Kohler 9EOZD User Manual To The 944bb37a 12de 4d2a Bdb9 463fb653411a

User Manual: Kohler 9EOZD to the manual

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Marine Generator Sets

Models:

7EFOZD/9EOZD

8.5EFOZD/10EOZD

9EFOZD/10EOZD

TP-6270 11/06c

Service Parts

TP-6270 11/062

Table of Contents

Description Page

Introduction 3.......................................................

Numbering System Significance 3.....................................

Illustrations 3.......................................................

How to Find Part Numbers 3..........................................

Hardware References 3..............................................

Specification Number Index 4.........................................

Group 1: Cylinder Block 5............................................

Group 2: Gear Housing 7............................................

Group 3: Mounting Flange and Oil Sump 10.............................

Group 4: Cylinder Head 12...........................................

Group 5: Intake Manifold 16..........................................

Group 6: Camshaft and Drive Gear 17.................................

Group 7: Crankshaft and Piston 19....................................

Group 8: Lubrication Oil System 21....................................

Group 9: Cooling Water System 23....................................

Group 10: Fuel Injection Pump 25.....................................

Group 12: Fuel Injection Valve 27......................................

Group 13: Fuel Line and Filter 29......................................

Group 14: Starting Motor 31..........................................

Group 15: Gasket Set 33.............................................

Group 101: Air Intake 35.............................................

Group 103: Fuel System 36..........................................

Group 104: Cooling System 38........................................

Group 105: Engine 42...............................................

Group 107: Nameplate and Decals 44..................................

Group 109: Skid and Plant Mounting 45................................

Group 201: Generator and Mounting 46................................

Group 301: Controller and Mounting 48................................

Group 701: Literature 49.............................................

Paint and Miscellaneous Parts 49......................................

Parts List: Accessories 50............................................

Appendix A. Glossary of Abbreviations 55..............................

Appendix B. Common Hardware Application Guidelines 57................

Appendix C. General Torque Specifications 58...........................

Appendix D. Common Hardware Identification 59........................

Appendix E. Common Hardware List 60................................

TP-6270 11/06

Introduction

This manual lists service replacement parts for

8.5EFOZD/10EOZD, 9EFOZD/10EOZD, and 7EFOZD/

9EOZD generator sets.

Information in this publication represents data available

at the time of print. Kohler Co. reserves the right to

change this publication and the products represented

without notice and without any obligation or liability

whatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).

Contains introductory material about part numbers,

illustrations, and hardware.

Specification Number Index. Lists the generator set

specs and groups.

Group Parts Lists. List the part numbers of parts in the

groups.

Kit Sections. List modules and accessories and their

parts.

Appendices. Include Abbreviations, Common

Hardware Application Guidelines, General Torque

Specifications, Common Hardware Identification, and

Common Hardware List.

x:in:004:002

Numbering System Significance

This manual uses the following numbering systems:

Specification Number. The product identification

number located on the generator set nameplate.

Specification numbers break down into groups.

Group Number. A unique number representing a parts

group needed to assemble a generator set function. For

example, Group 101 is the Air Intake group.

Variation or Module Number. A group might have

several variations. Each variation performs the same

function with different parts lists. For example, a 50 Hz

generator alternator and a 60 Hz generator alternator

both perform the same function; however, with different

parts. Each difference requires a group variation or

module number.

Part Number. The part number identifies an individual

assembly, subassembly, component, or accessory kit.

x:in:004:003:a

Illustrations

Illustrations (or exploded-view drawings) best

representing the widest range of variations accompany

most groups in this manual. Illustrations do not depict all

details and may not show all parts. Do not use

illustrations for assembly or disassembly.

x:in:004:004a

How to Find Part Numbers

Use the following steps to locate a service replacement

part.

1. Locate the generator set nameplate to identify the

generator set spec number.

2. Locate a second generator set nameplate listing

accessories to identify installed modules.On

some models the accessory nameplate is mounted

inside the generator junction box.

3. Turn to the Specification Number Index.The

first column lists the generator set spec numbers.

The headings identify the groups of parts that make

up the generator set.

4. Identify the group most likely to include the

service part number.

5. Find the group variation number at the

intersection of the spec number row and the group

column. Note the variation number.

6. Page forward to locate the group identified in

step 4 or find the appropriate page in the Table of

Contents.

7. Find the part on the illustration and note the item

number of the part or find the part description in

the parts list.

8. Select the part number that corresponds to

your group variation. The first column lists the

illustration item number. Find the variation

identified in the Specification Number Index or the

module number found on the generator set

nameplate in the appropriate column on the right

side of the parts list table. Find the quantity used at

the intersection of the item number row and the

variation column. A blank space at the intersection

means the variation/module does not use that part

number.

x:in:004:005

Hardware References

Many common hardware items do not appear in parts

manuals or will appear as common hardware entries. A

common hardware entry lists the size of the hardware.

For example, an item that appears as “Hardware,

3/8-16” in the text means that the piece is 3/8-16 size.

Obtain common hardware locally or, if contacting the

factory, use the Common Hardware List in the appendix

to identify the common hardware part number and

specifications. See Common Hardware Application

Guidelines in the appendix for mating hardware

instructions.

Some hardware items require a specific size or some

other characteristic. In that case, use the part number

listedinthetext.

When replacing hardware, do not substitute inferior

grade hardware. Replacement hardware grade should

be equal to or better than the grade of the

manufacturer’s original hardware. Use the Common

Hardware List in the appendix to identify the common

hardware hardness.

x:in:004:006

4TP-6270 11/06

Specification Number Index

Group No. 1 2 3 4 5 6 7 8 9 10 12 13 14 15

Spec No. Variation Number

Group Title

GM30507-GA1 11111111111111

GM30507-GA2 11111111221121

GM30507-GA3 11111111111111

GM30507-GA4 11111111221121

GM37403-GA1 2222 -- 222332232

GM37403-GA2 2222 -- 222332232

Group No. 101 103 104 105 107 109 201 301 701

Spec No. Variation Number

Group Title

GM30507-GA1 GR1 GR2 GR3 GR4 GR5 GR6 GR7 GR8 44

GM30507-GA2 GR1 GR9 GR10 GR11 GR5 GR6 GR7 GR12 44

GM30507-GA3 GR1 GR2 GR3 GR4 GR14 GR6 GR13 GR8 44

GM30507-GA4 GR1 GR9 GR10 GR11 GR14 GR6 GR13 GR12 44

GM37403-GA1 2333323369

GM37403-GA2 2334323369

TP-6270 11/06

Group 1: Cylinder Block

6270_1

Quantity

Var. No.

Item Part Number Description 1

1GM35737 Block assembly, cylinder 1

4252771 Plug PT1/4 2

5252566 Plug 1

6252078 Plug 1

7GM35519 Plug 50 1

8252728 Plug 2

9225924 Plug 30 6

12 225703 Bolt 8

13 252933 Bush 1

Quantity

Var. No.

Item Part Number Description 1

14 252771 Plug PT1/4 1

24 GM35740 Bearing, main (std) 4

27 229802 Bearing 1

30 225705 Bolt 14

31 GM33836 Gasket, cylinder head 1

32 225709 Bearing, main 4

35 225710 Bearing, thrust 2

38 GM35428 Spacer 1

6TP-6270 11/06

Group 1: Cylinder Block, continued

6270_1_2

See Group 5

Quantity

Var. No.

Item Part Number Description 2

1GM47257 Block assembly, cylinder 1

5252078 Plug 1

6252028 Plug 4

7 GM47254 Plug 45 1

8 252771 Plug PT1/4 1

9 GM47253 Plug 25 3

10 225703 Bolt 8

13 GM47256 Bushing, camshaft 1

14 252728 Plug 1

15 GM47258 Main bearing set 4

27 229802 Bearing 1

30 225705 Bolt 14

31 GM47255 Gasket, cylinder head 1

32 225710 Bearing, thrust 2

35 GM47259 Main bearing, 0.25 US 4

TP-6270 11/06

Group 2: Gear Housing

6270_2

Quantity

Var. No.

Item Part Number Description 1

1GM35736 Housing assembly, gear 1

4GM35720 Plug, screw 1

5GM35721 Plug 1

6252931 Oil seal 1

7GM35464 Cover assembly, pump 1

8GM35463 Cover, lube oil pump 1

9GM35653 Valve, relief 1

10 GM35578 Spring 1

11 GM35520 Plug 1

12 GM35429 Flange, gear case 1

13 GM35430 Stud, M8 x 25 3

14 250837 Cap 1

15 256531 Cover 1

16 252932 Knock, pipe 2

17 GM35421 O-ring 4

Quantity

Var. No.

Item Part Number Description 1

18 GM35465 Rotor, inner 1

19 GM35466 Rotor, outer 1

20 GM35467 Screw, M6 x l6 7

21 252764 O-ring, pump 1

22 GM35522 Bolt, M8 x 85 3

23 252684 O-ring 1

24 252696 Bolt, M8 x 16 4

25 252696 Bolt, M8 x 16 3

26 256798 Bolt, M8 x 55 plated 12

27 GM35732 Nut 3

28 252750 Cover, blind 1

29 256796 O-ring 1

30 252693 Bolt 2

31 252998 Gasket 1

8TP-6270 11/06

Group 2: Gear Housing, continued

6270_2_2

TP-6270 11/06

Group 2: Gear Housing, continued

Quantity

Var. No.

Item Part Number Description 2

1GM47261 Case, gear 1

3GM47262 Bolt, stud M8 3

4GM47270 Cover assembly, gear case 1

5 GM47272 Cover assembly, gear case 1

6 GM47269 Cover, gear case 1

8 229634 Oil seal 1

9GM35720 Plug, screw 2

10 GM47266 Cover assembly, pump 1

11 GM47265 Cover, lub. oil pump 1

12 GM35653 Valve, relief 1

13 GM47271 Spring 1

14 GM35520 Plug 1

15 GM47267 Rotor, inner 1

16 GM47268 Rotor, outer 1

17 GM35467 Screw, M6 x 16 8

18 GM47263 Cover, pump timing 1

19 229674 Pipe, knock 4

20 GM47260 O-ring 1

21 GM47264 O-ring 3

22 252764 O-ring, fuel injection pump 1

23 225816 Bolt, M6 x 12 1

24 252693 Bolt 4

25 225921 Bolt 4

26 225921 Bolt 3

27 363207 Bolt, M6 x 60 7

28 229766 Bolt, M6 x 65 plated 2

29 GM35732 Nut 3

30 GM46206 Gasket, liquid 1

31 250837 Lub oil cap 1

32 252684 O-ring 1a p-32.0 1

33 252750 Cover, blind 1

34 256796 O-ring 1a s-24.0 1

35 252693 Bolt 2

10 TP-6270 11/06

Group 3: Mounting Flange and Oil Sump

6270_3

Quantity

Var. No.

Item Part Number Description 1

1256750 Parallel pin 8 x 16 2

2229114 Mounting flange 1

3252998 Gasket 1

4 229505 Bolt, M10 x 20 6

5 252714 Bolt 4

6 225706 Spacer 1

7252701 Bolt, M8 x 35 3

8GM35492 Sump assembly, oil 1

Quantity

Var. No.

Item Part Number Description 1

9225386 DrainplugM22 1

11 225425 Seal washer 1

12 252696 Bolt, M8 x 16 6

13 252703 Bolt 22

14 256750 Parallel pin 8 x 16 2

15 225866 Case assembly 1

17 252930 Rear oil seal 1

18 363430 Bolt, M8 x 30 6

TP-6270 11/06

Group 3: Mounting Flange and Oil Sump

6270_3_2

Quantity

Var. No.

Item Part Number Description 2

1256750 Parallel pin 8 x 16 2

2GM47276 Backplate 1

3229505 Bolt, M10 x 20 7

4 252714 Bolt 3

5 363026 Parallel pin 6 x 10 2

6 229671 Case assembly, oil seal 1

8250836 Oil seal 1

9229761 Bolt, M6 x 22 plated 10

10 GM47274 Spacer, oil sump 1

11 GM47275 Sump assembly, lub. oil 1

12 GM47273 Plug, M16 1

14 363448 Washer, seal 16S 1

15 252695 Bolt, M8 x 12 1

16 225819 Bolt, M8 x 30 plated 1

17 252703 Bolt 11

18 252704 Bolt 3

19 GM46206 Gasket, liquid 1

12 TP-6270 11/06

Group 4: Cylinder Head

6270_4

TP-6270 11/06

Group 4: Cylinder Head

Quantity

Var. No.

Item Part Number Description 1

1363110 Lifter, engine 2

2225818 Bolt, M8 x 14 4

3GM35440 Shaft assembly, rocker 1

4GM35441 Shaft, rocker arm 1

6GM35442 Support, rocker arm 2

7GM35443 Support, rocker arm 2

8GM35444 Stud 3

9252815 Spring 3

10 GM35447 Arm assembly, rocker 6

11 229844 Valve screw 6

13 252817 Nut, M8 6

14 250999 Cap 6

15 GM35448 Head assembly, cylinder 1

19 250835 Valve guide 3

21 GM35449 Guide, valve 3

23 252732 Plug 40 2

24 GM35438 Valve, intake 3

25 GM35439 Valve, exhaust 3

26 225713 Spring, valve 6

27 250882 Retainer 6

28 225766 Seal, valve stem 3

29 250844 Valve seal 3

30 250806 Pin, cotter 6

32 252744 Seat 3

33 GM35451 Retainer, nozzle 3

34 GM35495 Washer 3

35 250963 Spring pin 2

36 252699 Bolt, M8 x 25 plated 2

37 252703 Bolt 3

38 252704 Bolt 6

39 250837 Cap 1

40 GM35446 Bonnet assembly, head 1

41 GM35431 Plate, baffle 1

42 252805 Baffle 1

43 GM35434 Plate, diaphragm 1

44 GM35435 Cover, diaphragm 1

45 GM35436 Diaphragm 1

46 GM35437 Spring, diaphragm 1

49 GM35445 Gasket, bonnet 1

50 363201 Screw, tapping 5 x 10 4

51 363201 Screw, tapping 5 x 10 4

52 252470 Cap nut 3

53 250801 Oring 3

54 252684 O-ring 1

55 GM35450 Protector, nozzle 3

56 252998 Gasket 1

14 TP-6270 11/06

Group 4: Cylinder Head, continued

6270_4_2

TP-6270 11/06

Group 4: Cylinder Head, continued

Quantity

Var. No.

Item Part Number Description 2

1GM38596 Lifter, engine 2

2252696 Bolt, M8 x 16 2

3GM47297 Protector, nozzle 3

4 229624 Gasket 6

5 GM47277 Cap, valve 6

6 GM47291 Head assembly, cylinder 1

14 GM35426 Guide, valve 6

15 GM47278 Plug 35 2

16 GM47299 Plug 1/16, screw 1

17 GM47281 Valve, intake 3

18 GM47282 Valve, exhaust 3

19 GM47283 Spring, valve 6

20 GM35587 Retainer, spring 6

21 GM35423 Cotter, valve 12

22 GM35424 Seal, valve stem 3

23 GM35425 Seal, valve stem 3

24 250963 Spring pin 6 x 12 2

25 GM47284 Support assembly, arm 1

26 GM47285 Shaft assembly, rocker 1

29 GM47286 Support, rocker arm 3

30 363034 Spring 2

31 GM47290 Arm assembly, rocker 6

32 229844 Valve screw 6

34 252817 Nut, M8 x p1.0 6

35 252345 Clip 2

36 363213 Screw, m5 x 16 1

37 252702 Bolt 3

38 250837 Lub oil cap 1

39 GM47289 Bonnet assembly, head 1

40 GM47279 Plate, baffle 1

41 GM47280 Baffle, breather 1

42 GM47280 Baffle, breather 2

43 GM47296 Diaphragm assembly 1

44 GM35434 Plate, diaphragm 1

45 GM35435 Cover, diaphragm 1

46 GM35436 Diaphragm 1

47 GM35437 Spring, diaphragm 1

50 GM47295 Gasket, bonnet 1

51 GM47287 Cover, bonnet 1

52 GM47288 Gasket, bonnet cover 1

53 363201 Screw, tapping 5 x 10 4

54 363201 Screw, tapping 5 x 10 4

55 GM47298 Screw, 5 x 16 2

56 252684 O-ring 1a p-32.0 1

57 225817 Bolt, M6 x 20 3

58 225429 Bolt, M6 x 75 Plated 6

59 GM47293 Plug, glow 3

60 GM47294 Connector, glow plug 1

61 GM46206 Gasket, liquid 1

62 GM47292 Gasket, manifold 1

16 TP-6270 11/06

Group 5: Intake Manifold

6270_5

Quantity

Var. No.

Item Part Number Description 1

1GM35433 Pipe, breather 1

2229425 Clamp 2

3GM35452 Manifold, intake 1

5 GM33685 Gasket, intake manifold 1

6 252697 Bolt 4

7 252707 Bolt 2

8225778 Gasket 1

9GM35579 Joint 1

10 252697 Bolt 4

11 225717 Gasket, exhaust manifold 1

TP-6270 11/06

Group 6: Camshaft and Drive Gear

6270_6

Quantity

Var. No.

Item Part Number Description 1

1252819 Tappet 6

2225718 Rod, push 6

3GM35453 Camshaft assembly 1

4 252804 Metal, thrust 1

6 256587 Gear, camshaft 1

7 252669 Key7x14 1

8GM35734 Nut, lock M14 plated 1

9225818 Bolt, M8 x 14 2

10 GM35459 Shaft, idle gear 1

11 GM35461 Gear assembly, idle 1

14 GM35460 Bush, idle gear 1

15 252702 Bolt 3

16 GM19682 Bolt, gear 4

17 GM35462 Gear, pump 1

18 GM35711 Flange 1

19 GM35714 Washer, spring 1

18 TP-6270 11/06

Group 6: Camshaft and Drive Gear, continued

6270_6_2

Quantity

Var. No.

Item Part Number Description 2

1363039 Tappet 6

2GM47300 Rod, push 6

3GM47301 Camshaft assembly 1

9 225816 Bolt, M6 x 12 2

10 GM47302 Shaft, idle gear 1

11 GM47303 Gear assembly, idle 1

14 GM47306 Bolt, M6 x 35 plated 3

15 GM19682 Bolt, gear 4

16 GM47304 Gear, pump 1

17 GM47305 Flange 1

18 252666 Washer, spring 1

19 252725 Nut 1

TP-6270 11/06

Group 7: Crankshaft and Piston

6270_7

Quantity

Var. No.

Item Part Number Description 1

1GM35454 Crankshaft assembly 1

2256750 Parallel pin 8 x 16 1

5GM35455 Gear, crankshaft 1

6 252669 Key7x14 1

8 256654 Spring pin 1

9 GM35456 V-pulley, crankshaft 1

10 252937 Washer 1

11 252763 Bolt, V pulley 1

12 252401 Bolt, flywheel 6

13 229117 Flywheel assembly 1

15 252774 Gear, ring 1

16 GM35457 Piston w/ring 3

18 GM35458 Ring set, piston 3

22 225395 Pin, piston 3

23 229738 Circlip 6

24 225838 Rod assembly, connecting 3

28 225726 Bushing piston pin 3

29 225723 Bolt 6

30 225724 Bearing, crankpin 3

32 225725 Crank bearing 3

34 GM35738 Piston w/ring, 0.25 OS 3

36 GM35739 Ring set, 0.25 OS 3

20 TP-6270 11/06

Group 7: Crankshaft and Piston, continued

6270_7_2

Quantity

Var. No.

Item Part Number Description 2

1GM47309 Crankshaft assembly 1

2256750 Parallel pin 8 x 16 1

5229748 Key, 4 x 12 1

6 GM47307 Gear, crankshaft 1

8 GM47320 Flywheel assembly 1

11 363081 Gear, frt. diff. drive 1

12 GM47308 V-pulley, crankshaft 1

13 229664 Bolt, M12 x 1.25 1

14 229639 Washer 1

15 GM47310 Piston w/ring 3

17 GM47312 Ring set 3

Quantity

Var. No.

Item Part Number Description 2

21 GM47311 Pin, piston 3

22 GM47321 Circlip 22 6

23 GM47315 Rod assembly, connecting 3

27 GM47319 Bushing, piston pin 3

28 GM47316 Bolt, connecting rod 6

29 GM47317 Metal assembly, crank pin 3

31 GM47314 Piston assembly, 0.25 OS 3

33 GM47313 Ring set, 0.25 OS 3

37 GM47318 Bearing, pin 0.25 US 3

39 229638 Bolt 5

TP-6270 11/06

Group 8: Lubrication Oil System

6270_8

Quantity

Var. No.

Item Part Number Description 1

1GM35468 Dipstick 1

2252759 Guide, dipstick 1

3225775 Gasket 1

4 GM35487 Pipe assembly, oil inlet 1

8 252701 Bolt, M8 x 35 2

9 GM35419 Switch, oil pressure 1

10 252084 Bolt 1

11 GM35471 Pipe assembly, oil 1

12 GM35550 Bolt assembly, joint 1

13 252677 Joint bolt 1

14 252734 Washer 8, seal 1

15 252734 Washer 8, seal 1

16 363452 Washer, seal 2

17 250989 Nut, M6 1

18 252834 Filter, oil* 1

19 252697 Bolt 3

20 GM35469 Bracket assembly, filter 1

21 GM35470 Bracket, filter 1

22 256582 Stud 1

23 225776 Gasket 1

* A Kohler-brand oil filter is available for generator models using this

variation. Oil filter GM47465 has 18% more media than filter 252834

for greater contaminant-holding capacity.

22 TP-6270 11/06

Group 8: Lubrication Oil System, continued

6270_8_2

Quantity

Var. No.

Item Part Number Description 2

1GM47323 Dipstick, lub. oil 1

2256582 Stud 1

3229678 Filter, oil 1

4 GM47322 O-ring 1

5 GM47324 Pipe assembly, lub, oil 1

9 229498 Bolt, M6 x 10 plated 2

10 GM35419 Switch, oil pressure 1

11 GM47325 Pipe assembly, hydraulic 1

12 GM35550 Bolt assembly, joint 2

13 252734 Washer 8, seal 2

14 252677 Joint bolt 3 2

15 252734 Washer 8, seal 2

16 252759 Guide, dipstick 1

TP-6270 11/06

Group 9: Cooling Water System

6270_9

Quantity

Var. No.

Item Part Number Description 1 2

1GM35472 Pump assembly, water 1 1

3GM35488 Gasket 1 1

4GM35489 Plate 1 1

8 GM29476 Gasket 1 1

9 GM35490 Pipe, water pump 1 1

11 252839 O-ring 1 1

13 GM35720 Plug, screw 2 2

14 225818 Bolt, M6 x 14 plated 2 2

15 225817 Bolt, M6 x 20 2 2

16 252701 Bolt, M8 x 35 1 1

17 256798 Bolt, M8 x 55 plated 3 3

18 225428 V-belt 1

18 344920 V-belt (24 V models) 1

19 252845 V-pulley 1 1

20 229408 Thermostat cover 1 1

21 249865 Gasket 1 1

22 252699 Bolt, M8 x 25 plated 1 1

Quantity

Var. No.

Item Part Number Description 1 2

23 252773 Packing 16 2 2

24 252757 Plug M16 2 2

25 256734 Petcock assembly 1 1

25 225704 Valve 1 1

28 250967 Gasket 8, round 1 1

29 252695 Bolt, M8 x 12 1 1

30 252705 Bolt 1 1

31 GM35473 Pipe assembly 1 1

32 GM35475 Pipe assembly 1 1

33 GM35477 Clamp 1 1

34 229411 Clamp 2 2

35 GM35482 Tube, corrugated 1 1

36 GM35474 Pipe assembly 1 1

37 GM35476 Pipe, water 1 1

38 229411 Clamp 2 2

39 GM35580 Gasket 1 1

24 TP-6270 11/06

Group 9: Cooling Water System, continued

6270_9_2

Quantity

Var. No.

Item Part Number Description 3

1GM47326 Pump assembly, water 1

3GM47329 Cover 1

4GM47328 Gasket 1

9 GM47333 Screw, M6 x 12 4

10 229780 Plug 1

11 GM47330 O-ring 1

12 GM35704 Plug, drain 1

13 GM47327 Gasket, water pump 1

14 250967 Gasket 8, round 1

15 252695 Bolt, M8 x 12 1

16 252704 Bolt 3

17 GM47331 V-pulley, water pump 1

18 GM47044 Belt, 36 in. 1

19 225816 Bolt, M6 x 12 4

20 GM42711 Cover, thermostat 1

21 252706 Bolt 1

22 252699 Bolt, M8 x 25 plated 1

23 252757 Plug m16 2

24 GM42701 Plug, drain 1

25 252773 Packing 16 2

26 249865 Gasket 1

27 GM47332 Adjuster, belt 1

28 252697 Bolt 1

29 GM35491 Bolt 1

TP-6270 11/06

Group 10: Fuel Injection Pump

6270_10

Quantity

Variation Number

Item Part Number Description 1 2

1GM35742 Injection pump assembly 1 1

2GM35478 Bracket, pump 1 1

3252696 Bolt, M8 x 16 1 1

4 252697 Bolt 1 1

5 344746 Solenoid (24 V models) 1

26 TP-6270 11/06

Group 10: Fuel Injection Pump, continued

6270_10_2

See Group 6

Quantity

Var. No.

Item Part Number Description 3

1GM47334 Pump assembly, fuel injection 1

TP-6270 11/06

Group 12: Fuel Injection Valve

6270_12

Quantity

Var. No.

Item Part Number Description 1

1GM35743 Fuel injector 3

2GM35494 Nozzle assembly 3

5256520 Nut, nozzle case 3

6 GM35479 Holder assembly, nozzle 3

10 256521 Spring nozzle 3

11 256522 Seat, nozzle spring 3

12 256523 Plate, stop 3

13 256707 Pin 6

14 256524 Shim set 3

26 225374 Retainer 1

Quantity

Var. No.

Item Part Number Description 1

29 225418 Bolt, M4 x 14 hex socket 1

30 256774 Clamp assembly, line 1

33 225418 Bolt, M4 x 14 hex socket 2

35 GM35484 Pipe assembly, injection 1

39 GM35485 Pipe assembly, injection 1

43 GM35486 Pipe assembly, injection 1

47 GM35573 Pipe, fuel oil 2

48 GM35483 Pipe, fuel oil 1

49 GM35574 Cap 1

50 249843 Hose clamp 7

28 TP-6270 11/06

Group 12: Fuel Injection Valve, continued

6270_12_2

Quantity

Var. No.

Item Part Number Description 2

1GM47337 Valve assembly, injection 3

2GM47336 Holder, nozzle 3

3GM47338 Nozzle assembly 3

4 256774 Clamp assembly, line 1

7 225418 Bolt, M4 x 14 hex socket 2

9 GM47340 Pipe, fuel injection 1

13 GM47341 Pipe, fuel injection 1

17 GM47342 Pipe, fuel injection 1

21 225406 Joint 1

22 GM47339 Pipe assembly, return 1

28 GM47345 Gasket, return 3

29 GM47343 Pipe, fuel oil 1

30 249843 Hose clamp 2

31 229662 Nut 3

32 GM47344 Valve assembly, check 1

38 225424 Seal washer 12S 2

40 — Clamp (see Group 103) 2

41 — Fuel line (see Group 103) 1

TP-6270 11/06

Group 13: Fuel Line and Filter

6270_13

Quantity

Var. No.

Item Part Number Description 1

1GM35541 Bracket, filter 1

2GM32359 Filter, fuel 1

3225819 Bolt M8 x 30 plated 2

4 X-386-93 Pipe, fuel oil 1

5 X-386-135 Pipe, fuel oil 1

6 252670 Clamp 4

30 TP-6270 11/06

Group 13: Fuel Line and Filter, continued

6270_13_2

Quantity

Var. No.

Item Part Number Description 2

1GM47042 Filter assembly, fuel 1

2GM47346 Spring, taper valve 1

3GM47349 Lever 1

4 229709 Cup, strainer 1

5 229550 O-ring 1

6 250821 Retainer 1

7229708 Spring 1

8GM10979 Element, fuel filter 1

9GM47347 Screw, M4 1

Quantity

Var. No.

Item Part Number Description 2

10 225811 O-ring 1

11 229758 Bolt w/washer, M8 x 70 1

12 229552 Bolt, pipe joint 1

13 256567 Joint 12, pipe 1

15 — Clamp (see Group 103) 2

16 — Fuel line (see Group 103) 1

17 225424 Seal washer, 12S 2

18 GM47348 Bracket, filter 1

19 252696 Bolt, M8 x 16 2

TP-6270 11/06

Group 14: Starting Motor

6270_14

Quantity

Var. No.

Item Part Number Description 1 2

1344743-P Starter, 12 V 1

1GM39020 Starter, 24 V 1

2225895 Armature assembly 1

3 GM35772 Ball bearing 1

4 GM35769 Ball bearing 1

6 225898 Field coil assembly 1

7225899 Screw 4

8225900 Brush (+) 2

9225901 Holder assembly 1

10 225902 Brush (--) 2

11 225903 Brush spring 4

12 225904 Rear cover 1

13 225905 Gear housing assembly 1

14 225906 Center housing 1

15 225907 Switch, magnetic 1

16 225908 Shift lever set 1

Quantity

Var. No.

Item Part Number Description 1 2

19 225909 Dust cover 1

20 225910 Through bolt 2

21 225911 Pinion assembly 1

22 225912 Pinion shaft 1

23 225913 Pinion stopper set 1

27 GM35770 Clutch assembly 1

28 GM35771 Ball bearing 1

29 GM35774 Ball bearing 1

30 225917 Cover 1

31 225920 Bolt 2

32 225921 Bolt 3

33 GM35516 Stud, starter 2

34 252481 Cover 1

35 252725 Nut 2

32 TP-6270 11/06

Group 14: Starting Motor, continued

6270_14_2

Quantity

Var. No.

Item Part Number Description 3

1229704 Starter 1

2363417 Cover terminal 1

3252630 Stopper set, pinion 1

4 GM47353 Switch, magnet 1

5 252631 Washer set, thrust 1

6 363004 Armature 1

7363005 Cover assy., rear 1

8GM47351 Holder assembly, brush 1

9363008 Brush (--) 2

10 GM47352 Brush (+) 1

Quantity

Var. No.

Item Part Number Description 3

11 363009 Spring, brush 4

12 363006 Cover kit, dust 1

13 363007 Shift lever kit 1

14 363092 Yok e ass y. 1

15 363078 Case, gear 1

16 363093 Through bolt 2

17 363079 Pinion 1

18 363010 Bolt, M6 x 37 2

19 225820 Bolt, M10 x 30 plated 2

19 229768 Bolt, M10 x 30 2

TP-6270 11/06

Group 15: Gasket Set

6270_15

Quantity

Var. No.

Item Part Number Description 1

1GM35741 Gasket set 1

2GM33836 Gasket, cylinder head 1

3252764 O-ring, pump 1

4 250844 Valve seal 3

5 GM35450 Protector, nozzle 3

6 252744 Seat 3

7GM35445 Gasket, bonnet 1

8225778 Gasket 1

9225717 Gasket, exhaust man 1

10 225425 Seal washer 1

11 225766 Seal, valve stem 3

12 225775 Gasket 1

13 GM35580 Gasket 1

14 249865 Gasket 1

15 GM35421 O-ring 4

16 250967 Gasket 8, round 1

17 252734 Washer 8, seal 2

18 GM35517 Gasket 2

19 250801 Oring 3

20 252684 O-ring 2

21 256796 O-ring 1

22 363452 Washer, seal 2

23 GM33685 Gasket, intake manifold 1

24 225776 Gasket 1

34 TP-6270 11/06

Group 15: Gasket Set, continued

6270_15_2

Quantity

Var. No.

Item Part Number Description 2

1GM47354 Gasket set 1

2GM47255 Gasket, cylinder head 1

3252764 O-ring, fuel injection pump 1

4 GM35424 Seal, valve stem 3

5 GM47297 Protector, nozzle 3

6 GM47295 Gasket, bonnet 1

7GM47292 Gasket, manifold 1

8GM35425 Seal, valve stem 3

9252734 Washer 8, seal 4

10 252684 O-ring 2

11 GM47322 O-ring 1

12 GM47260 O-ring 1

Quantity

Var. No.

Item Part Number Description 2

13 GM47264 O-ring 3

14 229624 Gasket 6

15 GM47288 Gasket, bonnet cover 1

16 252773 Packing 16 2

17 225424 Seal washer 4

18 GM47345 Gasket, return 3

19 GM47327 Gasket, water pump 1

20 250967 Gasket, round 1

21 363448 Washer, seal 16S 1

22 256796 O-ring 1

23 249865 Gasket 1

25 GM46206 Gasket, liquid 1

TP-6270 11/06 35

Group 101: Air Intake

6270_101

Quantity

Variation Number

Item Part Number Description GR1 2

1X-426-19 Clamp, hose, 1/2 in. 1 1

2X-426-6 Clamp, hose, 1.56/2.5 in. 1 1

3 278856 Cover, plastic 1 1

4X-400-28 Spacer, 0.282 ID x 0.5 OD x 0.531 in. 1 1

5 278857 Filter, air 1 1

6 278858 Element, air cleaner 1 1

7 278862 Clip, air cleaner 4 4

8GM31177-BLK Bracket, air cleaner mounting 1

8 GM37433 Bracket, air cleaner mounting 1

9 278855 Base, air cleaner 1 1

10 344224 Hose, molded air intake, 1.29 in. ID 1

10 GM37434 Hose, molded air intake 1

11 X-426-8 Clamp, hose, 0.81/1.75 in. 2 2

12 359585 Duct 1 1

13 359476 Connector, hose 1 1

36 TP-6270 11/06

Group 103: Fuel System

See Group 13 for additional fuel system parts. 6270_103a

See Group 13

TP-6270 11/06 37

Group 103: Fuel System

Quantity

Part Variation Number

Item Number Description GR2 GR9 3

1 229051 Pump, fuel 1 1

1 344740 Pump, fuel 1

2 229168 Lead assembly 1 1 1

3X-555-1 Elbow, street, 1/4 x 1/4 111

4X-391-25 Connector, 90 deg. 5/16 in. ID hose 1 1 1

5X-426-9 Clamp, hose, .25/.70 in. 2 2 6

6X-386-101 Fuel line, flexible 1 1

6X-386-79 Hose 1

7 229065 Bracket, fuel pump 1 1

7 GM38396 Bracket, fuel pump 1

8M125A-12-80 Washer 2 2

9M933-12020-60 Bolt, hex head 2 2

10 X-101-25 Nut, hex elastic stop 3 3 3

11 X-25-40 Washer 6 6

12 X-284-39 Grommet 333

13 X-386-135 Line, flex fuel 1

14 X-386-79 Hose 1

15 GM38410 Bracket, fuel filter mounting 1

16 M931-08070-60 Screw, hex cap 1

38 TP-6270 11/06

Group 104: Cooling System

36 37

350

6270_104a

Note: Items 1--7, and 51 are removed when an optional sound shield is installed.

TP-6270 11/06 39

Group 104: Cooling System

Quantity

Part Variation Number

Item Number Description GR3 GR10 3

1 GM30592 Guard, belt 1 1

1 GM38459 Guard, belt 1

2X-284-39 Grommet 333

3X-25-40 Washer, plain 3 3

4 229330 Screw, wing 333

5 GM30573 Bracket, belt guard 1

5 GM33857 Bracket, belt guard 1

5 GM38461 Bracket, belt guard 1

6 GM30571 Bracket, belt guard 1

6 GM33855 Bracket, belt guard 1

6 GM38462 Bracket, belt guard 1

7 GM30572 Bracket, belt guard 1

7 GM33856 Bracket, belt guard 1

7 GM38460 Bracket, belt guard 1

8X-400-170 Spacer, 0.344 ID x 0.625 OD x 0.143 in. 1 1

9 229125 V-Belt, 27 in. 1 1

9 GM13660 V-Belt, 25.5 in. 1

10 GM30244 Pulley, pump drive 1 1

10 GM42280 Pulley, pump drive 1

11 M125A-10-80 Washer, plain 333

12 M933-10025-60 Screw, HC M10-1.50 333

13 GM46963 Service Kit, Seawater Pump* (before serial number 2104903) 1 1

13 GM46964 Service Kit, Seawater Pump* (before serial number 2104903) 1

13 -- Pump, seawater (serial number 2104903 and later, see item 74) 1 1 1

14 GM30243 Bracket, seawater pump 1 1

14 GM38443 Bracket, seawater pump 1

15 M931-08060-60 Screw, HC 2 2

16 GM30263 Switch, pressure 111

17 260115 Manifold, exhaust 1 1

17 GM37631 Manifold, exhaust 1

18 241311 Neck 111

19 M125A-08-80 Washer 6 6 6

20 M931-08120-60 Screw, hex head cap 6 6

20 M931-08100-60 Screw, hex head cap 2

20 M931-08140-60 Screw, hex head cap 4

21 249905 Gasket, exhaust 1 1 1

22 229063 Tube, mixing 1 1 1

23 X-25-85 Washer, 5/16 2 2 2

23 M125A-08-80 Washer, plain 4

24 X-125-5 Screw, 5/16-18 x 1 4 4

24 M933-08025-60 Screw, hex cap 4

25 GM47556 Thermostat 1 1 1

26 229963 Gasket, water outlet 1 1 1

27 229064 Cover, thermostat 1 1 1

28 X-25-85 Washer 2 2

28 M125A-08-80 Washer, plain 2

29 X-125-31 Screw, 5/16-8 x 0.875 2 2

29 M933-08020-60 Screw, hex cap 2

30 229232 Hose, coolant 1 1

30 GM37677 Hose, molded coolant 1

30 GM12028 Sleeving, expandable (not shown) 1

31 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2

32 229057 Hose, molded coolant 1 1

32 GM37407 Hose, molded coolant 1

33 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2

34 229064 Cover, thermostat 1 1 1

35 229963 Gasket, water outlet 1 1 1

36 X-25-85 Washer 2 2

36 M125A-08-80 Washer, plain 2

37 X-125-31 Screw, 5/16-8 x 0.875 2 2

37 M933-08020-60 Screw, hex cap 2

38 GM30020 Hose, molded coolant 1 1

38 344880 Hose, molded coolant, 1.10 in. ID 1

39 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2

41 X-400-104 Spacer, 0.375 ID x 0.75 ID x 0.5 in. 1 1

41 X-400-262 Spacer, 6.60 ID x 12.70 OD x 8.38 L 2

41 X-400-263 Spacer, 6.60 ID x 12.70 OD x 12.08 L 1

41 X-400-264 Spacer, 8.74 ID x 18.55 OD x 16.08 L 1

* Seawater pump service kit includes pump GM46936 (item 74), item 14 bracket, and hardware.

40 TP-6270 11/06

Group 104: Cooling System, continued

36 37

350

6270_104a

Note: Items 1--7, and 51 are removed when an optional sound shield is installed.

TP-6270 11/06 41

Group 104: Cooling System, continued

Pump 344089 Components

Before S/N 2104903

Pump GM46936 Components

S/N 2104903 and later

74 61

64 6869

Quantity

Part Variation Number

Item Number Description GR3 GR10 3

42 GM30880 Exchanger, heat 1 1

42 GM37676 Exchanger, heat 1

43 260085 Zinc anode 1 1 1

44 X-312-46 Hose, 0.63 in ID 1 1

44 GM38472 Hose, molded seawater 1

45 X-426-3 Clamp, hose, 1/2 x 1 13/32 4 4 4

46 X-582-2 Connector, hose 1 1

46 X-391-2 Connector, 90 deg., 5/8 in. ID hose 1

47 X-391-2 Connector, 90 deg., 5/8 in. ID hose 1 1 1

48 X-312-4 Hose, 0.63 in. ID 1 1

48 X-312-51 Hose, 0.63 in. ID 1

49 229232 Hose 1 1

49 GM37678 Hose, molded coolant 1

50 X-426-8 Clamp, hose, 1 15/16 x 1 3/16 2 2 2

51 X-672-21 Clamp, insulated 1 1

52 X-672-3 Clamp, insulated 1 1

54 X-391-2 Connector, 90 deg., 5/8 in. ID hose 1 1 1

55 359037 Bottle, overflow 111

56 X-426-9 Clamp, hose 2 2 2

57 X-386-34 Hose 111

58 229980 Cap 111

59 GM30570-WHT Bracket, water bottle 1 1

59 GM38437-WHT Bracket, water bottle 1

61 344306 Plate, cover 1 1 1

62 344584 Gasket 1 1 1

63 229826 Kit, impeller (includes gasket) 111

64 344043 Bearing, ball 111

65 344585 Housing 1 1 1

66 344606 Pulley 111

67 344587 Shaft, drive 111

68 GM16865 Seal 111

69 GM22995 Seat, ceramic 111

70 GM17702 Key 111

71 GM38448 Bracket, heat exchanger 1

72 X-672-33 Clamp, insulated, 2.62 in. 2

73 X-25-85 Washer, 5/16 4 4

73 M125A-08-80 Washer, plain 4

74 GM46936 Pump, seawater (serial number 2104903 and later) 111

42 TP-6270 11/06

Group 105: Engine

6270_105a

To Oil Pan

910

12 Volt Mounting 24 Volt Mounting Alternator Removed

421

TP-6270 11/06 43

Group 105: Engine

Quantity

Part Variation Number

Item Number Description GR4 GR11 3 4

1 229113 Guard, generator fan 1 1

2 229212 Bracket, alternator fan 1

2 254784 Arm, alternator adjusting 1

3 249872 Switch, high temperature cutout 1111

4 256924 Alternator 1 1

4 344742 Alternator 1

5 359653 Valve, drain 1111

6 GM28823 Sender, temperature 1111

7 GM29458 Engine assembly, 3TNV82 (see Groups 1-15 for parts) 1 1

7 GM35300 Engine assembly, 3TNV76 (see Groups 1-15 for parts) 1 1

8 GM30245 Bushing, adapter 1 1 1 1

9M934-06-60 Nut, hex, 6 mm 1 1 1

10 X-22-11 Washer, lock, 0.262 ID x 0.469 in. OD 2 1 1

11 X-22-16 Washer, lock, 0.326 ID x 0.883 in. OD 5 5 2 2

12 X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1 1

13 X-22-5 Washer, lock, 0.326 ID x 0.62 in. OD 1

14 X-25-145 Washer, plain, 0.859 ID x 1.185 in. OD 1 1

15 X-400-258 Spacer 1

15 X-400-260 Spacer 1

15 X-400-152 Spacer, 0.344 ID x 0.625 OD x 1.5 in. 1 1

16 X-426-9 Clamp, hose, 0.25/0.720 in. 1 1 1 1

17 X-6084-1 Clip, hose 1 1 1 1

18 X-651-34 Hose 1111

19 X-67-113 Screw, hex washer, thread-forming 2 2

20 X-6238-10 Screw, 3/8-16 x 0.75 2211

21 X-431-37 Terminal, flag, female 1

22 X-400-74 Spacer, 0.344 ID x 0.625 OD x 0.25 in. 1

23 344815 Guard, alternator fan 1

24 229484 Pulley, tension assembly (Kit GM33125-KA1) 1 1 1

25 249959 Adapter, bushing 1 1

25 GM48799 Adapter, bushing 3/8-18 x M16 1 1

Note: Items 17 and 18 are removed when an optional sound shield is installed.

44 TP-6270 11/06

Group 107: Nameplate and Decals

Quantity

Part Variation Number

Item Number Description GR5 GR14 3

1 249810 Decal, warning “Hot Coolant” 1 1 1

2 344282 Decal, “Notice Zinc Anode” 1 1 1

3 226917 Decal, negative battery connection 1 1 1

4 344295 Decal, equipment ground 1 1 1

5 GM14167 Decal, drain 333

6 249808 Decal, warning “Rotating Parts” 111

7 224233 Decal, 1-800 number 1 1 1

8 294520 Decal, danger “High Voltage” 1 1 1

9 249809 Decal, warning “Hot Engine” 1 1 1

10 359446 Nameplate 1 1 1

11 X-6348-10 Decal, Kohler Power Systems 1 1 1

12 GM35838 Decal, reconnection 1 phase 1 1

12 229883 Decal, reconnection 3 phase 1

13 344486 Decal, CE 1 1 1

14 246242 Decal, notice “This generator set has been rewired...” 1 1

15 GM45906 Decal, fuse panel 1

Nameplate and decals not illustrated.

TP-6270 11/06 45

Group 109: Skid and Plant Mounting

6270_109a

Quantity

Part Variation Number

Item Number Description GR6 2

1 GM31907 Tray, drip 1

1 GM37600 Tray, drip 1

2 GM30382 Support, engine, left side 1

2 GM32403 Support, engine, right side 1

2 GM37601 Support, engine 2

3M125A-12-80 Washer 7

3M125A-10-80 Washer 1

4 # Screw, hex head 8 8

5X-22-26 Washer, lock, 0.521 ID x 1.24 in. OD 1

5X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1

6 # Hardware, M8 8 8

7 278322 Vibromount 4

7 225124 Vibromount 4

8X-25-96 Washer, plain, 0.406 ID x 2 in. OD 4 4

9LK-0606-1515 Lead 1 1

10 X-22-12 Washer, lock, 0.262 ID x 0.743 in. OD 4 4

11 #Hardware, M6 2 2

12 # Hardware, M8 4 4

15 M982-08-80 Nut, elastic stop 4 4

# Common hardware; procure locally.

46 TP-6270 11/06

Group 201: Generator and Mounting

20 30

35 34

6270_201a

TP-6270 11/06 47

Group 201: Generator and Mounting

Quantity

Part Variation Number

Item Number Description GR7 GR13 3

1 GM29342 Stator assembly 1

1 GM29787 Stator assembly 1

1 GM29301 Stator assembly 1

2 229109 Guard, generator fan 1 1 1

3 257442 Clip, speed 1 1 1

4X-67-125 Screw, tapping, 10-24 1 1 1

5 229097 Plate, locator 1 1

5 229349 Plate, locator 1

6 229356 Pin, knurled 2 2 2

7M933-10012-60 Screw, M10-1.50 6 6 6

8 GM28588 Disc, drive 1

9X-6238-3 Screw, 3/8-16 x 0.875 8 8 8

10 257017 Disc, drive 2 2

10 257014 Disc, drive 2

11 M933-08016-60 Screw, HC M8-1.25 8 8 8

12 M125A-08-80 Washer 8 8 8

13 229346 Disc, fan locator 1

14 225215 Fan, generator 1 1

14 225214 Fan, generator 1

15 X-6351-7 Nut, flange, whiz lock, M5-0.8 4

15 X-6284-2 Screw, slotted pan head machine 4 4 4

16 X-400-189 Spacer 4 4 4

17 A-229147 Rotor assembly (includes item 18) 1 1

17 A-229837 Rotor assembly (includes item 18) 1

18 X-758-15 Bearing, ball 1 1 1

19 229110 O-ring 1 1 1

20 GM24810 Bracket, end 1 1 1

21 GM37366 Box, junction 1 1

21 GM38488 Box, junction 1

22 GM30021 Plate, circuit breaker 1 1

22 GM46204 Plate, circuit breaker 1

23 X-67-64 Screw, self-tapping 4 4 4

24 X-6266-1 Connector, cable 1 1 1

25 GM29689 Panel, junction box louver 1 1

25 GM38781 Panel, junction box louver 1

26 X-6216-1 Screw, self-tapping 10 10 14

27 X-801-3 Washer, hardened 4 4 5

28 X-6051-20 Screw, hex head 4 4

28 M931-10235-60 Screw, hex head 4

29 X-97-15 Screw, hex, 10-24 4 4 4

30 344567 Exciter, armature 1 1 1

31 X-25-129 Washer, plain 1 1 1

32 X-6238-3 Screw, 3/8-16 x 0.875 1 1 1

32 X-22-1 Washer, lock 1 1 1

33 A-229152 Circuit board, diode board 1 1 1

34 X-283-3 Terminal 3 3 3

35 X-51-8 Screw, 8-32 x 0.75 5 5 5

36 X-22-7 Washers, #8 5 5 5

37 X-712-17 Spacer 3 3 3

38 X-67-135 Screw, tapping, 10-24 3 3 3

39 GM30341 Exciter assembly, field 1 1 1

40 X-22-14 Washer, lock, 0.391 ID x 0.975 in. OD 1 1 1

Note: Item 25 is not used when an optional sound shield is installed. The sound shield parts are listed in the

Accessory section of this manual.

48 TP-6270 11/06

Group 301: Controller and Mounting

“LO” Lead Connections

“LO” Leads

See Group 201

16 17

16 18

6269_301

22 23

A B

TP-6270 11/06 49

Group 301: Controller and Mounting

Quantity

Part Variation Number

Item Number Description GR8 GR12 3

1 282829 Vibromount 4 4 4

2 GM28483 SCR module 1 1 1

3 GM34969 Controller assembly, ADC 2100 (kit includes instructions) 1 1 1

4 GM29246 Harness, engine 1 1

4 GM46350 Harness, engine 1

5 GM29671 PCB assembly, relay board, 12 V 1 1

5 GM29778 PCB assembly, relay board, 24 V 1

6X-22-11 Washer, lock, 0.262 ID x 0.469 in. OD 2 2 2

7X-22-12 Washer, lock, 0.262 ID 0.743 in. OD 2 2 2

8X-22-20 Washer, lock, 0.172 ID x 0.373 in. OD 8 8 8

9X-67-64 Screw, self-tapping 6 6 6

10 X-6210-4 Nut, flange whiz, 8-32 8 8 8

11 GM28678 Connector, weathertight 1 1 1

12 320711 Connector, 9-position 1 1 1

13 GM29998 Connector, 6-position, blk, male 1 1 1

14 358337 Fuse, 10 A, 250 V 3 3

15 229989 Connector, receptacle 1 1 1

16 233959 Diode, 6 A 4 4 4

17 GM15493 Connector, weathertight, 3-position 1 1 1

18 292370 Connector, plug, 2-position 1 1 1

19 GM29249 Connector 1 1 1

20 259391 Relay, 12 V 1

20 272684 Relay, 24 V 1

20 GM28787 Relay, 12 V 1

21 200705 Grommet, round 1 1 1

22 223316 Fuse, 10 A, 250 A 2

23 238426 Fuse holder, 0.25 x 1.25 in. 3

24 358337 Fuse, 10 A, 250 V 1

25 M7985A-05012-20 Screw, pan head machine 1 1 1

26 M934-05-50 Nut, hex, 5 mm 1 1 1

27 X-81-8 Nut, hex, 1/4-20 1 1 1

Group 701: Literature

Quantity

Part Variation Number

Item Number Description 44 69

1TP-5375 Warranty, Marine 1 1

2TP-5620 Safety Precautions, Marine 1 1

3TP-6252 O/M 8--32EOZD/6.5--27EFOZD, Marine 1 1

4TP-6253 I/M EOZ/EFOZ/EOZD/EFOZD Models, Marine 1 1

5TP-6255 S/M 8--32EOZD/6.5--27EFOZD, Marine 1 1

6TP-6270 P/C 9/10EOZD, 7/8.5/9EFOZD Marine 1 1

7TP-6412 O/M Yanmar TNV Series 1 1

8TP-6293 S/M Yanmar TNV Series, Marine 1

8TP-6383 S/M Yanmar 2TNV/3TNV 1

Paint and Miscellaneous Parts

Item Number Description

1 221334 White paint, gallon can

1 221335 White paint, spray can

50 TP-6270 11/06

Parts List: Accessories

Qty. Description Part No.

Circuit Breakers

Circuit Breaker Kit GM30331-KA(KP)8

1 Terminal, jumper 249956

1 Plate, circuit breaker GM30022

4 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 42 A, 250 V, 2-pole X-506-43

1 Installation Instructions TT-1394

Circuit Breaker Kit GM30331-KA(KP)9

1 Plate, circuit breaker GM30022

4 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 42 A, 250 V, 2-pole X-506-43

1 Installation Instructions TT-1394

Circuit Breaker Kit GM30331-KA(KP)10

1 Plate, cover 229183

1 Plate, circuit breaker GM30022

2 Screw, pan head, 6-32 x 3/16 in. X-49-21

2 Screw, pan head, 6-32 x 1/4 in. X-49-25

1 Circuit breaker, 42 A, 250 V, 1-pole X-506-60

2 Nut, flange whiz, 6-32 X-6210-3

1 Installation Instructions TT-1394

Circuit Breaker Kit GM30331-KA(KP)11

1 Plate, cover 229183

1 Plate, circuit breaker GM30022

2 Screw, pan head, 6-32 x 3/16 in. X-49-21

2 Screw, pan head, 6-32 x 1/4 in. X-49-25

1 Circuit breaker X-506-69

2 Nut, flange whiz, 6-32 X-6210-3

1 Installation Instructions TT-1394

Circuit Breaker Kit GM30331-KA(KP)45

3 Boot 238915

1 Plate, circuit breaker GM30024

6 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 20 A, 600 V, 3-pole 269251

1 Installation Instructions TT-1395

Circuit Breaker Kit GM30331-KA(KP)55

3 Boot 238915

1 Decal, notice 246242

1 Plate, circuit breaker GM37377

6 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 30 A, 480 V, 3-pole X-506-66

1 Installation Instructions TT-1395

Circuit Breaker Kit GM30331-KA(KP)56

3 Boot 238915

1 Decal, notice 246242

1 Plate, circuit breaker GM37377

6 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 35 A, 480 V, 3-pole X-506-67

1 Installation Instructions TT-1395

Circuit Breaker Kit GM46334-KA(KP)1

1 Decal, notice 246242

1 Decal, fuel panel GM45906

1 Plate, circuit breaker GM46205

1 Bracket, fuse holder GM46332

4 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 42 A, 250 V, 2-pole X-506-43

1 Channel, U X-6047-27

1 Installation Instructions TT-1395

Qty. Description Part No.

Circuit Breaker Kit GM46334-KA(KP)2

1 Decal, notice 246242

1 Terminal, jumper 249956

1 Decal, fuel panel GM45906

1 Plate, circuit breaker GM46205

1 Bracket, fuse holder GM46332

4 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 42 A, 250 V, 2-pole X-506-43

1 Channel, U X-6047-27

Circuit Breaker Kit GM46334-KA(KP)3

1 Plate, cover 229183

1 Decal, fuel panel GM45906

1 Plate, circuit breaker GM46205

1 Bracket, fuse holder GM46332

2 Screw, pan head, 6-32 x 3/16 in. X-49-21

2 Screw, pan head, 6-32 x 1/4 in. X-49-25

1 Circuit breaker, 80 A, 250 V, 1-pole X-506-52

1 Channel, U X-6047-27

Circuit Breaker Kit GM46334-KA(KP)4

1 Plate, cover 229183

1 Decal, fuel panel GM45906

1 Plate, circuit breaker GM46205

1 Bracket, fuse holder GM46332

2 Screw, pan head, 6-32 x 3/16 in. X-49-21

2 Screw, pan head, 6-32 x 1/4 in. X-49-25

1 Circuit breaker, 35 A, 250 V, 1-pole X-506-46

1 Channel, U X-6047-27

Circuit Breaker Kit GM46334-KA(KP)5

1 Decal, notice 246242

1 Decal, fuel panel GM45906

1 Plate, circuit breaker GM46205

1 Bracket, fuse holder GM46332

4 Screw, pan head, 6-32 x 3/16 in. X-49-21

1 Circuit breaker, 33 A, 250 V, 2-pole X-506-39

1 Channel, U X-6047-27

Electrical System

Harness, 12 in., Pigtail GM32332-KP1

1 Harness, pigtail GM32324

Harness, 15 in., Remote Panel GM32333-KP1

1 Harness, extension GM30248

Harness, 25 in., Remote Panel GM32333-KP2

1 Harness, extension GM32323

Harness, 100 ft. Remote Panel GM32333-KP4

1 Harness, extension GM47391

Harness, Y-Connection GM32333-KP5

1 Harness, Y remote gauge GM49054

TP-6270 11/06

Parts List: Accessories

Qty. Description Part No.

Isolated Ground System GM31865-KA(KP)1

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Starter relay, 12 VDC, 20 A 259391

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30412

1 Harness, Engine 9 EOZD Yanmar GM31764

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31919

1 Tag, hang battery negative GM35413

1 Bracket, support GM33029

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-178

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

1 Installation Instructions TT-1407

Isolated Ground System GM31865-KA(KP)2

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Relay 272684

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30413

1 Harness, Engine 9 EOZD Yanmar GM31764

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31920

1 Tag, hang battery negative GM35413

1 Bracket, support GM33029

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-178

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

1 Installation Instructions TT-1407

Isolated Ground System GM31865-KA(KP)3

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Starter relay, 12 VDC, 20 A 259391

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30412

1 Harness, Engine 9 EOZD Yanmar GM31764

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31919

1 Tag, hang battery negative GM35413

1 Bracket, support GM33029

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-179

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

1 Installation Instructions TT-1407

Qty. Description Part No.

Isolated Ground System GM31865-KA(KP)4

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Relay 272684

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30413

1 Harness, Engine 9 EOZD Yanmar GM31764

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31920

1 Bracket, support GM33029

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-178

1 Cable, battery (black) X-545-179

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

1 Installation Instructions TT-1407

Isolated Ground System GM31865-KA(KP)5

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Starter relay, 12 VDC, 20 A 259391

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30412

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31919

1 Tag, hang battery negative GM35413

1 Bracket, support GM33029

1 Harness, Engine 9 EOZD Yanmar GM38630

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-178

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

Isolated Ground System,

Sound Shield GM31865-KA(KP)6

1 Adapter, sender 229323

4 Insulator, panel 233269

1 Starter relay, 12 VDC, 20 A 259391

1 Vibromount 282829

1 Sensor, pressure GM28822

1 Switch, high temp. cutout GM29289

1 Solenoid GM30412

1 Bus, isolated ground GM31868

1 Alternator, battery charging GM31919

1 Bracket, support GM33029

1 Harness, engine 9 EOZD Yanmar GM38630

1 Spacer,.406 ID x .625 OD x .297 in. X-400-75

1 Cable, battery X-545-161

1 Cable, battery (black) X-545-178

1 Cable, battery (black) X-545-179

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

Isolated Standoff GM38314-KA1

2 Nut, hex, 6mm M934-06-60

2 Stud (metric) X-6054-23

1 Insulator, standoff X-6128-35

Oil Pressure Sender GM32112-KA(KP)1

1 Adapter, sender 229323

1 Sensor, pressure GM28822

1 Installation Instructions TT-1438

52 TP-6270 11/06

Parts List: Accessories

Qty. Description Part No.

Oil Press. and Water Temp. Sender GM24405-KA1

1 Adapter, sender 225307

1 Sender, water temperature 249287

1 Fitting, 45 deg. street elbow 267428

1 Sender, oil pressure 343473

Preheat Kit, 12 Volt GM32117-KA(KP)1

1 Wiring harness 229233

1 Relay 233442

1 Boot 238915

1 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12

1 Installation Instructions TT-1397

Preheat Kit, 12 Volt GM32117-KA(KP)2

1 Wiring harness 229233

1 Relay 233442

1 Boot 238915

2 Gasket, air heater 344904

1 Heater, air 344903

1 Bracket, mounting GM32427

1 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12

1 Installation Instructions TT-1397

Preheat Kit, 12 Volt GM32117-KA(KP)3

1 Wiring harness 229233

1 Boot 238915

1 Solenoid 344741

3 Gasket, air heater 344904

2 Heater, air 344903

1 Bracket, mounting GM32427

1 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12

1 Installation Instructions TT-1397

Preheat Kit, 12 Volt GM32117-KA(KP)10

1 Wiring harness 229233

1 Relay, 12VDC 233442

2 Boot 238915

2 Mount, controller 241769

1 Bracket, fuel pump GM38779

1 Installation Instructions TT-1397

Remote Digital Gauge GM32337-KP1

1 Decal, warning 249494

1 Gauge, digital GM30565

1 Harness, remote GM32325

1 Installation Instructions TT-1379

1 Installation Instructions TT-1364

Remote Start Panel GM32335-KP1

1 Decal, warning 249494

1 Installation instructions TT-1378

1 Panel assembly, control (includes *) GM33848-1

1 *Meter, runtime 238736

1 *Panel, control GM33847

1 *Switch, rocker GM33849

1 *Harness, wiring GM33851

2 *Screw, pan head, M3 x 12 M7985A-03012-20

2 *Nut, hex, 3 mm M934-03-50

2 *Washer, lock, 0.146 ID x 0.285 in. OD X-22-6

Qty. Description Part No.

Remote Start Panel GM32335-KP2

1 Decal, warning 249494

1 Installation instructions TT-1378

1 Panel assembly, control (includes *) GM33848-2

1 *Meter, runtime 238736

1 *Panel, control GM33847

1 *Switch, rocker GM33850

1 *Harness, wiring GM33851

2 *Screw, pan head, M3 x 12 M7985A-03012-20

2 *Nut, hex, 3 mm M934-03-50

2 *Washer, lock, 0.146 ID x 0.285 in. OD X-22-6

Ship to Shore Switch PAA-246617

1 Switch, transfer, 3-pole A-246617

1 Installation Instructions TT-535

Miscellaneous Accessories

ABYC Conversion, 9EOZD GM41041-KA(KP)1

1 Filter assembly, fuel/water separator GM41013

1 Element, water separator GM41014

1 Bracket, fuel/water separator GM41018

1 Decal, notice GM50378

2 Connector, hose + vibra seal X-380-4

2 Connector, 90 deg., 5/16 in. ID hose X-391-25

1 Elbow, street, 90 deg. x 1/4 in. NPTF X-555-1

2 Line, flex fuel X-6251-3

1 Line, flex fuel X-6251-8

ABYC Conversion, 10EOZD GM41041-KA(KP)2

1 Filter assembly, fuel/water separator GM41013

1 Element, water separator GM41014

1 Bracket, fuel/water separator GM41054

1 Bracket, water bottle GM41055

1 Decal, notice GM50378

2 Connector, hose + vibra seal X-380-4

2 Connector, 90 deg., 5/16 in. ID hose X-391-25

1 Elbow, street, 90 deg. x 1/4 in. NPTF X-555-1

2 Line, flex fuel X-6251-12

1 Line, flex fuel X-6251-13

1 Line, flex fuel X-6251-7

Fuel/Water Separator GM31994-KP1

1 Filter assembly, fuel/water separator GM32181

1 Element, water separator GM32182

1 Installation Instructions TT-1375

Fuel Attachment Block GM33129-KA(KP)1

1 Fuel block 229835

1 Connector, hose X-380-4

1 Fuel line, flexible X-6251-12

1 Fuel line, flexible X-6251-9

2 Connector, 90 deg., 5/16 in. ID hose X-391-25

2 Spacer, 0.357 ID x 0.625 OD x 0.656in. X-400-100

6 Clamp, hose, 0.38/0.88 in. X-426-18

Keel Cooling Conversion GM32201-KA(KP)2

1 Gasket, exhaust 249905

1 Flange, exhaust outlet 254692

Keel Cooling Conversion GM32201-KA(KP)6

1 Gasket, exhaust 249905

1 Flange, exhaust outlet 254692

1 Guard, belt GM38783

TP-6270 11/06

Parts List: Accessories

Qty. Description Part No.

Siphon Break PA-229928

1 Installation Instructions TT-1268

1 Valve, siphon break (includes *) GM32985

1 *Valve, duct 328666

1 *Cap, siphon valve GM32984

1 *Loop, siphon valve loop GM32988

Siphon Break GM24866-KA1

1 Tubing, clear flexible plastic GM34883

1 Clamp, hose, .25/.70 X-426-9

1 Valve, siphon break (includes *) GM32985

1 *Valve, duct 328666

1 *Cap, siphon valve GM32984

1 *Loop, siphon valve loop GM32988

Tray, Stainless Steel GM42297-KA(KP)1

1 Tray, drip GM38793

Tray, Stainless Steel GM49018-KA(KP)4

1 Tray, drip GM40846

Sound Shield

Siphon Break Hose Connection GM32339-KA(KP)1

1 Valve, siphon break 229928

2 Coupling, hose 344934

2 Grommet, round X-284-42

1 Hose, .63 ID X-312-61

2 Clamp, hose, .56/1.06 in. X-426-3

Qty. Description Part No.

Sound Shield GM30508-KA(KP)1

1 Installation instructions TT-1382

8 Washer, 0.281 x 0.625 x 0.065 X-25-142

4 Washer, plain, 0.406 x 0.812 x 0.065 X-25-37

8 Clamp, hose, 2.75/1.81 X-426-16

2 Clamp, hose, 1.06/0.56 X-426-3

4 Screw, hex cap, 1/4-20 X-465-24

4 Screw, hardened, 3/8-16 x 0.62 X-6238-3

2 Hose, 2.0 in. ID x 6.0 in. GM10073

1 Tube, exhaust, 2 in. OD 229889

4 Connector, outside GM15486

1 Base, 22.75 x 36.75 in. GM31925

1 Extruded rail, 21.22 in. GM30386

2 Extruded rail, 28.38 in. GM29318

3 Extruded rail, 21.22 in. GM30385

2 Extruded rail, 17.25 in. 344686

1 Tube, exhaust, 2 in. OD 344694

1 Door, engine end, 18.58 x 17.54 in. GM34544

1 Door, generator end, 18.58 x 17.54 in. GM34600

1 Door, left hand nonservice side, 21.32 x 22 in. GM34596

1 Door, right hand service side, 21.32 x 22 in. GM34513

1 Panel, junction box, 15.4 x 14.4 in. GM34617

1 Panel, nonservice side, 8.9 x 22 in. GM34571

1 Panel ADC, service side, 8.9 x 22 in. GM34554

1 Roof, 30.3 x 18.6 in. GM34564

1 Rail, engine end, 18.75 x 4.5 in. GM34579

1 Bulkhead panel, generator end rail,

18.75 x 4.5 in. GM34585

24 Screw, drill, #8 stainless steel X-794-5

2 Retainer, stainless steel, 0.485 in. GM29918

2 Stud, wing head GM29920

5 Washer, plain, #6 screw size M125A-06-80

5 Screw, hex cap, M6 x 16 mm M933-06016-60

8 Washer, plain, 0.219 ID x 0.5 OD X-25-36

1 Hose, seawater pump, 0.63 ID x 40 in. X-312-13

1 Fuel return line, flex., 44 in. X-6251-14

1 Fuel inlet line, flex., 22 in. X-6251-9

5 Clamp, hose, 0.38/0.88 in. X-426-18

4 Bolt, hex cap, 1/4-20 x 0.875 X-465-22

8 Screw, pan head, 10-24 x 1/2 X-50-15

1 Cable, battery, red, (+) to starter X-545-177

1 Cable, battery, black (--) to ground

connection on engine block X-545-176

2 Washer, nylon, 0.296 ID x 0.516 OD X-6278-15

2 Seal, push-on trim, 5.81 in. X-6422-14

2 Seal, push-on trim, 3.19 in. X-6422-17

1 Connector, hose, 1/4 NPT X-380-4

1 Hose, oil drain 0.375 ID/0.625 OD x 30 in. X-651-5

1 Washer, lock, 3/8 in. thread size X-22-14

1 Nut, hex, 10 mm M6923-10-80

1 Washer, plain, #10 screw size M125A-10-80

1 Washer, lock, 1/4 in. thread size X-22-12

1 Panel, ADC, 8.4 x 4.4 in. GM30251

1 Bushing, nylon, 0.672 ID X-634-25

2 Frame, circuit breaker, 5.8 x 2.3 in. GM29899

3 Foam, insulation acoustic 359584

1 U-channel, 15 in. X-6047-7

1 Clamp X-672-21

54 TP-6270 11/06

Parts List: Accessories

Qty. Description Part No.

Sound Shield GM38536-KA(KP)1

3 Foam, acoustic insulation (Yanmar) 359584

4 Connector, outside corner GM15486

1 Battery lug GM20744

2 Frame, circuit breaker GM29899

2 Retainer GM29918

2 Stud, wing head GM29920

1 Panel, sound shield ADC lead GM30251

1 Hose, radiator GM32052

1 Rail subassembly sound shield, front GM34508

1 Base, sound shield GM38539

3 Rail, sound shield GM38540

1 Rail, sound shield GM38541

2 Rail, sound shield GM38542

1 Door subassembly, sound shield, front GM38546

1 Door subassembly, sound shield, right hand GM38547

1 Door subassembly, sound shield, left hand GM38548

1 Door subassembly, sound shield, rear GM38549

1 Tube, exhaust GM38562

1 Panel subassembly, bulkhead connection GM38563

1 Panel subassembly, sound shield exhaust GM38568

2 Rail, sound shield GM38578

1 Panel, subassembly, sound shield, right hand GM38581

1 Panel subassembly, sound shield, left hand GM38584

1 Roof, subassembly, sound shield GM38589

1 Panel, junction box GM38603

1 Panel, junction box GM42453

5 Washer, plain M125A-06-80

1 Washer, plain M125A-10-80

5 Screw, hex cap M933-06016-60

1 Screw, hex cap M933-10020-60

2 Washer, lock, 0.262 ID x 0.743 in. OD X-22-12

1 Washer, lock, 0.391 ID x 0.975 in. OD X-22-14

9 Washer, plain, 0.281 ID x 0.625 in. OD X-25-142

8 Washer, plain, 0.219 ID x 0.5 in. OD X-25-36

4 Washer, plain, 0.406 ID x 0.812 in. OD X-25-37

1 Hose, 0.63 ID X-312-51

1 Connector, hose + vibra seal X-380-4

1 Fuel line, flexible 22 in. X-6251-9

1 Fuel line, flexible 44 in. X-6251-14

4 Clamp, hose, 1.81/2.75 in. X-426-16

2 Clamp, hose, 0.56/1.06 in. X-426-3

5 Clamp, hose, 0.38/0.88 in. X-426-18

4 Bolt, hex cap X-465-22

5 Bolt, hex cap X-465-24

8 Screw, pan head, 10-24 x 1/2 X-50-15

1 Cable, battery X-545-175

1 Cable, battery, black X-545-193

1 Conduit, convoluted X-6003-26

1 Conduit, convoluted X-6003-27

1 Conduit, convoluted X-6003-32

1 Conduit, convoluted X-6003-14

1 Conduit, convoluted X-6003-48

1 Conduit, convoluted X-6003-105

1 Channel, U X-6047-27

2 U-channel X-6047-45

4 Bolt, hex cap X-6238-3

2 Washer, nylon X-6278-15

1 Bushing, 0.672 x 0.875 in. NPT X-634-25

2 Seal, push-on trim X-6422-14

2 Seal, push-on trim X-6422-17

1 Hose, rubber, straight, 0.375 in. ID X-651-15

24 Screw, drill #8 stainless steel X-794-5

TP-6270 11/06 Appendix 55

Appendix A Abbreviations

The following list contains abbreviations that may appear in this publication.

A, amp ampere

ABDC after bottom dead center

AC alternating current

A/D analog to digital

ADC analog to digital converter

adj. adjust, adjustment

ADV advertising dimensional

drawing

AHWT anticipatory high water

temperature

AISI American Iron and Steel

Institute

ALOP anticipatory low oil pressure

alt. alternator

Al aluminum

ANSI American National Standards

Institute

(formerly American Standards

Association, ASA)

AO anticipatory only

API American Petroleum Institute

approx. approximate, approximately

AR as required, as requested

AS as supplied, as stated, as

suggested

ASE American Society of Engineers

ASME American Society of

Mechanical Engineers

assy. assembly

ASTM American Society for Testing

Materials

ATDC after top dead center

ATS automatic transfer switch

auto. automatic

aux. auxiliary

A/V audiovisual

avg. average

AVR automatic voltage regulator

AWG American Wire Gauge

AWM appliance wiring material

bat. battery

BBDC before bottom dead center

BC battery charger, battery

charging

BCA battery charging alternator

BCI Battery Council International

BDC before dead center

BHP brake horsepower

blk. black (paint color), block

(engine)

blk. htr. block heater

BMEP brake mean effective pressure

bps bits per second

br. brass

BTDC before top dead center

Btu British thermal unit

Btu/min. British thermal units per minute

C Celsius, centigrade

cal. calorie

CARB California Air Resources Board

CB circuit breaker

cc cubic centimeter

CCA cold cranking amps

ccw. counterclockwise

CEC Canadian Electrical Code

cert. certificate, certification, certified

cfh cubic feet per hour

cfm cubic feet per minute

CG center of gravity

CID cubic inch displacement

CL centerline

cm centimeter

CMOS complementary metal oxide

substrate (semiconductor)

cogen. cogeneration

com communications (port)

coml commercial

Coml/Rec Commercial/Recreational

conn. connection

cont. continued

CPVC chlorinated polyvinyl chloride

crit. critical

CRT cathode ray tube

CSA Canadian Standards

Association

CT current transformer

Cu copper

cu. in. cubic inch

cw. clockwise

CWC city water-cooled

cyl. cylinder

D/A digital to analog

DAC digital to analog converter

dB decibel

dBA decibel (A weighted)

DC direct current

DCR direct current resistance

deg., °degree

dept. department

dia. diameter

DI/EO dual inlet/end outlet

DIN Deutsches Institut fur Normung

e. V. (also Deutsche Industrie

Normenausschuss)

DIP dual inline package

DPDT double-pole, double-throw

DPST double-pole, single-throw

DS disconnect switch

DVR digital voltage regulator

E, emer. emergency (power source)

EDI electronic data interchange

EFR emergency frequency relay

e.g. for example (exempli gratia)

EG electronic governor

EGSA Electrical Generating Systems

Association

EIA Electronic Industries

Association

EI/EO end inlet/end outlet

EMI electromagnetic interference

emiss. emission

eng. engine

EPA Environmental Protection

Agency

EPS emergency power system

ER emergency relay

ES engineering special,

engineered special

ESD electrostatic discharge

est. estimated

E-Stop emergency stop

etc. et cetera (and so forth)

exh. exhaust

ext. external

F Fahrenheit, female

fglass. fiberglass

FHM flat head machine (screw)

fl. oz. fluid ounce

flex. flexible

freq. frequency

FS full scale

ft. foot, feet

ft. lb. foot pounds (torque)

ft./min. feet per minute

ggram

ga. gauge (meters, wire size)

gal. gallon

gen. generator

genset generator set

GFI ground fault interrupter

GND, ground

gov. governor

gph gallons per hour

gpm gallons per minute

gr. grade, gross

GRD equipment ground

gr. wt. gross weight

H x W x D height by width by depth

HC hex cap

HCHT high cylinder head temperature

HD heavy duty

HET high exhaust temperature,

high engine temperature

hex hexagon

Hg mercury (element)

HH hex head

HHC hex head cap

HP horsepower

hr. hour

HS heat shrink

hsg. housing

HVAC heating, ventilation, and air

conditioning

HWT high water temperature

Hz hertz (cycles per second)

IC integrated circuit

ID inside diameter, identification

IEC International Electrotechnical

Commission

IEEE Institute of Electrical and

Electronics Engineers

IMS improved motor starting

in. inch

in. H2O inches of water

in. Hg inches of mercury

in. lb. inch pounds

Inc. incorporated

ind. industrial

int. internal

int./ext. internal/external

I/O input/output

IP iron pipe

ISO International Organization for

Standardization

J joule

JIS Japanese Industry Standard

k kilo (1000)

K kelvin

TP-6270 11/0656 Appendix

kA kiloampere

KB kilobyte (210 bytes)

kg kilogram

kg/cm2kilograms per square

centimeter

kgm kilogram-meter

kg/m3kilograms per cubic meter

kHz kilohertz

kJ kilojoule

km kilometer

kOhm, kΩkilo-ohm

kPa kilopascal

kph kilometers per hour

kV kilovolt

kVA kilovolt ampere

kVAR kilovolt ampere reactive

kW kilowatt

kWh kilowatt-hour

kWm kilowatt mechanical

L liter

LAN local area network

L x W x H length by width by height

lb. pound, pounds

lbm/ft3pounds mass per cubic feet

LCB line circuit breaker

LCD liquid crystal display

ld. shd. load shed

LED light emitting diode

Lph liters per hour

Lpm liters per minute

LOP low oil pressure

LP liquefied petroleum

LPG liquefied petroleum gas

LS left side

Lwa sound power level, A weighted

LWL low water level

LWT low water temperature

m meter, milli (1/1000)

M mega (106when used with SI

units), male

m3cubic meter

m3/min. cubic meters per minute

mA milliampere

man. manual

max. maximum

MB megabyte (220 bytes)

MCM one thousand circular mils

MCCB molded-case circuit breaker

meggar megohmmeter

MHz megahertz

mi. mile

mil one one-thousandth of an inch

min. minimum, minute

misc. miscellaneous

MJ megajoule

mJ millijoule

mm millimeter

mOhm,

mΩmilliohm

MOhm,

MΩmegohm

MOV metal oxide varistor

MPa megapascal

mpg miles per gallon

mph miles per hour

MS military standard

m/sec. meters per second

MTBF mean time between failure

MTBO mean time between overhauls

mtg. mounting

MW megawatt

mW milliwatt

μF microfarad

N, norm. normal (power source)

NA not available, not applicable

nat. gas natural gas

NBS National Bureau of Standards

NC normally closed

NEC National Electrical Code

NEMA National Electrical

Manufacturers Association

NFPA National Fire Protection

Association

Nm newton meter

NO normally open

no., nos. number, numbers

NPS National Pipe, Straight

NPSC National Pipe, Straight-coupling

NPT National Standard taper pipe

thread per general use

NPTF National Pipe, Taper-Fine

NR not required, normal relay

ns nanosecond

OC overcrank

OD outside diameter

OEM original equipment

manufacturer

OF overfrequency

opt. option, optional

OS oversize, overspeed

OSHA Occupational Safety and Health

Administration

OV overvoltage

oz. ounce

p., pp. page, pages

PC personal computer

PCB printed circuit board

pF picofarad

PF power factor

ph., ∅phase

PHC Phillips head crimptite (screw)

PHH Phillips hex head (screw)

PHM pan head machine (screw)

PLC programmable logic control

PMG permanent-magnet generator

pot potentiometer, potential

ppm parts per million

PROM programmable read-only

memory

psi pounds per square inch

pt. pint

PTC positive temperature coefficient

PTO power takeoff

PVC polyvinyl chloride

qt. quart, quarts

qty. quantity

R replacement (emergency)

power source

rad. radiator, radius

RAM random access memory

RDO relay driver output

ref. reference

rem. remote

Res/Coml Residential/Commercial

RFI radio frequency interference

RH round head

RHM round head machine (screw)

rly. relay

rms root mean square

rnd. round

ROM read only memory

rot. rotate, rotating

rpm revolutions per minute

RS right side

RTV room temperature vulcanization

SAE Society of Automotive

Engineers

scfm standard cubic feet per minute

SCR silicon controlled rectifier

s, sec. second

SI Systeme international d’unites,

International System of Units

SI/EO side in/end out

sil. silencer

SN serial number

SPDT single-pole, double-throw

SPST single-pole, single-throw

spec,

specs specification(s)

sq. square

sq. cm square centimeter

sq. in. square inch

SS stainless steel

std. standard

stl. steel

tach. tachometer

TD time delay

TDC top dead center

TDEC time delay engine cooldown

TDEN time delay emergency to

normal

TDES time delay engine start

TDNE time delay normal to

emergency

TDOE time delay off to emergency

TDON time delay off to normal

temp. temperature

term. terminal

TIF telephone influence factor

TIR total indicator reading

tol. tolerance

turbo. turbocharger

typ. typical (same in multiple

locations)

UF underfrequency

UHF ultrahigh frequency

UL Underwriter’s Laboratories, Inc.

UNC unified coarse thread (was NC)

UNF unified fine thread (was NF)

univ. universal

US undersize, underspeed

UV ultraviolet, undervoltage

V volt

VAC volts alternating current

VAR voltampere reactive

VDC volts direct current

VFD vacuum fluorescent display

VGA video graphics adapter

VHF very high frequency

W watt

WCR withstand and closing rating

w/ with

w/o without

wt. weight

xfmr transformer

TP-6270 11/06 57Appendix

Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to

identify proper fastening techniques when no specific

reference for reassembly is made.

Bolt/Screw Length: When bolt/screw length is not given,

use Figure 1 as a guide. As a general rule, a minimum

length of one thread beyond the nut and a maximum

length of 1/2 the bolt/screw diameter beyond the nut is

the preferred method.

Washers and Nuts: Use split lock washers as a bolt

locking device where specified. Use SAE flat washers

with whiz nuts, spiralock nuts, or standard nuts and

preloading (torque) of the bolt in all other applications.

See Appendix C, General Torque Specifications, and

other torque specifications in the service literature.

G-585

Preferred Nut/Bolt Clearance

Unacceptable Nut/Bolt Clearance

1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut

3. Below top of nut

Figure 1 Acceptable Bolt Lengths

Steps for common hardware application:

1. Determine entry hole type: round or slotted.

2. Determine exit hole type: fixed female thread

(weld nut), round, or slotted.

For round and slotted exit holes, determine if

hardware is greater than 1/2 inch in diameter, or

1/2 inch in diameter or less. Hardware that is

greater than 1/2 inch in diameter takes a standard

nut and SAE washer. Hardware 1/2 inch or less in

diameter can take a properly torqued whiz nut or

spiralock nut. See Figure 2.

3. Follow these SAE washer rules after determining

exit hole type:

a. Always use a washer between hardware and a

slot.

b. Always use a washer under a nut (see 2 above

for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.

G-585

1. Cap screw

2. Entry hole types

3. Standard nut and SAE washer

4. Whiz nut or spiralock: up to 1/2 in. dia. hardware

5. Weld nuts: above 1/2 in. dia. hardware

6. Exit hole types

Figure 2 Acceptable Hardware Combinations

TP-6270 11/0658 Appendix

Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into

Size

Torque

Measurement Grade 2 Grade 5 Grade 8

luminum

Grade2or5

8-32 Nm (in. lb.) 1.8 (16) 2.3 (20) —

10-24 Nm (in. lb.) 2.9 (26) 3.6 (32) —

10-32 Nm (in. lb.) 2.9 (26) 3.6 (32) —

1/4-20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)

1/4-28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)

5/16-18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)

5/16-24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)

3/8-16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)

3/8-24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)

7/16-14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)

7/16-20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) SeeNote3

1/2-13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)

1/2-20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)

9/16-12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)

9/16-18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)

5/8-11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)

5/8-18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)

3/4-10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)

3/4-16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)

1-8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)

1-12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into Cast Iron or Steel Assembled into

Size (mm) Grade 5.8 Grade 8.8 Grade 10.9

num

Grade 5.8 or 8.8

M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)

M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)

M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)

M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)

M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)

M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)

M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) SeeNote3

M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)

M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)

M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)

M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)

M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)

M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:

1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings

when they differ from the above torque values.

2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.

3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to

prevent stripped threads.

4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength

and a friction coefficient of 0.125.

TP-6270 11/06 Appendix 59

Appendix D Common Hardware Identification

Screw/Bolts/Studs

Head Styles

Hex Head or Machine Head

with Washer

Flat Head (FHM)

Round Head (RHM)

Pan Head

Hex Socket Head Cap or

AllentHead Cap

Hex Socket Head or Allent

Head Shoulder Bolt

Sheet Metal Screw

Stud

Drive Styles

Hex

Hex and Slotted

Phillipsr

Slotted

Hex Socket

Nuts

Nut Styles

Hex Head

Lock or Elastic

Square

Cap or Acorn

Wing

Washers

Washer Styles

Plain

Split Lock or Spring

Spring or Wave

External Tooth Lock

Internal Tooth Lock

Internal-External Tooth Lock

Hardness Grades

American Standard

Grade 2

Grade 5

Grade 8

Grade 8/9 (Hex Socket

Head)

Metric

Number stamped on

hardware; 5.8 shown 5.8

Allenthead screw is a trademark of Holo-Krome Co.

Phillipsrscrew is a registered trademark of Phillips Screw Company.

Sample Dimensions

1/4-20 x 1

Major Thread Diameter In Fractional Inches Or Screw Number Size

Length In Inches (Screws and Bolts)

Threads Per Inch

American Standard (Screws, Bolts, Studs, and Nuts)

Metric (Screws, Bolts, Studs, and Nuts)

M8-1.25 x 20

Major Thread Diameter In Millimeters

Length In Millimeters (Screws and Bolts)

Distance Between Threads In Millimeters

9/32 x5/8x 1/16

Plain Washers

Internal Dimension

Thickness

External Dimension

Lock Washers

Internal Dimension

5/8

TP-6270 11/0660 Appendix

Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard

Part No. Dimensions

Hex Head Bolts (Grade 5)

X-465-17 1/4-20 x .38

X-465-6 1/4-20 x .50

X-465-2 1/4-20 x .62

X-465-16 1/4-20 x .75

X-465-18 1/4-20 x .88

X-465-7 1/4-20 x 1.00

X-465-8 1/4-20 x 1.25

X-465-9 1/4-20 x 1.50

X-465-10 1/4-20 x 1.75

X-465-11 1/4-20 x 2.00

X-465-12 1/4-20 x 2.25

X-465-14 1/4-20 x 2.75

X-465-21 1/4-20 x 5.00

X-465-25 1/4-28 x .38

X-465-20 1/4-28 x 1.00

X-125-33 5/16-18 x .50

X-125-23 5/16-18 x .62

X-125-3 5/16-18 x .75

X-125-31 5/16-18 x .88

X-125-5 5/16-18 x 1.00

X-125-24 5/16-18 x 1.25

X-125-34 5/16-18 x 1.50

X-125-25 5/16-18 x 1.75

X-125-26 5/16-18 x 2.00

230578 5/16-18 x 2.25

X-125-29 5/16-18 x 2.50

X-125-27 5/16-18 x 2.75

X-125-28 5/16-18 x 3.00

X-125-22 5/16-18 x 4.50

X-125-32 5/16-18 x 5.00

X-125-35 5/16-18 x 5.50

X-125-36 5/16-18 x 6.00

X-125-40 5/16-18 x 6.50

X-125-43 5/16-24 x 1.75

X-125-44 5/16-24 x 2.50

X-125-30 5/16-24 x .75

X-125-39 5/16-24 x 2.00

X-125-38 5/16-24 x 2.75

X-6238-2 3/8-16 x .62

X-6238-10 3/8-16 x .75

X-6238-3 3/8-16 x .88

X-6238-11 3/8-16 x 1.00

X-6238-4 3/8-16 x 1.25

X-6238-5 3/8-16 x 1.50

X-6238-1 3/8-16 x 1.75

X-6238-6 3/8-16 x 2.00

X-6238-17 3/8-16 x 2.25

X-6238-7 3/8-16 x 2.50

X-6238-8 3/8-16 x 2.75

X-6238-9 3/8-16 x 3.00

X-6238-19 3/8-16 x 3.25

X-6238-12 3/8-16 x 3.50

X-6238-20 3/8-16 x 3.75

X-6238-13 3/8-16 x 4.50

X-6238-18 3/8-16 x 5.50

X-6238-25 3/8-16 x 6.50

Part No. Dimensions

Hex Head Bolts, cont.

X-6238-14 3/8-24 x .75

X-6238-16 3/8-24 x 1.25

X-6238-21 3/8-24 x 4.00

X-6238-22 3/8-24 x 4.50

X-6024-5 7/16-14 x .75

X-6024-2 7/16-14 x 1.00

X-6024-8 7/16-14 x 1.25

X-6024-3 7/16-14 x 1.50

X-6024-4 7/16-14 x 2.00

X-6024-11 7/16-14 x 2.75

X-6024-12 7/16-14 x 6.50

X-129-15 1/2-13 x .75

X-129-17 1/2-13 x 1.00

X-129-18 1/2-13 x 1.25

X-129-19 1/2-13 x 1.50

X-129-20 1/2-13 x 1.75

X-129-21 1/2-13 x 2.00

X-129-22 1/2-13 x 2.25

X-129-23 1/2-13 x 2.50

X-129-24 1/2-13 x 2.75

X-129-25 1/2-13 x 3.00

X-129-27 1/2-13 x 3.50

X-129-29 1/2-13 x 4.00

X-129-30 1/2-13 x 4.50

X-463-9 1/2-13 x 5.50

X-129-44 1/2-13 x 6.00

X-129-51 1/2-20 x .75

X-129-45 1/2-20 x 1.25

X-129-52 1/2-20 x 1.50

X-6021-3 5/8-11 x 1.00

X-6021-4 5/8-11 x 1.25

X-6021-2 5/8-11 x 1.50

X-6021-1 5/8-11 x 1.75

273049 5/8-11 x 2.00

X-6021-5 5/8-11 x 2.25

X-6021-6 5/8-11 x 2.50

X-6021-7 5/8-11 x 2.75

X-6021-12 5/8-11 x 3.75

X-6021-11 5/8-11 x 4.50

X-6021-10 5/8-11 x 6.00

X-6021-9 5/8-18 x 2.50

X-6239-1 3/4-10 x 1.00

X-6239-8 3/4-10 x 1.25

X-6239-2 3/4-10 x 1.50

X-6239-3 3/4-10 x 2.00

X-6239-4 3/4-10 x 2.50

X-6239-5 3/4-10 x 3.00

X-6239-6 3/4-10 x 3.50

X-792-1 1-8 x 2.25

X-792-5 1-8 x 3.00

X-792-8 1-8 x 5.00

Part No. Dimensions Type

Hex Nuts

X-6009-1 1-8 Standard

X-6210-3 6-32 Whiz

X-6210-4 8-32 Whiz

X-6210-5 10-24 Whiz

X-6210-1 10-32 Whiz

X-6210-2 1/4-20 Spiralock

X-6210-6 1/4-28 Spiralock

X-6210-7 5/16-18 Spiralock

X-6210-8 5/16-24 Spiralock

X-6210-9 3/8-16 Spiralock

X-6210-10 3/8-24 Spiralock

X-6210-11 7/16-14 Spiralock

X-6210-12 1/2-13 Spiralock

X-6210-15 7/16-20 Spiralock

X-6210-14 1/2-20 Spiralock

X-85-3 5/8-11 Standard

X-88-12 3/4-10 Standard

X-89-2 1/2-20 Standard

Washers

Bolt/

Part No. ID OD Thick. Screw

X-25-46 .125 .250 .022 #4

X-25-9 .156 .375 .049 #6

X-25-48 .188 .438 .049 #8

X-25-36 .219 .500 .049 #10

X-25-40 .281 .625 .065 1/4

X-25-85 .344 .687 .065 5/16

X-25-37 .406 .812 .065 3/8

X-25-34 .469 .922 .065 7/16

X-25-26 .531 1.062 .095 1/2

X-25-15 .656 1.312 .095 5/8

X-25-29 .812 1.469 .134 3/4

X-25-127 1.062 2.000 .134 1

TP-6270 11/06 Appendix 61

Metric

Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions

Hex Head Bolts (Partial Thread)

M931-05055-60 M5-0.80 x 55

M931-06040-60 M6-1.00 x 40

M931-06055-60 M6-1.00 x 55

M931-06060-60 M6-1.00 x 60

M931-06060-SS M6-1.00 x 60

M931-06070-60 M6-1.00 x 70

M931-06070-SS M6-1.00 x 70

M931-06075-60 M6-1.00 x 75

M931-06090-60 M6-1.00 x 90

M931-06145-60 M6-1.00 x 145

M931-06150-60 M6-1.00 x 150

M931-08035-60 M8-1.25 x 35

M931-08040-60 M8-1.25 x 40

M931-08045-60 M8-1.25 x 45

M931-08050-60 M8-1.25 x 50

M931-08055-60 M8-1.25 x 55

M931-08055-82 M8-1.25 x 55*

M931-08060-60 M8-1.25 x 60

M931-08070-60 M8-1.25 x 70

M931-08070-82 M8-1.25 x 70*

M931-08075-60 M8-1.25 x 75

M931-08080-60 M8-1.25 x 80

M931-08090-60 M8-1.25 x 90

M931-08095-60 M8-1.25 x 95

M931-08100-60 M8-1.25 x 100

M931-08110-60 M8-1.25 x 110

M931-08120-60 M8-1.25 x 120

M931-08130-60 M8-1.25 x 130

M931-08140-60 M8-1.25 x 140

M931-08150-60 M8-1.25 x 150

M931-08200-60 M8-1.25 x 200

M931-10040-82 M10-1.25 x 40*

M931-10040-60 M10-1.50 x 40

M931-10045-60 M10-1.50 x 45

M931-10050-60 M10-1.50 x 50

M931-10050-82 M10-1.25 x 50*

M931-10055-60 M10-1.50 x 55

M931-10060-60 M10-1.50 x 60

M931-10065-60 M10-1.50 x 65

M931-10070-60 M10-1.50 x 70

M931-10080-60 M10-1.50 x 80

M931-10080-82 M10-1.25 x 80*

M931-10090-60 M10-1.50 x 90

M931-10090-82 M10-1.50 x 90*

M931-10100-60 M10-1.50 x 100

M931-10110-60 M10-1.50 x 110

M931-10120-60 M10-1.50 x 120

M931-10130-60 M10-1.50 x 130

M931-10140-60 M10-1.50 x 140

M931-10180-60 M10-1.50 x 180

M931-10235-60 M10-1.50 x 235

M931-10260-60 M10-1.50 x 260

M960-10330-60 M10-1.25 x 330

M931-12045-60 M12-1.75 x 45

M960-12050-60 M12-1.25 x 50

M960-12050-82 M12-1.25 x 50*

M931-12050-60 M12-1.75 x 50

M931-12050-82 M12-1.75 x 50*

M931-12055-60 M12-1.75 x 55

M931-12060-60 M12-1.75 x 60

M931-12060-82 M12-1.75 x 60*

M931-12065-60 M12-1.75 x 65

M931-12075-60 M12-1.75 x 75

M931-12080-60 M12-1.75 x 80

M931-12090-60 M12-1.75 x 90

M931-12100-60 M12-1.75 x 100

M931-12110-60 M12-1.75 x 110

Part No. Dimensions

Hex Head Bolts (Partial Thread),

continued

M960-16090-60 M16-1.50 x 90

M931-16090-60 M16-2.00 x 90

M931-16100-60 M16-2.00 x 100

M931-16100-82 M16-2.00 x 100*

M931-16120-60 M16-2.00 x 120

M931-16150-60 M16-2.00 x 150

M931-20065-60 M20-2.50 x 65

M931-20090-60 M20-2.50 x 90

M931-20100-60 M20-2.50 x 100

M931-20120-60 M20-2.50 x 120

M931-20140-60 M20-2.50 x 140

M931-20160-60 M20-2.50 x 160

M931-22090-60 M22-2.50 x 90

M931-22120-60 M22-2.50 x 120

M931-22160-60 M22-2.50 x 160

M931-24090-60 M24-3.00 x 90

M931-24120-60 M24-3.00 x 120

M931-24160-60 M24-3.00 x 160

M931-24200-60 M24-3.00 x 200

Hex Head Bolts (Full Thread)

M933-04006-60 M4-0.70 x 6

M933-05030-60 M5-0.80 x 30

M933-05035-60 M5-0.80 x 35

M933-05050-60 M5-0.80 x 50

M933-06010-60 M6-1.00 x 10

M933-06012-60 M6-1.00 x 12

M933-06014-60 M6-1.00 x 14

M933-06016-60 M6-1.00 x 16

M933-06020-60 M6-1.00 x 20

M933-06025-60 M6-1.00 x 25

M933-06030-60 M6-1.00 x 30

M933-06040-60 M6-1.00 x 40

M933-06050-60 M6-1.00 x 50

M933-07025-60 M7-1.00 x 25

M933-08010-60 M8-1.25 x 10

M933-08012-60 M8-1.25 x 12

M933-08016-60 M8-1.25 x 16

M933-08020-60 M8-1.25 x 20

M933-08025-60 M8-1.25 x 25

M933-08030-60 M8-1.25 x 30

M933-08030-82 M8-1.25 x 30*

M933-10012-60 M10-1.50 x 12

M961-10020-60 M10-1.25 x 20

M933-10020-60 M10-1.50 x 20

M933-10025-60 M10-1.50 x 25

M961-10025-60 M10-1.25 x 25

M933-10025-82 M10-1.50 x 25*

M961-10030-60 M10-1.25 x 30

M933-10030-60 M10-1.50 x 30

M933-10030-82 M10-1.50 x 30*

M961-10035-60 M10-1.25 x 35

M933-10035-60 M10-1.50 x 35

M933-10035-82 M10-1.50 x 35*

M961-10040-60 M10-1.25 x 40

Part No. Dimensions

Hex Head Bolts (Full Thread),

continued

M933-12016-60 M12-1.75 x 16

M933-12020-60 M12-1.75 x 20

M961-12020-60F M12-1.50 x 20

M933-12025-60 M12-1.75 x 25

M933-12025-82 M12-1.75 x 25*

M961-12030-60 M12-1.25 x 30

M933-12030-82 M12-1.75 x 30*

M961-12030-82F M12-1.50 x 30*

M933-12030-60 M12-1.75 x 30

M933-12035-60 M12-1.75 x 35

M961-12040-82 M12-1.25 x 40*

M933-12040-60 M12-1.75 x 40

M933-12040-82 M12-1.75 x 40*

M961-14025-60 M14-1.50 x 25

M933-14025-60 M14-2.00 x 25

M961-14050-82 M14-1.50 x 50*

M961-16025-60 M16-1.50 x 25

M933-16025-60 M16-2.00 x 25

M961-16030-82 M16-1.50 x 30*

M933-16030-82 M16-2.00 x 30*

M933-16035-60 M16-2.00 x 35

M961-16040-60 M16-1.50 x 40

M933-16040-60 M16-2.00 x 40

M961-16045-82 M16-1.50 x 45*

M933-16045-82 M16-2.00 x 45*

M933-16050-60 M16-2.00 x 50

M933-16050-82 M16-2.00 x 50*

M933-16060-60 M16-2.00 x 60

M933-16070-60 M16-2.00 x 70

M933-18035-60 M18-2.50 x 35

M933-18050-60 M18-2.50 x 50

M933-18060-60 M18-2.50 x 60

M933-20050-60 M20-2.50 x 50

M933-20055-60 M20-2.50 x 55

M933-24060-60 M24-3.00 x 60

M933-24065-60 M24-3.00 x 65

M933-24070-60 M24-3.00 x 70

Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10

M7985A-03012-20 M3-0.50 x 12

M7985A-04010-20 M4-0.70 x 10

M7985A-04016-20 M4-0.70 x 16

M7985A-04020-20 M4-0.70 x 20

M7985A-04050-20 M4-0.70 x 50

M7985A-04100-20 M4-0.70 x 100

M7985A-05010-20 M5-0.80 x 10

M7985A-05012-20 M5-0.80 x 12

M7985A-05016-20 M5-0.80 x 16

M7985A-05020-20 M5-0.80 x 20

M7985A-05025-20 M5-0.80 x 25

M7985A-05030-20 M5-0.80 x 30

M7985A-05080-20 M5-0.80 x 80

M7985A-05100-20 M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws

M965A-04012-SS M4-0.70 x 12

M965A-05012-SS M5-0.80 x 12

M965A-05016-20 M5-0.80 x 16

M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6270 11/0662 Appendix

Metric, continued

Part No. Dimensions Type

Hex Nuts

M934-03-50 M3-0.50 Standard

M934-04-50 M4-0.70 Standard

M934-04-B M4-0.70 Brass

M934-05-50 M5-0.80 Standard

M934-06-60 M6-1.00 Standard

M934-06-64 M6-1.00 Std. (green)

M6923-06-80 M6-1.00 Spiralock

M982-06-80 M6-1.00 Elastic Stop

M934-08-60 M8-1.25 Standard

M6923-08-80 M8-1.25 Spiralock

M982-08-80 M8-1.25 Elastic Stop

M934-10-60 M10-1.50 Standard

M934-10-60F M10-1.25 Standard

M6923-10-80 M10-1.50 Spiralock

M6923-10-62 M10-1.50 Spiralock[

M982-10-80 M10-1.50 Elastic Stop

M934-12-60 M12-1.75 Standard

M934-12-60F M12-1.25 Standard

M6923-12-80 M12-1.75 Spiralock

M982-12-80 M12-1.75 Elastic Stop

M982-14-60 M14-2.00 Elastic Stop

M6923-16-80 M16-2.00 Spiralock

M982-16-80 M16-2.00 Elastic Stop

M934-18-80 M18-2.5 Standard

M982-18-60 M18-2.50 Elastic Stop

M934-20-80 M20-2.50 Standard

M982-20-80 M20-2.50 Elastic Stop

M934-22-60 M22-2.50 Standard

M934-24-80 M24-3.00 Standard

M982-24-60 M24-3.00 Elastic Stop

M934-30-80 M30-3.50 Standard

Washers

Bolt/

Part No. ID OD Thick. Screw

M125A-03-80 3.2 7.0 0.5 M3

M125A-04-80 4.3 9.0 0.8 M4

M125A-05-80 5.3 10.0 1.0 M5

M125A-06-80 6.4 12.0 1.6 M6

M125A-08-80 8.4 16.0 1.6 M8

M125A-10-80 10.5 20.0 2.0 M10

M125A-12-80 13.0 24.0 2.5 M12

M125A-14-80 15.0 28.0 2.5 M14

M125A-16-80 17.0 30.0 3.0 M16

M125A-18-80 19.0 34.0 3.0 M18

M125A-20-80 21.0 37.0 3.0 M20

M125A-24-80 25.0 44.0 4.0 M24

[This metric hex nut’s hardness is grade 8.

TP-6270 11/06c

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-565-3381, Fax 920-459-1646

For the nearest sales and service outlet in the

US and Canada, phone 1-800-544-2444

KohlerPowerSystems.com

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65) 6264-6422, Fax (65) 6264-6455

Kohler 9EOZD User Manual To The 944bb37a 12de 4d2a Bdb9 463fb653411a

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