Kenmore 153 31702 Users Manual

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KENMORE Water heater, Electric Manual L0404018 KENMORE Water heater, Electric Owner's Manual, KENMORE Water heater, Electric installation guides

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Owners

Manual

FOR POTABLEWATER

HEATING ONLY

NOT SUITABLE FOR

SPACEHEATING

Model No.

153.317020 2 GaL

LISTED

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Savethis Manual for Future Reference.

POINT OF USE

ELECTRIC

WATER HEATER

•Safety Instructions

•Installation

• Operation

• Care and Maintenance

• Troubleshooting

• Parts List

GAMA certification applies to all residential electric water heaters with

capacities of 20 to 120 Gallons. Input rating of 12 Kw or lessat a voltage

no greater than 250 _L

_WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER

AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-

ING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Printed inthe U.S.A. 1203 www.sears.com Part No. 184734-000

Safety Precautions

AWARNING J

Improper installation, adjustment, alteration, service or

maintenance can cause DEATH, SERIOUS BODILY

INJURY,OR PROPERTY DAMAGE. Refer to this manual J

for assistanceor consult your local Sears Service Center

for further information.

AWARNING

At thetime of manufacturethis water heaterwasprovidedwith

a combinationtemperature-pressuresrelief valvecertifiedbya

nationallyrecognizedtestinglaboratory that maintainsperiodic

inspectionof productionof listedequipmentor materials,as

meeting the requirements for ReliefValvesandAutomaticGas

ShutoffDevicesforHot Water SupplySystems,andthe current

editionof ANSI Z21.22, CSA4.4 andthe coderequirementsof

ASME. If replaced, the valvemust meet the requirements of

localcodes,but not lessthana combinationtemperatureand

_ressurerelief valvecertifiedas meeting the requirements for

ReliefValvesandAutomaticGasShutoffDevicesfor Hot Water

SupplySystems,ANSI Z21.220 CSA4.4 by a nationallyrecog-

nized testinglaboratorythat maintains periodicinspectionof

_roductionoflistedequipmentor materials.

The valvemust be markedwith a maximum setpressurenot

to exceed the marked hydrostaticworking pressureof the

water heater (150 Ibs./sq.in.) and a dischargecapacitynot

lessthan the water heater inputrate asshownonthe model

rating plate. (Electric heaters, watts dividedby 1000x 3412

equalBTU/Hr. rate.)

Yourlocaljurisdictionalauthority,while mandatingthe useof a

temperature-pressurerelief valvecomplyingwithANSI Z21.22,

CSA 4.4 andASME,may require a valvemodeldifferentfrom

the onefurnishedwiththe waterheater

Compliancewithsuchlocalrequirements must be satisfiedby

the installeror end user of the water heaterwith a locallypre-

scribedtemperature-pressurerelief valveinstalledinthe desig-

nated openingin the water heater in placeof thefactory fur-

nishedvalve.

Forsafeoperationofthe water heater,the relief valvemust not

be removedfromit'sdesignatedopeningor plugged.

The temperature-pressurerelief valvemust be installeddirectly

intothe f'_ingof the water heaterdesignatedforthe reliefvalve.

Positionthe valvedownwardandprovidetubingsothat any dis-

chargewill exit onlywithin6 inchesabove,or at anydistance

belowthe structural floor.Be certainthat no contactis made

withany liveelectricalpart The dischargeopeningmust not be

blockedor reduced in sizeunderany circumstances.Excessive

length,over 30feet, or useof more than four elbowscan cause

restrictionandreducethe dischargecapacityofthe valve.

No valveor other obstructionisto be placedbetweenthe relief

valveandthe tank. Do not connecttubingdirectlyto discharge

drainunlessa 6"airgapisprovided.Topreventbodilyinjury,haz-

ardto life,or propertydamage,the relief valvemust be allowed

to dischargewater inquantitiesshouldcircumstancesdemand.If

the dischargepipeisnot connectedto a drainor othersuitable

means,thewaterflowmaycausepropertydamage.

The DischargePipe:

• Must not be smaller in sizethan the outlet pipe sizeof

the valve, or have any reducing couplings or other

restrictions.

•Mustnot be pluggedor blocked.

•Mustbe of material listed for hotwater distribution.

•Must be installed so as to allow complete drainage of

both the temperature-pressurerelief valve,and the dis-

chargepipe.

•Mustterminate at an adequatedrain.

•Mustnothaveanyvalvebetweentbe relief valveandtank.

AWARNING J

HAZARD OF ELECTRICAL SHOCK! Before removing

any access panels or servicing the water heater, make J

sure the electrical supply to the water heater is turned

"OFF". Failure to do this could result in DEATH, SERI-

OUS BOD LY NJURY,OR PROPERTY DAMAGE.

AWARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-

)erature which will satisfy space heating, clothes washing,

dish washing, and other sanitizing needs can scald and

_ermanently injure you upon contact. Some people are

more likely to be permanently injured by hot water than

others. These include the elderly, children, the infirm, or

physically/mentally handicapped. If anyone using hot

water in your home fits into one of these groups or if

there is a local code or state law requiring a certain tem-

)erature water at the hot water tap, then you must take

special precautions. In addition to using the lowest possi-

ble temperature setting that satisfies your hot water

needs, ameans such as a mixing valve, shall be used at

the hot water taps used by these people or at the water

heater. Mixing valves are available at plumbing supply or

hardware stores. Follow manufacturers instructions for

installation of the valves. Before changing the factory set-

ting on the thermostat, read the "Temperature

Regulation" section in this manual.

AWARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE

ONLY: This water heater isequipped for one type voltage

only. Check the rating plate near the bottom access panel

for the correct voltage. DO NOT use this water heater

with any voltage other than the one shown on the model

rating plate. Failure to use the correct voltage can cause

problems which can result in DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. If you have any ques-

tions or doubts consult your electric company.

AWARNING

INSULATING JACKETS: When installing an external

water heater insulation jacket on an electric water

heater:

a. DO NOT cover the temperature-pressure relief valve.

b. DO NOT put insulation over the access covers or any

access areas.

c. DO NOT remove operating instructions, and safety

related warning labels and materials affixed to

the water heater.

d. DO obtain new warning and instruction labels from

Sears for placement on the jacket directly over the

existing labels.

AWARNING

Do not usethis appliance if any part of it has been under

water. An electrical short or malfunction couldoccur.The

water heater shouldbe replaced.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplished in such a manner

that if the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail-

able at your local Sears Store. Such a drain pan must be

piped to an adequate drain.

Table of Contents

Safety Precautions ............................................................................................................................................2

Table of Contents .............................................................................................................................................3

Customer Responsibilities ...................................................................................................................4

Product Specifications ...............................................................................................................................4

Materials and Basic Tools Needed ..........................................................................................5

Materials Needed ...................................................................................................................................................................... 5

Basic _Ibols................................................................................................................................................................................ 5

Installation Instructions

Removing the Old Water Heater. ............................................................................................................................................ .6

Facts to Consider About the Location ..................................................................................................................................... .7

Optional Wall Mounting ..................................................................................................................................................... .7, 8

Water Piping ............................................................................................................................................................................ .8

_l_mpemture-Pressure Relief Valve............................................................................................................................................ .9

Filling the Water Heater .......................................................................................................................................................... 10

Optional Cord Set .................................................................................................................................................................. 10

Wiring Diagrams .................................................................................................................................................................. 10

Wiring .................................................................................................................................................................................... 11

Installation Checklist .............................................................................................................................................................. 12

Service and Adjustment

*l_mpemture Regulation .......................................................................................................................................................... 13

Thermostats ............................................................................................................................................................................ 13

*l_mpemture Settings .............................................................................................................................................................. 13

Thermostat Adjustment .......................................................................................................................................................... 13

*l_mpePature-Pressure Relief Valve Operation .......................................................................................................................... 14

Draining ................................................................................................................................................................................. 14

Element Cleaning/Replacement ........................................................................................................................................ 15-17

Drain Valve Washer Replacement ........................................................................................................................................... 17

Service .................................................................................................................................................................................... 17

Troubleshooting Guide

Start Up Conditions ............................................................................................................................................................... 18

Tbennal Expansion ............................................................................................................................................................... 18

Strange Sounds ..................................................................................................................................................................... 18

Operational Conditions .................................................................................................................................................... 19, 20

Smelly Water ......................................................................................................................................................................... 19

"Air" in Hot Water Faucets .................................................................................................................................................. 19

Rumbling Noise .................................................................................................................................................................... 19

High "Ihnperature Shut Of}'System ............................................................................................................................... 19, 20

Not Enough or No Hot _T&ter............................................................................................................................................. 20

Water Is _IboHot ................................................................................................................................................................. 20

Leakage Checkpoints ............................................................................................................................................................. 21

Parts Order List ........................................................................................................................................... 22, 23

Warranty .....................................................................................................................................................................24

Customer Responsibilities

Thank You for purchasing a Sears water heater.

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the local

Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.

The installation must conform with the instructions in this

manual; electric company rules; and Local Codes, or in the

absence of Local Codes, with the current edition of the NEC,

National Electrical Code NFPA 70. This publication is available

from your local government or public library or electric compa-

ny or by writing Underwriters Laboratories Inc., 333 Pfingsten

Road, Northbrook, 1L60062.

Abbreviations Found In This Instruction Manual

U.L. - Underwriters Laboratories Inc., 333 Pfingsten Rd.,

Northbrook, IL 60062

NEC - National Electrical Code

ANSI - American National Standards Institute

•Read the "Safety Precautions" section, page 2 of this manual

first and then the entire manual carefully, lfyou don't follow

the safety rules, the water heater will not operate properly. It

could cause DEKFH, SERIOUS BODILY INJURY AND/OR

PROPERTY DAMAGE.

This manual contains instructions for the installation, opera-

tion, and maintenance of this electric water heater. It also con-

tains warnings throughout the manual that you must read and

be aware ot: All warnings and all instructions are essential to

the proper operation of the water heater and your safety. Since

we cannot put everything on the first few pages, READ THIS

ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WXFER HEATER.

• If after reading this manual you have any questions or do not

understand any portion of the instructions, call Sears

Service Center.

Carefully plan the place where you are going to put the water

heater. Correct electrical wiring and connections are very

important in preventing death from possible electrical shock

and fires. Examine the location to ensure the water heater com-

plies with the "Facts to Consider About the Location" section.

For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation procedures.

Instructions may be obtained from your local dealer, whole-

saler, public utilities or California Office of the State Architect,

400 P Street, Sacramento, CA 95814.

Massachusetts Code requires this water heater to be installed

in accordance with Massachusetts 248-CMR 2.00: State

Plumbing Code and 248-CMR 5.00.

Product Specifications

MODEL

NUMBER

153.317020

TANK

CAPACITY

IN GALLONS

DIMENSIONS IN INCHES

DIAMETER HEIGHT

10" 12¾"

RECOVERY RATE

GALS. PER HOUR

@ 90°E RISE

ELEMENT

WATTAGE

120 Volt

1440

MINIMUM

WIRE SIZE*

(GAUGE)

MAXIMUM FUSE

OR CIRCUIT

BREAKER

SIZE (AMPS)

*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local elec-

trical code.

Materials and Basic Tools Needed

Materials Needed

"Ib simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

WATER HEATER INSTALLA.

TION KIT WITH FLEXIBLE

CONNECTORS FOR 3/4" OR

1/2" THREADED OR COPPER

PLUMBING

EXPANSION TANKS FOR THERMAL

EXPANSION CONDITIONS AVAILABLE

IN 2 GALLON CAPACITY THROUGH

LOCAL SEARS SERVICE CENTERS

DRAIN PANS AVAILABLE IN 20"

DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 18" OR LESS,

24" DIAMETER FOR WATER

HEATERS HAVING A DIAMETER 22"

OR LESS AND AVAILABLE IN 28"

DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

Pipe Wrench (2) 14"

Screwdriver

6Foot Tape or Folding Rule

Garden Hose

Drill

Pipe Dope or Teflon Tape

6FOOT TAPE

GARDEN HOSE

SLOT-HEAD SCREWDRIVER PIPE

WRENCH

PHILLIPS SCREWDRIVER

PIPE DOPE (SQUEEZE TUBE) _//

roll of teflon tape DRILL

(Use only on water connections)

ADDITIONAL TOOLS NEEDED WHEN

SWEAT SOLDERING

Tubing Cutters or Hacksaw

Propane Torch

Soft Solder

Solder Flux

Emery Cloth

Wire Brushes

HACKSAW

3/4" WIRE BRUSH

1/2" WIRE BRUSH

PROPANE TORCH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY SOLDER TUBING

CLOTH FLUX CUTTER

Installation Instructions

Removing the Old Water

Heater

Q'Ihrn "OFF" electrical supply to the water heater.

('_ "lh ...... pplyrn OFF the water su to the water heater at

the water shutoffvalve or water meter.

Attach a hose to the water heater drain

valve and put the other end in a floor

drain or outdoors. Open the water heater

drain valve. Open a nearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

Qa. If you have piping to the water heater,

copper

the two copper water pipes can be cut with a

hacksaw approximately 4" away from where

they connect to the water heater. This will

avoid cutting off the pipes too short.

Additional cuts can be made later if necessary.

Disconnect the temperature-pressure relief

valve drain line. When the water heater is

drained, disconnect the hose from the drain

valve. Close the drain valve. The water heater

is now completely disconnected and ready to

be removed.

Q b. If you have galvanized pipe to the

water heater, loosen the two gal-

vanized pipes with a pipe wrench

at the union in each line. Also

disconnect the piping remaining

to the water heater. These pieces

should be saved since they may be

needed when reconnecting the

new water heater. Disconnect the

temperature-pressure relief valve

drain line. When the water heater

is drained, disconnect the hose

from the drain valve. Close the

drain valve. The water heater is

now completely disconnected and

ready to be removed.

_,WARNING ]

The water passingout of the drain valve may be extreme- ]

ly hot. To avoid being scalded,make sure all connectionsI

are tight and that the water flow is directed away from

any person.

Q Gheck make the electrical isagainto supply

sure

turned OFF to the water heater. Then unplug the

water heater (cord set) or disconnect the electrical sup-

ply connection from the water heater junction box.

_CLAMP _ ___ ACCESS OPENING

HEATER

WIRING

CAUTION I

Mineral buildupor sediment may have accumulatedin the

old water heater. This causes the water heater to be I

much heavier than normal and this residue, if spilledout,

could causestaining.

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carefully choose an indoor location for the new

water heater, because the placement is a very important consid-

eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not intended for outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must he

observed.

WALLSTUD

PLYWOOD(MIN. ½" MIN. 2" x 4" WHICH LAPSAT

THICKNESS)LAPINGAT LEASTTWO WALL STUDS

LEASTTWO WALL STUDS 8_¼" x 3"

WOOD SCREWS

• The location selected should be indoors as close to and as

centralized with the water piping system as possible. This

water heater, as well as all water heaters, will eventually leak.

Do not install without adequate drainage provisions where

water flow will cause damage.

_i,CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplished in such a manner

that if the tank or any connections should leak, the flow of

water will not cause damage to the structure. When such

locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail-

able at your local Sears stores. Such a drain pan must be

piped to an adequate drain. WATER HEATER

MOUNTING BRACKETS

_, CAUTION

INSTALLATION IN RESIDENTIAL GARAGES: The I

water heater must be located and/or protected so it is

not subject to phys ca damage by a mov ng veh c e.

•The location selection must provide adequate clearances for

servicing and proper operation of the water heater.

Optional Wall Mounting

_,WARNING J

Wall construction at the point of the water heater instal-

at on must be capabeof support ng at east 200 pounds.

As an example: if the water heater is to be installed on a wall of

gypsum board (dry wall) or other material not capable of sup-

porting the water heater filled with water, additional bracing will

be necessary. "I_vopossibilities are shown below.

[Figure,] IFigu.e21

1. Using two sheet metal screws supplied, secure the top mount-

ing bracket to the top of the water heater.

SECURING SCREWS

_ (SUPPLIED!

UPPER ! .... • ,_ #8-18x_/_ i! oIIW !¢ 11

BRACKET _L I -J 1

2. Using the remaining two sheet metal screws provided, secure

the bottom mounting bracket to the bottom of the water

heater.

LOWER

BRACKET

SECURING

SCREWS

(SUPPLIED)

#8-18 x %'_

Installation Instructions (cont'd)

Optional Wall Mounting (cont'd)

3. Determine the location on the wall, and then the height

above the floor which the wall securing bracket will be

placed. Using adequate screws, or nuts and bolts (not sup-

plied), fasten the wall securing bracket to the wall.

SECURING SCREW TO

WALL M[N. 12 x _Z,_'

"_"-- "_I (NOT SUPPLIED)

"-I

_ SECURING SCREWTO

WALL MIN. 12x%"

(NOT SUPPLIED)

Water Piping

*A WARNING

HOTTER WATER CAN SCALD: Water heaters are intend-

ed to produce hot water. Water heated to a temperature

vhich will satisfy space heating, clothes washing, dish wash-

ing, and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to be

_ermanently injured by hot water than others. These

include the elderly, children, the infirm, or physically/men.

tally handicapped. If anyone using hot water in your home

fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take special precautions. In addi-

tion to using the lowest possible temperature setting that

satisfies your hot water needs, ameans such as a mixing

valve, shall be used at the hot water taps used by these peo-

ple or at the water heater. Mixing valves are available at

plumbing supply or hardware stores. Follow manufacturers

instructions for installation of the valves. Before changing

the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

HOT WATER A

OUTLET T

TEMPERED_

WATER OUTL

*MIXING VALVE WATER OUTLET

ON WATER HEATER

COLD WATER

_¢TO COLD WATER

INLET ON

WATER HEATER

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

must be provided to control thermal expansion. Contact the

local utility or SearsService Center on how to control this situation.

The illustration shows the attachment of the water piping to thewater

heater. The water heater isequipped with _" water connections.

•Look at the top of the water heater. The hot water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the compression coupling and around the _"

threads of the 5_"x ½"reducer bushing. Put two or three turns of

teflon..... tape around both ends, of a Vd'threaded_,, nip le (not.sup-

plied in the mstallauon kit). Attach the Z threa_ed topple to

the _" x }_"reducer bushing and screw into the hot water outlet

of the water heater. Using flexible connectors, connect the hot

water pipe to the hot water outlet of the water heater.

NOTE: If using copper tubing, solder tubing to an

adapter before attaching the adapter to the water connec-

tions. Do not solder the water supply lines directly to the

connections of the water heater. It will harm the fittings

on the water heater.

Look at the top of the water heater. The cold water inlet is

marked cold. Put two or three turns of teflon tape around the

threaded end of the compression coupling and around the _"

threads of the 5_"x ½"reducer bushing. Put two or three turns of

teflon..... tape around both ends, of a Vd'threaded_,, nip_jple(not.sup-

plied m the mstallauon kzt). Attach the Z threaded topple to

the _" x Vd'reducer bushing and screw into the cold water inlet

of the water heater. Using flexible connectors, connect the hot

water pipe to the hot water outlet of tile water heater.

NOTE: Your water heater is insulated to minimize heat

loss from the tank. Further reduction in heat loss can be

accomplished by insulating the hot water lines from the

water heater.

Installation COMPLETED using

Installation Kit

SHUT-OFF

1/2" x314" REDUCER_ _1/2" x3/4" REDUCER

BUSHING BUSHING

1/2 THREADED_ _,_ _1/2 THREADED

NIPPLE (not supplied _ ..--_Y_ ...... _ NIPPLE (not supplied

with installation kit) /_--_-_-J_-_ _ "\with installation kit)

-----¢.1

Installation Instructions (cont'd)

Temperature-Pressure

Relief Valve

&WARNING

At the time of manufacture this water heater was provided

with a combination temperature-pressures relief valve certi-

fied by a nationally recognized testing laboratory that main-

tains periodic inspection of production of listed equipment

or materials, as meeting the requirements for Relief Valves

and Automatic Gas Shutoff Devices for Hot Water Supply

Systems, and the current edition of ANSI Z21.22 • CSA 4.4

and the code requirements of ASME. If replaced, the valve

must meet the requirements of local codes, but not less

than a combination temperature and pressure relief valve

certified as meeting the requirements for Relief Valves and

Automatic Gas Shutoff Devices for Hot Water Supply

Systems, ANSI Z21.22, CSA 4.4 by a nationally recognized

testing laboratory that maintains periodic inspection of pro-

duction of listed equipment or materials.

The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure of

the water heater (150 Ibs./sq. in.) and a discharge capacity

not less than the water heater input rate as shown on the

model rating plate. (Electric heaters, watts divided by 1000

x 3412 equal BTU/Hr. rate.)

Your local jurisdictional authority, while mandating the use

of a temperature-pressure relief valve complying with ANSI

Z21.22 0 CSA 4.4 and ASME, may require a valve model dif-

ferent from the one furnished with the water heater.

Compliance with such local requirements must be satisfied

by the installer or end user of the water heater with a locally

)rescribed temperature-pressure relief valve installed in the

designated opening in the water heater in place of the facto-

ry furnished valve.

For safe operation of the water heater, the relief valve must

not be removed from it's designated opening or plugged.

The temperature-pressure relief valve must be installed

directly into the fitting of the water heater designated for

the relief valve. Position the valve downward and provide

tubing so that any discharge will exit only within 6 inches

above, or at any distance below the structural floor. Be cer-

tain that no contact is made with any live electrical part.

The discharge opening must not be blocked or reduced in

size under any circumstances. Excessive length, over 30 feet,

or use of more than four elbows can cause restriction and

reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the

relief valve and the tank. Do not connect tubing directly to

discharge drain unless a 6" air gap is provided. To prevent

bodily injury, hazard to life, or property damage, the relief

valve must be allowed to discharge water in quantities

should circumstances demand. If the discharge pipe is not

connected to a drain or other suitable means, the water flow

may cause property damage.

The Discharge Pipe:

Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restriction.

Must not be plugged or blocked.

Must be of material listed for hot water distribution.

Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the dis-

charge pipe.

Must terminate at an adequate drain.

Must not have any valve between the relief valve and tank.

&WARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensure that (I) no one is in front of or around the outlet

of the temperature-pressure relief valve discharge line,

and (2) the water manually discharged will not cause any

bodily injury or property damage because the water may

be extremely hot.

If after manually operating the valve, it fails to completely

reset and continues to release water, immediately, close

the cold water inlet to the water heater, follow the drain-

ing instructions, and replace the temperature-pressure

relief valve with a new one.

._(

HOT

VALVE

COLD

LIRE-PRESSURE

RELIEF VALVE

DISCHARGE PIPE

(Do not cap or

plug. Provide a 6"

air gap between

pipe and drain.)

.FLOOR

DRAIN

WARNING "RELIEF VALVE OPENING"

11dewatel beater is prowbed w_ha ¢0mb[natbnT_l_lp6emtule_PressureRelbf Valvelisiod as coEy_01y[nlgw_/

the sbe'dafdfor ReliefValves a'tl A_lomatb Gas Shddl Oevicestor HotWaterS®#y System& AN$ Z2122

aid tie coderedei_le_Ls of ASME

Your10caJiu_odictmn_Jauthe(_y,while nland_ng tie use of a Temp_ature-Pmssure ReliefValvecomplying

_ith AN8Z2122 and ASME,mayrequirea valvemodeld_ferentflora theone _rnisbed withthewatelheater

Com_ian_ withSUChIoca_requile_'_r_smusthe satisfiedbythe ins[aHerel end user of tie watel beaterwith

a locally prescribed TemberaIure,PiessureRelief VaJveinstaJlodin t_ desighated ®ening in the water

heater

•Ifa shoIt shank (less lhan 2") temperature*pressure relief ValVeis to be inslalled

(as shown), a nipple and co®ling must be Used

• If a long shank (2" or brger) is to be installed, de not use the nipple and co®ling

'Insta_lTer®eralure_Pressule protec_veeq_pment redeirodby IocaJcodes, bL4notless thai a combina*

lien Temper atule.P resst_reRelief V_lve certified as meeting Ibe redeilements for Relief Valves and

AulomaticGas $betdf Deviceslor Hot-WalerSubely Systems,ANS Z2122 by _ nadena_lyrecognizedtest_

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Installation Instructions (cont'd)

Filling the Water Heater Wiring Diagrams

"Ib fill the water heater with water:

•Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is located on the lower

front of the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

• _lb insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

ACAUTION J

Never use this water heater unless it is completely full J

of water. To prevent damage to the tank and heating

element, the tank must be filled with water. Water I

must flow from the hot water faucet before turning

ON 'power.

•Check all new water piping for leaks. Repair as needed.

Optional Cord Set Wiring

(120Volt)

120 VOLT CORD SET

GREEN

There may be a cord set supplied with the water heater at the

time of manufacture. If not one can be ordered through the

Parts Department, see "Repair Parts" section. Refer to figures on

this page for wiring diagrams. 120 VOLT WIRING

THERMOSTAT

Lu GREEN

.JlGROONO

Installation Instructions (cont'd)

Wiring

CAUTION J

Never use this water heater unless it is completely full J

of water. To prevent damage to the tank and heating

element, the tank must be filled with water. Water I

must flow from the hot water faucet before turning

ON ' power.

B. Rigid metal conduit, intermediate metal conduit, or elec-

trical metallic tubing may be used for the grounding

means if conduit ortubing is terminated in fittings

approved for grounding.

C. Flexible metal conduit or flexible metallic tubing shall be

permitted for grounding if all the following conditions

are met:

You must provide all wiring of the proper size outside of the

water heater. You must obey local codes and electric company

requirements when you install this wiring.

If you are not familiar with electric codes and practices, or if you

have any doubt, even the slightest doubt, in your ability to con-

nect the wiring to this water heater, obtain the service of a com-

petent electrician. Contact your Sears salesperson to arrange for

a professional electrician.

The length in any ground return path does not exceed

6 feet.

The circuit conductors contained therein are protect-

ed by overcurrent devices rated at 20 amperes or less.

The conduit or tubing is terminated in fittings

approved for grounding. For complete grounding

details and all allowable exceptions, refer to the cur-

rent edition of the National Electrical Code, NFPA

70.

_,WARNING

WATER HEATERS EQUIPPED FOR ONE VOLTAGE

ONLY: This water heater is equipped for one type volt-

age only. Check the rating plate near the bottom

access panel for the correct voltage. DO NOT use this

water heater with any voltage other than the one

shown on the model rating plate. Failure to use the

correct voltage can cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your electric company.

A standard _" conduit opening has been made in the

water heater junction box for the conduit connection.

Use wire nuts and connect the power supply wiring to

the wires inside the water heater's junction box.

The water heater must be electrically "grounded" by

the installer. A green ground screw has been provided

on the water heater's junction box. Connect ground

wire to this location.

Replace the wiring junction cover using the screw

provided.

CAUTION

If wiring from your fuse box or circuit breaker box

was aluminum for your old water heater, replace

it with copper wire. If you wish to reuse the exist-

ing aluminum wire, have the connection at the

water heater made by acompetent electrician.

Contact your Sears salesperson to arrange for a

professional electrician.

1. Provide a way to easily shut off the electric power when

working on the water heater. This could be with a circuit

breaker or fuse block in the entrance box or a separate dis-

connect switch.

TO SERVICE

PANEL

GREEN GROUND SCREW

GROUND

WIRE

WIRE NUT

CONNECTIONS

ACCESS Ot_Eb,!ING

HEATER

WIRING

2. Install and connect a circuit directly from the main fuse or

circuit breaker box. This circuit must be the right size and

have its own fuse or circuit breaker. Refer to the chart in the

"Product Specifications" section for the correct size wire and

fuse or circuit breaker.

3. If metal conduit is used for the grounding conductor:

A. The grounding electrode conductor shall be of copper,

aluminum, or copperclad aluminum. The material shall

be of one continuous length without a splice or joint.

Installation Instructions (cont'd)

Installation Checklist

ls the fuse or circuit breaker size correct as shown in the

chart in the "Product Specifications" section?

Are the wires from the circuit breaker or fuse service to the

water heaters' juncnon"" box on,,the correct wire size m,.,(_uge_

as shown in the chart in the Product Specifications sec-

tion?

TEMPERATURE-PRESSURE

RELIEF VALVE

SHUT-OFF

ls the new temperature-pressure relief valve properly

installed, and piped to an adequate drain? See "'l_mperature-

Pressure Relief Valve" section.

ls the water heater completely filled with water? See "Filling

the Water Heater" instructions in the "Installation

Instructions section.

• Will a water leak damage anything? See "Facts to Consider

About the Location" section.

• Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions" section.

Is there adequate clearance for maintenance around the

water heater?

Do you need to call your electric company to check your

wiring?

HOT WATER COLD WATER

DISCHARGE PIPE

(Do not cap or plug.

Provide a 6" air gap

between the end of the

pipe and drain.)

DRAIN VALVE

FLOOR DRAIN

MODEL RATING PLATE

Service and Adjustment

Temperature Regulation Temperature Settings

&WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a

temperature which will satisfy clothes washing, dish

washing, and other sanitizing needs can scald and per-

manently injure you upon contact. Some people are

more likely to be permanently injured by hot water

than others. These include the elderly, children, the

infirm, or physically/mentally handicapped. If anyone

using hot water in your home fits into one of these

groups or if there is a local code or state law requiring

a certain temperature water at the hot water tap,

then you must take special precautions. In addition to

using the lowest possible temperature setting that sat-

isfies your hot water needs, some type of tempering

device, such as a mixing valve, should be used at the

hot water taps used by these people or at the water

heater. Mixing valves are available at plumbing supply

or hardware stores. Follow manufacturers instructions

for installation of the valves, Before changing the

factory setting of the thermostat, read the

"Temperature Regulation" section in this manual.

_WARNING J

Never allow small children to use a hot water tap, J

or to draw their own bath water. Never leave a J

child or handicapped person unattended in a bath-

tub or shower.

Thermostats

The thermostat is factory set at a position which approximates

120°F (Hot) and is adjustable if a different water temperature is

desired. Read all warnings in this manual and on the water

heater before proceeding.

LO- Setting, approximately 95°F, is recommended for vaca-

tions or extended periods of no hot water.

HI- ls a setting for the maximum hot water usage approxi-

mately 140°F, which can be supplied by the water heater.

The temperature dial should be kept at a lower setting

whenever possible.

NOTE: Water temperature range of 120°--140°F recom-

mended by most dishwasher manufacturers.

t60°F About 1/2 seconds

150°F About I -1/2 seconds

140°F Lessthan S seconds

130°F About 30 seconds

120°F Hore than 5 minutes

Thermostat Adjustment

The thermostat is adjustable if a different water temperature is

desired. Read all warnings in the "'f_mperature Regulation" sec-

tion before proceeding.

_,WARNING J

This specialthermostat with ECO (Part No. 9002394) can

only be usedwith this water heater. Do not use any other I

thermostat with ECO. I

The thermostat of this water heater has been factory set at the

mid position which approximates 120°F (Hot) to reduce the risk

of scald injury. The thermostat is adjustable if a different water

temperature is desired. Read all warnings in this manual and on

the water heater before proceeding.

I ÷_® 3

_ 4

7© ©l

APPROXIMATE

TEMPERATURES

"lb adjust the temperature setting:

1. "_(hrn"OFF" the electrical power to the water heater at the

junction box.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before

removing any access panels or servicing the water

heater, make sure the electrical supply to the water

heater is turned "OFF". Failure to do this could

result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

2. _ihke off the access panel and fold away the insulation.

3. Turn the water temperature dial clockwise (f"--"N) to

increase the temperature, or counter clockwise (4"-"h) to

decrease the temperature.

4. Fold the insulation back in place and replace the accesspanel.

5. "ihrn "ON" the power supply.

AD USTABLE THERMOSTAT 13

Service and Adjustment (cont'd)

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be man-

ually operated at least once a year.

TEM PERATURE-PRESSU RE

ELIEF VALVE

11 DISCHARGE

!1 P,PE

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

• Before beginning turn "OFF" the electric power supply to the

water heater.

AWARNING J

HAZARD OF ELECTRICAL SHOCK! Before removing

any access panels or servicing the water heater, make J

sure the electrical supplyto the water heater is turned

"OFF". Failure to do this could result in DEATH, SERI-

OUS BOD LY NJURY,OR PROPERTY DAMAGE.

•CLOSE the cold water inlet valve to the water heater.

AWARNING

The temperature-pressure relief valve must be manually

operated at least once a year.Caution shouldbe taken to

ensure that (I) no one is in front of or around the outlet

of the temperature-pressure relief valve discharge line,

and (2) the water manually dischargedwill not causeany

property damage or bodily injury. The water may be

extremely hot.

If after manually operatingthe valve,it failsto completely

reset and continues to release water, immediately close

the cold water inlet to the water heater,follow the drain-

ing instructions, and replace the temperature-pressure

relief valvewith a new one.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

•Connect a hose to the drain valve and terminate to an adequate

drain or outdoors.

• OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

• Close the drain valve.

Failure to install and maintain a new properly listed temperature-

pressure relief valve will release the manufacturer from any claim

which might result from excessivetemperature or pressure.

•Follow "Filling the Water Heater" instructions in the

"Installation Instructions" section.

•"Ihrn "ON" power to the water heater.

AWARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,this may be due to ther-

mal expansion. Your water heater may have a check

valve installed in the water line or a water meter with a

check valve. Consult your local Sears Service Center for

further information. Do not plug the temperature-pres-

surerelief valve.

ACAUTION J

Never use this water heater unless it is completely full J

of water. To prevent damage to the tank and heating

element, the tank must be filled with water. Water I

must flow from the hot water faucet before turning

ON ' power.

Service and Adjustment (cont'd)

Element Cleaning/

Replacement

"Ib remove the element from your tank in order to clean or

replace it:

1. Before beginning turn "OFF" the electric power supply to the

water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before

removing any access panels or servicing the water

heater, make sure the electrical supply to the water

heater is turned "OFF". Failure to do this could

result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

2. Turn off"the water supply to the water heater at the water

shutoff'valve or water meter.

3. Attach a hose to the water heater drain valve and put the

other end in a floor drain or outdoors. Open the water heater

drain valve. Open a nearby hot water faucet which will relieve

pressure in the water heater and speed draining.

_,WARNING J

The water passing out of the drain valve may be

extremely hot. To avoid being scalded, make sure all J

connections are tight and that the water flow is J

directed away from any person. J

4. Remove the two screws securing the access panel, and remove

panel.

5. Open the flap of insulation to expose the opening.

6. Lift out the tab a_sshown to unclip the terminal cover from

the thermostat. The terminal cover can now be removed

from the thermostat.

Service and Adjustment (cont'd)

Element Cleaning/

Replacement (cont'd)

7. Disconnect the two wires on the element and unscrew the

old element from the tank. 12. Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

13. "Ib insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

8. Clean the area around the element opening. Remove any

sediment from or around the element opening, inside the

tank.

9. If you are cleaning the element you have removed, do so by

scraping or soaking in vinegar or a de-liming solution.

AWARNING I

Replacement elements must (I) be the same volt-I

age and (2) no greater wattage than listed on the

mode rat ng p ate affixed to the water heater.

10. A new gasket should be used in all cases to prevent a possible

water leak. (See Element Gasket in the "Parts Order List"

Chart). Place the new element gasket on the thread side of

the cleaned or new element and screw into tank, securing

tightly using an element wrench.

ACAUTION J

Never use this water heater unless it is completely J

full of water. To prevent damage to the tank and J

heating element, the tank must be filled with water. J

Water must flow from the hot water faucet before

turn ng ' ON ' power.

14. Check element for water leaks. If leakage occurs, tighten

element or repeat steps 2 and 3, remove element and reposi-

tion gasket. Then repeat steps 10 through 14.

15. Reconnect the two wires to the element and then check to

make sure the thermostat remains firmly against the surface

of the tank. £

11. Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front

of the water heater.

16. Replace terminal cover on thermostat and fold insulation

back over the element.

Service and Adjustment (cont'd)

Drain Valve Washer

Replacement

17. Fold the insulation back in place so that it completely covers

the thermostat and element. NOTE: For replacement, use a _d' x _3Ad'x W' thick washer

available at your nearest hardware store. For ordering a

replacement washer, refer to the "Parts Order List" section.

18. Replace accesspanel.

19. "lhrn "ON" electric power to water heater.

•Before beginning turn "OFF" the electrical power supply to

the water heater.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before

removing any access panels or servicing the water

heater, make sure the electrical supply to the water

heater is turned "OFF". Failure to do this could

result in DEATH, SERIOUS BODILY INJURY, OR

PROPERTY DAMAGE.

•Follow "Draining" instructions in the "Service and

Adjustment" section.

• "Ihrning counter clockwise, remove the hex cap below the

screw handle.

•Remove the washer and put the new one in place.

ACAUTION J

Never use this water heater unless it is completely J

full of water. To prevent damage to the tank and J

heating element, the tank must be filled with water. J

Water must flow from the hot water faucet before

turn ng ' ON ' power.

•Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

• Follow "Filling the Water Heater" instructions in the

"Installation Instructions" section.

• Check for leaks.

• "Ihrn "ON" electric power to the water heater.

_HANDLE AND

CAP ASSEMBLY

WASHER

Service

Before calling for repair service, read the "Start Up Conditions"

and "Operational Conditions" found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663)

Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line

pressure, frequent cut-off_, the effects of water hammer among

others, have installed devices such as pressure reducing valves,

check valves, back flow preventers, etc._to control these types of

_roblems. When these devices are not equipped with an internal

y-pass, and no other measures are taken, the devices cause the

water system to be dosed. As water is heated, it expands (ther-

mal expansion) and dosed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be cor-

rected.

It is recommended that any devices installed which could create a

closed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available from Sears stores and

through the Sears Service Centers. Contact the local plumbing

inspector, water supplier and/or the Sears Service Center for

assistance in controlling these situations.

Thermal Expansion Tank Specifications

Model "I_tnkCapacity Dimensions in Inches ]Pipe Fitting

Number In Gallons Diameter [ Length [ On "lhnk

153.331020 2 8 inches ]12_ inches] _" Male

Expansion Tank Sizing Chart

Expansion Inlet*

_Ihnk Water

Capacity Pressure

Needed 40-80psi

Water Heater Capacity (Gallons)

2 4 6 10 19.9

2 2 2 2 2

HOT COLD

WATER HEATER

COLD WATER

INLET FITTING

MOT COLD

WATER HEATER (3)

COLD WATER PRESSURE

,INLET FITTING REDUCING

VALVEWITH

BY-PASS

EXPANSION

TANK

(z)

PRESSUREGAUGE WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

FLOOR,CEILING

JOIST,ETC.

STRAPPING

EXPANSION

TANK

PRESSURE

REDUCING INLET COLD

VALVEWITH WATER

BY-PASS SHUTOFF

(2)

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE= Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

STRANGE SOUNDS

Possible noises due to expansion and contraction of"some metal

_arts during periods of heat-up and cool-down do not represent

armful or dangerous conditions.

Troubleshooting Guide

Operational Conditions

SMELLY WATER

In each water heater there is installed an anode rod for corrosion

protection of the tank. Certain water conditions will cause a

reaction between this rod and the water. The most common

complaint associated with the anode rod is one of a "rotten egg

smell". This odor is derived from hydrogen sulfide gas dissolved

in the water. The smell is the result of four factors which must

all he present for the odor to develop:

a. a concentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water.

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank. This is caused by

the corrosion protective action of the anode.

The anode rod in a new glasslined water heater works rapidly to

protect the tank. After a period of time the anode action slows

and the odor may dissipate.

A smelly water condition (Rotten Egg Odor) in your Point of

Use water heater can, in most cases, be resolved or reduced with

the addition of sufficient amounts of chlorine to eliminate the

bacterial growth inside the tank. This can be accomplished

through the installation of a chlorine feeder to the system or the

periodic flushing of the water heater with "Chlorox" as needed.

On systems where the odor is mild and does not occur too

rapidly, a monthly flushing may be suf[]cient. In more severe

cases, a system feeder wouldbe more appropriate.

RUMBLING NOISE

In some water areas, scale or mineral deposits will build up on

your heating elements. This buildup will cause a rumbling noise.

Follow "Element Cleaning/Replacement" instructions to clean

and replace the elements.

HIGH TEMPERATURE SHUT OFF SYSTEM

The water heater has a high limit shut off system with a reset

button located on the thermostat.

Follow the resetting instructions which refer to the high limit

behind the access panel.

• Before beginning, turn "OFF" electrical power supply to the

water heater.

"AIR" IN HOT WATER FAUCETS

_,WARNING

HYDROGEN GAS: Hydrogen gas can be produced in a

hot water system that has not been used for a long period

of time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi-

bility of injury under these conditions, we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connected to the hot water system are used (such as a

dishwasher or washing machine). If hydrogen gas is pre-

sent, there will probably be an unusual sound similar to

air escaping through the pipe as the hot water faucet is

opened. There must be no smoking or open flame near

the faucet at the time it is open.

_,WARNING I

HAZARD OF ELECTRICAL SHOCK! Before removing

any access panels or servicing the water heater, make I

sure the electrical supply to the water heater is turned

"OFF". Failure to do this could result in DEATH, SERI-

OUS BOD LY NJURY,OR PROPERTY DAMAGE.

Troubleshooting Guide (cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM

(cont'd)

•Remove the two screws securing the access panel and remove

panel.

• Open the flap of insulation to expose the opening.

• Reset the high limit by pushing in the red button marked

"RESET".

run,_orr

p_x,_R

8t _IWO N_

RESET BUTTON

• Fold the insulation back in place so that it completely covers

the thermostat and element.

• Replace the access panel.

• *lhrn "ON" electric power to the water heater.

_, CAUTION J

If the high limit must be reset again, call Sears Service J

Department to find out why the highlimit turned "OFF"

the e ectr c power.

NOT ENOUGH OR NO HOT WATER

In a new installation, the water heater may not be properly

connected. Make sure the cold water supply valve is open.

Review and check piping installation. Make sure that the

cold water line is connected to the cold water inlet to the

water heater and the hot water line to the hot water outlet

on the water heater.

Make sure the electrical supply to your water heater is

"ON".

Check for loose or blown fuses in your water heater circuit.

Circuit breakers weaken with age and may not handle their

rated load and should be replaced.

Make certain the disconnect switch, if used, is in the "ON"

position.

Check to see the electric service to your house has not been

interrupted. If this is the case, contact the electric company.

ls the thermostat set to the desired temperature? See

"*l_mperature Regulation" section.

If you had experienced very hot water and now no hot

water, the problem may be due to the high temperature

shut off"system. See "H!gh "_mperature Shut Off System"

in the "[i-oubleshooting section.

During very cold weather, the incoming water will also be

colder and it will require a longer time to become heated.

The hot water usage may exceed the capacity of the water

heater. If so, wait for water heater to recover after abnormal

demand. Also examine pipes and faucets for possible water

leaks.

If you can not determine the problem, then call the Sears

Service Department.

WATER IS TOO HOT

Adjust the thermostat to a lower setting. See the "_[hnperature

Regulation" section.

Troubleshooting guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspected

"Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with electric codes, the water

heater, and safety practices, contact a Sears Service Center to

check the water heater•

ACAUTION J

Read this manual first. Then before checking the J

water heater make sure the electric supply has been J

turned "OFF", and never turn the electric supply

"ON' before the tank is completely full of water.

*Condensation may be seen on pipes in humid weather

or pipe connections may be leaking.

Small amounts of water from the temperature-pressure

relief valve may be due to thermal expansion or high

water pressure m your area.

*The temperature-pressure relief valve may be leaking at

the tank fitting.

The element may be leaking at the tank fitting.

AWARNING

HAZARD OF ELECTRICAL SHOCK! Before

removing any access panels or servicing the

water heater, make sure the electrical supply

to the water heater is turned "OFF". Failure

to do this could result in DEATH, SERIOUS

BODILY INJURY, OR PROPERTY DAMAGE.

"Iiirn electrical power "OFF", remove access panel and

fold back insulation. If leaking around element, follow

proper draining instructions and remove element.

Reposition or replace gasket on element• Place element

into opening and tighten securely. Then follow "Filling

the Water Heater--instructions in the "Installation

Instructions section.

Water from drain valve may be due to the valve being

opened slightly•

*The drain valve may be leaking at the tank fitting•

*Water in the water heater bottom or on the floor may

be from condensation, loose connections or the temper-

ature-pressure relief valve. DO NOT replace the water

heater until a full inspection of all possible water

sources is made and necessary corrective steps taken•

Leakage from other appliances, water lines, or ground

seepage should also be checked.

NOTE: To check where threaded portion enters

tank, insert cotton swab between jacket opening and

fitting. If cotton is wet, follow "Draining" instruc-

tions in the "Service and Adjustment" section and

then remove fitting. Put pipe dope or teflon tape on

the threads and,,.replace" Then follow "Filling" the

Water Heater instructions in the "Installation

Instructions" section.

Parts Order List

153.317020 2G_I.

1_ °__]

Parts Order List (cont'd)

KENMORE POINT OF USE ELECTRIC WATER HEATER

MODEL NUMBER:

153.317020 2 Gal.

KEY PART

NO. DESCRIPTION

1. "l_mperature-Pressure Relief Valve

2. Dip "Ihbe & Gasket

3. Drain Valve

4. Drain ValveWasher (%2"x 'g_"x/_" thick)*

5. Element Gasket

6. Element

7. Thermostat Bracket

8. Thermostat w/Hi Limit

9. "l_rminal Cover

10. Access Panel

11. Wiring Bushing

12. Cord Set - 120 Volt

13. Mounting Brackets

14. Junction Box Cover

15. Model Rating Platet

# Manual

MODEL NUMBERS

153.317020

PART NUMBERS

9000071

9002396

9002402

9001584

9000308

9001511

9000309

9002394

9002438

9001472

9001514

9001513

9001512

9001474

0270182

184734-000

*Also available at most hardware stores.

)Replaced only on return of damaged plate.

#Not Illustrated

Now that you have purchased your Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent factswhen you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores, and by calling 1-800-366-PART (1-800-366-7278).

If the parts you need are not stocked locally, your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for

handling

The model number of the water heater will be found on the model rating plate located beside the access panel.

WHEN ORDERING REPAIR PARTS,ALWAYSGIVE THE FOLLOWING INFORMATION:

MODEL NUMBER NAME OF ITEM

PART NUMBER PART DESCRIPTION

THIS IS A REPAIR PARTS LIST,NOT A PACKING LIST.

FULL 90 DAY WARRANTY ON WATER HEAFER

For 90 days from the date of purchase, when your Sears Kenmore water heater is installed and operated in a single-family residence

in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.

2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, ifa leak occurs in the tank.

LIMITEDWARIb_N'ITON "[ANKSTHATLEAK

After 90 days and through 1 year from the date of purchase for a water heater used in a single-family residence, if a leak occurs in

the tank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any

installation.

"Ibobtain warranty service, SIMPLY CALL 1-800-4-MY-HOME ®(1-800-469-4663). This warranty applies only while this

product is in use in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ES'I'ATES, 1L 6(1179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Searswarrants the installation.

Acharge will be made on service calls due to poor or incomplete installation. These include:

a. Adjusting thermostat b. Leaks in pipes or fittings c. Condensation

MASTER PROTECTION AGREEMENTS

Congratulationson makinga smartpurchase.Yorenew Kenmor4_prod-

uct isdesignedand manufactured foryearsof dependableoperation. But

llke all products, it may require preventivemaintenance or repair from

time to time. That's whenhaving a Master Protection Agreementcan

saveyou money and aggravation.

Purchasea Master ProtectionAgreementnowand protect yourselffrom

unexpectedhassleand expense.

)

"l]le MasterI rotectionAgreementalso helpsextendthe lifeof your new

product. Here'swhat's includedin the Agreement:

• Expert Serviceby our 12,000professionalrepairspecialists.

•Unlimited service and no charge for parts and labor on allcovered

repairs.

• "No-lemon" _tee - replacementof your coveredproduct if four

or more product failuresoccurwithin twelvemonths.

•Productreplacement if your coveredproduct can't be fixed.

•Annual PreventiveMaintenanceCheck at your request - no extra

charge.

•Fast help by phone - phone support from a Sears technician on

products requiring in-home repair, plus convenient repair scheduling.

•Power surge protection against electricaldamage due to power fluc-

tuations.

• Rental reimbursement if repair of your covered product takes longer

than promised.

Once you purchasetheAgreement,a simplephonecallis allthat it takes

for you to scheduleservice.Youcan callanytimeday or night, or sched-

ule aserviceappointment on-fine.

Sears has over 12,000 professional repair spedalists, who have access to

over 4.5 million quality parts and accessories. That's file kind of profes-

sionalism you can count on to help prolong the life of your new purchase

for years to come. Purchase your Master Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information call 1-800-82%6655

SEARS INSTALLATION SERVICE

For Searsprofessionalinstallationof home appliances,garagedoor open-

ers, water heaters and other major home items, in the U.S.A., call

1-800-4-MY-HOME®.

For in-home major brand repair service

Call 24 hours a day, 7 days a week (USA and Canada)

1-800-4-MY-HOME ®

(I-800-469.4663)

v_w.seaiws.eom

The model number of your waterheater isfound on the model rating plateon the front of the waterheater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Kenmore 153 31702 Users Manual

153317020 153317020 KENMORE WATER HEATER - Manuals and Guides L0404018 View the owners manual for your KENMORE WATER HEATER #153317020. Home:Plumbing Parts:Kenmore Parts:Kenmore WATER HEATER Manual

KENMORE Water heater, Electric Manual L0404018 KENMORE Water heater, Electric Owner's Manual, KENMORE Water heater, Electric installation guides

153.31702 to the manual 2ce0fbcb-37ad-49c6-aa14-f0120dd43542

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