Kenmore 625349224 User Manual IRON FILTER Manuals And Guides L0803150

KENMORE Iron Filter Manual L0803150 KENMORE Iron Filter Owner's Manual, KENMORE Iron Filter installation guides

User Manual: Kenmore 625349224 625349224 KENMORE IRON FILTER - Manuals and Guides View the owners manual for your KENMORE IRON FILTER #625349224. Home:Plumbing Parts:Kenmore Parts:Kenmore IRON FILTER Manual

Open the PDF directly: View PDF .
Page Count: 32

_ARS

OWNER'S

MANUAL

MODEL NO.

625.349224

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

If you have questions when

installing, operating or main-

taining your filter, and when

setting the timer, call this

toll-free number...

1-800-426-9345

SAVE THIS MANUAL

Kenmore

Automatic Iron Filter

• Warranty

• Start Up /Setting Timer

• How It Works

• Care Of

• Specifications

• Repair Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

PRINTED IN U.S.A.

WARRANTY

I I

SEARS RESIDENTIAL WATER FILTER

FULL ONE YEAR WARRANTY ON FILTER

For one year from the date of purchase, when this water filter is installed and maintained in

accordance with our instructions, Sears will repair, free of charge, defects in materials or

workmanship in this water filter.

FULL FIVE YEAR WARRANTY AGAINST LEAKS

For five years from the date of purchase, Sears will furnish and install a new current model water

filter tank, free of charge, if the tank develops a leak.

TO OBTAIN WARRANTY SERVICE, SIMPLY CONTACT THE NEAREST SEARS SERVICE

CENTER THROUGHOUT THE UNITED STATES. "This warranty applies onlywhile this product

is in use in the United States."

This warranty gives you specific legal rights, and you may have other rights which vary from state

to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

If you want your water filter professionally installed, talk to your Sears Salesman. He will arrange for a prompt,

quality installation by Sears Authorized installers.

SEARS INSTALLATION POLICY

All installation labor arranged by Sears shall be per-

formed in a neat, workmanlike manner in accordance

with generally accepted trade practices. Further, all

installations shall comply with all local laws, codes,

regulations and ordinances. Customer shall also be

protected, during installation, by insurance relating to

Property Damage, Workman's Compensation and

Public Liabilility.

SEARS INSTALLATION WARRANTY

In addition to any warranty extended to you on

the Sears merchandise involved, which warranty

becomes effective the date the merchandise is

installed, should the workmanship of any Sears

arranged installation prove faulty within one year,

Sears will, upon notice from you, cause such faults to

be corrected at no additional cost to you.

FACTS AND FIGURES TO KEEP

Fill in the blanks below and keep this book in

a safe place so you always have these facts.

Water Filter Model No. 1"

Serial Number

Date Installed

Iron Content Parts Per Million

*PH Taste And/Or Odor

Water Pressure Pounds/Square Inch

Water Flow Rate Gallons Per Minute

1"The model number is on the rating decal,

located on the back of the filter top cover.

TABLE OF CONTENTS

L ]

PAGE

NO.

SECTION 1 WATER FILTER START UP

A. SAFETY GUIDES 4

B. CHECK LIST OF ALL STEP-BY-STEP GUIDES TO INSTALL 5

C. SANITIZING THE WATER FILTER 6

D. PROGRAM THE TIMER 7-8

E. ADJUSTMENT FOR POTASSIUM PERMANGANATE USE 9

SECTION 2 HOW YOUR WATER FILTER WORKS

A. FACE PLATE TIMER FEATURES 10-11

B. IRON IN WATER/HOW FILTER REMOVES IT 12-13

SECTION 3 CARE OF YOUR FILTER

A. CHANGING THE POTASSIUM PERMANGANATE BOTTLE

B. CLEANING THE NOZZLE & VENTURI

C. KEEP THE FILTER FROM FREEZING

D. HELPFUL HINTS CHECKLIST (SERVICE)

SECTION 4 OTHER THINGS TO KNOW

A. DIMENSIONS/SPECIFICATIONS 18

SECTION 5

A. ELECTRICAL CONNECTIONS

B. RECHARGE CYCLE TIMES AND DRAIN FLOW RATES

C. DIAGNOSTICS

D. "QUICK-CHECK" TROUBLESHOOTING

E. ROTARY VALVE SERVICE

F. WATER FLOW THROUGH THE FILTER VALVE

SERVICER'S TECH INFORMATION

24-26

SECTION 6 REPAIR PARTS 28-31

SECTION 1

1A. SAFETY GUIDES

•Read all steps, guides and rules carefully

before installing and using your new water filter.

Follow all steps exactly to correctly install. Fail-

ure to follow them could cause personal injury

or property damage. Reading this book will also

help you to get all of the benefits from your water

filter.

•Your automatic filter will remove iron from

your water supply as described on page 12.

Also see the specifications on page 18. It will not

soften hard water, purify contaminated water, or

make other unsafe water safe to drink. Sears

advises you to install a water softener, along

with the iron filter, to remove iron that may get

through the filter.

•Protect the filter and piping from freezing.

Damage from freezing voids the filter warranty.

•.. see page 16.

•Connect the filter to the house COLD water

(120 ° max.) pipe only. DO NOT CONNECT TO

HOT WATER. Hot water will damage inner parts

and weaken or break the tank or bottle.

CAUTIONS

PLEASE READ AND COMPLY WITH THE

FOLLOWING GUIDES TO PREVENT

DAMAGE TO THE FILTER OR OTHER

PROPERTY, PERSONAL INJURY, OR POS-

SIBLE FATAL SHOCK.

•THIS FILTER WORKS ON 24 VOLTS ONLY.

BE SURE TO USE THE TRANSFORMER IN-

CLUDED, AND PLUG IT INTO A 120V OUTLET.

•Unplug the transformer right away if the

power cable should become damaged or frayed.

Make repairs before plugging back into the

power outlet.

•Always unplug the filter from electrical

power before removing outer valve covers.

SECTION 1 WATERFILTERSTART-UP

I I

lB. CHECK LIST OF ALL STEP BY STEP GUIDES TO INSTALL

Refer to the Installation Manual, part no. 7146611,

for step-by-step guides.

To be sure you have done all the steps to install the

filter, read the following list. Page numbers referred

to are in the Installation Manual.

v' Is the house water flow going INTO the filter valve

INLET? Trace piping to be sure.., page 9.

v' Is the plumbing bypass valve (or 3 valves) set for

SERVICE? . . . See FIG. 10, page 18 of this

manual.

i! Is the valve drain hose connected the right way,

and without sharp bends or kinks that could stop

or reduce water flow?., page 14.

v' Is the tubing connected between the feeder valve,

on the potassium permanganate bottle, and the

filter valve.., page 10. Is the bottle drain hose

connected and over the floor drain.., page 15.

V' Is the filter power cable connected to the

transformer.., and is the transformer plugged

into an inside, 120V-60Hz electrical outlet?...

page 17.

I,,' Be sure to restart the water heater.., page 18.

VALVE

INLET

SECTION 1 WATERFILTERSTART-UP

10. SANITIZING THE WATER FILTER

Care is taken at the factory to keep your water filter

clean and sanitary. Materials used to make the filter

will not infect or contaminate your water supply, and

will not cause bacteria to form or grow. However,

during shipping, storage, installing and operating,

bacteria could get into the filter. For this reason,

sanitizing as follows is suggestedQ when installing.

Press and HOLD button [] ARMHG

on the face plate until RCHG 12:00

begins to flash in the display su

(12:00 AM began to flash

when the transformer was plugged in). The

valve motor begins to run to advance the filter

into the "fill" cycle. Water flows through the

plastic tubing and you will see the potassium

permanganate bottle begin to fill.

a= As the bottle begins to fill with water, press

button [] again. In about 1 minute, you will see

a slow flow of water begin out the valve drain

hose.

b= Wait about 30 seconds, then press button

[] once more. As the valve repositions again, a

fast flow from the filter drain hose begins. This is

the filter "backwash" cycle. Allow the filter to

backwash for several minutes.

Press button [] to advance the filter from back-

wash to "fast rinse" cycle. (Water from the drain

hose stops momentarily, then begins again).

After about 2 minutes of fast rinse, PUT THE

BYPASS VALVE(S) IN BYPASS POSITION (SEE

FIG. 10, PAGE 18). Then press button[] once

again to return the filter to "service" position.

DOING THIS RELEASES WATER PRESSURE

IN THE FILTER.

3. Carefully remove the large plastic clip at the filter

valve inlet (see Key No. 62, page 30). Pull the

valve adaptor from the filter inlet.

NOTE:

If bypass valve, Sears Stock No. 42-3437 is installed,

or if plumbing is too rigid to move, also disconnect the

outlet side and move the filter away from plumbing.

(_ Recommended by the Water Quality Association. On some water

supplies, the water filter may need periodic disinfecting. 6

4. Put 1 teaspoon (0.1 ounce) of calcium hypo-

chlorite into the valve inlet as far as possible.

NOTE:

You can buy calcium hypochlorite in tablet or granu-

lar form under trade names such as Perchloron and

HTH.

1Be sure the valve inlet is clean, for a good

sealing surface for the valve adaptor o-ring.

Then, reconnect plumbing to the filter. AFTER

INSTALLING THE LARGE PLASTIC CLIP, PULL

OUTWARD ON THE VALVE ADAPTOR TO BE

SURE IT'S PROPERLY HELD IN PLACE.

=SLOWLY, reposition the bypass valve(s) to

service... FIG. 10, page 18. Open the nearest

_water faucet until you can smell chlorine,

then close.

7. Again, put the bypass valve(s) in bypass posi-

tion. Allow the filter to stand idle for about 45

minutes, while the chlorine sanitizes.

NOTE:

During this time, go to pages 7 and 8 to make the

timersettings. If needed, adjust the feeder valve tube

for potassium permanganate use, page 9. Then,

complete the following steps.

8. After 45 minutes, return the bypass valve(s) to

service position.

=Repeat steps 1,1 a and 1b to advance the filter to

backwash. The timer will automatically advance

the filter through the backwash and fast rinse

cycles, during which the sanitizing bleach is

flushed to the drain.

NOTE:

The backwash and fast rinse cycles take abut 25

minutes. When over, the timer automatically returns

the filter to service (water flow from the drain hose

stops).

10. Open house filtered water faucets and allow to

run until the chlorine odor is gone.

SECTION 1 WATER FILTER START-UP

1D, PROGRAM THE TIMER

display

GPRESENT _ME AND DAY

RECHARGE _ME

RECHARGE DAY

SET/CLEAR

/@ ON/OFF VACATION

HOLD RECHARGE NOW

buttons

When the transformer is plugged into the electrical

outlet, 12:00 AM, SUnday began to flash in the time

display. Set the time of day, present day of week,

and daysltime of recharge, as follows.

1. SET TIME OF DAY

a. Press the PRESENT TIME AND DAY

button [] once. The hour display continues to

flash.

b= Press the SET/CLEAR button [] until the pres-

ent hour of the day shows in the display. Be

sure AM for morning hours, or PM for afternoon

and evening hours shows.

NOTE:

Press SET/CLEAR and quickly release to move the

hour display ahead 1at atime to the correct hour. Or,

the SET/CLEAR button to move the display

ahead 2 hours each second, to the correct hour.

¢. Press button [] once to steady the hour

display, and minutes begin to flash. Repeat step

lb to set the correct minutes.

d. Press button [] again to steady the minute

display (day will begin flashing). Figure 2 shows

the timer set at 3:30 PM.

2. SET PRESENT DAY OF WEEK

a. Press the SET/CLEAR button [] to set the

present day of the week in the display.

NOTE:

Press SET/CLEAR and quickly release to move the

day display 1 at a time. Or, hold the SET/CLEAR

button to move the day display ahead 2 days each

second.

b. Press the PRESENT TIME AND DAY

button [] again to steady the entire display.

Figure 2 shows the timer set at TUesday.

3PRESENT TIME AND DAY

[PM TU_:3D ] _ :E[:::RF:: T:::

EXAMPLE: This drawing

shows the present time of

day at 3:30 PM, and the

present day on TUesday.

_SET/CLEAR

ON/OFF VA_AT!ON

HOLD RECHARGE NOW

(continued)

SECTION 1

1D. PROGRAM THE TIMER

WATER FILTER START-UP

3. SET DAYS OF RECHARGE

IF YOU HAVE A WATER SOFTENER OR

OTHER AUTOMATIC FILTER... A good

water flow rate is needed for proper recharging

and/or backwashing of all water conditioners.

To help assure good water flow, you should

offset the timers on each conditioner so

recharges do not occur on the same days, or at

the same time as follows.

••. Most Sears water softeners are factory set (many

are adjustable) to recharge from 2:00 to

4:00 am.

• .. Sears Automatic Iron Filter is factory set to

recharge from 12:00 AM to about 1:50 AM.

• • • Other Sears filters (Clarifier, Neutralizer, Taste &

Odor) are factory set to backwash from 12:00

AM to about 12:40 AM.

• --Offset the timers on all equipment to

recharges or backwashes at 12:00, 2:00 and

4:00 AM, or 1:00, 3:00 and 5:00 AM, etc.

a. Look at the "Suggested Recharge Days" table.

The table shows you the days to set the iron filter

for recharge, depending on your household needs.

b= Press the RECHARGE DAY BUTTON [] AND

SUnday begins to flash•

If you want recharges on Sunday (from table),

press the SET/CLEAR button [] to display ON.

If you do not want Sunday recharges, press

button [] to display OFF.

Press button [] again to display a flashing

MOnda_ As you did in step b above, press

buttonl4 Jtodisplay ON for recharge on Monday,

or OFF for no recharge on Monday•

d. Press button [_ for every day of the week, each

time using button[]to display ON (for recharge)

or OFF (no recharge) as needed.

After setting ON or OFF for Saturday, press

button [] to return the present time in the

display.

SET TIME OF RECHARGE

The filter is factory set to begin recharge at 12:00

AM, ending at about 1:50 AM. If a different

recharge time is desired, or needed, do the

following.

a. Press the RECHARGE TIME button _]once, to

display a flashing 12:00 AM, the factory setting.

b. Press the SET/CLEAR button [] until the

desired recharge starting time shows in the

display.

NOTE: Press button [] and quickly release to move

the display ahead 1 hour at a time. Or, hok:l buttonl-_

to move the display ahead 2 hours each second•

C. Press button [] to return the present time.

SUGGESTED RECHARGE DAYS

How often the filter must recharge depends on 2 things.

1. PARTS PER MILLION (PPM) IRON IN YOUR WATER

SUPPLY -- Determined by water analysis•., see page

2 in your installation manual.

2. HOUSEHOLD WATER USAGE FACTOR-- Example:

4 people in the household, plus 1 clotheswasher, plus 1

dishwasher equals a usage factor of 6.

USING TABLE: Find your ppm of iron across the top (if not

shown, use next higher number). Read down this column,

and across from your water usage factor. At the meeting

point, the table shows suggested days to recharge the filter.

PARTS PER MILLION (PPM) IRON

WATER IN WATER SUPPLY

USAGE I 10112114

FACTOR 2 4 6 I 8 16 20

$U $U SU SO _U SU SO $U SO

FR FR

1 ,u ,o

WE WE NE WE WE

SU SU SU SU _U SU SU SU SU

FR MO FR MO FR MO FR MO FR

r'u SA

WE WE WE WE ME WE WE

SU SU SU SU _U $U SU SU

FR VtO FR MO FR MO FR MO FR

TU SA SA

WE NE WE WE WE

SU SU SU SU _U SU

FR FR MO FR _ FR MO FR

4TU TU SA I TU SA

WE NE WE

SU SU SU SU _U

FR MO FR MO FR k#,OFR

TU SA rU SA

WE WE WE

su su su su EVERY

MO FR MO FR MO FR

"rusA DAY

WE WE WE WE RECHARGE

SU SU SU SU

7.o FR MO FR MO FR (Use "A" Setting

SA TU SA

WE wE wE wE Only, Page 9)

SU SLI SU TH

MO FR MO FR

WE WE

If the water supply has a high amount of sand, silt or other

sediments, you should rechargethefiltermoreoftenthanthetable

shows. If you do recharge the filter more often, you can use half

as much potassium permanganate (see page g).

SECTION 1 WATER FILTER START-UP

I I

1E. ADJUSTMENT FOR POTASSIUM PERMANGANATE USE

The filter is factory set to use about 2 ounces of

potassium permanganate each recharge. That's how

much is needed to keep the mineral bed working the

way it should. However, if you recharge the filter more

often than needed (see the table on page 8) less

potassium permanganate is needed each time.

The valve (FIG. 3) has a tube that raises and lowers

into the bottle. It has 2 settings marked on it. The "A"

mark, or factory setting, is for 2 ounces of potassium

permanganate. The "B" setting is for 1 ounce.

To change the setting, loosen the adjustment nut.

Raise the tube until "B" lines up with the top of the nut,

then tighten the nut.

IMPORTANT:

For proper recharging of the mineral bed, use the

"A" setting. Use the "B" setting ONLY if the filter

is set to recharge more often than the table on

page 8 shows. Improper recharging will shorten

the useful life of the mineral bed.

adjustment

nut

tube-- -_,,

tube_..._

adjustment _nut

to drain

-- bottle

potassium

--permanganate

powder

,,,_lfactoryset at

this mark

SECTION 2 NowYourwATERFILTERWORKS

2A.

FACE PLATE TIMER FEATURES

RECHARGE NOW

For times you expect to use more water than usual,

use the RECHARGE NOW feature. Press the

RECHARGE NOW-HOLD button [] and _ for

3 seconds. RCHG begins to flash in the display and

a recharge starts right away. You will have filtered

water when the recharge is over in about 2 hours.

QPRESENT TIME AND DAY

(_ RECHARGE TIME

_) RECHARGE DAY

SET/CLEAR

3 ON,OFF VACATION

HOLD RECHARGE NOW

VACATION

The day you leave on vacation or other long absence,

press (DO NOT HOLD) the VACATION ON/OFF

button 15[ . VAC begins to flash in the display. The

timer will keep time, but the filter will not recharge and

waste water and potassium permanganate solution.

When you return, press the VACATION button []

again to return the filter to service, and the correct

time of day in the display. Remember to do this or

the filter will not recharge and you will soon have

iron in your water supply.

NOTE:

While in VACATION, the filter will go through a

recharge if the RECHARGE NOW feature is used.

To shut off the water supply to the filter, use the

plumbing bypass valve(s)... FIG. 10, page 18.

Q PRESENT TIME AND DAY

_ RECHARGETIME

C_ RECHARGEDAY

_ SETICLEAR

_ON/OFF VACATION

HOLD RECHARGE NOW

ERROR CODE

An error code could appear in the faceplate display

if a problem occurs in the filter elec-

tronics. If you see an error code E "-3

instead of the present time of day, please call your

local Sears Service Department for service.

Continued

SECTION 2 HowYOURWATERFILTERWORKS

2A. FACE PLATE TIMER FEATURES

TIMER "POWER-OUTAGE MEMORY"

If electrical power to the timer goes off, the "memory"

built into timer circuitry keeps all settings for 6 hours

(minimum) or more. The display is blank and the filter

will not recharge. When electrical power comes on,

1 of 2 things will happen.

1. The present time of day will show, meaning the

timer memory has kept all settings.

NOTE:

If the filter was in a recharge when power was lost,

it will now finish the cycle•

2. The display will show a time, but it will be

flashing. The timer memory did not keep the

time settings and they must be reset, pages 7

and 8•

The flashing display is to remind you to reset

the timer.

NOTE:

When power comes on, the flashing display

returns to a time of 12:00 AM Sunday, then begins

to keep time again• If you do not reset all time

settings, the filter will recharge 3 days each week.

However, recharges will most likely be on the

wrong days and at the wrong time.

If the filter was in a recharge when power went off,

the valve will return to service position without

finishing the cycle• If your water has a purple

color..

•. use RECHARGE NOW (see page 10) to start

another recharge, or...

•. open 1 or more filtered water faucets and allow

water to run until clear, with no more purple color.

SECTION 2 HOWYOURWATERFILTERWORKS

2B.

IRON IN WATER/HOW FILTER REMOVES IT

IMPORTANT:

Sears water filters are sometimes installed alone in the water system, but most often other water treat-

ing equipment is needed. Always be sure to have your water tested by a qualified testing laboratory.

If you need help, ask at your Sears store, or call Sears Water Line, 1-800-426-9345.

Iron in water causes many problems, from making

rust stains on clothing, plumbing fixtures, etc. to

making food and beverages look and taste bad. Two

common kinds of iron are --

-- Clear Water (FERROUS) iron is the most com-

mon. Water with ferrous iron is clear when taken from

afaucet. After standing for 15 to 30 minutes, the

water turns to a yellow or brown color.

-- Red Water (FERRIC) iron is rusty or brown as it

comes out a faucet.

Your Sears Automatic Iron Filter will remove up to 20

parts per million (ppm)of the ferrous and/or ferric

kinds of iron. Sears advises you to install a water

softener in the water system after the iron filter, to

remove any iron that may get through the filter.

NOTE:

Bacterial iron is another common kind. It forms

stringy mud-like clumps in the water. If you think you

have bacterial iron, have a water sample tested by

Sears Water Analysis Laboratory. They will tell you

what is needed to treat the bacterial iron. THIS

FILTER WILL NOT REMOVE BACTERIAL IRON

FROM WATER.

The iron filter is filled with a special manganese

coated mineral. The filtering mineral bed is made up

of thousands of small, odd-sh .aped, pebble-like pieces.

The mineral does 2 things; 1_ OXIDIZES iron and,

(_ FILTERS iron.

(_ OXIDIZE -- Iron most often is dissolved (clear

water iron) in water supplies. You can't see it and, in

this form, it is not filterable. When clear water iron

comes in contact with oxygen for a few minutes, the

iron changes to a solid form (red water iron) that you

can see. The filtering mineral gives off the oxygen to

make the iron change (oxidize) to red water iron.

(_FILTER -- Iron, in the oxidized or red water form,

is filtered and held within the mineral bed during

service. The iron is then cleaned from the mineral

bed during recharge with a potassium permanganate

solution, and backwashing.

SERVICE (FIG. 6) -- The water supply, with iron in it,

flows into and downward through the filter. The

mineral bed in the filter oxidizes, gathers and holds

the iron. Clear, iron-free water goes out the filter and

to the house pipes.

RECHARGE-- In time, the filtering mineral has given

off all the oxygen it can, and the bed is filled with the

iron it has gathered. Then the mineral needs a

recharge (or regeneation) to give it a new oxygen

supply and to clean the iron out. FILL, SOLUTION

DRAW/RINSE, BACKWASH and FAST RINSE are

stages of the recharge, FIG. 7.

FILL water flows to a bottle filled with potassium

permanganate powder during the first stage of

recharge. The bottle fills with water to a preset level,

until stopped by a float shutoff. In the bottle, water

dissolves some of the potassium permanganate

powder so a solution is ready for the solution draw

cycle. The fill cycle lasts for 4 minutes.

During the 80 minute SOLUTION DRAW/RINSE,

potassium permanganate solution is passed through

the filter mineral to replace the oxygen. A suction

takes the solution from the bottle and puts it into the

mineral tank. The potassium permanganate rinses

slowly through the filtering mineral, then goes out of

the filter to the drain.

SECTION 2 MowYourwATERFILTERWORKS

2B.

IRON IN WATER/HOW FILTER REMOVES IT

FILTERED WATER

WATER OUT IN

SERVICE

FILTERED

WATER OUT WATER

Mineral

Bed

IMPORTANT:

Avoid using water in the house while the filter is

regenerating. Bypass iron water will go to house

pipes and the water heater during the solution

draw and backwash cycles if a faucet is opened.

When solution draw is over, the filter goes into

BACKWASH. During backwash, water goes UP

through the mineral at a fast flow. The fast flow

loosens and flushes the gathered iron out of the bed.

The iron goes with the flow of water to the drain. Any

potassium permanganate still in the bed is also

flushed out. The backwash is 16 minutes long.

After backwash, water goes DOWN through the filter

(FAST RINSE) for 8 minutes. The mineral bed is

packed and made ready for return to service. Rinse

water goes to the drain.

IF YOUR WATER HAS A PINK COLOR AFTER THE

FILTER HAS FINISHED RECHARGE, open a faucet

nearby the filter and let the water run until the pink

color is gone. See page 17 if the pink color appears

after every recharge,

FILL

BYPASS

WATER OUT WATER

Nozzle &

Venturi _

iii: i!

Bottle

BACKWASH

FILTERED

WATER OUT WATER

Bottle _ Potassium

Permanganate

SOLUTION DRAW/RINSE

Mineral '_

Bed

BYPASS

WATER OUT WATER

Bottle

Mineral

Bed

FAST RINSE

SECTION 3 CARE OF YOUR FILTER

I I

3A. CHANGING THE POTASSIUM PERMANGANATE BOTTLE

HOW LONG DOES A BO'I-rLE OF POTASSIUM

PERMANGANATE LAST? How long a bottle lasts

depends on how often the filter regnerates and how

much potassium permanganate is used (pages 8 and

9). You can use the chart below as aguide to tell you

about how long it will last.

HOW LONG THE POTASSIUM

PERMANGANTE BOTTLE LASTS

No. of Recharges

Each Week

Tube Set

at "A" Mark

9 months

41/2 months

3 months

9weeks

7 weeks

6 weeks

5 weeks

Tube Set

At "B" Mark

18 months

9 months

6months

4 1/2 months

3 1/2 months

3 months

2 1/2 months

IT IS IMPORTANT that you change the bottle before

all the potassium permanganate is gone. If the filter

goes too long without a regeneration with potassium

permanganate, the filtering mineral will lose its man-

ganese coating and you can't replace it. New mineral

and the service call to change it are costly. You can

buy replacement bottles from Sears, Stock No. 42-

34417.

WARNING:

HANDLE THE BOTTLE WITH CARE. POTASSIUM

PERMANGANATE STAINS DEEPLY. DO NOT

GET IT ON YOUR CLOTHES OR YOUR SKIN,

YOU SHOULD WEAR OLD CLOTHES WHEN

CHANGING THE BOTTLE. PLEASE READ THE

WARNINGS PRINTED ON THE BOTTLE.

BULK POTASSIUM PERMANGANATE POWDER:

If purchased and used in bulk form, DO NOT OVER-

FILLTHE BOTTLE. Fill with only 6 Ibs. of powder (see

note below). Too much powder will stop or restrict

solution flow from the bottle. Before filling, be sure to

thoroughly clean the bottle.

STEPS TO CHANGE THE BOTTLE

CHANGE THE BOTTLE WHILE THE FILTER IS IN

SERVICE AND NOT WHILE IN REGENERATION

(be sure RCHG is not flashing in timer display).

1. Turn the used bottle out of the feeder valve. DO

NOT LOSE THE LARGE O-RING ON THE BOT-

TOM OF THE VALVE.

2. Place the used bottle in a leak-proof plastic bag

and discard in a safe place and manner so

children can not get to it.

3, Remove the cover from the new bottle.

NOTE:

The new bottle is only partly filled (about 6 Ibs.) with

potassium permanganate powder. The empty part of

the bottle is needed so it can fill with water to dissolve

the powder.

4. Put a light coat of vaseline or silicone grease on

the valve to bottle o-ring seal. If not already in

place, put the o-ring in the groove on the bottom

of the feeder valve.

mTurn the new bottle into the feeder valve until you

feel the o-ring touch the top lip of the bottle. Then

tighten another 1/8 turn. DO NOT OVER-TIGHTEN

SO THE O-RING WILL NOT SEAL. 14

6. Shake the bottle to level the powder.

7. Place the bottle onto the base.

Feeder Valve

O-Ring

READ WARNINGS

ON THE BOTTLE.

T1_Bottle

I Used Bottle |

Turn On

New Bottle

SECTION 3 CARE OF YOUR FILTER

3B. CLEANING THE NOZZLE AND VENTURI

A clean nozzle and venturi (FIG. 9) is a must for the

filter to work right. This small unit moves potassium

permanganate solution from the bottle, into the

mineral bed during solution draw (page 13). If the

nozzle and venturi becomes plugged with iron, sand,

silt, dirt, etc., it can not make the suction to move the

solution. Without this solution during regeneration,

the mineral bed wilt not be cleaned as it should.

Clean the nozzle and venturi each time you change

the bottle. If your water supply has high amounts of

iron, sand, silt, etc., you may have to clean the nozzle

and venturi more often.

To get to the nozzle and venturi, remove the filter top

cover. Be sure the filter is in service cycle (no water

pressure at nozzle and venturi), then turn off the cap

from the nozzle and venturi housing. DO NOT LOSE

THE LARGE O-RING SEAL. Lift out the screen

support and screen, then the nozzle and venturi.

Wash and rinse the parts in warm water until clean. If

needed, use a small brush to remove iron or dirt. Also

check and clean the gasket and flow plug if dirty.

Cap _ __

O-Ring _.._.__ _._

Screen

Nozz.

Housing

NOTE: Be sure holes in the

gasket align with the holes at

the bottom of the nozzle &

venturi housing.

* INSTALL WITH

NUMBERED SIDE UP,

CONCAVE SIDE DOWN

SECTION 3 CAREOFYOURFILTER

I I

30. KEEP THE FILTER FROM FREEZING

If the filter is installed where it could freeze (summer

cabin, lake home, etc.), you must drain all water

from it to stop possible freeze damage. To drain the

filter --

Close the shut-off valve on the house main water

pipe, near the water meter or pressure tank.

Open a faucet in the filtered water pipes to vent

pressure in the filter.

Looking at FIG. 10 on page 18, move the stem in

a single bypass valve to bypass. Close the inlet

and outlet valve in a 3-valve bypass system, and

open the bypass valve.

Unplug the transformer at the wall outlet.

Pull the holding clip to remove the drain fitting,

with drain hose attached, from the valve. DO

NOT LOSE THE BLACK RUBBER FLOW PLUG

AND RETAINER.

Looking at page 11 in the installation manual,

remove the plastic clips and pull the adaptors or

bypass valve from the inlet and outlet.

=Remove the bottle and feeder valve from the

base. Store the bottle in a warm, safe place

where it will not spill, and AWAY FROM

CHILDREN.

If you do not have a place to SAFELY store the bottle,

turn the feeder valve off and flush with fresh water.

Dump the liquid contents of the bottle down the drain.

Place the bottle in a plastic bag and discard in a safe

place and manner so children can not get to it.

=Move the filter close to the floor drain. SLOWLY

and CAREFULLY (the filter is heavy) tip the filter

over so the valve inlet and outlet are over the

drain. Allow water to drain from tank. DO NOT

REST THE FILTER ON THE INLET AND OUT-

LET FITTINGS OR THEY WILL BREAK.

mTip the bottom of the filter up a few inches and

hold until all water has drained. Leave the filter

laving like this until you are ready to use it. Plug

the inlet and outlet with rags to keep dirt, bugs,

etc. out.

SECTION 3 CARE OF YOUR FILTER

I I

3D. BEFORE YOU CALL FOR SERVICE... HELPFUL HINTS CHECKLIST

PROBLEM CAUSE CORRECTION

Manual bypass valve(s) in bypass

position

Transfomer unplugged at wall outlet,power

cable disconnected, fuse blown/circuit

breaker popped, or circuit switched off

Timer in the vacation (VAC) position

Timer not programmed for recharge.

FILTER WILL NOT RECHARGE

FILTER RECHARGES, BUT FILTERED

WATER HAS IRON

LOW WATER PRESSURE AT

HOUSE FAUCETS

An error code shows in the face plate

display

Backwash flow washer plugged

Drain hose plugged, kinked or bent

See causes above

No more potassium permanganate in

storage bottle

Not using enough potassium permanga-

nate

Dirty, plugged or damaged nozzle and

venturi

More frequent recharges needed

HOT water used while the filter is re-

charging

Possible increase in iron content

Leaking faucet or toilet valve

Recharge and backwash needed more

often to keep mineral bed clean

Well pumppressure set too low

NOTE:

See FIG. 10, page 18. Move stem in a

single bypass valve to SERVICE. In a

3-valve bypass, open the inlet and outlet

valves, close the bypass valve.

Check for loss of power and correct.

Reset thetimesandusethe RECHARGE

NOW feature.., see page 10. Also see

"Electric Power Outlet For Your Filter,

page 17 in the installation manual.

Press the VACATION button [] once to

return the filter to service.., see page 10.

See page 8 to program a weekly sched-

ule.

See page 10.

See key No. 59, page 30, and remove

drain hose ada_orto clean.

Straighten hose, or remove and clean.

Replace bottle and use RECHARGE

NOW.

Reset the bottle adjusting tube.., see

page 14.

Disassemble and inspect. Clean or re-

pair as needed.., page 15.

Add more recharges.., refer to page 8.

The water heater will refill with bypass

iron water. Avoid using water during

recharges.

Ask your Sears store for a new water

analysis. Adjust recharges as needed.

A small leak can waste hundreds of gal-

lons of water in a few days. Fix plumbing

leaks, and always fully close faucets.

Adjust for more frequent recharges. See

page 8.

Adjust to a minimum of 20 psi.

Your water supply may have a PINK COLOR after recharges if water pressure is low. To correct, increase pressure, adjust for less

potassium permanganate use and add more recharges.., page 8, or increase the backwash cycle time.., see Servicer's Tech

Information.

SECTION 4 OTHERTHINGSTOKNOW

4A.

DIMENSIONS/SPECIFICATIONS

BYPASS VALVES

SINGLE-PLASTIC

PULL STEM

OUTWARD

FOR

SERVICE

For

Bypass

_VALVE

SERVICE

Close Bypass Valve

Open Inlet & Outlet Valves

BYPASS

Open Bypass Valve

Close Inlet & Outlet Valves

II II_BYpass

OutletS( _ Valve

Valve_(',_1 Inlet

_ 11"--- 1

_-J-- 3%" inlel-outlet centerlines

-_ INLET-OUTLET

height II I

*FREEBOARD is the distance (inches

from top of the tank to top of the

mineral bed (1 cu ft of mineral)

CLASSIFICATION OF FILTER: .................................................................................. Household

FILTER TYPE: .............................................................................................................. Oxidizing

TYPE OF MINERAL: .......................................................................... Manganese dioxide coated

AMOUNT OF MINERAL: .............................................................................................. 1.0 cu. ft.

AMOUNT OF GRAVEL BASE: .......................................................................................... 17 Ibs

AMOUNT OF FILTER SAND: ............................................................................................ 10 Ibs

INLET WATER PRESSURE LIMITS: .......................................................................... 20-125 psi

RATED SERVICE FLOW: ............................................................................................ 8 gal/min

MAX. PRESSURE DROP AT RATED SERVICE FLOW: .................................................... 10 psi

MAXIMUM INLET WATER TEMPERATURE: .................................................................... 120°F

MINIMUM INLET WATER FLOW: ................................................................................ 420 gal/hr

MINIMUM INLET AND OUTLET PIPE SIZE: .................................................................. 3/4 inch

BACKWASH FLOW RATE: (at 35 psi inlet pressure) .................................................... 7 gal/min

MINIMUM SUPPLY WATER pH: ............................................................................................ 7.0

CAPACITY RATING: ........................................................................... See Rating Decal on Filter

POTASSIUM PERMANGANATE USED EACH REGENERATION:

at "A" setting on Tube: ................................................................................................ 2 ounces

at "B" setting on Tube: .................................................................................................. 1 ounce

ELECTRICAL RATING: .............................................................................. 24V - 50/60 Hz, 0.3A

SECTION 5 SERVICER'S TECH. INFORMATION

5A. ELECTRICAL CONNECTIONS

IMPORTANT:

KEEP THIS MANUAL WITH YOUR WATER FILTER. IF REPAIRS ARE NEEDED, THE SERVICE

TECHNICIAN MUST HAVE THE INFORMATION ON THE FOLLOWING 8 PAGES.

WIRING SCHEMATIC

POSITION SWITCH'I_

CIRCUIT BOARD

._4Y

TRANSFORMER

24VAC

f110

VAC

FACE PLATE TIMER

QRESENT TIME AND DAY

(_ RECHARGE TIME

(_ RECHARGE DAY

SET/CLEAR

_) ONfOFF VACATION

HOLD RECHARGE NOW

SECTION 5 SERVlCER'STEC..I.WORMAXIO.

5B. RECHARGE CYCLE TIMES

AND DRAIN FLOW RATES

RECHARGE times and Cycle Sequence

SINGLE DOUBLE

BACKWASH BACKWASH

FILL 4 MIN. 4MIN.

BACKWASH -- 16 MIN.

FAST RINSE -- 8 MIN.

SOLUTION DRAW/RINSE 80 MIN. 80 MIN.

BACKWASH 16 MIN. 16 MIN.

FAST RINSE 8 MIN. 8 MIN.

TOTAL Q 112 MIN. 137 MIN.

(_) Includes valve positioning time

TO SET DOUBLE BACKWASH

RECHARGE CYCLE WATER FLOW RATE TO

DRAIN

SOLUTION DRAW

SOLUTION RINSE

BACKWASH

FAST RINSE

*NOTE:

.35 GPM

.22 GPM

7 GPM

7GPM

The timer has a double backwash capability. In

some cases, depending on the water supply, (type of

iron, amount of iron, sediment and other mineral

content, etc.), a second backwash instead of

additional recharges may keep the mineral clean.

See below to program a double backwash.

USE BUTTONS [] (SET/CLEAR), and [] (PRESENT TIME AND DAY)

1. Press and hold [] ...................... entire displ]&y comes on.

Press Ill to display 3 dashes

Press [] to display dbl

Press [] to display 18:88

2, Press [] to return present time.

REPEAT ABOVE STEPS TO CANCEL DOUBLE BACKWASH.

#__,L_il

I_ Ir_q"Qr.Jl

Lsu go TU WE TH FR SA J

Idb=l

OTHER RECHARGE CYCLE TIME ADJUSTMENTS

Cycle times above are factory settings. Do the following to check for correct cycle times.

NOTE:

Removing from electrical power (varies from 6 to 15

hours) resets timer to factory programming.

DISPLAY MUST SHOW TIME AND

DAY

1. Press and _ [] ... entire I,,_,_!L-3:QQI

display comes on. I_isuMOTUlW"'I Ml_'_IWETHFRSAI

2. Pressr2]... 2:08 shows, mean- [2_,01___1

ing #2 cycle (brining & br. rinse) i

and 80 minutes (8 x 10).

a. If 2:08 does show, go to step 3.

b. If otherthan2:08(2:00to 2:15),[ 12]

press [] until 2:08 shows. 2:

3. Press_-]... 3:16 shows mean-

ing #3 cycle (backwash)and 16 [ "7-" I_]

minutes.

a. If 3:16 does show, gotostep4.

b. Ifotherthan3:16(3:00to3:30), l

press [] until 3:16 shows.

NOTE:

Instead of programming a double backwash, a longer

single backwash is beneficial on some types of iron

water.

4. Press [] . . . 4:08 shows,

meaning #4 cycle (fast rinse)

and 8 minutes.

a. If 4:08 does show, go to step 5.

If other than 4:08 (4:00 to 4:30),

press [] until 4:08 shows.

Press [] ... 18:88 shows.

Press [] to return present time

and day.

SECTION 5 SERVICER'S TECH. INFORMATION

5C. DIAGNOSTICS

AUTOMATIC ELECTRONIC DIAGNOSTIC

The face plate has a self-diagnostic function for the

electrical system (except input power). The face plate

monitors the electronic components and circuitsfor

correct operation. If a malfunc-

tion occurs, an error code ap-

pears in the face plate display.

CODE

E-1

E-2, E-3

E-4

The chart below shows the error codes that could

appear, and the possible defects for each code.

While an error code appears in the display, all face

plate buttons are inoperable except the SET/CLEAR

button. SET/CLEAR remains operational so the

service person can make the MANUAL ADVANCE

DIAGNOSTICS to further isolate the defect.

POSSIBLE DEFECT

MOST LIKELY -, ,- LESS LIKELY

motor inop. /wiring harness or connection to switch /switch /face plate

face plate

face plate /position switch

PROCEDURE FOR REMOVING ERROR CODE FROM FACE PLATE: 1. Unplug transformer 2. Correct

defect 3. Plug-in transformer 4. Wait for 6 minutes. The error code will return ifthe defect was not corrected.

MANUAL ADVANCE DIAGNOSTIC a.

Use the following procedures to advance filter valve

through recharge cycles to check operation.

Remove top cover to observe valve rotation, b.

DISPLAY MUST SHOW TIME AND DAY

1. Press and hold [] for 3 seconds

until 18:88 displays.

2. Press [] to display position (P)

switch open or closed indicator.

If valve is in service, fill, solution draw,

backwash or fast rinse (see markings on

cam under motor), display will show...

(--), meaning the position switch is open.

While the valve is rotating from

one cycle to another, the display

shows (-P), meaning the posi-

tion switch is closed.

NOTE:

If it does not move into fill, valve motor is inopera-

tive. Check all wiring and connections.

If water does not enter bottle, see "Quick-Check

Troubleshooting," page 22.

-- After 5 minutes of fill press [] to

move filter into solution draw. (NOTE: [ - P1

Advance t_rough backwash and fast

rinse first if double backwash is pro- L - " 1

grammed.) A slow flow of water to

drain begins. Verify solution draw

from the bottle.

If solution isnot drawn from bottle.., see "Quick-

Check Troubleshooting," page 22.

-- Again press [] to move filter into { -p I

backwash. Look for a fast flow of I - - I

water from drain hose. II

A slow flow indicates an obstructed top distribu-

tor, backwash flow plug, drain hose, or iron fouled

mineral bed.

While in manual advance, the time display automati-

cally returns to the present time of day if a button is not

pressed within 4 minutes.

3. To advance valve, press[]each time you wantto

move into next cycle. (Pressing [] while valve is

rotating has no affect.)

-- Press and hold[] for 3 seconds to

move filter into fill. Verify fill water

enters solution bottle.

I -Pl 4.

[ --J s.

-- Press [] to move filter into fast

rinse. Again look for fast drain flow. [

Allow to rinse until drain water is clear,

with no purple color (from solution L

draw test).

-- To return filter to service, press[_].

Press [] to display 18:88.

Press [] to return present time and

day.

SECTION 5 SERVICER'S TECH. INFORMATION

5D. "QUICK-CHECK" TROUBLESHOOTING

[IRONINWATER--_[ VISUALCHECKS

'11. Is raw water pipe plumbed tn valve inlet?

/ 2 Is plumbing bypass valve(s) in service?

13. Is valve drain hose unobstructed?

14. Does solution bottle have potassium

[ = permanganate remaining?

{

TIMER DISPLAY SHOWS CORRECTI

TIME AND DAY.,AND IS STEADY

OBSERVEVALVE CAM POSITION

fIN SERVICE POSITION I

TESTWATERAT FILTEREDWATERFAUCETCLOSESTTO FILTER

I !

1NO'RON'Nt t WATERCON"1

WATER TAINS IRON

Filter regeneratedsince

customer called Check for

correct regenerationpro-

gramming. f

I NOT IN SERVICE POSITION I

conneolions, or delective

Switch defective

Valve motor inoperative

IO.EOKRROGRAMMINGI

I PROGRAMMING OK TOO FEWREGENER-FOR FAMILY NEEDS ATIONSPRO-

GRAMMED

IILeakingfaucet or

stool

2. Filtered water used

at outside faucets

3 Other unusual fil-

tered water usage

I DO MANUAL ADVANCETO ]

FILL CYCLE CHECKFILL

FLOWTO SOLUTIONBOTTLE

TIMER SHOWS WRONGTIME

AND DAY AND/OR S FLASHING

Electrical power was off.

Reset a I timer programming

Investigate reasonlor

power loss Be sure out-

let for filter cannot be

switched off.

Do Manual Advance

Diagnostic to verify pro-

per function

I Do Manual Advance Diagnostic

to verify proper function

l !

DO MANUAL ADVANCE

TO SOLUTON DRAW

Verify draw by observing noticeabledrop

in solution bottle, (*See note below,)

FILL FLOWTO

BOTTLEOKAY

INODROPiNLEVELI

I DISCONNECTTUBING ATELBOWON FEEDERVALVE

I REPROGRAM_-_-i,,[ Do Manual Advance Diagnosticto

--I verify proper function, ]

NO FILL FLOW /

TO BOTILE ]

I DISCONNECT5/16" O.D. TUBING

B,, FROMELBOW ATTOP OF

FEEDERVALVE.

WATER I$ FLOWING

FROM TUBING

{

Obstruction in feeder

valve fittings or

adjustment tubing.

[T,MERD,SRLAYBLANK1

Check electrical power to

timer (outlet, transformer,

power cable, all connec-

lions) t

POWEROKAY t

FACE PLATE ]DEFECTIVE

SUeT ON AT TUB NO WATER FLOWING FROM NO SUCTION OR

' I ' I TUBING I ] WATER FLOW FROM I

[ ' 1 ' , TUB,NG , ,

•r 1 Dirty or defective nozzle

t. Obstruction in feede 1 Obstructed drain hose ' and venturi

valve, fittings or or fitting 2. Nozzle and venturi not

tubing. 2. Elevated drain hose on seated properly on gasket

2. Defective feeder tow pressure, or raised 3. Defaclive center o-ring seal

valve diaphragm over 8' above floor on actuator piston

3. Plugged vent hole in 3. Defective actuator piston I I 4. Defective disc seal, rater,

daphragm cap. 4. Defective rotor & disc wave washer, or other inner

'[valve failure

LEVEL DROPSSLOWLY

(*See NOTE below)

I MANUAL ADVANCE TO BACKWASH AND

FAST RINSE CYCLES AND VERIFY

CORRECTDRAIN FLOW RATES

IFLoWRATESTOOSLOWI

Partially obstructed top

and;or bottom distributor

Mineral bed iron fouled

(May be stripped of

manganesecoating and

need replacement.)

*NOTE: Average solution draw time to

bottom of adjustment tube is 3 to 5 minutes.

NO WATER FLOW FROM

TUB NG !

1. Plugged nozzleand venturi

2. Plugged huusing

3. Obstructed fill flow plug

4 Defective rotor & disc

5. Plugged tubing

SECTION 5 SERVICER'STECH. INFORMATION

5E.

ROTARY VALVE SERVICE

BEFORE WORKING ON THE VALVE, TURN OFF

THE WATER SUPPLY AND DISCONNECT FROM

ELECTRICAL POWER. TO RELIEVE PRESSURE...

.•• 3 VALVE BYPASS: Close the inlet valve and open

a filtered water faucet. Then close the outlet valve

and open the bypass valve.

•.. SEARS SPECIAL BYPASS: Slide the bypass

valve stem to bypass position. Loosen the 3 hex

head screws (see(_)in drawing) toward the backside

of the valve to allow pressure water to bleed out

(catch water with a rag).

DISASSEMBLY

To remove a part or group of parts, refer to the valve

drawing. Acommon screwdriver or nut driver, Phil-

lips screwdriver and pliers are the only tools needed

to completely disassemble.

SERVICING THE VALVE

Inspect all o-rings, seals and gaskets for wear or

defects.

Inspect the bottom surface of the rotor and disc for

scratches, chips or wear.

NOTE:

If replacement is needed, be sure to use the current

replacement part.

ASSEMBLY

Be sure all parts are in place and in the proper

position. Lubricate ALL o-rings, and seals with FDA

approved silicone grease. To install the rotor seal,

first place the seal into the valve groove, rounded

side down (see cross-section). Apply alight coating

of silicone grease to the seal's crossing ribs. Then,

carefully center the wear strip on the seal, and push

it downward onto the seal.

Install the nozzle and venturi seal and drain seal.

Assemble 2 o-rings and the wave washer onto the

rotor and disc. Then center the rotor and disc, in the

valve body, on the rotor seal.

Lower the cover onto the valve body and rotor shaft.

Then install the cover holding screws. BEFORE

TIGHTENING TH E SCREWS, INSTALLTHE VALVE

CAM AND GEAR, THEN TURN THE ROTOR

(CLOCKWISE ONLY) TO SERVICE POSITION•

plate

flow plug (backwash

and fast rinse flow

rate control)

&disc

venturi seal

Tighten the screws using a criss-cross pattern. If a

torque wrench is available, torque to 30-40 inch

pounds.

Lubricate the gear on the motor, and the valve cam

gear with Molykote grease, or other high quality gear

lubricant.

Be sure to orient switch as shown, with lever toward

the valve cam.

SECTION 5

5F.

SERVICER'S TECH. INFORMATION

WATER FLOW THROUGH THE FILTER VALVE

VALVE OUTLET

(FILTERED WATER'

SERVICE CYCLE

,VALVE INLET

(UNFILTERED WATER)

TOP

DISTRIBUTOR

MINERAL

TANK

I_--MINERAL

BED •

4,.,t

BOTTOM

DISTRIBUTOR

POSITION

WITCH

Hard, unfiltered water enters the valve inlet port. Internal valve

porting routes the water down and out the top distributor, into the

mineral tank. The water is filtered as it passes through the

mineral bed, then enters the bottom distributor. Filtered water

flows back into the valve and out the valve outlet, to the house

filtered water pipes.

POSITION

SWITCH

seat

washer

vent and

overflow

drain

FILL CYCLE

POSITION

SWITCH

VENTURI

VALVECAM

ROTOR & DISC

FILL

PLUG

FILL WATER =

(FILTERED)

VALVE

(FILTERED WATER

INLET

(UNFILTERED WATER)

To begin a regeneration, the solid state timer energizes the circuit to the

valve motor. The valve motor rotates the rotorand disc and the valve cam

until the position switch lever drops to open the motor cirudt and position the

valve in FILL. As the rotor and disc rotates, the port opens for FILTERED

water fill through the venturi. Fill flow continues to the solution bottle,

regulated by the fill flow plug. The bottle refills until the float becomes

buoyant and forces the bib washer o-ring seal against the seat. Ifit fails to

seal, excassive fill water goes to the drain until the valve exits the fill cycle.

As the water stands in the bottle, it slowly dissolves about 2 oz. of the

potassium permanganate powder at the "A" setting (1 oz. at the "B" setting).

SECTION 5 SERVICER'S TECH. INFORMATION

I I

5F. WATER FLOW THROUGH THE FILTER VALVE

SOLUTION DRAW AND RINSE

POSITION

feeder

valve

°v

seal on

bib washer

ROTOR & DISC

VENTURI

VALVE

OUTLET

(BYPASS

WATER)

NO77LE

SOLUTION

FROM

DRAIN

INLET

TOP

DISTRIBUTOR

adj.

solution

draw

After fill, timerlswitch action allows the motor to turn the rotor

and disc into SOLUTION DRAW position. Water flow is directed

to the nozzle. Suction, created by the nozzle and venturi, pulls

the feeder diaphragm down to unseat the bib washer o-ring

seal. Solution is drawn from the bottle, through the feeder valve,

and through the nozzle assembly to the filter tank. The solu-

tion rinses slowly through the mineral bed to restore oxygen

used during service. Rinse water flows to the drain.

potassium

permanganate

powder

NOTE: Solution draw occurs during the first few minutes of

the cycle.

SECTION 5 SERVICER'S TECH. INFORMATION

5F.

WATER FLOW THROUGH THE FILTER VALVE

BACKWASH CYCLE FAST RINSE CYCLE

POSITION

,._SWlTCH

POSITION

SWITCH

ROTOR & DISC FLOW PLUG ROTOR & DISC

POSITION SWITCH

DRAIN

VALVE

INLET

OUTLET DISTRIBUTOR VALVE

OUTLET

DRAIN

INLET

TOP

DISTRIBUTOR

•/I

-..L.,, BOTTOM

DISTRIBUTOR

Switching action again allows the motor to turn the rotor & disc to place the

valve in BACKWASH, stopping water flow to the nozzle. Water is routed

down and out the bottom distributor, up through the bed, and out the top

distributorto the drain. The fast flow (controlled bya flow plug in the drain

fitting) flushes dirt, sediments, iron deposits, and remaining solution to the

drain.

During FAST RINSE, the rotor & discis positioned so water flow enters the

mineral tank through the top distributor, and exits through the bottom

distributor, to the drain. The fast flow of water downward through the

mineral bed flushes any remaining solutionto the drain. The mineral bed is

packed and prepared for return to service.

The solid state timer again energizes the motor to return the valve to

se_ice. As the valve rotates, the positionswitch lever drops to open the

circuit. The valve remains positioned in service until the timer initiates the

next regeneration.

NOTES

I I

SECTION 6 REPAIR PARTS

11 "_il 12

SEARS AUTOMATIC IRON FILTER

MODEL NO. 625.349224

VALVE COVER SCREWS (2)

•..See page 30

ASSEMBLY

.See page 30

5__..---_

2_ 19

. _ _///

26 -also see

27-_ page 29

t24

---211

"- /

22./

SECTION 6

SEARS AUTOMATIC IRON FILTER

MODEL NO. 625.349224

REPAIR PARTS

PARTS LIST

KEY I PART

NO. I NUMBER

" : 7105047

_ : 7088855

•_ i 7170270

5 ! 7170254

i 7170296

-7088033

8 I 7176292

9 I 0900300

10 I 7121734

4 , 7084330

12 I 7118333

13 I 7095373

14 I7144449

15 I 7103972

16 I 0900291

"'_ '7141530

18 t 7146734

19 I 7092202

20 I 4015000

21 I 0501783

22 I 7124415

DESCRIPTION

Repl. Distributor

Top Distributor

O-Ring, 2-3/4 x 3

O-Ring, 13/16 x 1-1/16

O-Ring, 2-7/8 x 3-1/4

Clamp Retainer (2 req,)

Clamp Section (2 req.)

Screw, #4-40 x 1/4 (2 req.)

Face Plate -- Timer

Power Cord

Wire Harness

Transformer, 24V-1 OVA

Top Cover

Screw, #8 x 7/16 (4 req.)

Screw, #8-32 x 3/8 (2 req.)

Cover Bracket

Bottom Cover

Mineral Tank

Mineral, 1 cu. ft.

Filter Sand, 10 Ibs.

Gravel, 17 Ibs.

40---TT•

I 41

34--.._._ 31

32 ---_ ! 44 ........J ;_

31-... O 'i_,, ............ 4"5 /

3°-'!,,,".... 46 /"

(EY

NO.

PART

NUMBER

7010739

42-34417

7046968

1124200

7092210

7026196

9001001

7011816

1202600

7011785

7046942

7111519

9000804

0516403

0504413

7112735

0507597

9006042

7070666

7046633

1140800

7046641

9000601

1136300

7046625

7046683

7047126

7046950

7146611

7207190

DESCRIPTION

Tank Base

Replacement Bottle (Includes 6Ibs.

Potassium Permanganate)

Valve Assembly (Includes Key Nos. 29

through 49)

Tubing, 5/16 in. O.D. x 12ft.

Shroud

Base (styrofoam)

O-Ring, 3-7/8 x 4-1/8

Hose Adaptor (Includes Key No. 31)

Nut-Ferrule (3 req.)

Elbow (Includes Key No. 31)

Tube and Adaptor

O-Ring, 13/32 x 27/32

O-Ring, 7/8 x 1

Insert Seat

Diaphragm

Main Valve Stem

Diaphragm Cap

Screw, #10 x1-1/2 Tapping (4 req.)

Hose Clamp

Tubing (Adjustment)

Hose Adaptor (Machined)

Valve Body

Hose Adaptor (2 req.)

Tubing

Float

Diaphragm Assem. (Incl. Key Nos.

33 through 38)

Installation Manual

Owners Manual

Not illustrated

SECTION 6 REPAIRPARTS

I I

SEARS AUTOMATIC IRON FILTER, MODEL NO. 625.349224

INLET - OUTLET

GROUNDING CLAMPS

59 60

70 69

SECTION 6 REPAIRPARTS

I I

SEARS AUTOMATIC IRON FILTER

MODEL NO. 625.349224

KEY PART

NO. NUMBER

51 7131755

52 7133008

53 0900857

54 7117808

55 0503288

56 7113927

57 7142942

58 7030585

59 0509537

60 7170327

61 7141239

62 7116713

63 0507369

64 0507615

65 7170335

66 2207800

67 7170288

68 7082053

69 7170319

70 7081201

71 7081104

72 1202600

73 7089267

74 1148800

75 7114533

DESCRIPTION

Screw, #6-20 x 7/8 (2 req.)

Motor

Screw, #6-20 x 3/8 (2 req.)

Motor Plate

Bearing

Cam and Gear

!Clip (Drain)

Retainer Washer

Flow Plug

O-Ring, 5/8 x 13/16

Drain Hose Adaptor

Clip (2 req.) •

Installation Nut (2 req.) []

Installation Tube (2 req.) []

Washer (2 req.)[T]

Installation Adaptor (2 req.) •

O-Ring, 15/16 x 1-3/16 (2 req.)•

Valve Body

:O-Ring, 1/4 x 3/8 (2 req.)

Retainer (Nozzle & Venturi)

Nozzle & Venturi Housing

Nut-Ferrule

Tubing

Flow Plug, .3 gpm

Nozzle & Venturi_asket Kit

r_ Not included with filter -- available

from Sears Stock No. 42-3441

PARTS LIST

=KEY

NO.

PART

NUMBER

7146043

7089893

7170262

7081188

7112997

7081764

7129889

7092642

7170204

7134224

7170246

7199232

7082087

7170212

7170238

7085263

7074123

7077472

7030713

7117816

7070412

7085247

7111941

7129716

DESCRIPTION

Screen

Screen Support

O-Ring, 1-3/16 x 1-3/8

Cap

Ground Clamp Kit •

Seal (Nozzle & Venturi)

Spring

Plug (Drain Seal)

O-Ring, 3/8 x 9/16

Rotor Seal

O-Ring, 3-3/8 x 3-5/8

Rotor & Disc

Wave Washer

O-Ring, 3/4 x 15/16

O-Ring, 7/16x 5/8

Valve Cover

Screw, #10-14 x 2 (5 req)

Expansion Pin

Switch

Spacer

Screw, #4-24 x 1-1/8

Nozzle & Venturi Assem. (Incl.

Key Nos. 71 and 74 through 79)

Small Parts Bag (Includes all

items marked with •)

Seal Kit (Incl. Key Nos. 81, 84, 85,

86, 89 and 90)

•Not illustrated

_ARS

OWNER'S

MANUAL

MODEL NO.

625.349224

The model number of

your water filter is found

on the rating decal. This

decal is on the backside

of the top cover.

When requesting service

or ordering parts, always

provide the following in-

formation:

• Product Type

• Model Number

• Part Number

• Part Description

Kenmore

Automatic Iron Filter

For the repair or replacement parts you need

delivered directly to your home

Call 7am - 7 pm, 7 days a week

1 - 800 - 366 - PART

(1 - 800 - 366 - 7278)

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1 - 800 - 4 - REPAIR

(1 - 800 - 473 - 7247)

For the location of a

Sears Parts and Repair Center in your area

Call 24 hours a day, 7 days a week

1 - 800 - 488 - 1222

For information on purchasing a Sears

Maintenance Agreement, or to inquire

about an existing Agreement

Call 9 am - 5 pm, Monday - Saturday

1 - 800 - 827 - 6655

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

7207190 (2/99)

Kenmore 625349224 User Manual IRON FILTER Manuals And Guides L0803150

KENMORE Iron Filter Manual L0803150 KENMORE Iron Filter Owner's Manual, KENMORE Iron Filter installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation