King of Fans P2560R 68 inch Caleb User Manual

King of Fans, Inc. 68 inch Caleb

User manual

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Date Submitted2017-11-25 00:00:00
Date Available2017-11-25 00:00:00
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®
93089915_A
P2560
Limited Lifetime Warranty
Progress Lighting fan motors are warranted to the original purchaser to be free of electrical and/or mechanical
defects for so long as the original purchaser owns the fan. Pull chain switches, reverse switches, capacitors and
metal finishes are warranted to be free from defects in materials or workmanship for a period of 1 year from
the date of purchase. Warping of wooden or plastic blades is not covered by this warranty nor is corrosion and/
or deterioration of any finishes for fans installed within ten miles of any sea coast. Extended warranties for
ENERGY STAR® qualified products may apply.
Progress Lighting ceiling fans with built-in LED light sources, when properly installed and under normal
conditions of use, are warranted to be free from defects in material and workmanship which cause the light
sources to fail to operate in accordance with the specifications for (i) five (5) years from the date of purchase
on the LED Light modules and electrical components for fans used in single family residences, and (ii) three
(3) years from the date of purchase on the LED Light modules and electrical components for fans used in
multi-family or commercial applications. LED bulbs supplied by Progress Lighting carry no warranty other
than manufacturer’s warranty. Non-LED bulbs carry no warranty.
With proof of purchase, the original purchaser may return the defective fan to the place of purchase during the
first 30 days for replacement. After 30 days, the original purchaser MUST contact Progress Lighting at (864)
678-1000 for repair or replacement which shall be determined in Progress Lighting’s sole discretion and shall
be purchaser’s sole and exclusive remedy.
Labor and Shipping Excluded. This warranty does not cover any costs or fees associated with the labor
(including, but not limited to, electrician’s fees) required to install, remove, or replace a fan or any fan parts.
This warranty shall not apply to any loss or damage resulting from (i) normal wear and tear or alteration,
misuse, abuse or neglect, or (ii) improper installation, operation, repair or maintenance by original purchaser
or a third party, including without limitation improper voltage supply or power surge, use of improper parts or
accessories, unauthorized repair (made or attempted) or failure to provide maintenance to the fan.
THE FOREGOING WARRANTIES STATE PROGRESS LIGHTING’S ENTIRE WARRANTY OBLIGATION
AND ORIGINAL PURCHASER’S SOLE AND EXCLUSIVE REMEDY RELATED TO SUCH PRODUCTS.
PROGRESS LIGHTING IS NOT RESPONSIBLE FOR DAMAGES (INCLUDING INDIRECT, SPECIAL,
INCIDENTIAL OR CONSEQUENTIAL), DUE TO PRODUCT FAILURE, WHETHER ARISING OUT OF
BREACH OF WARRANTY, BREACH OF CONTRACT, OR OTHERWISE. THIS WARRANTY IS GIVEN
IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING THOSE
OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations
of incidental or consequential damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific rights and you may have other rights which vary from state to state.
Date Purchased
Store Purchased
UL Model No. P2560
Serial No.
Vendor No.
UPC
111017
Safety Rules
Unpacking Your Fan
Installing Your Fan
Setting the Codes on Remote Control and Receiver
Making the Electrical Connections
Finishing the Fan Installation
Operating Your Fan
10
Care of Your Fan
11
Troubleshooting
11
Specifications
12
Table of Contents
READ AND SAVE THESE INSTRUCTIONS
1. To reduce the risk of electric shock, insure electricity
2.
3.
4.
5.
6.
has been turned off at the circuit breaker or fuse box
before beginning.
All wiring must be in accordance with the National
Electrical Code ANSI/NFPA 70-1999 and local electrical codes.
Electrical installation should be performed by a
qualified licensed electrician.
CAUTION: To reduce the risk of personal injury, use only
the screws provided with the electrical box.
The outlet box and support structure must be securely
mounted and capable of reliably supporting 50 lbs. (22.68
kg). Use only UL Listed outlet boxes marked “Acceptable
for Fan Support of 50 lbs. ((22.68 kg) or less.”
CAUTION: The fan must be mounted with a minimum of
7 feet clearance from the trailing edge of the blades to the
floor.
Do not wait for the fan to stop before pressing the reverse
button. The fan will not reverse direction if the fan is not
moving.
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR PERSONAL
INJURY, MOUNT TO OUTLET BOX MARKED “ACCEPTABLE FOR FAN
SUPPORT OF 50 LBS. (22.68 KG) OR LESS”, AND USE SCREWS PROVIDED WITH THE OUTLET BOX.
TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND THE
BLADE BRACKETS (ALSO REFERRED TO AS (“FLANGES”) DURING
ASSEMBLY OR AFTER INSTALLATION. DO NOT INSERT OBJECTS IN
THE PATH OF THE BLADES.
1. Safety Rules
7. Avoid placing objects in path of the blades.
8. To avoid personal injury or damage to the fan and other
items, be cautious when working around or
cleaning the fan.
9. Do not use water or detergents when cleaning the fan or fan
blades. A dry dust cloth or lightly dampened cloth will be
suitable for most cleaning.
10. After making electrical connections, spliced conductors
should be turned upward and pushed carefully up into
electrical box. The wires should be spread apart with the
grounded conductor and the equipment-grounding
conductor on one side of the electrical box and ungrounded
conductor on the other side of the electrical box.
11. Electrical diagrams are for reference only. Light kits that
are not packed with the fan must be UL Listed and marked
suitable for use with the model fan you are installing.
Switches must be UL General Use Switches. Refer to the
instructions packaged with the light kits and switches for
proper assembly.
12. All set screws must be checked and retightened where
necessary before installation.
13. WARNING: To reduce the risk of fire or electric shock,
do not use this fan with any solid-state speed control device.
14. Use with speed controller UC7067RYE, manufactrued
by Rhine Electronic Co., Ltd only.
TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED
WITH AN ISOLATION CONTROL/SWITCH.
1
OK
THIS SIDE UP
Unpack your fan and check the contents. You should have the following items:
1. Mounting Bracket (inside canopy)
2. 8” Ball/Downrod Assembly (hanger pin
and locking pin pre-attached)
3. Canopy with Canopy Ring (attached)
4. Decorative Motor Collar Cover
5.
6.
7.
8.
9.
Fan Motor Assembly
Switch Cup Adaptor
Switch Cup
Blade (5)
Transmitter and Receiver
a. Blade attachment hardware
(16 Screws)
b. Electrical hardware and Balancing kit
(3 plastic wire connectors, blade balancing
kit)
c. Blade attachment hardware
(5 strength plates)
d. Extra mounting screws #10-32 for outlet box
(1 Screws)
2. Unpacking Your Fan
Tools Required
Figures 1, 2, and 3 are examples of different
ways to mount the electrical box.
Phillips screw driver or straight slotted screw
driver, adjustable wrench, step ladder, and
wire cutters.
Figure 3
Mounting Options
If there isn’t an existing electrical box, then
read the following instructions. Disconnect
the power by removing fuses or turning off
circuit breakers.
Secure the electrical box directly to the building
structure. Use appropriate fasteners and
building materials. The electrical box and
its support must be able to fully support the
moving weight of the fan (at least 50 lbs.).
Do not use plastic electrical boxes.
TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK OR PERSONAL INJURY, MOUNT TO
OUTLET BOX MARKED “ACCEPTABLE FOR
FAN SUPPORT OF 50 LBS. (22.68 KG) OR
LESS”, AND USE SCREWS PROVIDED WITH
THE OUTLET BOX. ELECTRICAL BOXES
COMMONLY USED FOR THE SUPPORT OF
LIGHTING FIXTURES MAY NOT BE ACCEPTABLE FOR FAN SUPPORT AND MAY NEED TO
BE REPLACED. CONSULT A QUALIFIED ELECTRICIAN IF IN DOUBT.
3. Installing Your Fan
Figure 1
Note: You may need a longer downrod to
maintain proper blade clearance when
installing on a steep, sloped ceiling. The
maximum angle allowable is 20˚. If the
canopy touches downrod, remove the
decorative canopy bottom cover and turn
the canopy 180˚ before attaching the canopy
to the mounting plate.
Figure 4
Figure 2
To hang your fan where there is an existing
fixture but no ceiling joist, you may need an
installation hanger bar as shown in Figure 4.
Hanging the Fan
REMEMBER to turn off the power. Follow
the steps below to hang your fan properly.
NOTE: This fan is recommended for
standard ceiling mount using the downrod
provided with this fan. When using standard
ceiling installation with the 8 inch downrod
provided, the distance from the ceiling
to the bottom of the fan blades will be
approximately 15 inches.
Standard Ceiling Mounting
1. Remove the canopy ring from the canopy
by turning the ring counter-clockwise
until it unlocks. (Figure 5)
2. Remove the mounting bracket from the
canopy by loosening the four screws on
the top of the canopy. Remove the two
non-slotted screws and loosen the slotted
screws. This will enable you to remove
the mounting bracket. (Figure 6)
3. Remove the hanger pin and locking pin
from downrod assembly.
4. Route the wires exiting the top of the fan
motor through the decorative motor collar
cover then the canopy ring. Make sure the
slot openings are on top. Route the wires
through the canopy and then through the
ball/downrod assembly. (Figure 7)
Turn Canopy Ring to Remove
7. Re-tighten the set screws on the collar on
top of the motor housing.
8. Make sure the grommet is properly installed
in the collar cover, then slide the collar cover
on the downrod until it rests on the motor
housing. Be sure that the canopy and the
collar cover are both oriented correctly.
9. Proceed to “Installing the Fan” section.
Figure 5
Loosen but Do Not Remove
FAILURE TO PROPERLY INSTALL SET SCREWS
AS NOTED IN STEP 7 COULD RESULT IN FAN
LOOSENING AND POSSIBLY FALLING.
Remove
Figure 6
5. Loosen, but do not remove, the set s​ crews
on the collar on the top of the motor
housing.
6. Align the holes at the bottom of the
downrod with the holes in the collar on top
of the motor housing. (Figure 7)
Carefully insert the hanger pin through the
holes in the collar and downrod. Be careful
not to jam the hanger pin against the wiring
inside the downrod. Insert the locking pin
through the hole near the end of the bolt
until it snaps into its locked position, as
noted in the circle inset of Figure 7.
Figure 7
4.
Installing Fan to
the Electrical Box
WHEN MOUNTING THE FAN ON A SLOPED
CEILING, THE STANDARD BALL/DOWNROD
MOUNTING METHOD MUST BE USED. THE
MOUNTING PLATE MUST BE MOUNTED SO
THAT THE SLOT OPENINGS ARE ON THE
LOWER SIDE BY SLIDING THE MOUNTING
PLATE FROM THE TOP DOWN.
1. Pass the 120-volt supply wires through the
center hole in the ceiling mounting bracket
as shown in Figure 8.
2. Install the ceiling mounting bracket on the
outlet box by sliding the mounting bracket
over the two screws provided with the outlet
box. If necessary, use leveling washers (not
included) between the mounting bracket
and the outlet box. Note that the flat side of
the mounting bracket is toward the outlet
box. (Figure 8)
Electrical Box)
Figure 8
Standard mounting
3. Securely tighten the two mounting screws.
4. Carefully lift the fan assembly up to the
ceiling mounting bracket. Make sure the tab
on the mounting bracket is properly seated
in the groove in the hanger ball. (Figure 9)
WHEN USING THE STANDARD BALL/DOWNROD
MOUNTING, THE TAB IN THE RING AT THE
BOTTOM OF THE MOUNTING BRACKET MUST
REST IN THE GROOVE OF THE HANGER BALL.
FAILURE TO PROPERLY SEAT THE TAB IN THE
GROOVE COULD CAUSE DAMAGE TO WIRING.
5.
Figure 9
Setting the Codes
Model:UC7085T
FCC ID:CHQ7085T
IC:2968A-7085T
Complies with Canada
RSS-210
MADE IN CHINA
A. Remove the battery cover from the
battery compartment in the back side of
the transmitter.
Dip Switches
12V
DIP
ON
ON
DIP
Receiver
ECE
B. Slide code switches to your choice of
up or down position (factory setting is
up).
C. Replace the battery cover on the battery
compartment of the transmitter.
ECE
ON
1. Setting the code on the transmitter:
Airpro
The reverse button
To set the codes, perform the following steps:
Transmitter
ON
This unit has 16 different code combinations
to prevent possible interference from other
remote units such as garage door openers, car
alarms or security systems.
2. Setting the code on the receiver:
A. Slide code switches to the same
position as set on your transmitter.
Figure 10
6. Setting the Codes
2.
3.
IF OTHER FAN OR SUPPLY WIRES ARE
DIFFERENT, PLEASE HAVE THIS UNIT
INSTALLED BY A LICENSED ELECTRICIAN.
USE THE PLASTIC WIRE CONNECTORS
SUPPLIED WITH YOUR FAN. SECURE THE
CONNECTORS WITH ELECTRICAL TAPE AND
ENSURE THERE ARE NO LOOSE STRANDS OR
CONNECTIONS.
EACH WIRE NUT (WIRE CONNECTOR) SUPPLIED
WITH THIS FAN IS DESIGNED TO ACCEPT UP TO
ONE 12 GAUGE HOUSE WIRE AND TWO WIRES
FROM THIS FAN. IF YOU HAVE LARGER THAN
12 GAUGE HOUSE WIRING OR MORE THAN
ONE HOUSE WIRE TO CONNECT TO THE FAN
WIRING, CONSULT AN ELECTRICIAN FOR THE
PROPER SIZE WIRE NUTS TO USE.
4.
5.
6.
7.
8.
Connect the fan motor WHITE wire to
the receiver WHITE wire using a wire
nut. (Figure 11)
WHITE
Connect the GROUND conductor of the
120v supply (this may be a bare wire or
a wire with green colored insulation) to
the GREEN ground lead(s) of the fan.
(Figure 11)
BLACK
1.
SUPPLY CIRCUIT
Remote
Receiver
Grounding
Conductor
WHITE
GREEN
Remote control model: UC7067RYE
Follow the steps below to connect the fan to
your household wiring. (Figure 11)
BLUE
BLACK
REMEMBER to disconnect the power. If
you feel you do not have enough electrical
wiring knowledge or experience, have your fan
installed by a licensed electrician. Do not use
solid state fans, electrical wires must meet all
local and national electrical code requirements.
Electrical source and fans must be 115/120
Volt, 60Hz.
Green
Grounding
Lead
Connect the fan motor BLACK wire to
the receiver BLACK wire using a wire
nut. (Figure 11)
Connect the fan motor BLUE wire to the
receiver BLUE wire using a wire nut.
(Figure 11)
Connect the receiver BLACK wire to the
supply BLACK (hot) wire using a wire
nut. (Figure 11)
Connect the receiver WHITE wire to the
supply WHITE (neutral) wire using a
wire nut. (Figure 11)
After connecting the wires, spread them
apart so that the green and white wires
are one side of the electrical box and the
black wire is on the other side.
Turn the wire connecting nuts upward
and carefully push the wiring into the
electrical box.
7. Making the Electrical Connections
BLUE
BLACK
WHITE
WHITE
Figure 11
STANDARD CEILING MOUNTING
1. Align the locking slots of the ceiling
canopy with the two screws in the
mounting plate. Push up to engage the
slots and turn clockwise to lock in place.
Immediately tighten the two mounting
screws firmly.
2. Install the remaining two mounting screws
into the holes in the canopy and
tighten firmly.
3. Install the decorative canopy ring by
aligning the ring’s slots with the screws in
the canopy. Rotate the ring clockwise to
lock in place.
4. You may now proceed to attaching the
fan blades.
Attaching the Fan
Blades
1. Align the holes in the strength plate and
holes in the blade with holes in the blade
arm and secure with the screws provided
(Figure 12).
2. Repeat for the remaining blades.
Blade Balancing
4. Interchanging two adjacent blades can
redistribute the weight and possibly result
in the smoother operation.
5. Use the enclosed Blade Balancing Kit if the
blade wobble is still noticeable.
Screws
All blades are grouped by weight. Because
natural woods vary in density, the fan may
wobble even though the blades are weight
matched.
The following procedure should correct most
fan wobble. Check after each step.
1. Check that all blade screws are secure.
2. Most fan wobble problems are caused
when blade levels are unequal. Check this
level by selecting a point on the ceiling
above the tip of one of the blades. Measure
from a point on the center of each blade
to the point on the ceiling. Measure this
distance as shown in Figure 13. Rotate
the fan until the next blade is positioned
for measurement. Repeat for each blade.
1. Turn the wood screw (not provided) into the
Measurements deviation should be within
ceiling.
1/8”. Run the fan for 10 minutes.
2. Place the looped end of the safety cable onto
the wood screw and then tighten the screw firmly,
or connect the safety cable directly to the outer joist.
Connecting the Safety
Cable
3. Make sure that canopy is tightened securely
to ceiling mounting bracket and that the
ceiling mounting bracket is tightened
securely to the electrical box.
Strength plate
Blade
Blade arm
Figure 12
Touching
Ceiling
8. Finishing the Fan Installation
Figure 13
Attaching the Fan with
the Optional Light
Fixture (not supplied)
Attaching the Switch
Cup Adaptor/
Attaching the Switch
Cup
For optional light fixture installation, remove
the reverse module and the bottom cover to
easily feed the light kit wires through the
threaded hole in the center of the switch
housing (Figure 16). After the light kit is
attached to the switch cup, replace the module
to its original position.
CAUTION - To reduce the risk of electrical
shock, disconnect the electrical supply circuit
to the fan before installing the light kit.
1. Remove one screw from the black bracket
below the fan motor assembly. Loosen, but
do not remove the other two screws. Align
the key hole slots in the switch cup adaptor
with the two screws in the black bracket.
(Figure 14)
screw
Figure 14
2. Turn the switch cup adaptor clockwise until
the two screws are situated in the narrow
end of the keyholes. Re-install the one
screw that was removed in step 1. Tighten
all three screws firmly. (Figure 14)
3. Remove three screws from the switch cup
adaptor. Connect the molded adaptor plug
in the switch cup with the molded adaptor
plug of the fan motor assembly. (Figure 15)
4. Attach the switch cup to the fan by aligning
the three screws holes on switch cup with
the screw holes on the switch cup adaptor
Install the three screws that were removed
in step 3. Tighten all three screws firmly.
(Figure 15)
9.
YOU WILL NEED THE FLAT HEAD
SCREWDRIVER TO ACCESS THE HEAD OF
BOTTOM COVER TO REMOVE THE COVER
FROM SWITCH HOUSING.
Reverse
module
Switch cup adaptor
Switch cup
Bottom
cover
Screws
Switch cup
Figure 15
Figure 16
Speed settings for warm or cool weather depend
on factors such as room size, ceiling height,
number of fans, and so on.
Remote control - Your fan is equipped with a
remote control to operate the speed and lights
of your new ceiling fan.
••• Key - High speed
•• Key - Medium speed
•
Key - Low speed
Key - Light On/Off and Dimmer (only
applicable with light kit)
Key (inside battery compartment on the
back side of the remote control) Fan reverse
Key - Fan off
Warm weather - (Forward) A downward air
flow creates a cooling effect as shown in Figure
18. This allows you to set your air conditioner
on a higher setting without affecting your
comfort.
Figure 18
Cool weather - (Reverse) An upward air flow
moves warm air off the ceiling are as shown in
Figure 19. This allows you to set your heating
unit on a lower setting without affecting your
comfort.
Figure 19
Figure 17
10. Operating Your Fan
Care of Your Fan
Troubleshooting
1. Because of the fan’s natural movement,
some connections may become loose.
Check the support connections, brackets,
and blade attachments twice a year. Make
sure they are secure. (It is not necessary to
remove fan from ceiling.)
Fan will not start
Here are some suggestions to help you
maintain your fan.
2. Clean your fan periodically to help maintain
its new appearance over the years. Do not
use water when cleaning, this could damage
the motor, or the wood or possibly cause
an electrical shock. Use only a soft brush
or lint-free cloth to avoid scratching the
finish. The plating is sealed with a lacquer
to minimize discoloration or tarnishing.
Warning - Make sure the power is off
before cleaning your fan.
3. You can apply a light coat of furniture polish
to the wood for additional protection and
enhanced beauty. Cover small scratches
with a light application of shoe polish.
4. There is no need to oil your fan.
The motor has permanently lubricated
sealed ball bearings.
Problem
Solution
1.
2.
3.
Fan sounds noisy
1.
2.
3.
4.
5.
6.
7.
Check main and branch circuit fuses or breakers
Check line wire connections to the fan and switch wire connections in
the switch housing. CAUTION: Make sure main power is off.
Check batteries in the transmitter. Does the red LED light come on?
Are you standing close enough to the fan? (Normal range is 10-20
feet.) Are the dip switch settings the same on the transmitter (hand unit)
and receiver? REMEMBER TO TURN OFF POWER SUPPLY
BEFORE CHECKING THE DIP SWITCH SETTINGS IN
RECEIVER.
Make sure all motor housing screws are snug.
Make sure the screws that attach the fan blade bracket to the motor hub
are tight.
Make sure wire nut connections are not rattling against each other or
the interior wall of the switch housing.
CAUTION: Make sure power is off.
Allow a 24-hour “breaking in” period. Most noises associated with a
new fan disappear during this time.
If using the Ceiling Fan light kit, make sure the screws securing the
glassware are tight. Check that the light bulb is also secure.
Make sure the canopy is a short distance from the ceiling.
It should not touch the ceiling.
Make sure your electrical box is secure and rubber isolator pads were
used between the mounting bracket and electrical box.
MAKE SURE THE POWER IS OFF AT THE ELECTRICAL PANEL BOX
BEFORE YOU ATTEMPT TO MAKE ANY REPAIRS. REFER TO THE SECTION,
“MAKING ELECTRICAL CONNECTIONS.”
11. Care of Your Fan and Troubleshooting
FAN
SIZE
68”
SPEED
Low
Med
High
VOLTS
120
FAN POWER
CONSUMPTION
AIRFLOW
CFM
(WITHOUT LIGHTS)
WATTS
xx
xx
xx
xxxx
xxxx
xxxx
AIRFLOW
EFFICIENCY
(HIGHER IS BETTER)
CFM/WATT
xxx
xxx
xx
NET
WEIGHT
xx.xx
Lbs
GROSS CUBE
WEIGHT FEET
xx.xx
Lbs
x.x
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one
or more of the following measures:
--Reorient or relocate the receiving antenna.
--Increase the separation between the equipment and receiver.
--Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
--Consult the dealer or an experienced radio/TV technician for help.
CAUTION:
Any changes or modifications not expressly approved by the grantee of this device could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
©2017 Progress Lighting, Inc.
701 Millennium Blvd.,
Greenville, SC 29607
All Rights Reserved
12. Specifications

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