Kitchenaid 740 0781 User Manual GRILL Manuals And Guides 1308327L

User Manual: Kitchenaid 740-0781 740-0781 KITCHENAID GRILL - Manuals and Guides View the owners manual for your KITCHENAID GRILL #7400781. Home:Lawn & Garden Parts:Kitchenaid Parts:Kitchenaid GRILL Manual

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KitchenAid

FREESTANDING
For questions

OUTDOOR

GRILL

about features, operation/performance,
parts, accessories or service, call: 1-877-373-2301
or visit our website at www.Kitchenaidgrills.com
P

ASADOR
Para consultas respecto

AUTONOMO

a caracteristicas, funcionamiento,
rendimiento, piezas, accesorJos o servJcJo t@cnJco, Ilame al: 1-877-373-2301
o vJsJte nuestro sJtio de Jnternet en www.Kitchenaidgrills.com

COMFFOIR

POUR GRIL D'EXTERIEUR
AUTOPORTANT

.............
Pour des questions

PARA EXTERIOR

,:_ ....... _ o
apropos

des caract@rJstiques, du fonctionnemenVrendement,
des pJ@ces,des accessoJres ou du service,
composer le : 1-877-373-2301
ou vJsJtez notre site web www.Kitchenaidgrills.com

Table of Contents/Jndice/Table

des matieres ..................................................................

740/750-0781

19000391

TABLE OF CONTENTS
OUTDOOR

GRILL

SAFETY

.................................................................

OUTDOOR

GRILL

USE .......................................................................

Grill .....................................................................

Using Your Infrared

Searing Burner

INSTALLATION
REQUIREMENTS
....................................................
Tools and Parts ........................................................................................

5
5

Using Your Outdoor

Location Requirements
............................................................................
Product Dimensions .................................................................................

5
6

Using Your Rotisserie

Built-In

Outdoor

TIPS FOR

Cabinet

Cutout Dimensions

....................................................................

Cooking

Methods

.......................................................................

Grilling

Chart ........................................................................................

Gas Supply

Grill Enclosure

Requirements

Gas Connection

Requirements

............................................................

................................................................

REPLACEMENT

PARTS

.....................................................................

INSTALLATION

INSTRUCTIONS

....................................................

Unpack Grill ..........................................................................................
Install Grill .............................................................................................
Make Gas Connection ...........................................................................
GAS CONVERSIONS

............................................................................

Check and Adjust

the Burners ...............................................................

Rotisserie

Cooking

Burner ...............................................................

Tips ........................................................................

OUTDOOR

OUTDOOR
Replacing

General

GRILLING

.....................................................

..................................................................................

GRILL

....................................................

CARE

the Igniter

TROUBLESHOOTING

23
24
24
25

...................................................................

Battery ................................................................

Cleaning ...................................................................................

12
12
14

.........................................................................

27
29

ASSISTANCE

..........................................................................................

Accessories

............................................................................................

WARRANTY

...........................................................................................

NrDICE
SEGURIDAD

DEL ASADOR

REQUISITOS

DE INSTALACI6N

Herramientas
Reqnisitos

PARA

EXTERIORES

.......................

......................................................

y piezas ............................................................................
de ubicaci6n

.........................................................................

33
35

USO DEL ASADOR
Uso del quemador

infrarrqjo

Uso del quemador

del rostizador

Recinto del asador empotrado para exteriores ......................................
Dimensiones
del corte del armario ........................................................

36
37

CONSEJOS

Reqnisitos
Reqnisitos

38
39

Cuadro

PIEZAS

............................................................................

del suministro de gas ...........................................................
para la conexi6n de gas .......................................................

DE REPUESTO

INSTRUCCIONES

.......................................................................

DE INSTALACI6N

.............................................

EXTERIORES

Consejos

Medidas del producto

PARA

C6mo usar el asador para exteriores

41
44

para la cocci6n
PARA

Mdtodos

.......................................

.....................................................

para dorado rfipido .................................
..........................................................

con el rostizador

ASAR

AL AIRE

...........................................

LIBRE

......................................

de coccidn ...............................................................................
para asar ....................................................................................

CUIDADO

DEL ASADOR

Cdmo reemplazar

PA1L_ EXTERIORES

la bateria del encendedor

............................

.......................................

Limpieza general ...................................................................................
SOLUCI6N

DE PROBLEMAS

............................................................

52
52
54
54
55
56
57
57
60
60
60
62

Desempaque
el asador ...........................................................................
Instalacidn del asador ............................................................................

44
45

Conexi6n

ASISTENCIA
Accesorios

..........................................................................................
.............................................................................................

62
62

GA1L_NTL_

.............................................................................................

del suministro

CONVERSIONES
Revise y regule

de gas ............................................................

DE GAS ...................................................................
los quemadores

............................................................

TABLE DES MATIERES
SI_CURITI_

DU GRIL

...............................................

UTILISATION

DU GRIL

.......................................................

Utilisation

du gril d'extdrieur

()utils et pi_ces .......................................................................................

Exigences

Utilisation
Utilisation

du brfileur infrarouge fl r6tissage ........................................
du brfileur de toumebroche
.................................................

EXIGENCES

d'emplacement

Dimensions

.....................................................................

du produit ..........................................................................

Conseils

66
67

Spdcifications

Tableau

ENTRETIEN

PI6CES

de l'alimentation

concemant

DE RECHANGE

INSTRUCTIONS

en gaz .................................................

le raccordement

au gaz .....................................

......................................................................

D'INSTALLATION

................................................

D'EXT6RIEUR

de cuisson fl l'aide

CONSEILS
Mdthodes

Enceinte du gril d'extdrieur
encastrd .....................................................
Dimensions
de l'ouverture fl ddcouper dans le placard .........................
Exigences

........................................

................................................................

du tournebroche

83
83
85
85

.......................................

POUR L'UTILISATION
DU GRIL D'EXT6RIEUR.
de cuisson .............................................................................

87
88

de cuisson au gril .....................................................................
DU GRIL

Remplacement

Nettoyage

D'EXT6RIEUR

...........................................

de la pile de l'allumeur

................................................

gdndral ..................................................................................

.........................................................................................

Ddballage

du gril ...................................................................................

D6PANNAGE

Installation

du gril ..................................................................................

ASSISTANCE

..........................................................................................

Accessoires

............................................................................................

.............................................................................................

Raccordement
CONVERSIONS

au gaz .............................................................................
POUR

Contr61e et rdglage

D'EXT6RIEUR

D'INSTALLATION

CI-L_NGEMENT

DE GAZ .........................

des brfileurs ............................................................

78
82

GARANTIE

OUTDOOR GRILL SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety
messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word "DANGER" or "WARNING."
These words mean:
You can be killed or seriously injured if you don't immediately
follow instructions.
You can be killed or seriously injured if you don't follow
instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can
happen if the instructions are not followed.

DANGER

WARNING

If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish
3. Open

any open flame.

lid.

4. If odor continues, keep away from the
appliance
and immediately
call your
gas supplier or your fire department.

1. Do not store or use gasoline or other
flammable
liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected
for use
shall not be stored in the vicinity of
this or any other appliance.

S_t_ _ CaHf_nia Propo_tien 65 W_nir_s:
WARNING: This p_c_

con_ms one on more chem_a_s know_ to the State of Ca_iifocniato cause canc:e_°

WARNING:This p_uct
_odu_ive
h_m,

centares one on more _em_a_s known to the State of C_ifomia to cause bi_h defects or ot_heF

In the State of Massachusetts,

the following installation instructions apply:

[] Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by
the State of Massachusetts.
[] If using a ball valve, it shall be a T-handle type.
[] A flexible gas connector, when used, must not exceed 3 feet.

|M| ORTANT: This grill is manufactured for outdoor use only. [:or grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion
is required. See "Gas Supply Requirements" section. It is the responsibility of the installer to comply with the minimum installation clearances
specified on the model/serial rating plate. The model/serial rating plate for built-in models can be found on the right-hand side of the grill.

iMPORTANT

SAFETY iNSTRUCTiONS

WARNING:

To reduce the risk of fire, electrical shock,
injury to persons, or damage when using the outdoor cooking
gas appliance, follow basic precautions, including the
following:
[] Do not install portable or built-in outdoor cooking gas
appliances in or on a recreational vehicle, portable trailer,
boat or in any other moving installation.

[] The LP gas supply cylinder to be used must be:
- constructed and marked in accordance with the
Specification for LP Gas Cylinders of the U.S. Department
of Transportation (DOT) or the National Standard of
Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes
for Transportation of Dangerous Goods; and Commission.
- provided with a listed overfilling prevention device.

[] Always maintain minimum clearances from combustible
construction, see "Location Requirements" section.

- provided with a cylinder connection device compatible
with the connection for outdoor cooking gas appliances.

[] The outdoor cooking gas appliance shall not be located
under overhead unprotected combustible construction.

[] Always check connections for leaks each time you connect
and disconnect the LP gas supply cylinder. See
"Installation Instructions" section.

[] This outdoor cooking gas appliance shall be used only
outdoors and shall not be used in a building, garage, or any
other enclosed area.
[] Keep any electrical supply cord and fuel supply hose away
from any heated surfaces.
[] Keep outdoor cooking gas appliance area clear and free
from combustible materials, gasoline and other flammable
vapors and liquids.
[] Do not obstruct the flow of combustion and ventilation air.
Keep the ventilation openings of the cylinder enclosure free
and clear from debris.
[] Open the cabinet door and inspect the gas cylinder supply
hose before each use of the outdoor cooking gas
appliance. If the hose shows excessive abrasion or wear,
or is cut, it MUST be replaced before using the outdoor
cooking gas appliance. Contact your dealer and use only
replacement hoses specified for use with the outdoor
cooking gas appliance.
Visually check the burner flames.
They should be blue. Slight
yellow tipping is normal for LP
gas. The flames should be
approximately 1" (2.5 cm) high.
Check and clean burner/venturi tube for insects and insect
nest. A clogged tube can lead to fire under the outdoor
cooking gas appliance.

[] When the outdoor cooking gas appliance is not in use, the
gas must be turned off at the supply cylinder.
[] Storage of an outdoor cooking gas appliance indoors is
permissible only if the cylinder is disconnected and
removed from the outdoor cooking gas appliance.
[] Cylinders must be stored outdoors and out of the reach of
children and must not be stored in a building, garage, or
any other enclosed area.
[] The pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used. A
replacement pressure regulator and hose assembly
specific to your model is available from your outdoor
cooking gas appliance dealer.
[] Gas cylinder must include a collar to protect the cylinder
valve.
[] For appliances designed to use a CGA791 Connection:
Place a dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.
If the following information is not followed exactly, a fire
causing death or serious injury may occur.
[] Do not store a spare LP gas cylinder under or near this
outdoor cooking gas appliance.
[] Never fill the cylinder beyond 80 percent full.

SAVE THESE INSTRUCTIONS

INSTALLATION
Gather the required tools and parts before starting installation.
follow the instructions
provided with any tools listed here.

REQUIREMENTS

Read and

Tools Needed
•

Tape measure

•

Pipe wrench

•

Small, flat-blade screwdriver

•

#2 and #3 Phillips screwdriver

Scissors or cutting pliers
(to remove tiedowns)

•

Level

•

Noncorrosive
solution

•

Wrench or pliers

leak- detection

Explosion

Hazard

Do not store fuel tank in a garage or indoors.
Parts

Supplied

Do not store grill with fuel tank in a garage or indoors.

•

Gas pressure

regulator/hose

•

1 - "AA"

•

20 lb LP gas fuel tank tray

•

12 screws (fbr installing 20 lb LP gas fuel tank tray, 90 ° brass clamp/
Natural gas regulator clamp)

•

Hardware

•

2 piece

•

Hex wrench

•

Warming

size alkaline

assembly

set fbr 11" WCP LP gas.

Failure to follow these instructions can result in death,
explosion, or fire.

battery

packet
90 ° brass clamp

(fbr mounting

(fbr loosening

control

90 ° brass connector)

knobs)

rack

Parts Needed
•
Parts
•

Fire Hazard

20 lb LP gas fuel tank
Supplied
Natural

for Conversion

gas conversion

to Natural

kit (which

Do not store combustible materials near grill.

Natural

•

10 ft (3.0 m) PVC flexible

•

6 mm nut driver

•

Natural

•

2.05 mm Natural

gas orifice

for rotisserie/infrared

•

2.10 mm Natural

gas orifice

for infrared

Needed

gas regulator

for Conversion

(marked

includes):

•

Parts

gas regulator

Do not use grill near combustible materials.

Gas

"Natural

gas supply

Gas Regulator")

Doing so can result in death or fire.

hose with quick connector
Select a location that provides minimum exposure to wind and traffic
paths. The location should be away from strong draft areas.

clamp

to Natural

searing

burner
burner

Gas

•

Gas line shutoff

•

V2" male pipe thread

•

LP gas-resistant

•

CSA design-certified
outdoor flexible stainless steel appliance
connector (4-5 ft [ 1.2-1.5 m]) or rigid gas supply line as needed.

Do not obstruct
Clearance

pipe-joint

for connection

to pressure

regulator.

compound

construction

and ventilation
tbr outdoor

air.
grills:

•

A minimum of 24" (58.0 cm) must be maintained
between the front
of the grill hood, sides and back of the grill and any combustible
construction.

•

A 24" (58.0 cm) minimum clearance must also be maintained below
the cooking surface and any combustible construction.

valve
nipple

flow of combustion

to combustible

Rotisserie

(accessory)*

If you equip your grill with a rotisserie,
a 6" (15.2 cm) minimum
clearance is needed tbr the rotisserie motor.
A grounded,

3 prong

*See "Assistance"

outlet

section

located
to order.

to the left of the grill is required.

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iiiil),_•i:?_iiii_iiiii,_ii_,_ii_,_iii
¸_(i_iii_'i!!i_
ii:!)_,_;:!_i:i_,!,!!_ii_•i:_ii_i_ii%_

Fire Hazard
Do not install grill on or near combustible

materials.

Doing so can result in death or fire.

The enclosure for the built-in outdoor grill is to be a minimum of 11"
(28.0 cm) high x 23" (58.4 cm) deep x 36" (91.4 cm) wide.
This built-in outdoor grill is only for installation in a built-in enclosure
constructed only of noncombustible materials. Non-combustible
materials could be brick, firewall or steel• Do not use wood or other
combustible materials for built-in enclosure.

Theillustration
below
includes
cutout
dimensions
andminimum
spacing
requirements.
Theillustration
isforreference.
Thedesign
ofyourcabinet
layout
canbepersonalized,
butthedimensions
forthecutouts
andminimum
spacing
must
befollowed.
Center
orsupport
sur[Sces
must
belevel.
Theinstallation
ofthisgrillmust
con_brm
withlocalcodes
or,intheabsence
oflocalcodes,
witheither
theNational
FuelGas
Code,
ANSIZ223.1/
NPFA
54,Natural
Gas
andPropane
Installation
Code,
CSAB149.1,
orPropane
Storage
andHandling
Code,
B149.2.
Copies
ofthestandards
listed
maybeobtained
from:
CSAInternational
8501
East
Pleasant
Valley
Rd.
Cleveland,
Ohio44131-5575
NOTE:
Thegrilldrops
intotheopening
andissupported
byitssideflanges.
Donotuseabottom
support.
6" (I5.2crn)

4" (1 Ocrn)

36. 5" (92.7crn)

Built-in Outdoor

Grill Enclosure

Ventilation Requirements

Any enclosure is to be ventilated by openings at both the top and lower
levels of the enclosure. The following in_brmation is the minimum for
proper ventilation of your island construction.
There should be a minimum of 1 7/8" (4.4 cm) of clearance from the
bottom of the main burner bowl assembly and the front wall of the
island for proper ventilation.
NOTE: There should be no solid sur[Sce underneath the firebox
portion of the grill.
A minimum of 3" (7.6 cm) is required between the back of the grill
and any noncombustible materials. A minimum of
24" (61.0 cm) is required between the back of the grill and any
combustible material.

The island must be vented in one of the 2 following ways:
A 90 ° or a 180 ° ventilation in the island to ensure that air flows
through the island at either 90 ° or 180 °.
Any enclosure for built-in installation is to have at least one
ventilation opening on an exposed exterior side located within 2V:"
(6.0 cm) of the top and is to be a minimum of
20 in.2 (129.0 cm_). One ventilation opening within
1V:"(3.0 cm) of the bottom of the enclosure, and the bottom opening
is to be a minimum of 10 in) (64.5 cm_). All vent openings are to be
unobstructed. Every opening is to be a minimum of 1/8" (0.32 cm)
wide.
7

Toensure
thatthegrilloperates
properly,
itisrecommended
thatthe
island
have
ventilation
onall4sides
asshown
inthefollowing
illustration.
Theventilation
holes
should
beasdiagramed
toensure
adequate
ventilation
foryourgrillandisland.

Natural Gas Conversion
Natural Gas Pressure

Regulator

Location

Measurements shown are for attaching the Natural gas pressure regulator
to the enclosure.

20 in. 2 (129.0 cm 2) rain.
ventilation both sides

f/2"

10 in. 2 (64.5 crn2) vain.
ventilation both sides
\

"--,,2_/;' (6.0 cm) max.

Proper ventilation is a required based on the above mentioned
specifications for your grill to operate properly.

LP Gas
LP Gas Pressure Regulator/Hose
Assembly Location
Measurements shown are for attaching the LP gas pressure regulator/
hose assembly to the enclosure.

........

JJiiiii

........

10" (25 4cm)

Explosion Hazard
Use a new CSA International
gas supply line.
Install shut-off valve.

approved "outdoor"

Securely tighten all gas connections.
If connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water
column.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances.
IMPORTANT: This installation must conlbrm with all local codes and
ordinances. In the absence of local codes, installation must conlbrm with
American National Standard, National Fuel Gas Code ANSI Z223.1 latest edition or CAN/CGA B 149.1 - latest edition.
IMPORTANT:

Grill must be connected to a regulated gas supply.

Refer
tothemodel/serial
rating
plate
forinibrmation
onthetype
ofgasthatcanbeused.
If thisinibrmation
does
notagree
with
thetypeofgasavailable,
check
withyourlocalgassupplier.

Any brand of 20 lb LP gas fuel tank is acceptable for use with the grill
provided they are compatible with the grill's retenion means (tank tray
included).

Gas Conversion:

The grill is also design-certified by CSA International for local LP gas
supply or lbr Natural gas with appropriate conversion.

No attempt shall be made to convert the grill from the gas
specified on the model/serial rating plate for use with a different
gas type without consulting the serving gas supplier. The
conversion kit supplied with the grill must be used. See "Gas
Conversions" section.
Gas Pressure

20 lb LP Gas Fuel Tank
The 20 lb LP gas fuel tank must be mounted and secured.

Regulator

The gas pressure regulator supplied with this grill must be used. The
inlet (supply) pressure to the regulator should be as follows for proper
operation:
LP Gas:

Open cabinet doors.

Loosen the tank tray locking screw.

Place the 20 lb LP gas fuel tank bottom collar into the mounting hole
in the tank tray.

Tighten the locking screw against the bottom collar of the 20 lb LP
gas fuel tank to secure.

Operating pressure: 11" (27.9 cm) WCP
Inlet (supply) pressure: 11" to 14" (27.9 cm to 35.5 cm) WCP
Natural Gas:
Operating pressure: 4" (10.2 cm) WCP
A

Inlet (supply) pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP
maximum.
Contact local gas supplier if you are not sure about the inlet (supply)
pressure.

A. Locking
r

Burner

Requirements

screw

B. Tank tray
C 20 lb LP gasf!¢el

Input ratings shown on the model/serial rating plate are for elevations up
to 2,000 ft (609.6 m).
For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of
4% for each 1,000 ft (304.8 m) above sea level. Orifice conversion is
required. See "Assistance" section to order.
Gas Supply Line Pressure

Testing

Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge):
The grill and its individual shutoff valve must be disconnected from the
gas supply piping system during any pressure testing of that system at
test pressures greater than V2psig (3.5 kPa).
Testing below ½ psi (3.5 kPa) or 14" (35.5 era) WCP (gauge) or
lower:
The grill must be isolated from the gas supply piping system by closing
its individual manual shutoff valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than V2psig (3.5
kPa).

LP Gas Conversion

Using a Local LP Gas Supply

If you want to convert to local LP gas supply, contact your local gas
company lbr specific instructions.
Natural Gas Conversion
Conversion must be made by a qualified gas technician. The qualified
Natural gas technician shall provide the Natural gas supply to the
selected grill location in accordance with the National Fuel Gas Code
ANSI Z223.1/NFPA 54 - latest edition, and local codes. For conversion
to Natural gas, the Natural gas conversion kit supplied with the grill
must be used. See the "Gas Conversions" section.
IMPORTANT: The gas installation must conibrm with local codes, or
in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54 - latest edition.
The supply line shall be equipped with an approved shutoffvalve. This
valve should be located in the same area as the grill and should be in a
location that allows ease of opening and closing. Do not block access to
the shutoff valve. The valve is for turning on or shutting off gas to the
grill.

This grill is equipped for use with a 20 lb LP gas fuel tank (fuel tank not
supplied). A gas pressure regulator/hose assembly is supplied.

/3
\

A. Gas supply
B. Shutoff
C. To grill

A
A. Gas pressure

tank tray

for High Altitude

tKqulator/hose

assembly

valve

line
"open"

position

REPLACEMENT

PARTS

Part
Number

Part (description)

Warran_
Coverage

Quantity

Part
Number

Part

Main

Main lid screw with screw
cover

Temperature

gauge

Temperature

gauge

Main

lid

lid handle

heat insulating
06

Main

seat with
spacer,

lid handle

heat insulating
07

Main

Rotisserie
wire

spacer,

burner

Rear baffle

Rotisserie

left

seat with

lid handle

housing

right

tube
igniter

(description)

Warranty
Coverage

Quanti_

Control knob bezel, rotisserie
burner

Control knob, rotisserie
burner

Trim piece, rear

Sear burner

Sear burner igniter wire

Main burner igniter wire, A

Main burner igniter wire, B

Main burner igniter wire,C

Main burner igniter wire,D

Main burner

Flame tamer

Cooking grid with hole

Warming rack

Burner pin assembly

Tank tray

Tank tray bolt

90 ° clamp,right

90 ° clamp,left

Preassembly hardware pack

Regulator with brass
connector, Natural gas

heat shield

Rotisserie

burner

Rotisserie
bracket

burner

igniter

Rotisserie
line

burner

flex gas

Rotisserie
elbow

orifice with brass

Main

lid bracket,

left

Main

lid bracket,

right

Flange,

left

Flange,

right

Main burner

Natural gas regulator clamp

90 ° brass adaptor

Nut &iver

Front baffle

Grease cup

Main burner

Main manifold

10 ft (3.0 m) PVC flexible
gas supply hose with quick
connector

23
24

Main

Lighting rod

Regulator,

Trim piece, front

Igniter.junction

Sear gas valve

Electronic igniter module
heat shield panel

27
28

Rotisserie

gas valve

Main burner bowl assembly

Nonreplaceable

Electronic

igniter

Logo

Natural gas orifice kit

Main

Control

knob, main

Control

knob bezel,main

flex gas clamp

flex gas line

gas valve
LP

control

wire

module

panel
burner

burner

INSTALLATION

INSTRUCTIONS
Install 20 lb LP Gas Fuel Tank Tray
The tank tray should
accessed
connect

Excessive Weight Hazard

be secured

to a fixed location

and will allow the gas pressure

to the 20 lb LP gas fuel tank without

the gas pressure

regulator/hose

that can be easily

regulator/hose
kinking

assembly
or putting

to
strain on

assembly•

Use two or more people to move and install grill.
Failure to do so can result in back or other injury.

Place the tank tray in a location
4 screws

Unpack Grill
1. Remove all packaging materials and remove grill from the shipping
base.
2.

Move grill close to desired outdoor location•

()pen the grill hood.

Using an utility knife to cut yellow straps and packing tape to open
box from top and remove the boxes•

Remove the warming shelf and grill grates from inside the grill and
remove the package inside the firebox•

Remove foam block and wrap from inside the grill•

(supplied)

Use 4 screws

through

to secure

that can be secured

the predrilled

the tank tray. The typical

LP gas fuel tank is within

the enclosure

using

holes•
location

for a 20 lb

where the tank ban be turned

on and off easily•

\
\,
,\

J
/

Replace the grill grates•

Place warming shelf on brackets as shown.

Dispose

of/recycle

A. Warming

rack brackets

B. Warming

rack

all packaging

material•

Grease Cup Bracket Installation
Place grill into outdoor enclosure, but leave enough room in the back to 1.
connect to the gas supply.

Loosen and remove
cup bracket.

on the grease

/////

LP Gas Installation
1.

the 4 screws preassembled

Cheek that the LP gas pressure regulator/hose assembly is
positioned under the grill (as shown in the following illustration)
and is not pinched or kinked.

Use 2 screws and the 1-piece 90 ° clamp mounting bracket provided
to attach the 90 ° brass connector to the back of the enclosure. The
brass connector is located between the flexible gas hose and the LP 2.
gas pressure/hose assembly,

Attach the left and right grease cup bracket on firebox bottom
panel under side, align screw holes, insert 4 screws which moved
from step 1 into these screw holes. Screws lock from firebox
bottom panel under side.

B
A

A. 2 screws
B. one piece brass clamp mounting bracke

Tighten

these 4 screws.

NOTE: If grill is to be converted
the "Gas Conversions"
section.

to Natural

gas, follow

instructions

20 lb LP Gas Fuel Tank

To Connect

the 20 lb LP Gas Fuel

Tank:

Check that the 20 lb LP gas fuel tank is in the "Oft "' position.
turn the valve clockwise until it stops.

Check that the 20 lb LP gas fuel tank valve has the proper
external male thread connections
per ANSI Z21.81.

Check

Remove
pressure

Using your hand, turn the gas pressure regulator/hose
assembly
clockwise to connect to the 20 lb LP gas fuel tank as shown.

that the burner

control

knobs

type-1

are in the "Oft "' position.

any debris and inspect the valve connections,
regulator/hose
assembly for damage.

Hand tighten only. Use of a wrench
coupling nut.

If not,

could damage

port, and gas

the quick

Fire Hazard
Do not use grill near combustible materials.
Do not store combustible

materials near grill.

Doing so can result in death or fire.

Explosion

Use a new CSA International
gas supply line.
install shut=off vane.

Hazard

approved "outdoor"
A. Gas pressure

Securely tighten ail gas connections.
if connected to LP, have a qualified person make sure
gas pressure does not exceed 14" (36 cm) water
column.

licensed heating personnel,
authorized gas company personnel, and
authorized service personnel.
Failure to do so can result in death, explosion, or fire.

()pen the tank valve fully by turning the valve counterclockwise.
Wait a few minutes for gas to move through the gas line.

Before lighting the grill, test all connections
by brushing on an
approved noncorrosive
leak-detection
solution. Bubbles will show a
leak.

If a leak is tbund, turn the tank valve off and do not use the grill.
Contact a qualified gas technician to make repairs.

The igniter battery is not factory installed. A "AA" size alkaline
battery is located in the accessory box on the grill grate. Install
battery at this time following the instructions
in "Replacing
the
Igniter Battery" section.

10. Go to "Check
A 20 lb LP gas fuel tank must be purchased

separately.

IMPORTANT:
The gas pressure regulator/hose
assembly supplied must
be used. Replacement
gas pressure regulator/hose
assembly specific to
your model, is available from your outdoor grill dealer.
To Install

the 20 lb LP Gas Fuel

Install
grill.

the 20 lb LP gas fuel tank into the compartment

Tighten the locking screw against
20 lb LP gas fuel tank to secure.

Tank:

the bottom

collar

below
of the

the

assembly

tank

Examples of a qualified person include:

IMPORTANT:

regulator/hose

B. 20 lb LP gas fitel

and Adjust

the Burners"

section.

GAS CONVERSIONS
5.

Gas Connection to Natural Gas

Use an adjustable wrench to remove the LP gas pressure
hose assembly from the 90 ° brass adapter.

regulator/

Explosion Hazard
Use a new CSA International
gas supply line.
install

a shut-off

Securely
Failure

tighten

"outdoor"

valve.
ail gas connections.

to do so can result

This installation

approved

must conform

in death,

explosion,

with local codes

or fire.

and ordinances.

Copies

of the standards

listed above

may be obtained

.4. Flexible

In the

absence of local codes, installations
must contbrm with either the
National Fuel Gas Code ANSI Z223.1 - latest edition, or CAN/CGAB 149.1 Natural Gas and Propane installation
code.

C. LP gas pressure

Fire Protection

Association

The Natural

gas Conversion

control

Kit supplied

Turn off all burner

Turn off the main gas supply valve.

Disconnect
20 lb LP gas fuel tank (if present)
LP gas fuel tank from the grill cabinet.

Use a Phillips screwdriver
to remove the one-piece
mounting bracket from the cabinet wall.

gas pressure

regulator

assembly

Check that the Natural gas pressure regulator is positioned under the
grill (as shown in the following illustration)
and is not pinched or
kinked.

Use 4 screws to attach
of the enclosure.

One Batterymarch
Park
Quincy, Massachusetts
02269
IMPORTANT:
must be used.

regulator/hose

Install the Natural
from the grill.

8501 East Pleasant Valley Rd.
Cleveland,
Ohio 44131-5575
National

grill

from:

CSA International

gas hos<#'om

B. 90 ° brass adapter

the Natural

onto the flexible

gas pressure

regulator

gas hose

to the back

with this grill

valves.

and remove

the 20 lb

brass clamp

B
.4. Natural gas pressw'e regulator
B. Four 5/32"x 10 mm truss head screws
1.
\

Make

gas connections.

A combination
of pipe fittings
the existing gas line.

'\\\\\

must be used to connect

the grill to

•

The 10 ft (3.0 m) PVC flexible
by CSA must be used.

gas supply hose design-certified

•

Pipe-joint compounds
suitable for use with Natural
used. Do not use Teflon "_*tape.

gas must be

A
2.

Connect the brass connector on one end of the 10 ft (3.0 m) PVC
flexible gas supply hose (supplied) to the Natural gas pressure
regulator (A).

.4. 2 screws
B. one-piece

brass clamp

mounting

bracket

t_r<:TEFLON

is a registered

trademark

of E.I. Dn Pont De Nemonrs

and Company.

Connect the quick connector on the other end of the
10' (3.0 m) PVC flexible gas supply hose to the rigid Natural gas
supply pipe (B).

Change Grill Main Burner Valve Orifices
1. Remove the grates and flame tamers.
2.

Remove the screw and clip that hold the burner in place. Set the
screw and clip aside. Remove the burner from the grill by lifting the
burner out.

A. Brass

connector

B. Quick

connector

Use a 6 mm socket mad wrench or 6 mm nut driver to remove the
brass orifice from the end of gas valve. The main burner NG orifice is
located behind the LP orifice, so no additional orifice needs to be
installed.

A. JJain

burner

orifice

Reinsert the burner and reattach using the screw and the clip
previously removed. Repeat the procedure for each main burner.

Position the igniters so they are ¼" (6.0 mm) away from each burner.

Change the Rotisserie/Infrared
Burner Orifice
1. Using a Phillips screwdriver, unscrew the 2 screws and remove the
rotisserie/infi'ared burner wind baffle.

A. Wind baffle

Remove the access cover at the back of the grill by removing the 6
screws at the back of firebox.

Take out the orifice support, and then use a 6 mm socket and wrench
or 6 mm nut driver to remove the LP orifice at the end of the supply
pipe. Replace with Natural gas orifice.
A

\
\

A
A. Orificesupport
B. Orifice
_.

_CCeSS

CO12eF

Using a Phillips screwdriver, remove the screw holding the spider
guard to the burner.

Reinstall the spider guard, access cover, and wind baffle.

Change the Infrared Searing Main Burner Orifices
1. Remove the screw securing the inii'ared searing main burner igniter
and remove the igniter from the searing burner.

\
\

_.SC'FeW

Use 24 mm wrench to remove the orifice nut.
2_

Remove the infrared searing main burner cover screws. Set the
screws and cover aside.
A

A. Orij?ce nut

2 SCYeWS

3. Remove
theinfrared
searing
main
burner
fromfirebox.

Record Conversion
The model/serial number plate is located on the right-hand side of the
grill. With a permanent marker, check the box next to "Natural gas" and
mark through "LR"
In the last page of the Use and Care Guide, write "Converted to Natural
Gas." Also record the conversion date and the technician/company that
performed the conversion.
NOTE: Place the LP gas parts in plastic parts bag for future use and
keep with package containing the literature.

The burners are tested and factory-set for most efficient operation.
However, variations in gas supply and other conditions may make minor
adjustments to air shutter or low flame setting necessary.
4_

Use a 6 mm socket and wrench or 6 mm nut driver to remove the LP
gas orifice on the end of valve. Replace with Natural gas orifice.

It is recommended

that a qualified person make burner adjustments.

NOTE: The rotisserie burner cannot be adjusted.
Checking and adjusting the grill burner flames requires removing the
grates and flame tamers.
Burner

Flame Characteristics

The flames of the grill burners and side burners (on some models) should
be blue and stable with no excessive noise or lifting (LP gas flames will
have a slightly yellow tip). A yellow flame indicates not enough air. If
flame is noisy or lifts away from the burner, there is too much air. Some
yellow tips on flames when the burner is set to HI setting are acceptable
as long as no carbon or soot deposits appear.
Check that burners are not blocked by dirt, debris, insect nests, etc., and
clean as necessary. If they are clean, adjust air shutters as needed.

o rifi ce --

IMPORTANT:
completely.

Before adjusting air shutters, let burners cool

To Adjust:
g.

Reinstall infrared searing main burner. Make sure that the igniter is
out of the way to allow proper positioning of burner. Use a Phillips
screwdriver to attach the mounting screws.
Use a Phillips screwdriver to reattach the igniter and infrared searing
main burner plate.

Reinstall infrared searing main burner cover. Use a Phillips
screwdriver to attach mounting screws.

Open the manual shutoff valve in the gas supply line. The valve is
open when the handle is parallel to the gas pipe.

A. Closed
B. Open

valve
valve

Test all connections by brushing on an approved noncorrosive leakdetection solution. Bubbles will show a leak. Correct any lea&
found.

1O. The igniter battery is not factory installed. A "AA" size alkaline
battery is located in the accessory box on the grill grate. Install
battery at this time following the instructions in "Replacing the
Igniter Battery" section.
11. Go to "Check and Adjust the Burners" section.

Light grill using information in the "Outdoor Grill Use" section.

Observe flame to determine which burners need adjustment and how
the flame is acting.

Tuna off the valve and wait until grill and burners cool completely.

Remove grill grates and flame tamers.

Remove the screw and clip that hold the burner in place. Remove
gas burner from the grill.

Low Flame Adjustment
If flame goes out on the "LO" setting, the low flame setting must be
adjusted.
1.
2.

Turn off the valve and wait until grill and burners are cool.
Remove grill grates and flame tamers.

Light grill using information in the "Outdoor Grill Use" section.

Turn burner to its lowest setting and remove knob.

Hold valve stem with pliers and insert a small flat-blade screwdriver
into the shaft.

Watch the flame and slowly turn the screwdriver counterclockwise.

Adjust flame to minimum stable flame.

A. Clip

If flame is yellow (not enough air), turn air shutter adjustment screw
counterclockwise.
If flame is noisy or lifts away from burner (too much air), turn air
shutter adjustment screw clockwise.

C
A. Vah,e stem
B. SmallJlat-blade
C. Pliers'

A. Air shutter

adjustment

screudriver

Replace the control knob and turn off the burner.

Repeat steps 3 through 8 for each burner if needed.

screw

10. Replace the flame tamers and grates after the burners have cooled.
Adjustment should be made clockwise or counterclockwise
8" (3.2 mm) to 1/4" (6.4 mm).
7.

from 1/

Replace gas burner, flame tamers and grates.
Light grill using inIbrmation in the "Outdoor Grill Use" section. See
"Burner Flame Characteristics."

OUTDOOR

GRILL USE

This manual covers several different models. The grill you have purchased may have some or all of the features listed. The locations and appearances
of the features shown here may not match those of your model,
Control

Panel

I
A

A. Left grill

burner

B. Left center
C. Right

center

grill

control

knob

burner

control

grill burner

control

D
D. Right grill burner
E. Rotisserie
burner

knob
knob

F Infrared

searing

E
control
control
burner

knob
knob
control

knob

Food Poisoning Hazard
Do not let food sit for more than one hour before or
after cooking.
Doing so can result in food poisoning or sickness.
Explosion

Hazard

Do not store fuel tank in a garage or indoors.

Inspect the LP Gas Fuel Tank Supply Hose

Do not store grill with fuel tank in a garage or indoors.
Failure to follow these instructions
explosion, or fire.

can result in death,

Inspect the gas wessure regulator/hose assembly betbre each use.
1.

Inspect the gas pressure regulator/hose
or excessive wear.

assembly for cuts, abrasions,

If necessary, replace the gas pressure regulator/hose
using the grill.

assembly before

Contact the dealer and use only replacement hoses specified for use
with the grill.
A

Fire Hazard
Do not use grill near combustible
Do not store combustible

materials.

materials

near grill.

Doing so can result in death or fire.
A. Gas pressure

re_dator/hose

assembly

Prepare the Gas Supply
1.

Manually

Open the hood completely. Do not light burners with the hood
closed.

Lighting

the Main Grill

Do not lean over the grill.

Remove the manual lighting extension (see following illustration)
and attach a match to the split ring.

Turn the Gas Supply On
1.

For outdoor grills using a 20 lb LP gas fuel tank:
Slowly open the tank valve.
NOTE: If flow limiting device activates, your grill may not light. If
your grill does light, the flames will be low and will not heat
properly. Turn tank valve and all control knobs off and wait 30
seconds. After shutting off the tank, very slowly open tank valve and
wait 5 seconds before lighting.

Strike the match to light it.

Guide the lit match under the grill grate.

Push in and turn the burner knob to IGNITE/HIGH for the burner
closest to the lit match. The burner will light immediately. When
burner is lit, turn knob to desired setting.

Repeat steps 2 through 5 for each main burner.

For outdoor grills using gas supply source other than 20 lb LP gas
fuel tank:
Open the m_xmal shutoffvalve in the gas supply line. The valve is
open when the handle is parallel to the gas pipe.

A. Closed vah,e
B. Open vah,e

Lighting

the Main Grill

IMPORTANT: If burner does not light immediately, turn the burner
knob to OFF and wait 5 minutes before relighting.
1.

Do not lean over the grill.

Select the burner you want to light. Push in and turn the grill burner
control knob to IGNITE/HIGH, while continuing to hold
it in.

Remove match and replace manual lighting extension on the right
side panel.
IMPORTANT:
If burner does not light immediately, turn the burner knob to OFF and
wait 5 minutes before relighting.
3.

You will hear the "snapping" sound of the spark. When burner is lit,
release the knob. Turn knob to desired setting.

Repeat for each of the other burners as needed.

If any burners do not light after attempting to light them manually,
contact the Customer Service Center. See the "Assistance" section.

Gently

hold the lit match

close to the infrared

searing

burner.

{ i%_ _ _.....
_ "
___u'+:
__i:__°_
__....
>,,_,,
_ i¢_,
Infrared
grillingproduces
intense
heat
which
quickly
sears
themeat.
Searing
locks
inflavorand
juices
whileallowing
theouter
surt:ace
to
absorb
smoke
andfoodaroma
thatisproduced
asgrease
anddrippings
arevaporized
bytheburner.
Theresult
isacrisp,
flavorful
outside
witha
tender,
juicyinside.
• Preheat
theinfrared
sear
burner
for5minutes.
•

Ensure that meats are fully thawed
away prior to grilling.

•

Leave the burner

•

and that all excess

set to HI when placing

tat is trimmed

food on the grill to sear.

Use the sear burner to sear meat 1 to 2 minutes on each side, then
move the meat to the main grill cooking surface to finish grilling to
the desired doneness.

A
A. Lighting

extension

NOTE: Grates are to be in place when using the infrared sear burner.
5.

Lighting the Infrared Searing
1.
2.

Burner

Push in and turn the control knob to IGNITE/ON. Hold this knob in
for 10 seconds after the burner is lit. You will hear the "snapping"
sound of the spark until at_er the knob is released.

Do not lean over the grill.
Push in and turn the control knob to IGNITE/ON. You will hear the
"snapping" sound of the spark.

' /

_ '_ !1'1,

'ii !

IMPORTANT: If the infrared searing burner does not light
immediately, turn the searing burner control knob to OFF and wait 5
minutes before relighting.
3.

When the infrared searing burner lights, continue to hold the knob in
for another 10 seconds, then release the knob and burner will stay lit.
You will hear the "snapping"
sound of the spark until the knob is
released.

6°

Remove the nmtch and replace the nmnual lighting extension in its
holder.

i_!_.,_

IMPORTANT:
If the infrared searing burner does not light
immediately,
turn the burner knob to OFF and wait 5 minutes
relighting.

Manually

Lighting

the Infrared

Searing

before

A Rotisserie
"Accessories"

to the warming

Do not use the main bumers
1°

Do not lean over the grill.

Remove the manual lighting extension
and attach a match to the split ring.

(see following

Lighting the Rotisserie

illustration)

kit can be purchased
in the "Assistance"

To avoid damage
rotisserie burner.

Burner

¸ ½_

as an accessory
section.
rack, remove

when the rotisserie

for the grill. See

from grill when using the
bumer

is in use.

Burner

1.
2.

Do not lean over the grill.
Push in and turn the control knob to IGNITE/ON. You will hear the
"snapping" sound of the spark.

When the rotisserie burner lights, continue to hold the knob in for
another 10 seconds, then release the knob and burner will stay lit.
You will hear the "snapping"
sound of the spark until the knob is
released.

Strike the match to light it.

IMPORTANT:
If the rotisserie burner does not light immediately,
the burner knob to OFF and wait 5 minutes before relighting.

turn

Manually
Lighting
theRotisserie
Burner
1.

Do not lean over the grill.

Remove the manual lighting extension (see following illustration)
and attach a match to the split ring.
Food Poisoning Hazard
Do not let food sit for more than one hour before or
after cooking.
Doing so can result in food poisoning or sickness.
j-/"

Strike the match to light it.

Gently hold the lit match close to the rotisserie burner.
B

Rotisserie
an intense

The rotisserie burner reaches cooking temperatures
in about
1 minute. It is not necessary
to preheat when using the rotisserie.
•

Select tender meat

•

Allow at least 1" (2.5 cm) space between
food.

•

To make cleanup easier, place a pan under the food to catch
drippings.

•

Add barbecue sauce or glaze only during the last 10 minutes of
cooking to keep sauce from burning.
Trussing

A. Lighting
B. Rotisserie
5.

extension
burner

Push in and tum the control knob to IGNITE/ON. Hold this knob in
for 10 seconds after the burner is lit. You will hear the "snapping"
sound of the spark until after the knob is released.

and poultry.
rotisserie

burner and the

Poultry for the Rotisserie

Load the spit rod by sliding one of the forks on the rod, with the
prongs facing inward. Tighten the screw to keep it from slipping.

Push the rod through the center of the bird.

Cut 24" (61,0 cm) of butcher's string and center it under the bird,
breast side up.

Wrap each end of the string around the wings; catch each wing tip.
Bring the string tightly together at the top of the breast and knot. It is
not necessary to cut off"the extra string.
Cut another 20" (50.8 cm) of string and lay it under the back of the
bird. Wrap it around the tail then around the spit rod, cinching
tightly.

IMPORTANT: If the rotisserie burner does not light immediately,
turn the rotisserie burner control knob to OFF and wait 5 minutes
before relighting.

cooking rotates food in front of the rotisserie bumer, creating
heat for searing the outside and sealing in natural juices.

Cross the legs on top of spit rod; tie string around the crossed legs.

Connect the twine holding the legs, to the string holding the wings,
and knot. Cut off any bits of hanging string.

Slide on the second fork pushing the tines into the drumsticks.

Center the food and forks on the rod anti tighten the thumb- screws.
The bird should be firmly in place on the rotisserie spit rod.

Remove the match and replace the manual lighting extension inside
the cabinet door.

ROTISSERIE

CHART

Use a portable

Turn off rotisserie
than desired
minutes

•

meat thermometer
bumer

internal

before

to check intemal

when meat thermometer

temperature.

Continue

rotating,

doneness
reads

5°E/3°C

hood

closed,

lower
for 10

Food

by weather

4-6 lbs

Rib Eye
Sirloin Tip
Rib, boneless

(1.5-2.2

high-t'at

cuts of meat or

This will help reduce

Using

Approximate
Grilling Time

•

Trim excess

Temperature
(°F/°C)

(min/lb)

•

Make vertical cuts at 2" (5,0 cm) intervals
meat to avoid curling.

•

Add seasoning

Medium-rare

15-20

(145°F/63°C)
Medium
(160°F/71 °C)

20-25

Breast

25-30

Internal
Doneness

kg)

thighs.

•

such as wind

and outside

Beef
Roasts

time when grilling

Lightly oil the grill grates or the tbod when cooking low-t'at cuts of
meat, fish or poultry, such as lean hamburger
patties, shrimp or
skinless chicken breasts.

conditions

Weight

the preheat

•

carving.

Timing is affected
temperature.

Shorten

poultry, such as chicken
flare-ups.

of the food.

too much

oil can cause gray ash to deposit

tat t'rom meats prior to cooking

on food.

to reduce

flare-ups.
around

or salt only at'ter the cooking

the t'at edge of

is finished.

During Grilling
•

Tum tbods only once. Juices are lost when meat is tumed several
times.

•

Turn meat just when juices

•

Avoid puncturing
juices to escape.

•

It may be necessary to lower the heat setting tbr tbods that cook a
long time or are marinated or basted in a sugary sauce.

•

If using a high flame,

Poultry
Chicken

3-6 lbs
(1.1-2.2

Turkey,

whole

kg)

7-10 lbs
(2.6-3.7 kg)

(170°E/77°C)
Thigh
(180°F/82°C)

25-30

Breast
(170°F/77°C)
Thigh
(180°F/82°C)

11-20
11-20

minutes
•

Lamb
Boneless

leg

4-7 lbs
(1.5-2.6

4-6 lbs
(1.5-2.2

20-25

kg)

Medium
(160°E/71°C)

Medium
(160°F/71°C)

20-23

kg)

•

of cooking

begin to appear

or cutting

on the surt;ace.

the meats to test doneness.

add barbecue
to avoid burning

This allows

sauce only during the last 10
the sauce.

The degree of doneness is influenced by the type of meat, cut of
meat (size, shape and thickness), heat setting selected, and length
time on the grill.
Cooking

time will be longer

with an open grill cover.

Pork
Loin roast,
boneless

Direct

Heat

Cooking by direct heat means the tbod is placed on grill grates directly
above lighted burners. Hood position can be up or down. If hood is in the
up position, total cooking times may be longer.

TIPS FOR OUTDOOR
GRILLING

Direct heat sears the t'ood. Searing is a process that seals natural juices in
tbod by cooking with intense heat tbr a short period of time. While
juices stay inside, the outside is browned with a flavorful grilled coating.
Indirect

Heat

For best results,
windy.

Food Poisoning Hazard
Do not let food sit for more than one hour before or
after cooking.
Doing so can result in food poisoning or sickness.

Before

Grilling

•

Thaw

•

Preheat grill on high (use all grill burners)
10 minutes.
must be closed during preheating.
Preheating
provides
needed to brown and seal the juices.

food items before

grilling.
The hood
the high heat

do not select the indirect

heat cooking

method

when it is

Cooking by indirect heat means the t'ood is placed on the grill grate
above an unheated burner, allowing heat t'rom lighted burner(s) on either
side to cook the tbod.
If possible, turn on 2 burners.
shorten the cooking time.

Cook with the hood

down. This will

•

Knobs have High, Medium

•

Heat settings

•

Grilling

indicated

and Low settings

for flame adjustment.

•

When 2 temperatures
are listed, for example: Medium to MediumLow, start with the first and adjust based on cooking progress.

•

Cooking times may vary from chart times depending
fuel, Natural or LP gas.

are approximate.

times are affected

FOOD

by weather

conditions.

COOKING
BURNER

METHOD/

INTERNAL

TEMP.

TIME

SETTING

(total

SPECIAL

on the type of

INSTRUCTIONS

minutes)

Beef
10-15

Grill, turning once.

32-40 per lb
(15-18 per kg)

11-16

Tent with foil first 45-60 minutes
of cooking time.
Rotate steaks 1/4turn to create crisscross grill marks.

DIRECT
Medium

Med-Rare
( 145 °F/63 °C to
Medium ( 160°F/71 °C)

18-25

Top Round or Shoulder/
Chuck (London Broil)
1V:" (3.8 cm) thick

DIRECT
Medium

Med-Rare
( 145 °F/63 °C to
Medium ( 160°F/71 °C)

22-29

Flank, V:" (1.3 cm)thick

DIRECT
Medium

Med-Rare

(145°F/63°C

11-16

Medium

( 160°F/71 °C)

12-22
30-40

INDIRECT
Med/OFF/Med

Medium

( 160°F/71 °C)

40-60

DIRECT
Medium

Medium

(160°F/71°C)

18-22

Turn during
all sides.

INDIRECT
Med/OFF/Med

Reheat

(140°F/60°C)

2-2 V: hours

Wrap entire ham in toil and put on
grill without pan or drip pan.

Ham steak precooked,
V2" (1.3 cm) thick

DIRECT
Preheat Medium
Grill Medium

Reheat

(145 °F/63 °C)

7-10

Hot Dogs

DIRECT
Medium

Reheat

(145 °F/63 °C)

5-10

Slit skin if desired.

DIRECT
Medium

170°F/77°C

15-22

For even cooking, pound breast
Y4" (2.0 cm) thick.

Hamburgers V:" (1.3 cm) to
Y4"(1.9 cm) thick
Roasts
Rib Eye, Sirloin

DIRECT
Medium
INDIRECT
Medium!OFF/Medium

Medium

Med-Rare
(145°F/63°C
Medium ( 160°F/71 °C)

Steaks, 1" (2.5 cm)
Porterhouse, Rib, T-bone, Top
Loin, Sirloin

DIRECT
Medium

Med-Rare
(145°F/63°C
Medium ( 160°F/71 °C)

Steaks, 1V:"(3.8 cm)
Porterhouse, Rib, T-bone,
Top Loin, Sirloin

( 160°F/71 °C)

Pork
Chops,
1" (2.5 cm)
1g:" (3.8 cm) thick
Ribs
2V:-4 lbs (0.9-1.5

DIRECT
Medium
kg)

to Med-Low

Grill, turning occasionally.
During
last few minutes brush with
barbecue
sauce if desired. When
done, wrap

Roast, boneless
lb (0.37 kg)
Ham hall
8-10 lbs (3-3.7

tenderloin,

kg)

in foil.
cooking

to brown

Chicken
Breast,

boneless

Pieces, 2-3 lbs (0.751.1 kg)

DIRECT
Med-Low

to Medium

Breast
Thigh

170°F/77°C
180°F/82°C

Start bone

side down.

Lamb
Chops and Steaks,
Loin, Rib, Sirloin
1" (2.5 cm) thick

DIRECT
Medium

Med-rare (145 °F/63 °C)
to Medium (160°F/71 °C)

10-20

1V2" (3.8 cm) thick

DIRECT
Medium

Med-rare (145 °F/63 °C)
to Medium (160°F/71 °C)

16-20

FOOD

COOKING
BURNER

METHOD/

INTERNAL

TEMP.

SETTING

TIME
(total

SPECIAL

INSTRUCTIONS

minutes)

Fish and Seafood

Fillets, Steaks, Chunks
Halibut, Salmon, Swordfish, 8
oz (0.25 kg)

DIRECT
Medium

4-6 per
V:" (1.3 cm)
thickness of fish

Whole,

DIRECT

5-7 per side

Catfish,

Rainbow

Trout, 8-11 oz (0.250.34 kg)
Shellfish,

Scallops,

Grill, turning once. Brush grill with
oil to keep fish from sticking.
Remove when inside is opaque and
flaky with skin easily removed.

High
Shrimp

4-8

DIRECT
Medium

Turkey
Whole breast (bone-in)

INDIRECT
HI/OFF/HI

170°F/77°C

14-18 perlb
(7-8 per kg)

Tent with foil until last
30 minutes of cooking time.

Half breast

INDIRECT
Medium/OFF/Medium

170°F/77°C

25-30 per lb
( 11-14 per kg)

Start skin side down.

INDIRECT

Breast

170°F/77°C

11-16 per lb

Less than 11 lbs (5.0 kg)

HI/OFF/HI

Thigh

180°F/82°C

(5-7 per kg)

(bone-in)

Whole,
7-12 lbs (2.6-5.4
Fresh

Vegetables

Corn

on the cob

kg)

DIRECT
Medium

20-25

Eggplant

DIRECT
Medium

7- 10

Wash and cut into g:" (1.3 cm)
slices or lengthwise.
Brush with
olive oil.

Onion,
V:" (1.3 cm) thick

DIRECT
Medium

8-20

Grill, turning once. Brush with
olive oil. Put a skewer through
several slices to hold together.

Potatoes,
Sweet, whole

DIRECT
Medium

40-70

Baking,

DIRECT
High

45-90

Peppers,
Roasted

DIRECT
High

15-22

Squash,
Summer,

DIRECT
Medium

7-10

DIRECT
Medium

20-25

whole

Soak in cold water 20 minutes. Do
not husk. Shake offexcess
water.

Individually
wrap in heavy-duty
foil. Grill, rotating occasionally.

Wash and place on grill whole.
Char skin all around. Cool in a
paper bag or plastic wrap to loosen
blackened
skin. Peel and remove
seeds.
Wash

Garlic
Roasted

Zucchini

and cut into V:" (1.3 cm)

slices or lengthwise.
olive oil.

Brush with

Cut off top, drizzle with olive oil
and wrap in double layer of foil.

OUTDOOR

GRILL CARE
For baked-on
soil, prepare a solution of 1 cup (250 mL) ammonia to 1
gal. (3.75 L) water. Soak grates for 20 minutes, then rinse with water and
dry completely.

If igniters
1.

stop sparking,

Unscrew

the battery

igniter button

should be replaced.

cap counterclockwise

to remove.

WARMING

SHELF

Cleaning Method:

/7/ "
A

Remove

battery

Replace
negative

with a new alkaline
end in first.

Screw

from the battery

igniter button

Rinse with clean water anti dry with soft, lint-free cloth.

•

For tough spots or baked-on grease, use a commercial degreaser
designed for stainless steel.

EXTERIOR

compartment.

"AA"

size battery.

cap clockwise

Install battery

with

into place.

IMPORTANT:
Before cleaning, make sure all controls are off and the
grill is cool. Always follow label instructions
on cleaning products.
For routine cleaning, wash with soap and water using a soft cloth or
sponge. Rinse with clean water and dry at once with a soft, lint-free cloth
to avoid spots and streaks.
Do not use steel wool to clean the grill, as it will scratch

The quality

of this material

the surface

is kept clean, polished

STEEL

should not contain

Cleaning
•

chlorine.

Damage

as soon as entire

•

Cleaning
water.

•

Wipe the surface completely dry with a soft cloth.

•

For tough spots or baked-on grease, use a commercial degreaser
designed for stainless steel.

of grain to avoid scratching

grill is cool.

be followed

by rinsing with clean warm

Method:

•

Liquid

detergent

or all-purpose

cleaner.

•

Rinse with clean water and dry completely
cloth.

•

A heavy-duty scrub sponge can be used with mild cleaning products.

•

For small, difficult-to-clean areas, use a commercial degreaser
designed for stainless steel.

with a soft, lint-flee

the

BURNERS

•

Liquid

•

Rinse with clean water and dry with soft, lint-free

•

Vinegar

•

Glass cleaner

GRILL

Spills may

or damaging

Stainless

steel cleaner

to remove

always

may occur.

•

detergent

should

INTERIOR

Method:

Rub in direction
surface.

that

Apply stainless steel polish to all non-cooking
areas before first use.
Reapply after each cleaning to avoid permanent
damage to surface.

Cleaning

Food spills should be cleaned
cause permanent discoloration.

providing

and covered.

Discoloration
of stainless steel on these parts is to be expected, due to
intense heat from the burners. Always rub in the direction of the grain.
Cleaning should always be followed by rinsing with clean, warm water.

IMPORTANT:
To avoid damage to stainless steel surfaces, do not use
soap-filled
scouring pads, abrasive cleaners, cooktop polishing creme,
steel wool, gritty washcloths
or paper towels.
Cleaners

resists most stains and pitting,

•

the surface.

To avoid weather damage to finish, use vinyl grill cover. See
"Assistance"
section to order.

STAINLESS

Liquid detergent or an all-purpose cleaner.

•

IMPORTANT: Make sure gas supply is off and all control knobs are in
the Off position.

A. Igniter push button
B. "AA " size batter y
2.

•

Cleaning

or all-purpose

hard water

to remove

cleaner:
cloth.

spots.

fingerprints.

Clean the exterior

of the burner

•

Clear any clogged

burner

•

Do not use a toothpick

•

Check
1.

GRATES

Method:

•

ports with a straightened

paper clip.

as it may break off and clog the port.

and clean burner/venturi

Remove

with a wire brush.

tubes.

grill grates and flame tamers.

IMPORTANT:
To avoid damage to grill grates, do not use a steel or
fiber scraper. Immediately
after you are finished cooking, loosen food
soil with a brass bristle brush. Turn all burners to HI for 10-15 minutes
with the hood closed to burn off food soil. Turn offall burners,
hood and let grates cool. Use the brass bristle brush to remove
the grill grates.

raise the
ash from

When completely
cool, grill racks can be removed for thorough
cleaning. Clean them with a mild detergent and warm water.

Remove the screw and clip that hold the burner in place.
Remove gas burner from the grill.

INFRARED

SEARING

BURNER

Cleaning Method:
1.
2.

Light the infrared searing burner. See the "Using Your Inl_ared
Searing Burner" section.
Close the grill hood.

Leave the burner on high for approximately

Turn knob to OFF and let cool completely.

Remove the grill grate and brush off ash particles from the sear
burner cover plate.

Replace the grill grate.
GREASE

30 minutes.

CUP

IMPORTANT: The grease cup should only be removed when grill is
completely cool.
3.

Use a flashlight to inspect into the burner through the burner
inlet to ensure there is no blockage. If any obstruction is seen,
use a metal coat hanger that has been straightened to clear them.
After inspecting the inside of burner for blockage, reassemble
burner by sliding the middle tube of the gas burner over the gas
orifice.

The grease cup collects grease and food particles that fall through the grill.
Clean often to avoid grease buildup.
Cleaning Method:
m

Remove cup and set on a flat surthce.

Wipe excess grease with paper towels.

Mild detergent and warm water. Rinse and dry thoroughly.

Replace cup
KNOBS AND FLANGE

AREA

AROUND

KNOBS

IMPORTANT: To avoid damage to knobs or flange area around knobs,
do not use steel wool, abrasive cleaners, or oven cleaner.
Do not soak knobs.
Cleaning Method:

A. Burner/orifice

connection

Mild detergent, a soft cloth and warm water.

Rinse and dry.
r

Reattach gas burner using screw and clip.

CONTROL

ROTISSIERE

BURNER

GRAPHICS

IMPORTANT: To avoid damage to control panel graphics, do not use
steel wool, abrasive cleaners or oven cleaner.

Cleaning Method:

PANEL

Light the rotisserie burner. See the "Using Your Rotisserie Burner"
section.

Close the grill hood.

Leave the burner on high for approximately

4.
5.

Do not spray cleaner directly onto panel.
Cleaning Method:
m

Clean around the burner labels gently; scrubbing may remove
printing.

Turn knob to OFF and let cool completely.

Mild detergent, soft cloth and warm water.

Brush off ash particles from the rotisserie burner.

Rinse and dry.

30 minutes.

flare-ups

Excessive

TROUBLESHOOTING
•

Is there excessive
Keep flame

Grill will not light

Keep the hood up when grilling

•

Is the 20 lb LP gas fuel tank valve turned
Turn the 20 lb LP gas fuel tank on.

•

Is the grill properly connected
to the gas supply?
Contact a trained repair specialist or see Installation

•

fat in the food being

on low or turn one bumer

off'?

Move

food to the warming

To avoid damage
Instructions.

Is there gas in the 20 lb LP gas fuel tank?
Check the gas level.

to avoid excessive

rack until flames

LP Gas:

Check to see if the grill will match-light.
See "Manually
the Main Grill" in the "Outdoor Grill Use" section.

Turn tank valve and all control

After shutting off the tank, very slowly
5 seconds before lighting.

Light the burners
section.

Check

for loose wire connections

to the igniter

Check

to see if debris is blocking

the electrodes.

Burner

flame

but the igniter

on gas flames.

Low heat

For outdoor
valve.

anywhere

flare-ups.

subside.

to the grill, do not spray water

Is the igniter working?
Check that the igniter battery is properly installed or check to see if
the battery needs to be replaced. See the "Replacing
the Igniter
Battery" section.

If a spark occurs

grilled?

off.

Lighting

the igniter.

Is the gas supply fully turned on?
Check that the 20 lb LP gas fuel tank valve is fully open.
Is the gas supply in the 20 lb LP fuel gas tank
Check the gas level.

Natural

off and wait 30 seconds.
open the tank valve and wait

one at a time. See "Lighting

the Main

Grill"

Gas:

low?

Is the burner properly installed and in good condition?
Check that the burner is installed properly. Check for detects

knobs

Gas pressure is affected by size and length of the
to the grill. Contact a qualified gas technician to
supply to the selected grill location in accordance
Gas Code ANSI Z223.1/NFPA54
- latest edition,

will not stay lit

open the tank

NOTE: If flow limiting device activates, your grill may not light. If your
grill does light, the flames will be low and will not heat properly.

or electrodes.

tip, replace

grills using a 20 lb LP gas fuel tank, slowly

gas line from the house
provide the Natural gas
with the National Fuel
and local codes.

ASSISTANCE
in the

burner.

Before calling tbr assistance, please check "Troubleshooting."
still need help, follow the instructions below.

If you

When calling, please know the purchase date and the complete model
and serial number of your appliance. This information will help us to
better respond to your request.

Flame is noisy, low or erratic
Is the gas supply fully turned on?
Check that the 20 lb LP gas fuel tank valve is fully open.
•

Is the gas supply in the 20 lb LP fuel gas tank
Check the gas level.

•

Does only one burner appear low?
Check and clean the burner ports if clogged
Cleaning"
section.

low?

If you need

replacement parts

If you have questions or need to order replacement
Customer Service at 1-877-373-2301
or email to
CustomerSericeGrillServices.com
Please direct all correspondence

or dirty. See "General

•

Is the gas supply hose bent or kinked?
Straighten the gas supply hose.

•

Is the flame noisy or lifting away from the burner?
Burner may be getting too much air. Check the air shutter
adjustment, see "Check and Adjust Burners" section.

•

Is the burner
flame mostly yellow or orange?
Grill may be in an area that is too windy, or not receiving enough air.
Check the burner air inlets for obstructions.
Check the air shutter

parts,

contact

to:

Nexgrill Industries,
Inc.
5270 Edison Avenue
Chino CA 91710
Please

include

a daytime

phone number

in your correspondence.

Rotisserie Kit (This is optional)

adjustment,

see "Check

and Adjust

Burners"

Order Part Number

t
790-0006A

section.

LIMITED WARRANTY
Nexgrill warrants to the original consumer-purchaser
only that this product (Model #740-078!)
shall be free from detects in workmanship
and
materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning
on the date of purchase. The
manufacturer
reserves the right to require photographic
evidence of damage, or that detective parts be returned, postage and or freight pre-paid by the
consumer, for review and examination.
Stainless steel tube burners:
against perforation.
Cooking

grids:

Stainless

steel parts:

10 year L1M1TED warranty

3 Year LIMITED

warranty;

3 Year LIMITED

against

perforation;

does not cover dropping,

warranty

against

perforation;

Other

chipping,

burners

scratching,

(Searing
or surface

does not cover cosmetic

All other parts: 1 Year LIMITED warranty (Includes, but not limited to, valves,
cover chipping, scratching, cracking surface corrosion, scratches or rust.

frame, housing,

& rotisserie):

1 year LIMITED

warranty

damage.

issues like surface
cart, control

corrosion,

panel,

scratches

igniter, regulator,

and rust.
hoses);

does not

Upon consumer
supplying proof of purchase as provided herein, Manufacturer
will repair or replace the parts which are proven detective during the
applicable warranty period. Parts required to complete such repair or replacement
shall be free of charge to you except for shipping costs, as long as the
purchaser is within the warranty period from the original date of purchase. The original consumer-purchaser
will be responsible
for all shipping
charges of parts replaced under the terms of this limited warranty. This limited warranty is applicable in the United States only, is only available to the
original owner of the product and is not transferable.
Manufacturer
requires reasonable proof of your date of purchase. Therefore,
you should retain
your sales receipt and/or invoice. If the unit was received as a gift, please ask the gift-giver to send in the receipt on your behall, to the below address.
Detective or missing parts subject to this limited warranty will not be replaced without registration
or proof of purchase. This limited warranty applies
to the functionality
of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions
or discoloring by heat, abrasive and
chemical cleaners or any tools used in the assembly or installation
of the appliance, surface rust, or the discoloration
of stainless steel surfaces. Surface
rust, corrosion, or powder paint chipping on metal parts that does not affect the structural integrity of the product is not considered
a detect in
workmanship
or material and is not covered by this warranty. This limited warranty will not reimburse you lbr the cost of any inconvenience,
food,
personal injury or property damage. If an original replacement
part is not available, a comparable
replacement
part will be sent. You will be
responsible
for all shipping charges of parts replaced under the terms of this limited warranty.
ITEMS

MANUFACTURER

WILL NOT PAY FOR:

•

Service

•

Repairs when your product is used for other than normal,
family household or residential use.

•

calls to your home.
single-

Damage resulting from accident, alteration, misuse, lack of
maintenance/cleaning,
abuse, fire, flood, acts of God, improper
installation,
and installation
not in accordance
with electrical or
plumbing codes or use of products not approved by the
manufacturer.

Any food loss due to product failures.

DISCLAIMER

OF IMPLIED WARRANTIES;

Replacement
parts or repair labor costs for units operated
United States or Canada.
•

Pickup

and delivery

•

Postage tees or photo
documentation.

•

Repairs to parts or systems resulting
modifications
made to the product.

•

The removal

•

Shipping cost, standard
replacement
parts.

and/or

outside

the

of your product.
processing

reinstallation

tees for photos

sent in as

from unauthorized

of your product.

or expedited,

for warranty/non

warranty

and

LIMITATION OF REMEDIES

Repair or replacement
ofdeJbctive parts" is your exchtsive reme@ under the terms of this limited warranty. Manufacturer
will not be responsible
for
any consequential
or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or lbr Ihilure or
damage resulting from acts of God, improper care and maintenance,
grease fire, accident, alteration, replacement
of parts by anyone other than
Manufacturer,
misuse, transportation,
commercial
use, abuse, hostile environments
(inclement
weather, acts of nature, animal tampering),
improper
installation
or installation
not in accordance
with local codes or printed manufacturer
instructions.
THIS LIMITED
SPECIFICATION

WARRANTY
IS THE SOLE EXPRESS
WARRANTY
GIVEN BY THE MANUFACTURER.
OR DESCRIPTION
WHEREVER
APPEARING
IS WARRANTED
BY MANUFACTURER

NO PRODUCT
PERFOP, MANCE
EXCEPT
TO THE EXTENT
SET

FORTH 1N TH1S LIMITED
WARRANTY
ANY IMPLIED WARRANTY
PROTECTION
ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING
IMPLIED
WARRANTY
OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR
PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION
TO THE DURATION
OF THIS LIMITED WARRANTY

Neither
dealers
northeretail
establishment
selling
thisproduct
hasanyauthority
tomake
anyadditional
warranties
ortopromise
remedies
inaddition
toorinconsistent
withthose
stated
above.
Manufacturer's
maximum
liability,
inanyevent,
shallnotexceed
thedocumented
purchase
priceofthe
product
paidbytheoriginal
consumer.
Thiswarranty
onlyapplies
tounitspurchased
fromanauthorized
retailer
andorre-seller.
NOTE:
Some
states
donotallowanexclusion
orlimitation
ofincidental
orconsequential
damages,
sosome
oftheabove
limitations
orexclusions
may
notapplytoyou;thislimited
warranty
gives
youspecific
legal
rights
assetforherein.
Youmayalsohave
other
rights
whichvaryfromstate
tostate.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Nexgrill Customer Relations
5270 Edison Avenue
Chino CA 91710
All consl¢mer returns, parts" orders, general ql¢estions, and trol¢bleshooting assistancecan be acquired by ca#ind 1-877-373-2301.

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Kitchenaid 740 0781 User Manual GRILL Manuals And Guides 1308327L

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