Kmart 02846241 4 User Manual ELECTRIC MOWER Manuals And Guides 1012088L
User Manual: Kmart 02846241-4 02846241-4 KMART ELECTRIC MOWER - Manuals and Guides View the owners manual for your KMART ELECTRIC MOWER #028462414. Home:Lawn & Garden Parts:Kmart Parts:Kmart ELECTRIC MOWER Manual
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty L 3-in-1 Corded, 19" MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019 FormNo.769-05577B (October22, 2010) 1 ToTheOwner Thank¥ou Thank you for purchasing an Electric Mower manufactured Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated by MTD. It was carefully engineered to provide excellent performance when properly operated and maintained. Please read this entire manual It instructs prior to operating you how to safely and easily set up, operate maintain your machine. persons who will operate in this manual the equipment. and Please be sure that you, and any other the machine, carefully follow may not be applicable product equipment notice and without without If you have any problems the to all models. the right to change specifications, or questions phone your local authorized We reserve designs and incurring obligation. concerning the machine, MTD service dealer or contact us recommended safety practices at all times. Failure to do so could result in personal injury or property damage. directly. MTD's Customer Support telephone numbers, website address and mailing address can be found on this page. We want All information is relative to the most recent to ensure your complete satisfaction at the time of printing. Throughout all references product in this manual information available Review this manual frequently to familiarize yourself with the machine, its features and operation. Please be aware that this Operator's this manual, at all times. to fightand from the operating left side of the machine are observed position Service ..................................................................... Table of Contents Safe Operation Practices ........................................ 3 Assembly & Set-Up .................................................. Con trois ................................................................... 8 12 Troubleshooting ..................................................... Parts List ................................................................. Opera tion ................................................................ 13 Warranty Maintenance 15 & Adjustment ................................. RecordProductinformation Before setting up and operating information in the provided area to the right. You can locate the Support Department, support Cover EF-IEF-IEF-IEF-IEF-I please and record the model plate by standing at the operator's position and looking down at the rear of the deck. This information will be necessary, should you seek technical Back 19 20 MODEL NUMBER your new equipment, locate the model plate on the equipment .................................................. 17 SERIALNUMBER via our web site, Customer or with a local authorized EDEDEDEDEDE service dealer. CustomerSupport Please If you do NOT have retum difficulty this machine, you Visit us on the Call a Customer Write the machine assembling can seek web to the retailer this product help from the or dealer without or have any questions experts. Choose from first contacting regarding the options the below: at www.mtdproducts.com Support Representative us at MTD LLC • P.O. Box 361131 at (800) 800-7310 • Cleveland, or (330) 220-4683 OH • 44136-0019 our controls, Customer operation, Support Department. or maintenance of 2 ImportantSafeOperationPractices WARNING: This symbol could endanger all instructions points out important the personal in this manual with these instructions DANGER: This machine operator before property attempting may result in personal When you see this symbol, this manual. safety and/or safety instructions to operate As with any type of power objects. equipment, Failure to comply to the safe operation carelessness is capable Failure to observe lawnmowers, to reduce the risk of fire, electric include Read and follow practices in or error on the part of the of amputating the following fingers, hands, safety instructions could or death. When using electric precautions this machine. according can result in serious injury. This machine followed and others. HEED ITS WARNING! toes and feet and throwing WARNING: if not followed, injury. was built to be operated result in serious injury of yourself which, basic safety precautions shock, and personal should always be injury. These basic the following: READ ALL INSTRUCTIONS DoubleInsulated Lawn Mower Double insulation is a concept in the safety of electric lawn mowers, which eliminates the need for the usual three-wire grounded power cord and grounded power supply system. Wherever there is electric current in the mower, there are two complete the internal Servicing metal motor sets of insulation components of a lawn mower with double be performed only by a qualified your nearest authorized when servicing. to protect with protecting insulation requires service technician. attempting and follow manual(s) before operation. replacement in its entirety before and regular Keep this manual reference Be completely This machine not a plaything. before operating is a precision Therefore, times. This machine equipment and thrown in a safe personal and the proper use exercise extreme caution to perform toward at all one job: 8. purpose. and safe operation and on the machine adult. and be trained practices in this manual and supervised is to be by the blade. Thrown by an material may cause discharged can cause serious against a wall or obstruction material to ricochet back the operator. To help avoid blade contact or a thrown object injury, stay in operator zone behind handles and keep children, helpers and pets at least 7S feet from while it is in operation. 9. objects injury. bystanders, Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand the instructions parts Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, which piece of power equipment, has been designed (OEM) replacement inspect the area where the equipment avoid discharging it. to mow grass. Do not use it for any other 4. manufacturer's Thoroughly and for ordering with the controls of the system and should 6. 7. familiar care and knowledge used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up parts. of this machine 3. carefully extreme Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine. to assemble this machine. Read, understand, all instructions on the machine and in the place for future 2. manual from s. GeneralOperation: Read this operator's metal parts are isolated For repair service we suggest you take the lawn mower to service dealer. Always use original Operation 1. the user. All exposed insulation. Stop machine if anyone Always wear safety glasses or safety goggles operation and while performing during an adjustment to protect your eyes. Thrown objects cause serious injury to the eyes. which mower enters area. or repair ricochet can 10. Dress properly - Donotwearloose clothing orjewelry. 23. Never operate mower without proper trail shield, discharge They canbecaught inmoving parts. Wear sturdy, roughchute, grass catcher (if provided), motor/blade control soled workshoes andclose-fitting slacks andshirts. Shirts handle or other safety protective devices in place and andpants thatcover thearmsandlegs, rubber gloves, and working. Never operate mower with damaged safety rubber soled steel-toed shoes arerecommended. Never devices. Failure to do so, can result in personal injury. operate thismachine inbare feet,sandals, slippery orlight 24. Ground Fault Circuit Interrupter (GFCI) protection should weight (e.g. canvas) shoes. Always usefaceordustmask if be provided on the circuit(s) or outlet(s) to be used for the operation isdusty. lawn mower. Receptacles are available having built-in GFCl 11. Donotputhands orfeetnearrotating partsorunder protection and may be used for this measure of safety. cutting deck. Contact withblade canamputate hands and 25. To prevent electric shock use only with a UL listed feet. extension cord set suitable for outdoor use, such as Type SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-A, or 12. Amissing ordamaged discharge chute cancause blade SJTOW-A. contact orthrown object injuries. 13. Many injuries occur asaresult ofthemower beingpulled 26. Extension Cord--Make sure your extension cord set is in overthefootduring afallcaused byslipping ortripping. good condition and is heavy enough to carry the current Donotholdontothemower ifyouarefalling; release the load your lawn mower will draw. If in doubt, use the next handle immediately. heavier gauge cord. The smaller the gauge number, the heavier the cord. An undersized cord will cause a drop in 14. Never pullthemower back toward youwhileyouare line voltage resulting in loss of power and overheating. walking. Ifyoumustback themower away fromawallor obstruction firstlookdownandbehind toavoid tripping MINIMUM WIRE SIZE FOR EXTENSION CORDS FOR 120 VOLTAPPLIANCES USING 10- 12 AMPS andthenfollowthese steps: a. Stepback frommower tofullyextend yourarms. Cord Length (ft.) 25 50 100 150 b. Besureyouarewellbalanced withsure footing. Wire Size (AWG) 16 16 14 12 c. Pullthemower backslowly, nomore thanhalfway 27. To reduce the likelihood of disconnection of the extension toward you. cord set from the mower, be sure to use the cord restraint d. Repeat these steps asneeded. provided as well as a modern, tightly fitting extension cord. 15. Donotoperate themower whileunder theinfluence of 28. To reduce the risk of electric shock, this lawn mower has a alcohol ordrugs. polarized plug (one blade is wider than the other) and will require the use of a polarized extension cord. The mower 16. Stay alert-- Watch whatyouaredoing.Use common plug will only fit into the polarized extension cord one way. sense. Donotoperate lawnmower whenyouaretired. If the plug does not fit fully into the extension cord, reverse 17. Themotor/blade control handle isasafety device. Never the plug. If the plug still does not fit, obtain a correct attempt tobypass itsoperation. Doing somakes the polarized extension cord. A polarized extension cord will safety device inoperative andmayresult inpersonal injury require the use of a polarized wall outlet. This plug will fit through contact withtherotating blade. Themotor/blade into the polarized outlet only one way. If the plug does not control handle mustoperate easily inbothdirections and fit fully into the wall outlet, reverse the plug. If the plug automatically return tothedisengaged position when still does not fit, contact a qualified electrician to install released. the proper wall outlet. Do not change the equipment plug, 18. Never operate the mower in the rain or in damp or wet extension cord receptacle, or extension cord plug in any grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing 19. your footing, release the motor/blade control immediately seconds. and the blade will stop rotating handle within three 30. 21. If the equipment should start to vibrate abnormally, stop the motor and check immediately for the cause. Vibration is generally a warning Shut the motor any part of the sure the blade 4 I SECTION 2 -- without 31. body has stopped in the blade area IMPORTANT SAFE OPERATION PRACTICES should with a standard or the mower's consulting use, before be operated in starting 15 AMP fuse or circuit built-in overload protection switch service or fuse your power company. it to disconnect the mower it from the receptacle. by the cord or Keep cord from heat, oil, and sharp edges. to a until you are rotating. mower Do not abuse the cord by pulling yanking comes during frequently trips, contact your nearest authorized dealer. Do not use a higher rated circuit breaker of trouble. complete stop before unclogging the chute or removing the grass catcher (if provided). The cutting blade continues to rotate for a few seconds after the motor is shut off. Never place is experienced crossing gravel drives, walks or off and wait until the blade in any manner cord from house receptacle Circuit Breaker/Fuses--The breaker Stop the motor/blade roads. cord is damaged extension mower. on a 15 AMP or 20 AMP circuit. If difficulty it was designed. 20. when If extension disconnect unplugging Mow only in daylight or good artificial light. Walk, never run. Don't force the lawn mowerIt will do the job better and safer at the rate for which 22. way. 29. 32. Only use parts and accessories manufacturer. made for this machine Failure to do so can result in personal by injury. 33. If situations occur which are not covered in this manual, care and good judgment. Contact Customer Support assistance or the name of the nearest service dealer. use Service for 1. When servicing mower, use original equipment manufacturer (OEM) replacement parts listed in this Slope Operation: manual. Slopes are a major factor related to slip and fall accidents equipment can result in severe injury. Operation which this machine 2. on a sloped or Do: Mow across the face of slopes; never up and down. extreme 2. 3. caution when changing direction Watch for holes, ruts, rocks, hidden do not meet the original may lead to improper and compromise Before cleaning, repairing, blade and all moving safety!" or inspecting, Follow instructions accessories. for lubricating and changing 4. Inspect lawn mower cord and extension cords periodically and replace immediately, if damaged. Lawn mower cord Exercise on slopes. objects, or bumps should be repaired by an authorized service dealer only. Keep handles Always be sure of your footing. 6. To reduce a fire hazard, keep the motor and debris build-up. 7. Check the blade and motor your balance, immediately, (3) seconds. A slip and fall can If you feel you are losing release the motor/blade control and the blade will stop rotating the unintended starting. 5. injury. Disconnect 3. which can cause you to slip or trip. Tall grass can hide obstacles. cause serious personal make certain the parts have stopped. power cord when not in use and to prevent hilly area. If the slope is greater than 15 degrees, do not mow it. 1. specifications performance on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating "Use of parts which handle within three intervals dry, clean and free from oil and grease. mounting for proper tightness. free of grass, leaves bolts at frequent Also, visually inspect blade for damage (e.g., bent, cracked, and worn) Replace blade with the original Do Not: equipment manufacturer's (OEM) blade only, listed in this manual. 1. 2. Do not mow near drop-offs, ditches could lose your footing or balance. or embankments, you 8. Do not mow slopes greater than 15 degrees as shown on Do not mow on wet grass. Unstable slipping. footing could cause 9. Keep all nuts, bolts, and screws tight 10. can occur if the operator of children. and the mowing activity. They do not understand Never assume that children 1. is not alert to the Children are often attracted to the mower the dangers. 2. Be alert and turn mower 3. Before and while moving down for small children. 4. Use extreme and be trained components manufacturer's blind corners, Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand and safe operation Grass catcher Repair the damage could expose moving For safety protection, look behind and practices in this manual and supervised by an adult. to be sure the condition. After striking a foreign object, stop the motor and disconnect the power cord. Thoroughly inspect the mower before (if provided), operating discharge to wear and damage the cover, which parts or allow objects to be thrown. frequently check components and replace immediately care when approaching blades with safety devices. Check their proper and trail shield are subject doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower. the machine 12. off if a child enters the area. backwards, blade sharp Mower regularly. for any damage. mower. will remain where you last saw them. Keep children out of the mowing area and under watchful care of a responsible adult other than the operator. instructions 11. is in safe working Never tamper operation presence with care -- Keep mower are sharp and can cut, wrap the blade or wear gloves and use extra caution when servicing them. equipment Children Tragic accidents your mower and clean for best and safest performance. the slope gauge. 3. Maintain with original equipment (OEM) parts only, listed in this manual. 13. When not in use, store lawn mower indoors in a dry area, locked-up and/or out of the reach of children. 14. Maintain the or replace safety and instructional labels, as necessary. and on 15. According to the Consumer Products (CPSC) and the U.S. Environmental Safety Commission Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or 140 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical systems are working properly Failure to do so can result in accidents, SECTION 2 -- and safety and not worn excessively. injuries IMPORTANT SAFE OPERATION or death. PRACTICES S Safety Symbols This page depicts and describes safety symbols that may appear machine before attempting to assemble and operate. ° on this product. Read, understand, and follow I I Read, understand, assemble and follow all instructions in the manual(s) before attempting to and operate DANGER- ROTATING BLADES To reduce the risk of injury, keep hands and feet away. Do not operate or grass catcher (if provided) is in its proper place. If damaged, DANGER-- BYSTANDERS Do not mow when children or others are around. unless discharge replace immediately. ® Iml_ . DANGER-- HAND/FOOT CUT Keep hands and feet away from rotating parts. ,z,e DANGER -- THROWN DEBRIS Remove objects DANGER-- that can be thrown WARNING-- ELECTRICAL SHOCK Your Responsibility--Restrict the warnings and instructions in the rain. the use of this power machine to persons in this manual and on the machine. SAVETHESEINSTRUCTIONS! 6 I SECTION 2 -- IMPORTANT SAFE OPERATION Wear safety glasses. on slopes. Do not mow slopes greater than 15°. Do not operate the mower follow by the blade in any direction. SLOPES Use extra caution WARNING: on the READ THE OPERATOR'S MANUAL(S) "I ® all instructions PRACTICES who read, understand and cover or a corner of a building... Iv Z 0 0 !-Z Q. I ¢N Z o In ! | 15 ° Usethis page as a guide to determine slopeswhere you may not operate safely, WARNING! Do not operate (a rise of approximately mowers up and down up and down slopes. your lawn mower on such slopes. Do not mow on inclines 2-1/2 feet every 10 feet). A riding mower could overturn slopes, never across the face of slopes. Operate walk-behind with a slope in excess of 15 degrees and cause serious injury. Operate mowers riding across the face of slopes, never 3 Assembly & Set-Up Contentsof Carton One Electric Mower One Side Discharge One Operator's Two Toggle Clamps Manual NOTE: All references to the left and right side of the mower from the operator's position behind the mower. NOTE: Cord guides and cord retainer may already are be installed. Unpacking the Unit 1. Cut the corners ground. 2. 3. Remove all packing Move the mower inserts. One Cord Retainer HandleAssembly 1. Raise the cutting To assemble has been completely Pivot the lower handle backward. b. Place the bolts in the lower handle in the slots of the The cutting height adjustment right wheel. See Fig. 3-1. c. in the slots of the handle Pull the lever out and away from the mower. 2. Move the lever forward 3. Release lever towards or back for desired cutting cord is clear of wing knobs before Tighten the lower handle wing knobs. See Fig. 3-2D. height. deck. Figure 3-2 ................... TopView Figure 3-1 bracket. See tightening. d. 1. mower See Fig. 3-2B. NOTE: Make sure motor lever is located above the rear See Fig. 3-2A. Make sure the bolts in the lower handle are fully positioned Fig. 3-2C. Cutting Height Adjustment setting. the lower handle: handle bracket. emptied to the highest a. out of the carton. Make certain the carton before discarding it. height adjustment See Fig. 3-1. 2. of the carton and lay the sides flat on the Two Cord Guides Chute NOTE:Cord 2. retainer may already Slide the cord retainer be installed. (if packed separately) clip will be facing down clamps packed separately into the holes for the selected onto the 5. right hand side of the upper handle with the motor/blade control handle. See Fig. 3-3. NOTE:The Insert toggle 4. Tighten the clamps. See Fig. 3-5. NOTE: Leave space between toward the motor. with the mower height. See Fig. 3-4. clamp will not tighten, is not firmly clamp and clamp loosen wing seated when engaged, turn until clamp is firmly seat. If knob half turn. If clamp tighten seated when wing knob half engaged. F Figure 3. 3-3 Place the upper handle onto the lower handle, motor cord over the handles. See Fig. 3-4. keeping the Figure 3-5 CordGuide NOTE: Cord guides may already installed. Make sure the cord between and the mower handles. be installed. the motor/blade sits in the cord holders control on the upper 1. Snap one cord guide onto the lower 2. Snap the other 3. Proceed to step 3 if lever and lower handle. See Fig. 3-6. cord guide onto the upper handle below the cord retainer. See Fig. 3-6. Secure the motor cord in the cord guide clamps. f Figure 3-4 a. Forthe Iowestsetting, line upthetop holes ofthe upper handle with the holes on the lower handle. b. For the medium of the upper handle. c. For the highest of the upper handle. setting, line up the middle holes handle with the holes on the lower setting, line up the bottom holes handle with the holes on the lower NOTE: Make certain the clips on the clamp retainers inside the grooves are of the clamp seats. See Fig. 3-4 inset. J Figure 3-6 SECTION 3 -- ASSEMBLY& SET-UP 9 CordConnection GrassCollection NOTE: Do not plug your extension receptacle (outlet) prior to routing and connecting the extension cord into the power source it through the cord retainer cord to the mower's 1. To assemble the grass bag, secure the plastic channels grass bag over frame rods. See Fig. 3-8. of cord outlet receptacle. To properly route your extension cord through the cord retainer: 1. Approximately 14 to 16-inches from its end, crease your extension cord to form a tight loop. 2. Push the loop through 3. the bottom hole in the cord retainer. See Fig. 3-7. Position the loop over the clip found and pull down Fig. 3-7. NOTE: Use a Ul_-approved 14-gauge extension cord is recommended. cord is acceptable. Operation on the cord retainer until the cord fits snugly into the clip. See cord. A 100-foot, A 50-foot, 16-gauge Refer to the small chart found in Safe Practices. NOTE:The cord retainer secures your extension safely limits its movement. cord and Frame Rod" Plastic Channels Figure 3=8 2. Follow steps below to attach grass catcher: a. Lift rear discharge b. Remove rear mulching door. NOTE: Swing the mulching mower and then slide out. baffle. See Fig. 3-9. baffle to the right side of the Figure 3-7 Figure '°1 SECTION 3 -- ASSEMBLY& SET-UP 3-9 c. Place grass catcher discharge on the pivot rod. Let go of door so that it rests on the grass catcher. See Fig. 3-10. To remove grass catcher, Lift grass catcher discharge lift rear discharge door on the mower. up and out, off of the pivot rod. Release rear door to allow it to close rear opening of mower. SideDischarge For side discharge, you will need to have the rear mulching installed below the rear discharge door. 1. On the right side of the mower, 2. Slide the hooks of the side discharge on mulch i_ll on the grass catcher are firmly seated on the pivot WARNING: Never operate door mower hooks rod and the rear discharge restsunless firmly the against top of the grass catcher. 3. baffle assembly. baffle lift the mulch baffle. chute under hinge pin See Fig. 3-11. Secure the tabs of the side discharge chute onto the hooks below the side mulching baffle. See Fig. 3-11. NOTE:Make sure the side discharge against the mower chute sits tightly deck. NOTE: Do not remove side mulch baffle at any time, even when you are not mulching. \ Figure 3-10 Figure 3-11 SECTION3 -- ASSEMBLY & SET-UP 11 4 Controls and Features F \ Starter Button Motor/Blade Control Lever Overload Switch Cord Retainer Cutting Height Adjustment Lever Figure 4-1 WARNING: Read, understand, instructions and warnings this manual and follow on the machine all and in before operating, safety device. Never attempt operations. ARNING: The motor/blade control of the mower. The motor/blade control disengages the motor and blade. CuttingHeight Adjustment Lever to bypass its The motor/blade lever is located The mower is equipped with an overload protection switch, located on the motor/blade control. This overload protection switch may pop out when too much strain is placed on the motor. Refer to the Maintenance & Adjustments Section to reset this switch. Motor/Blade Control Lever _ OverloadProtection Switch control lever is a on the upper lever engages handle a nd The cutting The cord retainer is located The cord retainer movement. secures your extension on the upper handle of the mower. cord and safely limits its lever is located above the right height, refer to the Assembly Starter Button The starter CordRetainer height adjustment rear wheel. To adjust the cutting Section. button is located on the upper Engaging the motor/blade control pressed will start the mower. handle of the mower. lever with the starter button Operation Starting Motor 3. Press the (orange) starter NOTE: Starting WARNING: Avoid accidental you are in the operating starting. position button the mower's and hold it in. See Fig. 5-2. motor also engages the blade. Make sure behind the mower when using it. To avoid serious injury, the operator and unit should be in a stable position while starting. Connectingto an Electrical PowerSource or 20 AMP circuit. If you experience difficulty in WARNING:This mower 15 should be operated starting with a standard AMP fuse or circuit on a 15 breaker, contact an authorized service dealer. Do not i,_ use a higher consulting rated fuse or breaker without your power NOTE: Connect your extension in the Set Up section an electrical company. cord to the mower prior to plugging as instructed your extension cord into outlet. See Fig. 5-1. q Figure 5-2 4. While holding the starter blade control lever against motor and engage button in, squeeze the motor/ the upper handle to start the the blade. See Fig. 5-2. NOTE:The mower's motor will NOT start if you fail to hold the starter button in while pivoting the motor/blade control 5. handle upward. Release the (orange) starter button. Stopping the Motor WARNING: The blade continues seconds after the motor to rotate for a few is shut off. If motor come to a stop when the motor/blade handle is released, unplug the mower from the outlet, and contact an authorized service dealer. Figure 5-1 1. Plug your extension outdoor) 120-volt, mower will operate ampere breaker. cord into any convenient 60 hertz A.C. outlet satisfactorily does not control (indoor or receptacle. or Release the blade/motor blade. control lever to stop the motor and Your on a circuit with a 15 NOTE:To avoid tripping circuit breakers, select an outlet on a circuit that is not overloaded. Do NOT select an outlet that is on a circuit hosting 2. Stand behind appliances such as a refrigerator. the mower, in the operating position. 13 UsingYourLawnMower Be sure that lawn is clear of stones, sticks, wires, or other objects which could damage could be accidentally the lawn mower or motor. Such objects thrown by the mower in any direction and cause serious personal injury to the operator motor, and unplug ARNING: inspect If you Thoroughly repair the damage _ the mower. operation should from the power supply circuit. strike a foreignfor object, stop the the mower any damage, and before restarting and operating Excessive vibration is an indication be promptly and others. of the mower during of damage. The unit inspected and repaired. To prevent electric shock, do not operate damp or wet conditions. the mower in Always start from the point closest to the power source where the cord is connected. Never mow around the lawn in circles; travel back and forth across the lawn, starting from the point closest to the outlet and then moving away from the outlet so the cord lies in the cut portion of the lawn, out of the way. Do not allow the extension cord to wrap around trees, shrubs or other obstacles. When picking up the extension cord, wind the cord in a series of equal loops on each side of your hand to prevent snarling. Usingas Mulcher For mulching catcher grass, remove the side discharge from the mower. chute and grass Make sure that the rear mulch plug is inserted. For effective mulching, do not cut wet grass. If the grass has been allowed to grow in excess of four inches, mulching is not recommended. UsingGrassCatcher You can use the grass catcher to collect operating 1. Attach grass catcher "Assembly mower while you are instructions collect in the will in bag as you run mower. Operate till grass bag is full. Stop motor completely by releasing the blade/motor control handle. Make sure that the unit has come to a complete 3. following & Set-Up" section. Grass clippings automatically 2. clippings the mower. stop. Lift discharge the mower clippings SECTION 5-- door and pull grass bag up and away from to remove the bag. Dispose of the grass and reinstall the bag when OPERATION complete. 6 Maintenance& Adjustments DeckCare GeneralRecommendations Always observe maintenance. The warranty safety rules when on this lawn mower have been subjected to operator performing does not cover items that abuse or negligence. receive full value from warranty, operator the lawn mower as instructed here. All adjustments season. Periodically should WARNING: To reduce the risk of electric the mower to water. any To must maintain be checked at least once each 1. 2. Always stop the motor and disconnect be cleaned after each use Remove any buildup of grass and leaves on or around cover (do not use water). Wipe the mower the clean with a dry cloth occasionally. and make sure these are If debris has built mower forward suitable tool. from the power source before cleaning, lubricating or performing repairs or maintenance on the lawn mower. deck should leaves, dirt and other debris will accumulate. of grass clippings, etc., is undesirable as it will rust and corrosion. motor check all fasteners of mower as grass clippings, This accumulation promote tight. WARNING: The underside shock, do not expose up on the underside of the unit, tilt the or on its side and scrape it clean with a any iMPORTANT: Do not use a pressure washer or garden hose to clean your unit. These may cause damage to electric Lubrication 1. Lubricate components, the wheels at least once a season with light oil (or shortened or the electric motor. The use of water will result in life and reduce serviceability. motor oil). If wheels are removed for any reason, lubricate surface of the pivot arm and inner surface of the wheel Resetting Overload ProtectionSwitch with light oil. See Fig. 6-1. This mower is equipped with an overload protection prevent overheating damage to the motor. If the overload 1. protection switch pops out: Release the motor/blade control the mower for at least one minute, motor time to cool. 2. Press the overload switch to protection handle and do NOT restart allowing switch the electric inward to reset. See Fig. 6-2. Figure 6-1 2. Lubricatethetorsion springonthesidemulch with light oil to prevent plug periodically rust. See Fig. 6-1. nJ Figure 6-2 15 Iftheoverload 1. Release protection switch pops out shortly after resetting: the motor/blade control handle and do NOT restart the mower for at least 15 minutes to allow the electric motor extra time to cool. 2. Press the overload 3. Restart unit. protection NOTE: If the overload switch protection repeatedly attempting during operation to reset, contact to arrange for repair. inward to reset. switch pops out or will not remain in when an authorized service center ReplacingTrail Shield shield is in place and working. Never operate mower WARNING: with damaged Never safetyoperate devices.mower Failureunless to do the so, trail can result in personal injury. The trail shield is subject to wear and damage expose moving parts or allow which could objects to be thrown. For safety protection, frequently check the trail shield and replace immediately with original equipment manufacturer's (OEM) part only, listed in this manual. 1. To remove trail shield, remove screws holding place. Press shield in on either side to remove from trail shield in hole. See Fig. 6-3. / \ / (z .......... J Figure 6-3 3_ Removeshield fromoppositeholeand repla cewith newshield in the opposite order and manner of removal. SECTION 6-- MAINTENANCE & ADJUSTMENTS 7 Service Blade Installation Blade Care WARNING: sharpening When removing or replacement, the cutting protect blade for 1. the motor your hands with Periodically inspect the blade assembly you strike a foreign object. NOTE:Make the power supply. for cracks, especially Replace when necessary. if towards steps below for blade service. Stop the motor and disconnect the power supply to the mower. Turn the mower on its side. 2. Usea block of wood prevent 3. between blade and mower the blade from turning plates, and blade bolt on the blade bolt in finger tight. certain to replace the parts in the exact order in which they were removed. When installing the cutting blade, be sure it is installed with the curved ends pointing Follow the 1. blade, locking shaft and thread See Fig. 7-1. a pair of heavy gloves or use a heavy rag to hold the blade. Be certain to disconnect Place the cutting 2. the mower deck and not towards Torque the blade bolt down using a torque the ground. wrench to assure the bolt is tightened properly. The recommended torque for the blade bolt is 309 in. Ibs. deckto when the bolt is removed. Loosen and remove the blade bolt, locking blade. See Fig. 7-1. plates, and attach the blade assembly, but is also an insulated ARNING: not onlyin any used to safety device The and blade should hardware never beisaltered _ way. If replacement is necessary, use original equipment parts as shown in the parts list. To insure safe operation of your unit, all nuts and bolts must be checked periodically for correct tightness. Blade Sharpening To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting parallel to the trailing NOTE: It is important equally to maintain edges, edge, at a 25 ° to 30 ° angle. See Fig. 7-2. that each cutting proper blade edge be ground blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the mower and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly. @ k. j Figure 7-1 4. The blade can be sharpened wheel. Do not attempt with a file or on a grinding to sharpen on the mower. When sharpening the blade while the blade, follow it is still the original angle of grind and grind each cutting edge equally to keep the blade balanced. Balance the blade on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly. WARNING: An unbalanced excessive vibration blade will cause when rotating may cause damage to mower, causing personal injury. at high speeds. It and could break J Figure 7-2 17 Off-SeasonStorage The following for storage. steps should be taken to prepare your lawn mower Clean and lubricate mower lubrication instructions. We do not recommend garden thoroughly as described the use of a pressure washer in the or hose to clean your unit. Make certain the power supply is disconnected. Coat mower's cutting blade with chassis grease to prevent rusting. Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer. Wipe extension cord to remove any foreign substance such as oil or stains. Replace extension cord if cut or damaged in any way. Wind cord in a series of equal loops on each side ofyour hand to prevent snarling. SECTION 7-- SERVICE Troubleshooting Problem Circuit breaker on the Cause 1. Too much workload i on the mower. Remedy 1. Raise the cutting height, resetthe circuit breaker on the mower, take a smaller width mower tripping of cut, and walk slowly. 2. Connect to an outlet that is fused for 15 2. Fuse blown; outlet overloaded. amperes. Reset the circuit breaker and start the mower Mower not mulching properly 1. Wet grass clippings the deck. Mower 1. Bent motor shaft. vibrating at higher stick to the underside speed of again. 1. Wait till the grass dries before mowing. 1. Stop the motor, disconnect the power source and inspect for damage. Have repaired authorized service dealer. 2. Cutting blade is unbalanced. 2. Balance the blade by grinding by an each cutting edge equally. 3. Blade is loose. 3. Tighten blade bolt to 309 in. Ibs. 19 Moclel18A-212A 45 46 48 58 56 65 68 74 oO 38 79 ® 69 8 66 67 \ 34 35 Model 18A-212A Ref. I Part Number Description Ref, [ Part Description Number 1 787-01823A Deck 41 725-05119 Resistor Holder 2 731-07618 Shroud 42 731-07599 Resistor Bracket 3 731-07619 Mulch 43 725-05072 Resistor Base 4 731-07620 Discharge 44 749-04670A Upper Handle 5 731-07621 Trail Shield 45 731-07522 Handle Grip 6 734-04537 Front Wheel 46 749-04688A Lower Handle 7 734-04548 Rear Wheel 47 731-07523 Cord Retainer 8 731-07512 Wheel Cap 48 720-04145 Quick Release Handle 9 721-04378 Shroud Seal 49 736-04488 Washer 10 731-07622 Rear Door 50 720-04146 Quick Release Knob 11 731-07623 Rear Baffle 51 714-04086 Quick Release Pin 52 715-04107 Pin Door Chute 12 731-07624 Mulch 13 711-05358 Pin 53 712-04257 Nut 14 732-04733 Spring 54 712-04251 Nylock 15 732-04734 Spring 55 720-04147 Wing Knob 16 787-01824A Left Bracket 56 710-05082 Screw, M8 17 787-01825A Right Bracket 57 736-04489 Washer 731-07524 Cord Clip Plug Nut 18 711-05325 Trailshield Rod 58 19 787-01813 Mulch Door Bracket 59 714-04088 Shoulder 2O 711-05326 Mulch Door Rod 6o 731-07513 Cap 21 732-04713 Mulch Door Spring 61 625-04125 Switch Box Assembly 22 611-04176 Front Shaft Assembly 62 725-05115 AC Power Cord 23 741-04464 Spacer Bushing 63 725-05116 Motor 24 731-07511 Wheel Bushing 64 747-05304 Grassbag Frame 25 611-04177 Rear Shaft Assembly 65 764-04096 Grassbag 26 741-04465 Spacer Bushing 66 712-04251 Lock Nut 27 732-04735 Height Adjust Handle 67 736-04497 Washer 28 732-04715 Height Adjust Spring 68 710-05123 Screw, St, M4.8 x 16 710-05117 Screw Bolt Cord 29 720-04143 Height Adjust Knob 69 3O 787-01826 Height Adjust Rod 70 710-05118 Screw, MSx12 31 724-04088 Motor 71 712-04251 Nut, Lock, M4 32 736-04486 Flange 72 716-04163 Ring, Snap, lOmm 33 731-07515 Electric 73 725-05121 Base, Electric-Bridge 34 742-04317 Blade 74 725-05127 Electric, 710-05123 Screw, St, M4.8 x 16 Motor Fan Bridge 35 731-07598 Washer 75 36 736-04487 Washer 76 710-05123 Screw, St, M4.8 x 16 37 712-04237 Nut 77 710-05118 Screw, MSx12 38 731-07516 Strain Relief Bracket 78 736-04505 Washer, Spring 39 731-07520 Strain Relief Cap 79 714-04086 Pin, Cotter 4O 725-05071 Resistor 8o 787-01841 Bracket, Wheel 21 11 SECTION11 -- NOTES 23 MANUFACTURER'S LiMiTED WARRANTY The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canadaand/ or its territories and possessions (either entity respectively, "MTD"). "MTD" warrants this product (excluding its Normal Wear Parts and Attachments as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. Attachments-- MTD warrants attachments for this product against defects in material and workmanship for a period of one (1) year, commencing on the date of the attachment's original purchase or lease. Attachments include, but are not limited to items such as: grass collectors and mulch kits. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOFOF PURCHASE,through your local authorized service dealer. To locate the dealer in your area: In the U.S.A. Check your Yellow Pages, or contact MTD LLC at RO. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com. In Canada Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a separate manufacturer's warranty. Referto applicable manufacturer's warranty for terms and conditions. b. Log splitter pumps, valves, and cylinders havea separate oneyear warranty. FOR c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. d. Service completed by someone other than an authorized service dealer. e. MTD does not extend any warranty for products sold or exported outside of the United States and/or Canada, and their respective possessions and territories, except those sold through MTD's authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls. h. MTD does not warrant this product for commercial use. No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. Duringthe period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOWSTATELAW RELATESTO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683 MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238 GDOO-lO0015 REV. B
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