done all the steps to install
the softener, read the following list. Page num-
bers referred to are in the Installation Manual.
Is the house water supply flow going into
the softener valve INLET? Trace piping to be
sure. See pages 10 and 11.
Is the plumbing bypass valve (or 3 valves) set
for soft water service? See page 18.
Is the valve drain hose connected to tile drain
fitting the right way? Does the drain hose run
to tile drain point without sharp bends or
kinks tllat could stop or reduce water flow?
See page 16.
Is tile softener power cable connected to the
transformel; and is the transformer plugged
into an inside, 120V-60Hz electrical outlet?
See page 20.
Be sure to restart the water heater. See page
20.
brass
INLET
-valve _F _r
plastic
i%
_ Water
Heater
-4
Note, for installations in the State of Massachusetts:
Plumbing codes of Massachusetts shall be adhered to.
Consult with your licensed plumber.
5

SECTION 1 WATER SOFTENER START-UP
1C. PROGRAM THE TIMER
f
Sears Water Line
for Customer Assistance
1-800-426-9345
display
\\
I)
UP button DOWN button
RECHARGE TONIGHT
ON/OFF-HOLD button
(Recharge Tonight-Now)
Demand Water Softener
SELECT button
,J
When the transformer is plugged in, a model
code shows in the face plate display for the first
few seconds. The model code for your water
softener is SR22, as shown in the following
drawing. The model code is followed by a test
number (example: $3.0). After the test number,
12:00 AM begins to flash. PRESENT TIME and
RECHARGE TONIGHT show at the bottom of
the display.
[CODE
pF p_l_ IE
Model Nos.
625.348471
625.348491
l
I530 I
I .............I
.',oo.'." .'! .=......
PRESENT TIME
you to use another button. For example, in
setting the hardness (step 2), the beeper sounds
repeatedly when the display reaches i using the
DOWN button, or the highest hardness setting
using the UP button.
1. SET PRESENT TIME OF DAY:
NOTE:
If the words PRESENT TIME do not show in the
displa)_ press the SELECT button (FIG. 1) until
they do.
• Press the _JP!DOWN _outtons to set the
present time. Press LT to move the display
ahead; press DOWN to move the time backward.
NOTE:
If SR - - is flashing in the display; press the UI_
button (FIG. 1) until SR22 shows, as needed for
your model. Be sure to set the correct code.
Then, press the SELECT button to display the
flashing 12:00 AM. If other than SR22 shows,
when the transformer is first plugged in, please
see page 17 to reset.
SOUND "BEEPER": A "beeper" sounds while
pressing buttons for timer set-up. One beep
signals a change in the face plate displa)a
Repeated beeps means the timer will not accept a
change from the button you have pressed, telling
If the present time is between [
noon and midnight, be sure PM :_'_:!_":',_,
shovcvs. PRESENT TIME
If the present time is between I':':"",.,,::_o_.,,0_,,,o='"',''"
midnight and noon, be sure AM PRESEN_T,ME
shows.
NOTE:
Each press of the UP or DOWN buttons changes
the time by i minute. Pressing and holding the
buttons changes the time 32 minutes each se-
cond.
6

SECTION 1 WATER SOFTENER START-UP
1C. PROGRAM THE TIMER
2. SET WATER HARDNESS NUMBER:
• Press the SELECT button once to display 15
(flashing) and HARDNESS.
The grains per gallon (gpg) I
hardness of your water supplyis I !_''_
on your water analysis report. HARDNESS
Be sure to enter water test results
on page 2, for future reference.
NOTE:
If your water supply contains iron, compensate
for it by adding to the water hardness number.
For example, assume your water is 15 gpg hard and
contains 2ppm iron. Add 5 to the hardness number for
each I ppm of iron. In this example, you would use 25
for your hardness number.
15 gpg hardness
2ppmironx5=lO +10
(times) 25 HARDNESS NUMBER
• Press the _UPiDOWN_buttons to set your
water hardness number in the displaj4 The
DOWN button moves the display to 1. The UP
button moves the display to the highest setting
(see maximum setting for your model in the
specifications).
NOTE:
Each press of the UP/DOWNbutton changes the
display by I between i and 25. Between 25 and
the highest numbel; the display changes 5 at a
time...25, 30, 35, etc. Continuous pressure on the
UP or DOWN button changes the display twice
each second.
3. SET RECHARGE (REGENERATION) TIME:
• Press the SELECT button once to display 2:00
AM (flashing) and RECHARGE TIME.
At the 2:00 AM RECHARGE -o, ,-,°-,
TIME setting, the softener be- - •.... _,:
gins regeneration (see pages 11 REC"ARG%,M_
and 12) at 2:00 AM, ending no
later than 4:00 AM. This is a
good time in most households because water is
notbeing used (see AUTOMATIC BYPASS, page
13).
If a different RECHARGE TIME setting would
be better for your household, do the following.
• Press the @LT!DOWN@buttons to set the
desired RECHARGE starting hour. Be sure to
observe the AM-PM as you did when setting the
time of daj4
NOTE:
Each press of the UP/DOWN buttons changes
the display 1 hour. Continuous pressure on the
UP or DOWN button changes the display twice
each second.
• Press the SELECT button once again, to
return the present time (steady) of day and
RECHARGE TONIGHT in the displa)a
IF YOU NEED HELP PROGRAMMING THE TIMER, CALL TOLL FREE,
NUMBER 1-800-426- 9345.
SEE PAGE 10 FOR OTHER FACE PLATE TIMER FEATURES.
7

SECTION 1 WATERSOFTENERSTART-UP
1D. SANITIZING THE WATER SOFTENER
Care is taken at the factory to keep your water
softener clean and sanitary: Materials used to
make the softener will not infect or contaminate
your water supply; and will not cause bacteria to
form or grow. However, during shipping, stor-
age, installing and operating, bacteria could get
into the softener. For this reason, sanitizing as
follows is suggested when installing.
1. Lift the salt hole cover and use a pail or hose to
fill the salt storage tank with at least 3 gallons of
water.
2. Remove the brinewell cover and pour about
3/4 ounce (1 to 2 tablespoons) of common 5.25%
household bleach into the softener brinewell.
Clorox, Linco, BoPeep, White Sail, Eagle, etc., are
brand names of bleach readily available.
3. Press the ON/OFF-HOLD button and holdfor3
seconds to start a recharge. This first recharge
does several things.
-- It draws the bleach into and through the
softener to sanitize it.
Salt Hole
Cover
-- It fills the salt tank to the water level
needed.
-- It gets all the air out of the resin tank.
-- It makes the resin bed (see page 11) ready
for soft water service.
NOTES:
This recharge takes about 2 hours.
You can sanitize the softener with or without
salt in the storage tank.
ADD WATER
hose
Water,
About 3 Gallons
Brinewell
Cover
(remove and add
about 3/4 oz. bleach)
Brinewell
Recommended by the Water Quality Association. On
some water supplies, the water softener may need
periodic disinfecting. Sanitize with or without salt in the
storage tank.
8

SECTION 1 WATERSOFTENERSTART-UP
1E. FILL THE STORAGE TANK WITH SALT
Brine (salt dissolved in water) is needed for each
and every regeneration. The water for making
brine is metered into the salt storage tank by the
softener. Howevel, you must keep the tank
filled with salt.
Fill the tank with NUGGET or PELLET water
softener salt. DO NOT use rock salts, as they
have dirt and sediments that will stop the
softener from working.
Before filling, be sure the brinewell cover is in
place on the top of the brinewell. Salt storage
capacity is shown on page 18.
NOTE:
In humid areas, it is best to fill the storage tank
half-full, and to refill it more often. Salt bridging
(see page 14) occurs more often when conditions
are humid.
Water softening salt with iron removing addi-
tives -- Some salts have an additive to help the
softener handle iron in the water supply. Al-
though this additive may help to keep the
softener resin clean, it may also release corrosive
fumes that will weaken and shorten the life of
some softener parts.
ADD SALT
\
/,
\Brinewell
Cover
Sodium Information: Water softeners using so-
dium chloride for regeneration add sodium to
the water. Persons who are on sodium restricted
diets should consider the added sodium as part
of their overall sodium intake.
For example, if your water supply is 15 grains
hard, you would have to drink 3 quarts of
softened water to consume 335 milligrams of
sodium. That is equivalent to eating 2-1/2 slices
of white bread.
Persons who are concerned about their drinking
water should consider a Sears Drinking Water
System that will remove or reduce in excess of
90% of the sodium and other drinking water
contaminants.
YOU HAVE NOW FINISHED THE WATER SOFTENER START-LT. AFTER THE SANITIZING RE-
CHARGE, ON PAGE 8, THE SOFTENER WILL BE GIVING YOU SOFT WATER.
9

SECTION 2 HOWYOURWATERSO ENERWORKS
2A. FACE PLATE TIMER FEATURES
EXTRA RECHARGE
Sometimes, a manually started regeneration
(recharge) may be desired, or needed. Two
examples are:
--You have used more water than usual (guests
visiting) and you may run out of soft water
before the next timer started regeneration.
--You did not refill the softener with salt before
it was gone.
You can start a regeneration right awa_ or you
can set the timer to regenerate at the next 2:00
AM (or other preset recharge time). Do the
following.
RECHARGE NOW
• Press the ON/OFF---HOLD button and
hold for 3 seconds. RE- [ I_'ZI I
CHARGE NOW begins to ._" I_=_
flash in the displa_ and the I "EC"ARGENOW
softener enters the fill cycle
of regeneration right away. This regeneration
will last for about 2 hours. Then, you will
have soft water again.
RECHARGE TONIGHT
• Press and release (do not hold) the ON/
OFF-HOLD button. RE-
CHARGE TONIGHT flashes _.. J_-q l
in the displa_ and the soften- RECHARGETONIGHT
er begins regeneration at the
next preset recharge time. If you decide to
cancel the regeneration before it has started,
press and release the ON/OFF-HOLD but-
ton once more to turn off the flashing RE-
CHARGE TONIGHT.
PROGRAM MEMORY
If electrical power to the softener goes off, the
time display is blank but the face plate timer
keeps the correct time for about 6 hours. When
electrical power comes on again, you have to
reset the present time only if the display is
flashing. The HARDNESS and RECHARGE
TIME never require resetting unless a change is
desired.
Even if the timer is incorrect after a long power
outage, the softener works as it should to keep
you water soft. Howevel; regenerations may
occur at the wrong time of day until you reset the
timer to the correct time of day.
ERROR CODE
An error code could appear in the face plate
display if a problem occurs in the softener
electronics. If you see an error code instead of the
time of da_ please call you local Sears Service
Department for service. E,-,-D
IF YOU NEED HELP ON THE USE OF THE TIMER FEATURES, CALL TOLL FREE,
NUMBER 1-800-426-9345.
10

SECTION 2 MowYOURWATERSOFTENERWORKS
2B. SOFTWATER SERVICE AND REGENERATION
SERVICE
When the softener is giving you soft watel, it is
called "Service". During service, hard water
comes from the house main water pipe into the
softener. Inside the softener resin tank is a bed
made up of thousands of tiny; plastic resin beads
(FIG. 4). As hard water passes tlu'ough the bed,
each bead attracts and holds the hardness
minerals. This is called ion-exchanging. It is
much like a magnet attracting and holding
metals. Water without the hardness minerals
(soft water) flows out of the softener and into the
house soft water pipes.
After a period of time, the resin beads become
coated with hardness minerals and they have to
be cleaned. This cleaning is called regeneration
or recharge. Regeneration is started at 2:00 a.m.
by the electronic timer (see page 13). It takes
place in 5 stages or cycles. These are:
[] FILL [] BACKWASH
[] BRINING [] FAST RINSE
r_l BRINE RINSE
WATER FLOW THROUGH THE
SOFTENER IN SERVICE
salt storage
tank (salt
not shown) ''-_
brine valve\
soft water
OUT hard water
resin tank
resin bed
REGENERATION
[] FILL: Salt, dissolved in watel, is called
brine. Brine is needed to clean the hardness
minerals from the resin beads. To make the brine,
water flows into the salt storage area during the
fill stage as shown in FIG. 5. Fill cycle length
depends on how much soft water making
capacity you have used since the last regenera-
tion. As you use more watel, fill time increases so
more brine is made. The greater amount of brine
cleans more hardness minerals from the resin
bed.
WATER FLOW THROUGH THE
SOFTENER IN FILL
soft water hard water
o°zt !'"
salt storage
tank
brine valve
fill water
]]]]]]i]]
iiiiiiiii
iiiiiiiii
iiiiiiiii
iiiiiiiii
iiiiiiiii
iiiiiiiii
ilJ
11

SECTION 2 Mow'touRWATERSOFTENERWORKS
2B. SOFT WATER SERVICE AND REGENERATION
[] BRINING: During brining, the brine is moved
from the salt storage area, into the resin tank.
Inside the resin tank, brine cleans hardness
minerals from the resin beads and they are
discharged out the drain. How much brine is
needed to clean the resin depends on:
--the amount of resin in the softener,
--howfast the brine goes through the bed.
The nozzle and venturi (FIG. 6) make suction to
take brine from the salt tank and put it into the
resin tank. They keep the brine flow down to a
very slow rate to get the best resin cleaning with
the least salt.
[3_BRINE RINSE: After all of the brine goes into
the resin tank, the brine valve closes. Water
keeps flowing the same way it did during
brining except the brine flow has stopped.
Hardness minerals and brine flush from the
resin tank to the drain. Brining and brine rinse
together vary in the length of time they take,
relative to the fill cycle length.
WATER FLOW THROUGH THE SOFT-
ENER IN BRINING AND BRINE RINSE
hard water
bypass OUT t
nozzle &
venturi
brine valve
\
hard water
fIN
,/ drain
brine
[_BACKWASH: During backwash, water flows
UP through the resin tank (FIG. 7) at a fast rate to
flush iron minerals, dirt and sediments from the
bed and to the drain. The bed lifts and expands
for good cleaning.
WATER FLOW THROUGH THE SOFT-
ENER IN BACKWASH
hard water t ! hard water
bypass OUT IN
drain
resin bed lifted
and expanded
[]FAST RINSE: Backwash is followed by a fast
flow of water down through the resin tank. The
fast flow packs the resin bed and gets it ready for
return to service (FIG. 8).
After fast rinse, the softener returns to service.
Hard water goes into the resin tank where the
resin bed again takes out the hardness minerals.
Soft water goes to the house soft water pipes.
WATER FLOW THROUGH THE
SOFTENER IN FAST RINSE
soft water A hard water
OUT U I IN
drain
12

SECTION 2 HOWYOURWATERSOFTENERWORKS
! I
2B. SOFT WATER SERVICE AND REGENERATION
AUTOMATIC BYPASS
During the brining, brine rinse and backwash
cycles of regeneration, hard water goes through
the softener valve and to the house pipes. If a
faucet is opened, hard water is there for your
needs. However, you should not use HOT water,
if possible, because the water heater will refill
with hard water. The softener regenerates from
2:00 AM to about 4:00 AM, (you can change this
time.., see page 7). In most homes, 2-4 AM is a
time when not much water is used, if any.
If you get up early in tile morning and you can
hear the softener regenerating, change the time
setting. Set the recharge start time to 12:00 AM or
1:00 AM (page 7). Then regeneration will start
and end tllat much earlier and your water heater
will not refill with hard water if a hot faucet is
opened.
ELECTRONICS
Two main parts of the softener's electronics are
[] a WATER METER, and [] a COMPUTER.
[] WATER METER -- The water meter is in the
softener valve outlet. As water flows through the
meter, it sends electric pulses to the computer.
The computer changes tile pulses to a measure in
gallons of water.
[] COMPUTER -- The computer is part of the
timer circuit board. It is programmed to know
the softener's capacity (how many grains of
hardness minerals it will take out of the water
before a regeneration is needed). When starting
the softener, page 7, you set it for the grains per
gallon (gpg) hardness of tile water.
To find a regeneration pattern best for your
needs, the computer uses: (1) water usage from
the mete1; (2) hardness setting, (3) softener
capacity, and (4) time since the last regeneration.
The computer always adjusts this pattern to your
water using habits. It works to provide you with
soft water for the longest time, at the most
efficient salt usage.
Softening capacity is used as hard water goes
through the softener and hardness minerals are
removed. When tile computer determines that
only enough capacity remains to provide soft
water up to the next regeneration starting time
(2:00 AM, or as otherwise set), it will schedule a
regeneration. RECHARGE TONIGHT displays
until the regeneration begins. When the regen-
eration begins, TONIGHT goes off and RE-
CHARGE NOW flashes during the 2 hour regen-
eration.
13

SECTION 3CAREOFYOURSOFTENER
I I
3A. SALT...REFILLING STORAGE TANK/BREAKING A SALT BRIDGE
WHEN TO REFILL WITH SALT: Check the salt
level a few weeks after you install the softener
and every week after that. Refill when the
storage tank is about 1/3 full. Never let the
softener use all the salt before refilling. Without
salt, you will soon have hard water.
IMPORTANT:
You will have aloss in softening capacity and
may get partly hard water if less than 10 inches
of salt is in the storage tank.
PLEASE SEE PAGE 9 FOR SALT FILLING DIRECTIONS .
SALT BRIDGE
Sometimes, a hard crust or salt bridge forms in
the salt storage tank. It is usually caused by high
humidity or the wrong kind of salt. When the salt
bridges, an empty space forms between the
water and salt. Then salt will not dissolve (melt)
in the water to make brine. Without brine, the
resin bed does not regenerate and you will have
hard water.
If the storage tank is full of salt, it is hard to tell if
you have a salt bridge. Salt is loose on top, but the
bridge is under it. The following is the best way
to check for a salt bridge.
Salt should be loose all the way to the bottom of
the tank. Hold a broom handle, or like tool, up to
the softener as shown in FIG. 9. Make a pencil
mark on the handle, 1" or 2" below the top height
of the rim, as shown. Then, carefully push it
straight down into the salt. If a hard object is felt
before the pencil mark gets to the top of the tank,
it's most likely a salt bridge. Carefully push into
the bridge in a few places to break it. Do not try
to break the salt bridge by pounding on the
outside of the salt tank. You may damage the
tank.
If the wrong kind of salt was the cause of the
bridge, take it out. Then fill the tank with nugget
or pellet salt only.
SALT BRIDGE
push tool into salt
bridge to break
Pencil
Mark
Broom Handle Salt
Salt Bridge
Water Level
14

SECTION 3 CAREOrYOURSOFTENER
3B. KEEPING THE WATER SOFTENER CLEAN
COVERS
To keep your new Sears water softener looking
nice, apply a coat of paste wax and repeat once a
year. When dusty, wipe it witll a damp cloth to
keep it sparkling.
NOTE:
Never use cleaners having ammonia or abra-
sives. They may scratch and dull the surface.
NOZZLE AND VENTURI
A clean nozzle and venturi (FIG. 10) is a must for
tile softener to work right. This small unit moves
brine from the salt storage tank to the resin tank
during regeneration. If it becomes plugged with
sand, silt, dirt, etc., the softener will not work
and you will get hard water.
To get to the nozzle and venturi, remove the
softener top cover. Be sure the softener is in
service cycle (no water pressure at nozzle and
venturi). Then, holding the housing tightly with
1 hand, turn the cap off. Do not lose the large
o-ring seal. Lift out the screen support and
screen, then the nozzle and venturi. Wash and
rinse tlle parts in warm water until clean. If
needed, use a small brush to remove iron or dirt.
Also check and clean tile gasket.
Carefully replace all parts in the correct order.
Lubricate the o-ring seal with silicone grease or
Vaseline and place in position. Install and
tighten tile cap, by hand only. Do not over-
tighten and break the cap or housing.
CLEANING THE NOZZLE & VENTURI
Cap _.__._.
O-ring Seal -_____.__
Screen Support -_________
Screen
Nozzle & Venturi
Gasket _/'__
NOT eE_aB;n _tr_t h:_ oe_esl_ _
bottom of the nozzle & venturi
housing.
*Flow Plug
(HVDC)
Nozzle & Venturi
Housing
*Flow Plug
(t-EP)
Screen
*INSTALL WITH
NUMBERED SIDE UP
CONCAVE SIDE DOWN.
IRON FROM THE RESIN BED
Your water softener takes hardness minerals
(calcium and magnesium) out of tile water. Also,
it can control some "clear water" iron. See
maximum allowed in tile specifications on page
18. With clear water iron, water from a faucet is
clear when first put into a glass. After 15 to 30
minutes, the water begins to cloud or turn rust
colored. A water softener will not remove any
iron which makes the water cloudy or rusty as it
comes from the faucet (called red water iron). To
take red water iron out of water, or over the
maximum of clear water iron, an iron filter or
other equipment is needed. Your local Sears
store has trained people to help you with iron
water problems.
If your water supply has clear water iron, even
tllough less than the maximum allowed, regular
resinbed cleaning is needed. Sears has resinbed
cleanel; Stock No. 42-34426 for tiffs. Clean the
bed at least every 6 months. If iron appears in the
soft water before 6 months, clean more often.
Printed instructions are on the resin bed cleaner
bottle.
IF YOU HAVE QUESTIONS ABOUT CLEANING AND MAINTAINING YOUR SOFTENER,
CALL TOLL FREE, NUMBER 1-800-426-9345.
15

SECTION 3 CAREOF','OURSOFTE.ER
30. KEEP THE SOFTENER FROM FREEZING
If tlle softener is installed where it could freeze
(summer cabin, lake home, etc.), you must drain
all water from it to stop possible freeze damage.
To drain tlle softener:
1. Close the shut-off valve on tlle house main
water pipe, near the water meter or pressure
tank.
o
o
o
5.
Open a faucet in the soft water pipes to vent
pressure in the softener.
If a single bypass valve is installed, move the
stem into bypass. See FIG. 12 on page 19. In a
3-valve bypass system, close the inlet and
outlet valve and open the bypass valve. If
you want water in the house pipes again,
reopen the shut-off valve on tlle main water
pipe.
Unplug tile transformer at the wall outlet.
Remove the salt hole cover and the main
cover. Take off both drain hoses.
o
o
Carefully remove the large holding clips at
the softener inlet and outlet (see Key No. 61,
on page 30). Separate the softener from the
adaptors or bypass valve.
Remove the brinewell cover and disconnect
the brine valve tubing at the nozzle and
venturi assembly (see page 23). Lift the brine
valve out of tlle brinewell. Tip the brine valve
upside down to drain out water.
DRAIN WATER FROM THE
SOFTENER
Drain Wood Block
I
8_
9_
Looking at FIG. 11, lay a piece of 2 inch thick
board near the floor drain. Move the softener
close to the drain. Slowly and carefully, tip it
over until the rim rests on tlle wood block
with the inlet and outlet over the drain. Do
not allow the softener's weight to rest on
the inlet and outlet fittings or they will
break.
Tip the bottom of the softener up a few inches
and hold until all water has drained. Leave the
softener laying like tllis until you are ready to
use it. Plug the inlet and outlet with rags to
keep dirt, bugs, etc. out.
16

SECTION 3 CAREOFYOURSOFTENER
3D. HELPFUL HINTS CHECKLIST
... TO HELP YOU SAVE MONEY
If your water softener fails to work, make the following easy checks. Often, you will find what's wrong
yourself and you won't have to call and wait for service. If, after making the checks, your softener still
does not work right, call your Sears Service Department, or call toll free, number 1-800-426-9345for
telephone assistance.
NOTE:
1. Also read ERROR CODE, page 10.
2. If an error code is not dispIayed, press and hold the SELECT button until (example: 000- -) shows in
the display. Then, press SELECT again and hold until an SR code appears. It must show SR 22 for Model
Nos. 625.348471 and 625.348491. If any other SR number shows, the softener computer is working on
incorrect input and this would probably be the cause of the problem. To set SR 22, press either the UP
or DOWN[y_] button. Then, press SELECT to return a flashing 12:00 AM displa_ and reset the timer on
page 6.
You can find the model number of your water softener on the rating decal, on the brine tank rim. See
page 28.
PROBLEM
No soft water
Water hard
sometimes
CAUSE CORRECTION
Faucet or fixture may be plumbed to From the outlet of the water softener, trace the water flow paths
hard water inyour house pipes. If soft water is not directed to a faucet or
fixture where it is wanted, consult a plumber. Toconserve salt,
the installer may have isolated some fixtures (outside faucets,
toilets, etc.) from soft water.
No salt (or salt bridged) in the Refill with salt, or break the salt bridge (page 14). Press
storage tank ON/OFF-HOLD (RECHARGE NOW) button and hold for 3
seconds to start a regeneration (see page 10).
Transfomer unplugged at the wall Check for loss of power due to any ofthese and correct. With
outlet, or power cable leads loose, the power back on, look at the time display and read
fuse blown, circuit breaker popped, PROGRAM MEMORY, page 10.
or circuit switched off.
Manual bypass valve(s) in bypass Look at FIG. 12 on page 18. Move the stem in a single valve
)osition to service. In a 3-valve bypass, open the inlet and outlet valves,
and be sure to fully close the bypass valve.
Dirty, plugged or damaged nozzle & Take apart and clean or replace damaged parts (see page 15).
venturi
Valve drain hose plugged The drain hose must not have kinks, sharp bends, or be raised
too high above the softener (see page 16 in your installation
manual).
Hardness number setting too low Press and release the SELECT button until HARDNESS shows
in the display. Read the hardness number in the display and
be sure the same grains per gallon number is shown on your
water analysis report. See page 7 to reset. Press and release
the SELECT button until the present time shows in the display.
Using hot water when softener is Avoid using hot water during this time because the water
regenerating heater refills with hard water (see Automatic Bypass, page 13).
Increase in the grains of hardness in Ask your Sears retail or catalog store for a new water analysis.
your water supply Then make a new hardness number setting (page 7).
17

SECTION 4 OT.ERT.INGSTOK.OW
4A. DIMENSIONS/SPECIFICATIONS
BYPASS VALVES
SINGLE-PLASTIC SINGLE-BRASS
PULL STEM
OUTWARD
FOR
SERVICE
Push
Inward
For
Bypass
Inward
For
Bypass
3-VALVE
SERVICE
CloseBypass Valve
Open Inlet& OutletValves
BYPASS
Open Bypass Valve
Close Inlet& OutletValves
!_ Bypass
Valve
Outlei
Valve _ Inlet
Valve
A
] --..__.__..__.__.__
I
I
I
I
t
J
/
\/
L_ m
E
D
C
r T
A Salt Tank Heiqht
B Resin Tank Diameter (nominal)
C Resin Tank Height (nominal)
D Inlet-Outlet Height
E Overall Height
F1 Length
F2 Width
-- Distance between inlet-outlet
center lines
INCHES
4O- 1/4
8
40
41-1/2
46
19-1/2
16-1/2
3-3/8
CM
102.2
20.3
101.6
105.4
116.8
49.5
41.9
8.6
MODEL NOS. 625.348471 AND 625.348491, TIMER SR CODE -SR22
NOTE:
Please see the rating decal for water softener operating capacity, salt usage and service How rate/pressure loss
performance specifications. Performance specifications are validated by the Water Quality Assodation (WQA).
The rating decal is located on the rim, under the salt hole cover (see page 28).
WATER SUPPLY TO WATER SOFTENER
MINIMUM WATER SYSTEM FLOW (gpm) 3
MINIMUM-MAXIMUM WATER PRESSURE (psi) 20-120
MAXIMUM WATER TEMPERATURE (°F) 120
MAXIMUM WATER HARDNESS (gpg) 90*
MAXMUM "CLEAR WATER" IRON (ppm) -
625.348471 and 625.348491 4
SALT FOR WATER SOFTENER
TYPE OF SALT NEEDED Nugget/Pellet
ALTERNATE TYPE OF SALT Pure, evaporated, compacted
water softener salt
STORAGE CAPACITY (pounds) 200
*Do not exceed this number when setting hardness instep 2, page
7. The maximum setting available is 95.
OTHERS
TYPE OF ION EXCHANGE MATERIAL (resin)
AMOUNT OF RESIN (cu.ft.)-
625.348471 and 625.348491
High Capacity
.70
REGENERATION, or RECHARGE CYCLE TIME (min.)
FILL 2-8
BRINING/BRINE RINSE 103
BACKWASH 7
FAST RINSE 3
TOTAL REGENERATION TIME 115-121
gpm = gallons per minute
gpg = grains per gallon
psi = pounds per square inch
ppm = parts per million
18

SECTION SERVICETECH.INFORMATION
5A. TROUBLESHOOTING
Keep this manual with your water softener. If repairs are needed, the service technician must have the
information on the following pages. For telephone assistance, call toll free, 1-800-426-9345.
TRANSFORMER
24VAC
VAC
II!
IO,.CO,:BO*ROp,WIRINGSCHEIITIC
......... i grn
S 'o'0
FACEPLATE
display-_
F
ON/OFF-HOLD button SELECT button
(Recharge Tonight-Now)
/ UP button
Demand Water Softener
DOWN
button
,J
ALWAYS MAKE THESE INITIAL CHECKS FIRST
1. Does the time display show the correct time of day?
2.
3.
4.
5.
-If display is blank, check power source to the
softener.
- If time is flashing, power was off for over 6 hours. The
softener resumes normal operation but regenera-
tions occur at the wrong time.
- If an error code (Example: Err 03) shows in the face
plate displa_ go to Automatic Electronic Diagnostics.
Plumbing bypass valve(s) must be in Full Service
position.
The inlet and outlet pipes must connect to the softener
valve inlet and outlet respectively:
Is the transformer plugged into a "live", grounded
wall outlet, and is the power cable fastened securely?
The valve drain hose must be free of kinks and sharp
bends, and not elevated over 8 ft. above the floor.
REMOVE THE TOP COVER AND SALT TANK COVER
6. Is there salt in the storage tank?
7. Is the brine tubing connected? (See water flow
diagrams).
8. Is the brine valve float set right? (See page 22).
9. Press the SELECT button 2 times to display the
hardness setting. Be sure it is the correct setting for the
household's water supply. (Make a hardness test of
the raw water and compare with the hardness setting.
Also test a soft water sample to verify if a problem
exists.) Press SELECT twice more to return the time of
day display.
If you do not find the problem after making initial checks,
do the Manual Initiated Electronic Diagnostics, and the
Manual Advance Regeneration Check.
19

SECTION SERVICETECH.INFORMATION
5A. TROUBLESHOOTING
AUTOMATIC ELECTRONIC DIAGNOSTICS
The face plate computer has a self-diagnostic
function for the electrical system (except input
power and water meter). The _...,, I"13
computer monitors the electronic _7__ _ t..q_
components and circuits for cor-
rect operation. If a malfunction occurs, an error
code appears in the face plate display.
The chart below shows the error codes that could
appear, and the possible defects for each code.
While an error code appears in the display, all face
plate buttons are inoperable except the SELECT
button. The SELECT button remains operational so
the service person can make the Manual initiated
Electronic Diagnostics to further isolate the defect,
and check the water meter.
CODE
Err 01 Err 02
Err 03 Err 04
Err 05
POSSIBLE DEFECT
MOST LIKELY _"_. }l- LESS LIKELY
motor inoperative /wiring harness or connection to switch /position switch /valve defect causing
high torque
face plate
PROCEDURE FOR REMOVING ERROR CODE FROM FACE PLATE: 1. Unplug transformer 2. Correct defect 3. Plug-in
transformer 4. Wait for 6 minutes. The error code will return if the defect was not corrected.
MANUAL INITIATED ELECTRONIC DIAG-
NOSTICS
1. To enter diagnostics, press and hold the SE-
LECT button until 000 - - shows in the display.
_"'_" _'_or P
I
WATER METER (A) SWITCH (B)
A. The first 3 digits indicate water meter operation
as follows:
000 (steady) = Soft water not in use, and no
flow through the meter.
m OPEN ANEARBY SOFT WATER FAUCET
000 to 199 (continual) = Repeats display for
each gallon of water passing through the meter.
If you don't get a reading in the display, with the
faucet open, pull the sensor from the valve outlet
port. Pass a small magnet back and forth in front of
the sensor. You should get a reading in the display.
If you get a reading, unhook the in and out
plumbing and check the turbine for binding.
_ MOTOR
POSITION
SWITCH
VALVE
OUTL
SENSOR
HOUSING
/TURBINE
.--TURBINE
SUPPORT AND
SHAFT
B° The letter (P) and dash (or dashes) indicate
POSITION switch operation, if the letter ap-
pears, the switch is dosed. If the dash shows,
the switch is open.
Use the ON/OFF-HOLD (Recharge Now) but-
ton to manually advance the valve into each
cycle and check correct switch operation.
20

SECTION SERVICETECH.INFORMATION
5A. TROUBLESHOOTING
CORRECT
SWITCH
DISPLAYS VALVE CYCLE STATUS
Valve in service, fill, brining, back-
wash or fast rinse position
Valve rotating from one position to
-p another
C. While in this diagnostic screen, the following
information is available and may be beneficial
for various reasons. This information is re-
tained by the computer from the first time elec-
trical power is applied to the face plate.
--Press [] to display the number of days this
face plate has had electrical power applied.
--Press []to display the number of regenera-
tions initiated by this face plate since the SR
code number was entered.
2. Press the SELECT button and hold 3 seconds
until...
SR 22 shows.
Model Nos. 625.348471
and 625.348491 CODE ]
This code identifies the softener nominal capadty
size. if the wrong number shows, the softener will
operate on incorrect programming. Do the follow-
ing as needed.
Return the present time display: Press the SE-
LECT button.
Change the SR number: To display the correct SR
number, press the[] UP or DOWN [ button.
Press SELECT, and reset the timer.
NOTE:
If the face plate is left in a diagnostic display (or a
flashing display when setting times or hardness),
present time automatically returns if a button is not
pressed within 4 minutes.
FACE PLATE REPLACEMENT: Be sure the valve is in
service position (observe valve cycle indicator) when
replacing the face plate.
If, after installing and programming the replacement
face plate, the valve is not in service position, do the
following to assure correct cycle orientation, or timing,
between the face plate and valve.
Use the MANUAL ADVANCE procedures, page 29..
With the RECHARGE NOW button, advance through
the recharge cycles until the valve stops in service posi-
tion, and RECHARGE no longer flashes in the timer.
NOTE: The valve motor may automatically drive
through several valve positions while searching for
service. If an error code occurs, unplug the transform-
er, then plug in again
Ino NI
21

SECTIO N SERVICETECH.IN ORMATIO.
5A. TROUBLESHOOTING
MANUAL ADVANCE REGENERATION CHECK 3.
This check verifies proper operation of the valve
motor, brine tank fill, brine draw; regeneration
flow rates, and other controller functions. Always
make the initial checks, and the manual initiated
diagnostics.
NOTE: The face plate display must show a steady
time (not flashing).
,Press the ON/OFF-HOLD button and hold in
jbr 3 seconds. RECHARGE NOW begins to flash
as the softener enters the fill cycle of regenera-
tion. Remove the brinewell cover and, using a
flashlight, observe fill water entering the tank.
A. if it does not enter the tank, look for an ob-
structed nozzle, venturi, fill flow plug, brine
tubing, or brine valve riser pipe.
CYCLE FLOW RATES (GALLONS PER MIN.)
FILL (flow to salt storage tank)
BRINING }
BRINE RINSE
BACKWASH (flow to drain)
FAST RINSE
0.3 (1.1 liters)
.16 (.6 liters)
.11 (.4 liters)
1.8 (6.8 liters)
1.8 (6.8 liters)
,After observing fill, press the ON/OFF-HOLD
button to move the softener into brining. A
slow flow of water to the drain will begin.
Verify brine draw from the brine tank by
shining a flashlight into the brinewell and
observing a noticeable drop in the liquid level.
NOTE: Be sure a salt bridge is not preventing water
with salt contact.
A. if the softener does not draw brine:
-nozzle and/or venturi dirty or defective.
- nozzle and venturi not seated properly on
gasket.
-restricted drain (check drain fitting and hose).
- defective nozzle and venturi seal.
- other inner valve defect (rotor seal, rotor &
disc, wave washer, etc.).
NOTE: If water system pressure is low; an elevated
drain hose may cause back pressure, stopping
brine draw.
A,
,
,
Again press ON/OFF-HOLD to move the
softener into backwash. Look for a fast flow of
water from the drain hose.
An obstructed flow indicates a plugged top dis-
tributor, backwash flow plug, or drain hose.
Press ON/OFF-HOLD to move the softener
into fast rinse. Again look for a fast drain flow.
Allow the softener to rinse for a few minutes to
flush out any brine that may remain in the resin
tank from the brining cycle test.
To return the softener to service, press ON/
OFF-HOLD.
[1 BRINE VALVE
FLOAT SETTING
/Float
FREEBOARD MEASUREMENT
(Distance from top of resin tank, to top of resin bed.)
T
FREEBOARD
7"-11"
1
Resin Tank
Resin Bed
22

SECTION SERVICETECH.INFORMATION
5B. ROTARY VALVE SERVICE
Before working on the valve, turn off the water
supply and disconnect from electrical power.
TO RELIEVE PRESSURE
-3 VALVE BYPASS: Close the inlet valve and open
a soft water faucet. Then close the outlet valve and
open the bypass valve.
-SEARS SPECIAL BYPASS: Slide the bypass valve
stem to bypass position. Loosen the 3 hex head
screws (see A in drawing) toward the backside of
the valve to allow pressure water to bleed out.
Catch the water with a rag.
DISASSEM BLY
To remove a part or group of parts, refer to the
valve drawing. A common screwdriver or nut
driver, Phillips screwdriver and pliers are the only
tools needed to completely disassemble.
SERVICING THE VALVE
Inspect all o-rings, seals and gaskets for wear or
defects.
Inspect the bottom surface of the rotor and disc for
scratches, chips or wear.
NOTE: If replacement is needed, be sure to use the
current replacement part.
ASSEMBLY
Be sure all parts are in place and in the proper
position. Lubricate ALL o-rings and seals with
FDA approved silicone grease. To install the rotor
seal, first place the seal into the valve groove,
rounded side down (see cross-section). Apply a
light coating of silicone grease to the seal's crossing
ribs. Then, carefully center the wear strip on the
seal, and push it downward onto the seal.
Install the nozzle and venturi seal and drain seal.
Assemble 2 o-rings and the wave washer onto the
rotor and disc. Then center the rotor and disc, in the
valve body, on the rotor seal.
Lower the cover onto the valve body and rotor
shaft. Then install the cover holding screws. Before
tightening the screws, install the valve cam and
gear. Then, turn the rotor (CLOCKWISE ONLY)
to SERVICE position. Tighten the screws using a
criss-cross pattern. If a torque wrench is available,
torque to 30-40 inch pounds.
Lubricate the gear on the motor, and the valve cam
gear with Molykote grease, or other high quality
gear lubricant.
Be sure to orient the switch as shown, with the
lever toward the cam.
switch _:" -_'"
valve cam
_.. /_-" &gear
@-i
flow plug (backwash
_' and fast rinse flow
rate control)
rotor & disc
J
SEE NOZZLE wear strip ¶
ASSEMBLY SERVICE,
SECTION 3
_ ,,!ow
o-ring
rotor seal
drain seal
nozzle &
venturi seal
23

SECTION SERVICETECH.INFORMATION
5C. WATER FLOW THROUGH THE SOFTENER VALVE
SERVICE CYCLE
from Valve Inlet
(hard water)
To Valve Outlet
(soft water)
bottom distributor
¢
top distributor
resin tank POSITION
__SWITCH
Hard water enters the valve inlet port. Internal valve porting routes the
water down and out the top distributor, into the resin tank. Hard water is
softened as it passes through the resin bed, then enters the bottom
distributor. Soft water flows back into the valve and out the valve outlet, to
the house soft water pipes.
FILL CYCLE
position switch
venturi valve cam
rotor & disc
fill flow
plug
fill water
(soft)
from Valve Inlet
(hard water)
distributor
ToValve Outlet
(soft water) _ {
bottom distributor __C_::b_¢
resin tank POSITION
__SWITCH
To begin a regeneration, the electroic timer energizes the circuit to the valve
motor. The valve motor rotates the rotor and disc and the valve cam until the
position switch lever drops, to open the motor circuit and position the valve in
FILL. As the rotor and disc rotates, the port opens for SOFT water fill through
the venturi. Fill flow continues to the brine valve, and into the salt storage
tank. Soft water is still available to the house lines.
24

SECTION SERVICETECH.INFORMATION
5C. WATER FLOW THROUGH THE SOFTENER VALVE
BRINING AND BRINE RINSE CYCLES
bypass hard water
to valve outlet
venturi
nozzle
t J"
brine from
salt stor-
age tank
from Valve Inlet
(hard water)
POSITION
After fill, timer/switch action allows the motor to turn the rotor and disc into
BRINING position. Water flow is directed to the nozzle. Suction, created by the
nozzle and venturi, draws brine from the salt storage tank and injects it into the
resin bed via the bottom distributor. Flow continues out the top distributor and to
the drain. Hard water is available at the valve outlet.
When the brine valve closes to end brine draw, water flow continues in the same
directions to slowly RINSE brine from the resin bed and to the drain.
bypass hard water
to valve outlet flow plug
BACKWASH CYCLE
drain
Timer/switch action again allows the motor to turn
the rotor & disc to place the valve in BACKWASH,
stopping water flow to the nozzle. Water is routed
down and out the bottom distributor, up through the
bed, and out the top distributor to the drain. The fast
flow (controlled by a flow plug in the drain fitting)
flushes dirt, sediments, iron deposits, remaining brine
and hardness to the drain.
f\
SWITCH
25

SECTION SERVICETECH.INFORMATION
5C. WATER FLOW THROUGH THE SOFTENER VALVE
soft water
to valve outlet
FAST RINSE CYCLE
drain
t
POSITION
During FAST RINSE, the rotor & disc is positioned so water flow enters the
resin tank through the top distributor, and exits through the bottom
distributor, to the drain.
The electronic timer again energizes the motor to return the valve to
selvice. As the valve rotates, the position switch lever drops to open the
circuit. The valve remains positioned in service until the electronic timer
initiates the next regeneration.
26

SECTION SERVICETECH.INFORMATION
I I
NOTES
27

SECTION 6 REPAIRPARTS
I I
SEARS WATER SOFTENERS
MODEL NOS.
625.348471 AND 625.348491
VALVE ASSEMBLY
(seepage30)
26
25
KEY PART
NO. NUMBER
1 7137604
2 7137612
3 7118333
4 7132840
5 7144960
6 7137620
7170466
7170458
7 7137599
8 7137727
9 7082150
10 7100819
11 7144619
12 7148875
13 0900431
14 1103200
15 9003500
16 7116488
17 7105047
18 0501744
19 7092155
20 7170270
21 7077870
22 7170254
23 7170296
24 7141001
25 7176292
26 7088033
7095373
24
Ra_ng
LocaSon
10
SOFTENER [ASSEMBLY 2O
7159931
7198985
DESCRIPTION
Cover (main)
Salt Hole Cover
Wire Harness (switch)
Power Cord (transformer)
Timer Repl. (PWA)
Face Plate (order req'd decal)
Face Plate Decal, Mod 625.346471
Face Plate Decal, Mod 625.346491
Rim
Brinewell Cover
Wing Nut, 1/4"
Brinewell
Salt Storage Tank
Screw, Plastic, 1/4" x 5/8"
Tube Clamp OA
Tube Adaptor Ok
Grommet 0_,
Brine Valve Assy. (also see pg. 29)
Replacement Distributor
Resin
Resin Tank (Incl. Key No. 18)
O-Ring, 2-3/4" x 3"
Top Distributor
O-Ring, 13/16" x 1-1/16"
O-Ring, 2-7/8" x 3-1/4"
Vapor Barrier
Clamp Section (2 req.)
Clamp Retainer (2 req.)
Transformer, 24V-1OVA OA,
Installation manual
Owners Manual
not illustrated
Included in parts bags. See page 31.
28

SECTION 6 REPAIRPARTS
II
48
47--_
BRINE VALVE
ASSEMBLY
SEARS WATER SOFTENERS
MODEL NOS.
625.348471 AND 625.348491
46
45
44
KEY PART
NO. NUMBER
30 7168647
31 0513860
32 7097202
33 0516947
34 7093216
35 7092278
36 7170288
37 0516211
38 0516924
39 7116713
40 7092252
41 7080653
42 7131365
43 7094979
44 7092294
45 7176161
46 7095470
47 7113016
48 7171349
49 7112997
OA Included
DESCRIPTION
Ceramic Weight
Float Stop
Float (Includes Key No. 33)
Float Seal
Float Rod & Stem
Guide Cap
O-Ring 15/16 x 1-3/16
Seal
Retainer, Bottom Seal
Clip
Brine Valve Body
Clip
Screen
Insert
Retaining Ring
O-Ring, 5/16 x 9/16
Brine Tube
Tubing Assy. (Incl. Key Nos. 43, 44
& 45)
Cone Screen
Ground Clamp Kit OA
in parts bag. See page 31.
49
INLET - OUTLET /
i
GROUNDING CLAMPS
29

SECTION 6 REPAIRPARTS
I I
SEARS WATER SOFTENERS
MODEL NOS.
625.348471 AND 625.348491
50
51
91 57 I
VALVE ASSEMBLY
79
\
76 i/
75 /
/
74
73
72
/
58 59 /,
6O
\63
64
65
66
f__96
30

SECTION 6 REPAIRPARTS
II
KEY PART
NO. NUMBER
50 7131755
51 7133008
52 0900857
53 7117808
54 0503288
55 7113927
56 7142942
57 0501228
58 7170327
59 7024160
60 0900431
61 7116713
62 0507369
63 0507615
64 7170335
42-3441
65 2207800
66 7170288
67 7134224
68 7170204
69 7092642
70 7129889
71 7081764
72 7082053
73 7170319
74 7081201
75 7081104
76 1202600
77 1148800
78 7187772
- 7163663
SEARS WATER SOFTENERS
MODEL NOS. 625.348471 AND 625.348491
PARTS LIST
DESCRIPTION
Screw, #6-20 x 7/8 (2 req.)
Motor (incl. 2 ea. of Key No. 50)
Screw, #6-20 x 3/8 (2 req.)
Motor Plate
Bearing
Cam and Gear
Clip (Drain)
Flow Plug
O-Ring, 5/8 x 13/16
Drain Hose Adaptor
Tubing Clamp Ok
Clip (2 req.) OA
Installation Nut (2 req.) •
Installation Tube (2 req.) •
Washer (2 req.) •
Install. Kit (incl. Key Nos.62-64)
Installation Adaptor (2 req.) O_
O-Ring, 15/16 x 1-3/16 (2 req.) O_
Rotor Seal
O-Ring, 3/8 x 9/16
Plug (Drain Seal)
Spring
Seal (Nozzle & Venturi)
Valve Body
O-Ring, 1/4 x 3/8 (2 req.)
Retainer (Nozzle & Venturi)
Nozzle & Venturi Housing
Nut- Ferrule
Flow Plug, .3 gpm
Nozzle and Venturi -- Gasket Kit
Gasket (only)
PART OR ASSEMBLY INCLUDED WITH MODEL NO.
625.348491 ONLY
PARTS INCLUDED WITH MODEL NO. 625.348471 ONLY.
KEY PART
NO. NUMBER
79 7146043
80 7167659
81 7170262
82 7081188
83 0521829
84 7095030
85 7170246
86 7199232
87 7082087
88 7170212
89 7170238
90 7085263
91 7074123
92 7077472
93 7030713
94 7117816
95 7070412
96 7181580
97 2204101
98 7117858
99 9000803
7187065
7147112
7144821
7129716
42-3433
notillustmted
DESCRIPTION
Screen
Screen Support
O-Ring, 1-1/8" x 1-3/8"
Cap
Flow Plug, .1 gpm
Cone Screen
O-Ring, 3-3/8 x 3-5/8
Rotor & Disc
Wave Washer
O-Ring, 3/4 x 15/16
O-Ring, 7/16 x 5/8
Valve Cover
Screw, #10-14 x 2 (5 req.)
Expansion Pin
Switch
Spacer
Screw, #4-24 x 1-1/8 (flat head)
Sensor Housing
Turbine Support and Shaft
Turbine
O-Ring
Nozzle & Venturi Assy. (incl. Key
Nos. 75, and 77 through 84)
Parts Bag, Model No. 625.348471 (in-
cluded parts marked with a Q, pages
28, 29 & 31) -- order manuals sepa-
rately, if needed.
Parts Bag, Model No. 625.348491 (in-
cluded parts marked with a A, pages
28, 29 & 31) -- order manuals sepa-
rately, if needed.
Seal Kit (incl. Key Nos. 67, 68, 71,
85, 88 and 89)
Drain Tube, 3/8" I.D. x 20'
BYPASS INSTALLATION VALVE
MODEL NO. 625.34372
KEY PART
NO. NUMBER
100 0502206
101 7129863
102 7105013
103 7130911
104 7170288
42-3437
DESCRIPTION
Retainer Ring
Bypass Body
O-Ring, 13/16 x 1 (4 req.)
Stem
O-Ring, 15/16 x 1-3/16 (2 req.)
Bypass Valve (Complete) •_
103
/
/
104
102
/
101
31

OWNER'S
MANUAL
MODEL NOS.
625.348471
625.348491
The model number of
your water softener is
found on the rating de-
cal. This decal is on the
rim, under the salt cover.
When requesting service
or ordering parts, always
provide the following in-
formation:
Product Type
Model Number
Part Number
Part Description
Demand Water Softeners
For the repair or replacement parts you need
delivered directly to your home
Call 7am -7pm, 7days a week
1 - 800 - 366 - PART
(1 - 800 - 366 - 7278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1 - 800 - 4 - REPAIR
(1 -800 - 473 - 7247)
For the location of a
Sears Parts and Repair Center in your area
Call 24 hours a day, 7 days a week
1 - 800 - 488 - 1222
For information on purchasing a Sears
Maintenance Agreement, or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday - Saturday
1 - 800 - 827 - 6655
SEARS
America's Repair Specialists
=8=8==
SEARS
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
7198985 (4/98)