King of Fans P2546R 68 inch Ellwood User Manual

King of Fans, Inc. 68 inch Ellwood

User manual

Download: King of Fans P2546R 68 inch Ellwood User Manual
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Date Submitted2017-07-29 00:00:00
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®
P2546
Limited Lifetime Warranty
Progress Lighting fan motors are warranted to the original purchaser to be free of
electrical and/or mechanical defects for so long as the original purchaser owns the fan.
Pull chain switches, reverse switches, capacitors and metal finishes are warranted for a
period of 1 year. Warping of wooden or plastic blades is not covered by this warranty.
With proof of purchase, the purchaser may return the defective fan to the place of
purchase during the first 30 days for replacement. After 30 days, the purchaser MUST
contact Progress Lighting for repair or replacement which shall be determined in
Progress Lighting’s sole discretion and shall be purchaser’s sole and exclusive remedy.
Labor and Shipping Excluded. This warranty does not cover any costs or fees associated
with the labor (including, but not limited to, electrician’s fees) required to install,
remove, or replace a fan or any fan parts.
ORIGINAL PURCHASER’S SOLE AND EXCLUSIVE REMEDY FOR A CLAIM OF
ANY KIND WITH RESPECT TO THIS PRODUCT SHALL BE THE REMEDIES SET
FORTH HEREIN. PROGRESS LIGHTING IS NOT RESPONSIBLE FOR DAMAGES
(INCLUDING INDIRECT, SPECIAL, INCIDENTIAL OR CONSEQUENTIAL),
DUE TO PRODUCT FAILURE, WHETHER ARISING OUT OF BREACH OF
WARRANTY, BREACH OF CONTRACT, OR OTHERWISE. THIS WARRANTY IS
GIVEN IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR
IMPLIED, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR
ANY PARTICULAR PURPOSE OR AGAINST INFRINGEMENT, AND IS VOIDED
IN CASES OF ABUSE, MISUSE OR IMPROPER HANDLING, NEGLIGENCE,
SHIPPING DAMAGE, UNAUTHORIZED REPAIRS (MADE OR ATTEMPTED) OR
UNUSUAL APPLICATION.
Some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitations of incidental or consequential damages, so the above limitations
and exclusions may not apply to you. This warranty gives you specific rights and you
may have other rights which vary from state to state.
Date Purchased
Store Purchased
UL Model No. P2546
Serial No.
Vendor No.
UPC
111017
785247 214884
785247 214891
Safety Rules
Unpacking Your Fan
Installing Your Fan
Making the Electrical Connections
Operating Your Fan
Care of Your Fan
10
Troubleshooting
10
Specifications
11
Table of Contents
READ AND SAVE THESE INSTRUCTIONS
1. To reduce the risk of electric shock, insure electricity
2.
3.
4.
5.
6.
has been turned off at the circuit breaker or fuse box
before beginning.
All wiring must be in accordance with the National
Electrical Code ANSI/NFPA 70-1999 and local electrical codes.
Electrical installation should be performed by a
qualified licensed electrician.
CAUTION: To reduce the risk of personal injury, use only
the screws provided with the electrical box.
The outlet box and support structure must be securely
mounted and capable of reliably supporting 50 lbs. (22.68
kg). Use only UL Listed outlet boxes marked “Acceptable
for Fan Support of 50 lbs. ((22.68 kg) or less.”
CAUTION: The fan must be mounted with a minimum of
7 feet clearance from the trailing edge of the blades to the
floor.
Do not wait for the fan to stop before pressing the reverse
button. The fan will not reverse direction if the fan is not
moving.
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT TO OUTLET BOX MARKED “ACCEPTABLE FOR FAN
SUPPORT OF 50 LBS. (22.68 KG) OR LESS”, AND USE SCREWS PROVIDED WITH THE OUTLET BOX.
TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE
BLADE BRACKETS (ALSO REFERRED TO AS (“FLANGES”) DURING
ASSEMBLY OR AFTER INSTALLATION. DO NOT INSERT OBJECTS IN
THE PATH OF THE BLADES.
1. Safety Rules
7. Avoid placing objects in path of the blades.
8. To avoid personal injury or damage to the fan and other
items, be cautious when working around or
cleaning the fan.
9. Do not use water or detergents when cleaning the fan or fan
blades. A dry dust cloth or lightly dampened cloth will be
suitable for most cleaning.
10. After making electrical connections, spliced conductors
should be turned upward and pushed carefully up into
electrical box. The wires should be spread apart with the
grounded conductor and the equipment-grounding
conductor on one side of the electrical box and ungrounded
conductor on the other side of the electrical box.
11. Electrical diagrams are for reference only. Light kits that
are not packed with the fan must be UL Listed and marked
suitable for use with the model fan you are installing.
Switches must be UL General Use Switches. Refer to the
instructions packaged with the light kits and switches for
proper assembly.
12. All set screws must be checked and retightened where
necessary before installation.
13. WARNING: To reduce the risk of fire or electric shock,
this fan should only be used with fan speed control part no.
UC7067RY, manufactured by Rhine Electronic Co., Ltd.
14. Suitable for use with solid-state speed controls.
TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED
WITH AN ISOLATION CONTROL/SWITCH.
1
OK
Unpack your fan and check the contents. You should have the following items:
1. Mounting Bracket (inside canopy)
2. 8” Ball/Downrod Assembly (hanger pin
and locking pin pre-attached)
3. Canopy with Canopy Ring (attached)
4. Decorative Motor Collar Cover
5.
6.
7.
8.
9.
Fan Motor Assembly
Switch Cup Adaptor
Switch Cup
Blade (5)
Transmitter and Receiver
a. Blade attachment hardware
(16 Screws)
b. Electrical hardware and Balancing kit
(3 plastic wire connectors, blade balancing
kit)
c. Blade attachment hardware
(5 strength plates)
d.
Extra mounting screws #10-32 for outlet box
(1 Screws)
2. Unpacking Your Fan
Tools Required
Figures 1, 2, and 3 are examples of different
ways to mount the electrical box.
Phillips screw driver or straight slotted screw
driver, adjustable wrench, step ladder, and
wire cutters.
Figure 3
Mounting Options
If there isn’t an existing electrical box, then
read the following instructions. Disconnect
the power by removing fuses or turning off
circuit breakers.
Secure the electrical box directly to the building
structure. Use appropriate fasteners and
building materials. The electrical box and
its support must be able to fully support the
moving weight of the fan (at least 50 lbs.).
Do not use plastic electrical boxes.
TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK OR PERSONAL INJURY, MOUNT TO
OUTLET BOX MARKED “ACCEPTABLE FOR
FAN SUPPORT OF 50 LBS. (22.68 KG) OR
LESS”, AND USE SCREWS PROVIDED WITH
THE OUTLET BOX. ELECTRICAL BOXES
COMMONLY USED FOR THE SUPPORT OF
LIGHTING FIXTURES MAY NOT BE ACCEPTABLE FOR FAN SUPPORT AND MAY NEED TO
BE REPLACED. CONSULT A QUALIFIED ELECTRICIAN IF IN DOUBT.
3. Installing Your Fan
Figure 1
Note: You may need a longer downrod to
maintain proper blade clearance when installing
on a steep, sloped ceiling. The maximum
angle allowable is 30˚. If the canopy touches
downrod, remove the decorative canopy
bottom cover and turn the canopy 180˚ before
attaching the canopy to the mounting plate.
Figure 4
Figure 2
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4.
Hanging the Fan
REMEMBER to turn off the power. Follow
the steps below to hang your fan properly.
Turn Canopy Ring to Remove
8. Make sure the grommet is properly installed
in the collar cover, then slide the collar cover
on the downrod until it rests on the motor
housing. Be sure that the canopy and the
collar cover are both oriented correctly.
NOTE: This fan is recommended for
standard ceiling mount using the downrod
provided with this fan. When using standard
ceiling installation with the 8 inch downrod
provided, the distance from the ceiling
to the bottom of the fan blades will be
approximately 12 inches.
Standard Ceiling Mounting
1. Remove the canopy ring from the canopy
by turning the ring to the right until it
unlocks. (Figure 5)
2. Remove the mounting bracket from the
canopy by loosening the four screws on
the top of the canopy. Remove the two
non-slotted screws and loosen the slotted
screws. This will enable you to remove
the mounting bracket. (Figure 6)
3. Remove the hanger pin and locking pin
from downrod assembly.
4. Route the wires exiting the top of the fan
motor through the decorative motor collar
cover then the canopy ring. Make sure the
slot openings are on top. Route the wires
through the canopy and then through the
ball/downrod assembly. (Figure 7)
7. Re-tighten the set screws on the collar on
top of the motor housing.
9. Proceed to “Installing the Fan” section.
Figure 5
FAILURE TO PROPERLY INSTALL SET SCREWS
AS NOTED IN STEP 7 COULD RESULT IN FAN
LOOSENING AND POSSIBLY FALLING.
Loosen but Do Not Remove
Remove
Figure 6
5. Loosen, but do not remove, the set s​ crews
on the collar on the top of the motor
housing.
6. Align the holes at the bottom of the
downrod with the holes in the collar on top
of the motor housing. (Figure 7)
Carefully insert the hanger pin through the
holes in the collar and downrod. Be careful
not to jam the hanger pin against the wiring
inside the downrod. Insert the locking pin
through the hole near the end of the bolt
until it snaps into its locked position, as
noted in the circle inset of Figure 7.
Figure 7
4.
Installing Fan to
the Electrical Box
Making the Electrical
Connections
WHEN MOUNTING THE FAN ON A SLOPED
CEILING, THE STANDARD BALL/DOWNROD
MOUNTING METHOD MUST BE USED. THE
MOUNTING PLATE MUST BE MOUNTED SO
THAT THE SLOT OPENINGS ARE ON THE
LOWER SIDE BY SLIDING THE MOUNTING
PLATE FROM THE TOP DOWN.
Electrical Box)
1. Pass the 120-volt supply wires through the
center hole in the ceiling mounting bracket
as shown in Figure 8.
2. Install the ceiling mounting bracket on the
outlet box by sliding the mounting bracket
over the two screws provided with the outlet
box. If necessary, use leveling washers (not
included) between the mounting bracket
and the outlet box. Note that the flat side of
the mounting bracket is toward the outlet
box. (Figure 8)
Figure 8
Standard mounting
3. Securely tighten the two mounting screws.
4. Carefully lift the fan assembly up to the
ceiling mounting bracket. Make sure the tab
on the mounting bracket is properly seated
in the groove in the hanger ball. (Figure 9)
WHEN USING THE STANDARD BALL/DOWNROD
MOUNTING, THE TAB IN THE RING AT THE
BOTTOM OF THE MOUNTING BRACKET MUST
REST IN THE GROOVE OF THE HANGER BALL.
FAILURE TO PROPERLY SEAT THE TAB IN THE
GROOVE COULD CAUSE DAMAGE TO WIRING.
5.
Figure 9
REMEMBER to disconnect the power. If
you feel you do not have enough electrical
wiring knowledge or experience, have your fan
installed by a licensed electrician.
Follow the steps below to connect the fan to
your household wiring. Use the wire
connecting nuts supplied with your fan and
supplied with remote control. Secure the
connectors with electrical tape. Make sure
there are no loose strands or
connections. (Figure 10)
1. Connect the ground conductor of the 120v
supply (this may be a bare wire or a wire
with green colored insulation) to the green
ground lead(s) of the fan (Figure 10).
2. Connect the fan motor white wire to the
receiver white wire using a wire nut (Figure
10).
3. Connect the fan motor black wire to the
receiver black wire using a wire nut (Figure
10).
4. Connect the fan motor blue wire to the
receiver blue wire using a wire nut (Figure
10).
Finishing the Fan
Installation
WHITE
BLACK
SUPPLY CIRCUIT
STANDARD CEILING MOUNTING
Remote
Receiver
WHITE
GREEN
Grounding
Conductor
BLUE
BLACK
5. Connect the receiver black wire to the
supply black (hot) wire using a wire nut
(Figure 10).
6. Connect the receiver white wire to the
supply white (neutral) wire using a wire nut
(Figure 10).
7. After connecting the wires, spread them
apart so that the green and white wires are
one side of the electrical box and the black
wire is on the other side.
8. Turn the wire connecting nuts upward and
carefully push the wiring into the electrical
box.
Green
Grounding
Lead
1. Align the locking slots of the ceiling
canopy with the two screws in the mounting
plate. Push up to engage the slots and turn
clockwise to lock in place. Immediately
tighten the two mounting screws firmly.
USE THE PLASTIC WIRE CONNECTORS
SUPPLIED WITH YOUR FAN. SECURE THE
CONNECTORS WITH ELECTRICAL TAPE AND
ENSURE THERE ARE NO LOOSE STRANDS OR
CONNECTIONS.
EACH WIRE NUT (WIRE CONNECTOR) SUPPLIED
WITH THIS FAN IS DESIGNED TO ACCEPT UP TO
ONE 12 GAUGE HOUSE WIRE AND TWO WIRES
FROM THIS FAN. IF YOU HAVE LARGER THAN
12 GAUGE HOUSE WIRING OR MORE THAN
ONE HOUSE WIRE TO CONNECT TO THE FAN
WIRING, CONSULT AN ELECTRICIAN FOR THE
PROPER SIZE WIRE NUTS TO USE.
WHEN USING THE STANDARD BALL/DOWNROD
MOUNTING, THE TAB IN THE RING AT THE
BOTTOM OF THE MOUNTING PLATE MUST
REST IN THE GROOVE OF THE HANGER BALL.
FAILURE TO PROPERLY SEAT THE TAB IN THE
GROOVE COULD CAUSE DAMAGE TO WIRING.
2. Install the remaining two mounting
screws into the holes in the canopy and
tighten firmly.
BLUE
BLACK
3. Install the decorative canopy ring by
aligning the ring’s slots with the screws
in the canopy. Rotate the ring counterclockwise to lock in place.
WHITE
WHITE
4. You may now proceed to attaching the
fan blades.
Figure 10
6.
Connecting the Safety
Cable
1. Turn the wood screw (not provided) into the
ceiling.
2. Place the looped end of the safety cable onto
the wood screw and then tighten the screw
firmly, or connect the safety cable directly
the outer joist.
Attaching the Fan
Blades
1. Align the holes in the strength plate and
holes in the blade with holes in the blade
arm and secure with the screws provided
(Figure 12).
2. Repeat for the remaining blades.
Blade Balancing
3. Make sure that canopy is tightened securely
to ceiling mounting bracket and that the
ceiling mounting bracket is tightened
securely to the electrical box.
4. Interchanging two adjacent blades can
redistribute the weight and possibly result
in the smoother operation.
5. Use the enclosed Blade Balancing Kit if the
blade wobble is still noticeable.
All blades are grouped by weight. Because
natural woods vary in density, the fan may
wobble even though the blades are weight
matched.
Figure 11
Strength plate
Blade
The following procedure should correct most
fan wobble. Check after each step.
Blade arm
1. Check that all blade screws are secure.
2. Most fan wobble problems are caused
when blade levels are unequal. Check this
level by selecting a point on the ceiling
above the tip of one of the blades. Measure
from a point on the center of each blade
to the point on the ceiling. Measure this
distance as shown in Figure 13. Rotate
the fan until the next blade is positioned
for measurement. Repeat for each blade.
Measurements deviation should be within
1/8”. Run the fan for 10 minutes.
7.
Screws
Figure 12
Touching
Ceiling
Figure 13
Attaching the Switch
Cup Adaptor/
Attaching the Switch
Cup
PERIODICALLY CHECK THE GLASS BOWL IS
SEATED FULLY CLOCKWISE IN THE LIGHT KIT
PAN ASSEMBLY.
CAUTION - To reduce the risk of electrical
shock, disconnect the electrical supply circuit
to the fan before installing the light kit.
Switch cup adaptor
1. Remove one screw from the black bracket
below the fan motor assembly. Loosen, but
do not remove the other two screws. Align
the key hole slots in the switch cup adaptor
with the two screws in the black bracket.
(Figure 14)
2. Turn the switch cup adaptor clockwise until
the two screws are situated in the narrow
end of the keyholes. Re-install the one
screw that was removed in step 1. Tighten
all three screws frmly. (Figure 14)
Screws
Switch cup
switch cup
adaptor
Figure 15
screw
Figure 14
3. Remove three screws from the switch cup
adaptor. Connect the molded adaptor plug
in the switch cup with the molded adaptor
plug of the fan motor assembly. (Figure 15)
4. Install the three screws that were removed
in step 3. Tighten all three screws firmly.
(Figure 15)
8.
Speed settings for warm or cool weather depend
on factors such as room size, ceiling height,
number of fans, and so on.
Remote control - Your fan is equipped with a
remote contrlol to operate the speed and lights
of your new ceiling fan.
Warm weather - (Forward) A downward air
flow creates a cooling effect as shown in Figure
16. This allows you to set your air conditioner
on a higher setting without affecting your
comfort.
Figure 16
Cool weather - (Reverse) An upward air flow
moves warm air off the ceiling are as shown in
Figure 17. This allows you to set your heating
unit on a lower setting without affecting your
comfort.
Figure 17
9. Operating Your Fan
Care of Your Fan
Troubleshooting
1. Because of the fan’s natural movement,
some connections may become loose.
Check the support connections, brackets,
and blade attachments twice a year. Make
sure they are secure. (It is not necessary to
remove fan from ceiling.)
Fan will not start
Here are some suggestions to help you
maintain your fan.
2. Clean your fan periodically to help maintain
its new appearance over the years. Do not
use water when cleaning, this could damage
the motor, or the wood or possibly cause
an electrical shock. Use only a soft brush
or lint-free cloth to avoid scratching the
finish. The plating is sealed with a lacquer
to minimize discoloration or tarnishing.
Warning - Make sure the power is off
before cleaning your fan.
3. You can apply a light coat of furniture polish
to the wood for additional protection and
enhanced beauty. Cover small scratches
with a light application of shoe polish.
4. There is no need to oil your fan.
The motor has permanently lubricated
sealed ball bearings.
Problem
Solution
1.
2.
3.
Fan sounds noisy
1.
2.
3.
4.
5.
6.
7.
Check main and branch circuit fuses or breakers
Check line wire connections to the fan and switch wire connections in
the switch housing. CAUTION: Make sure main power is off.
Check batteries in the transmitter. Does the red LED light come on?
Are you standing close enough to the fan? (Normal range is 10-20
feet.) Are the dip switch settings the same on the transmitter (hand unit)
and receiver? REMEMBER TO TURN OFF POWER SUPPLY
BEFORE CHECKING THE DIP SWITCH SETTINGS IN
RECEIVER.
Make sure all motor housing screws are snug.
Make sure the screws that attach the fan blade bracket to the motor hub
are tight.
Make sure wire nut connections are not rattling against each other or
the interior wall of the switch housing.
CAUTION: Make sure power is off.
Allow a 24-hour “breaking in” period. Most noises associated with a
new fan disappear during this time.
If using the Ceiling Fan light kit, make sure the screws securing the
glassware are tight. Check that the light bulb is also secure.
Make sure the canopy is a short distance from the ceiling.
It should not touch the ceiling.
Make sure your electrical box is secure and rubber isolator pads were
used between the mounting bracket and electrical box.
MAKE SURE THE POWER IS OFF AT THE ELECTRICAL PANEL BOX
BEFORE YOU ATTEMPT TO MAKE ANY REPAIRS. REFER TO THE SECTION,
“MAKING ELECTRICAL CONNECTIONS.”
10. Care of Your Fan and Troubleshooting
FAN
SIZE
68”
SPEED
Low
Med
High
VOLTS
120
FAN POWER
CONSUMPTION
AIRFLOW
(WITHOUT LIGHTS)
CFM
WATTS
XX
XX
XX
XXXX
XXXX
XXXX
AIRFLOW
EFFICIENCY
(HIGHER IS BETTER)
CFM/WATT
XXX
XXX
XX
NET
WEIGHT
GROSS CUBE
WEIGHT FEET
XX.XX XX.XX
X.X
Lbs
Lbs
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one
or more of the following measures:
--Reorient or relocate the receiving antenna.
--Increase the separation between the equipment and receiver.
--Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
--Consult the dealer or an experienced radio/TV technician for help.
CAUTION:
Any changes or modifications not expressly approved by the grantee of this device could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
11. Specifications
©2017 Progress Lighting, Inc.
701 Millennium Blvd.,
Greenville, SC 29607
All Rights Reserved

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