King of Fans 60ORIR 60 inch Jade User Manual
King of Fans, Inc. 60 inch Jade
User manual
Kichler® Lighting 7711 East Pleasant Valley Road P.O. Box 318010 Cleveland, Ohio 44131-8010 Customer Service 866.558.5706 8:30 AM to 5:00 PM EST, Monday - Friday Jade 300030 Instruction Manual UL Model # 60-ORI TM 1 1. SAFETY RULES 1. To reduce the risk of electric shock, insure electricity has been turned off at the circuit breaker or fuse box before beginning. 2. All wiring must be in accordance with the National Electrical Code and local electrical codes. Electrical installation should be performed by a qualified licensed electrician. 3. WARNING: Suitable for use with solid-state speed controls. 4. WARNING: To reduce the risk of personal injury, use only the two steel screws (and lock washers) provided with the outlet box for mounting to the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced, consult a qualified electrician if in doubt. WARNING TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL INJURY, MOUNT FAN TO OUTLET BOX MARKED “ACCEPTABLE FOR FAN SUPPORT” 5. The outlet box and support structure must be securely mounted and capable of reliably supporting a minimum of 50 pounds. Use only CUL Listed outlet boxes marked “FOR FAN SUPPORT”. 6. The fan must be mounted with a minimum of 7 feet clearance from the trailing edge of the blades to the floor. 7. Do not operate reversing switch while fan blades are in motion. Fan must be turned off and blades stopped before reversing blade direction. 8. Avoid placing objects in the path of the blades. 9. To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan. 10. Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened cloth will be suitable for most cleaning. 11. After marking electrical connections, spliced conductors should be turned upward and pushed carefully up into outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side of the outlet box. 12. Electrical diagrams are reference only. Light Kits that are not packed with the fan must be CUL Listed and marked suitable for use with the model fan you are installing. Switches must be CUL General Use Switches. Refer to the Instructions packaged with the light kits and switches for proper assembly. WARNING TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE BLADE BRACKETS (ALSO REFERRED TO AS FLANGES) DURING ASSEMBLY OR AFTER INSTALLATION. DO NOT INSERT OBJECTS IN THE PATH OF THE BLADES. WARNING Charges or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. FCC: This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. 60” Jade™ 2. TOOLS AND MATERIALS REQUIRED • • • • • Phillips screw driver Blade screw driver 11mm wrench Step ladder Wire cutters 3. PACKAGE CONTENTS Unpack your fan and check the contents. You should have the following items: a. Fan blades (3) b. Canopy, Ceiling mounting bracket and Canopy bottom cover c. Ball/downrod assembly d. Coupling cover e. Fan motor assembly f. Light kit pan g. Glass shade h. Extra non-light cap (for fan without light kit) i. Receiver j. Wall transmitter k. Parts bag contents: 1) b. c. h. d. i. e. Mounting hardware: Star washers (2), wire nuts (3), f. machine screws (2), washers (2), wood screws (2) 2) Blade attachment hardware: screws (10), fiber washers (10) 3) Safety cable hardware: wood screw, lock washer, flat washer 4) Balancing kit a. g. j. k. 3 4. MOUNTING OPTIONS If there isn’t an existing UL (cUL for Canadian Installation) listed mounting box, then read the following instructions. Disconnect the power by removing fuses or turning off circuit breakers. Outlet box Fig. 1 Secure the outlet box directly to the building structure. Use appropriate fasteners and building materials. The outlet box and its support must be able to fully support the moving weight of the fan (at least 50 lbs). Do not use plastic outlet boxes. Figures 1, 2, and 3 are examples of different ways to mount the outlet box. NOTE: If you are installing the ceiling fan on a sloped (vaulted) ceiling, you may need a longer downrod to maintain proper clearance between the tip of the blade and the ceiling. A minimum clearance of 12” is suggested for optimal operation. Outlet box Fig. 2 Provide strong support ANGLED CEILING MAXIMUM 30 ° ANGLE Recessed outlet box Fig. 3 Outlet box Fig. 4 Ceiling mounting plate NOTE: Depending on the location you have selected for installation, you may need to purchase and install a “Joist Hanger” for the support of the outlet box. Make sure the joist hanger you purchase has been designed for use with ceiling fans. (Fig. 4) 60” Jade™ 5. HANGING THE FAN Ceiling mounting bracket REMEMBER to turn off the power before you begin. Canopy To properly install your ceiling fan, follow the steps below. Step 1. Remove the decorative canopy bottom cover from the canopy by turning the cover counterclockwise. (Fig.5) Step 2. Remove the ceiling mounting bracket from the canopy by removing(and save) one of the two screws. Loosen the remaining screw by a half turn. (Fig.5) Step 3. Pass the 120 volt supply wires from the ceiling outlet box through the center of the ceiling mounting bracket. (Fig. 6) Step 4. Attach the ceiling mounting bracket to the outlet box using the screws and washers included with the outlet box. (Fig. 6) Step 5. Remove the hanger ball from the downrod assembly by loosening the setscrew, removing the cross pin and turning the ball off the downrod. (Fig. 7) Canopy cover Fig. 5 UL Listed outlet box Ceiling mounting bracket Washers Hook 120V Wires Fig. 6 Cross pin Hanger ball Next, replace the hitch pin and retaining clip. Tighten both setscrews. (Fig. 8) Set screw Downrod Step 6. Loosen the two setscrews and remove the hitch pin and retaining clip from the coupling on top of the motor assembly. (Fig. 8) Step 7. Carefully route the electrical supply wires and safety cable exiting the top of the fan motor assembly through the downrod. Thread the downrod into the coupling until the hitch pin holes are aligned. (Fig. 8) Mounting screws (supplied with electrical box) Fig. 7 Supply wires & Safety cable Downrod Coupling Set screws Set screws Retaining clip Hitch pin Fig. 8 5 Step 8. Slip the coupling cover, canopy cover and canopy onto the downrod. (Fig. 9) Cross pin Hanger ball Supply wires & Safety cable Downrod Set screw Canopy Canopy cover Coupling cover Coupling Thread the hanger ball onto the downrod, insert the cross pin through the downrod and tighten. Now tighten the set screw. (Fig. 9) Step 9. Lift the motor assembly into position and place the hanger ball into the ceiling mounting bracket. Rotate the entire assembly until the “Check Tab” has dropped into the “Registration Slot” and seats firmly. (Fig. 10) The entire motor assembly should not rotate (left or right) when seated properly. WARNING: Failure to reattach the cross pin and seat the “Check Tab” can cause the fan to fall from the ceiling during operation. Take special care to make sure this pin is reattached. Fig. 9 Registration slot Check tab Fig. 10 60” Jade™ 6. INSTALLATION OF SAFETY SUPPORT (Required for Canadian installation ONLY) A safety support cable is provided to help prevent the ceiling fan from falling, please install it as follows. Step 1. Attach the provided wood screw and washers to the ceiling joist next to the mounting bracket but do not tighten. (Fig. 11) Hanger bracket Safety cable Step 2. Adjust the length of the safety cable to reach the screw and washers by pulling the extra cable through the cable clamp until the overall length is correct, put the end of the cable back through the cable clamp, forming a loop at the end of the cable. Tighten the cable clamp securely. Now, put the loop in the end of the safety cable over the wood screw securely. Attach safety cable to ceiling joist with screw and washer Fig. 11 NOTE: Although the safety support cable is required for Canadian installations only. It’s a good idea to make the attachment with any installation. Code switch 7. ELECTRICAL CONNECTIONS WARNING: To avoid possible electrical shock, be sure you have turned off the power at the main circuit panel. NOTE: The frequencies on your receiver and wall transmitter have been preset at the factory. Before installing the receiver, make sure the dip switches on the receiver and wall transmitter are set to the same frequency. (Fig. 12) Step 1. Insert the receiver into the ceiling mounting bracket with the flat side of the receiver facing the ceiling. (Fig. 13) For best performance, make sure the Black antenna, on the end of the receiver, remains extended and not tangled with any of the electrical wires. ON HI ON ECE MED LOW FAN OFF ON ECE Fig. 12 Receiver Hanger bracket Fig. 13 7 Outlet box White (neutral) Black (hot) Green or bare copper (ground) White ("AC IN N") Black ("AC IN L") Receiver Black ("to motor L") White ("to motor N") Blue (for light) Ground (green) Blue (for light) Black (motor) (Connect to ground wire on hanger bracket if no house ground wire White (neutral) Step 2. Motor to Receiver Electrical connections (Fig.14). Connect the black wire from the fan to the black wire marked ”TO MOTOR L” on the receiver. Connect the white wire from the fan to the white wire marked ”TO MOTOR N” from the receiver. Connect the blue wire from the fan to the blue wire marked ”FOR LIGHT” from receiver. Secure all the wire connections with the plastic wire nuts provided. Step 3. Receiver to House Supply Wires Electrical Connections: Connect the black (hot) wire from the ceiling to the black wire marked “AC in L” from the receiver. Connect the white (neutral) wire from the ceiling to the white wire marked ”AC in N” from the Receiver. Secure the wire connections with the plastic wire nuts provided. (Fig. 14) Step 4. If your outlet box has a ground wire (green or bare copper) connect it to the fan ground wires; otherwise connect the hanging bracket ground wire to the mounting bracket. Secure the wire connection with a plastic nut provided. After connecting the wires, spread them apart so that the green and white wires are on one side of the outlet box and black and blue wires are on the other side. Carefully tuck the wire connections up into the outlet box. (Fig.14) NOTE: Fan must be installed at a maximum distance of 30 feet from the wall transmitter for optimal signal transmission between the transmitter and the fan’s receiver unit. Fig. 14 8. FINISHING THE INSTALLATION Step 1. Tuck all the connections neatly into the ceiling outlet box. Outlet box Ceiling mounting bracket Screw Canopy Screw Canopy cover Fig. 15 Step 2. Remove one screw from ceiling mounting bracket, and loosen but do not remove the other screw, slide the canopy up to the mounting bracket and place one of the key hole slots over the mounting screw on the mounting bracket. Rotate the canopy until the screw head locks in place at the narrow section of the key hole. (Fig.15) Step 3. Align the remaining circular hole on the canopy with the remaining hole on the Ceiling Mounting Bracket. Insert and tighten the mounting screw you removed earlier and the mounting screw from step 2 above. Now, attach the canopy cover to the mounting screw heads by inserting the screw heads into the bottom side of the canopy cover and rotating the cover clockwise. NOTE: Adjust the canopy screws as necessary until the canopy and canopy cover are snug. 60” Jade™ 9. ATTACHING THE FAN BLADES Step 1. Attach a blade to the fan motor assembly by first inserting the blade into the slot in the side of the fan motor assembly. Step 2. Insert a screw into the bracket. Repeat for the two remaining screws. Fan motor assembly Step 3. Tighten each screw securely. Blade Step 4. Repeat these steps for the remaining blades. Screw Fig. 16 10. INSTALLING THE LIGHT FIXTURE Step 1. Remove one screw from the black bracket below the fan motor assembly. Loosen, but do not remove the other two screws. Fan motor assembly Step 2. Connect the blue wire exiting the bottom of the fan motor assembly with the black wire from the top of the light fixture. Step 3. Connect the white wire exiting the bottom of the fan motor assembly with the white from the top of the light fixture. Step 4. Attach the light fixture to the fan motor assembly by securing with the two screws loosened in first step. Push the light fixture up to engage the screw heads in the screw slots and turn to secure. Tighten each screw firmly. Blue White Black Screws Fig. 17 Light kit pan 9 11. INSTALLING THE SHADE Place the glass shade into the light kit pan, aligning the three flat areas on the top flange of the shade with the three raised dimples in the light kit pan. Turn the shade clockwise until it stops. (Fig. 18) NOTE: Do not overtighten when installing the shade into the light kit. Allow the shade to cool completely before removing. Light kit pan Glass Shade Fig. 18 Non-light cap Fig. 19 If you install your fan without the light kit, do not install the light kit fitter assembly and follow step below. Place the non-light cap into the light kit pan, aligning the three flat areas on the top flange of the non-light cap with the three raised dimples in the light kit pan. Turn the non-light shade clockwise until it stops. (Fig.19) 60” Jade™ 12. INSTALLING THE BATTERIES Remove the face plate of the Wall Switch by lifting at the top and then inserting the supplied 12V battery. Duracell MN21/Eveready A23/ GP 23A all 12V. Replace the switch face plate. HI MED LOW FAN OFF ON ECE 1 2 3 4 23AE 12V To prevent possible damage to the transmitter, remove these batteries if not used for long periods of time (months). Fig. 20 13. OPERATING INSTRUCTIONS HI Button High Speed MED Button Medium Speed LOW Button Low Speed FAN OFF Button Motor Off LIGHT Button Light ON or OFF REV Button The “REV” button is used to set the fan forward or reverse, press the button forward (for warm weather) or reverse (for cool weather). Speed settings for warm or cool weather depend on factors such as the room size, ceiling height, number of fans and so on. NOTE: To operate the reverse function on this fan, press the reverse button while the fan is running. Fig. 21 10 11 Outlet box Switch Wall plate 14. INSTALLING THE BASIC FUNCTION WALL CONTROL SYSTEM WALL PLATE Select a location to install the Basic Function Wall Control System Transmitter and Wall Plate. REMEMBER you can safely use the transmitter outdoors but it should be mounted indoors away from contact with water or humidity. Install the wall plate using an existing wall switch outlet box. Make sure the electrical power is TURNED OFF at the main panel before continuing. Fig. 22 Step 1. Remove the existing wall plate and the old switch from the wall outlet box. Wire nut the BLACK leads (hot) together and push back inside the outlet box. (Fig. 22) Outlet box Switch Screws Fig. 23 Step 2. Install the wall plate on the existing wall outlet box using the screws provided. (Fig. 23) Wall plate Screws After installing the wall anchors, attach the wall plate with the mounting screws to finish the installation. 60” Jade™ 15. OPERATING INSTRUCTIONS The Black Slide Switch on the side of the switch housing controls the direction of the blades “Forward and Reverse”. Warm weather - Forward (counter clockwise). A downward airflow creates a cooling effect as shown in Fig. 24. This allows you to set your air conditioner to warm setting without affecting your comfort. Cool weather - Reverse (clockwise). An upward airflow moves warm air off the ceiling area as shown in Fig. 25. This allows you to set your heating unit on a cooler setting without affecting your comfort. Fig. 24 NOTE: To change the direction of rotation for the fan blades, locate the reverse switch located on the top of the motor housing. Fig. 25 12 13 16. TROUBLESHOOTING Problem Solution Fan will not start. 1. Check circuit fuses or breakers. 2. Check all electrical connections to insure proper contact. CAUTION: Make sure the main power is OFF when checking any electrical connection. 3. Make sure the transmitter batteries are installed properly. Positive (+) side facing out. 4. Insure the batteries have a good charge. Fan sounds noisy. 1. Make sure all motor housing screws are snug. 2. Make sure the screws that attach the fan blade brackets to the motor are tight. 3. Make sure wire nut connections are not rubbing against each other or the interior wall of the switch housing. CAUTION: Make sure main power is off. 4. Allow a 24-hour “breaking-in period. Most noise associated with a new fan disappears during this time. 5. If using an optional light kit, make sure the screws securing the glassware are tight. Make sure the light bulbs are not touching any other component. 6. Do not connect this fan to wall mounted variable speed control(s). They are not compatible with ceiling fan motors or remote controls. 7. Make sure the upper canopy is a short distance from the ceiling. It should not touch the ceiling. Fan wobbles. 1. Check that all blade and blade arm screws are secure. 2. Most fan wobbling problems are caused when blade levels are unequal. Check this level by selecting a point on the ceiling above the tip of one of the blades. Measure this distance. Rotate the fan until the next blade is positioned for measurement. Repeat for each blade. The distance deviation should be equal within 1/8”. 3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable. 4. If the blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute the weight and possibly result in smoother operation. Remote control malfunction. 1. Ceiling fans with remote control systems CAN NOT be operated in conjunction with any other control system EXCEPT a basic On/Off wall switch, if desired. 2. Make sure the frequency dip switches in the transmitter and receiver have identical settings. 3. Make sure the Black Antenna on the receiver is NOT tangled with any other electrical wires and is extended around the inside of the ceiling canopy. 18. SPECIFICATIONS Fan size Speed Volts High 60” Medium Low 120 Amps Watts RPM CFM CFM/W 0.56 67.4 160 7234 107 0.38 31.5 105 4677 148 0.26 14.5 70 3117 215 N.W. G.W. C.F. XX.XX kgs XX.XX kgs 2.47’ These are approximate measurements. They do not include data for any lamps or fixtures attached to the ceiling fan. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
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