LENNOX Air Handler (indoor Blower&evap) Manual L0805326

User Manual: LENNOX LENNOX Air Handler (indoor blower&evap) Manual LENNOX Air Handler (indoor blower&evap) Owner's Manual, LENNOX Air Handler (indoor blower&evap) installation guides

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BLOWER COIL
KITS AND ACCESSORIES
_2006

Lennox Industries Inc.
Dallas, Texas, USA

DOWNFLOW

504,947M
10/06
Supersedes 04/05

INSTALLATION
INSTRUCTIONS
USED WITH CB27UH, CBX27UH,

Tech n [cal
bHcations
Litho U.S.A.

INSTALLATION
KIT

FOR DOWNFLOW
KIT (83M57)
CB29M, CB30M, & CBX32M UNITS

Package 1 of 1 contains the following:

AkWARNING

3 - Pairs of coil support rails (left and right)
2 - Filter support racks
5 - Pairs of downflow drip shields
1 - Bag assembly which contains:
8 - 4-3/4" X 2" lengths of foam tape
2 - 20" X 1" lengths of foam tape

A CAUTION

Downflow installation kit (83M57) is used when CB27UH,
CBX27UH, CB29M, CB30M, or CBX32M blower coil is
installed in a downflow application. See figure 1 for kit components.

1. Remove the access panels. Remove the corrugated
padding between the blower and coil assemblies,

RACKS

2. Remove the coil assembly from the unit,
3. Remove the horizontal drain pan from the blower coil
unit (see figure 2),
4. Rotate cabinet 180 ° from the upright position (see figure 2). It may be necessary to remove the blower assembly to lighten the cabinet for lifting,

r q

II

mJi_

Horizontal Drain Pan
(Remove and discard)

II

Upflow/
Drain Pan
Downflow

Figure

1. Kit Components

10/06

IIIIIII]lllllllllHllllllHIHIlllllll

Figure

Page 1

_,_

2. Downflow

Discharge

Position

504,947M

IIIIIIIIIIIIIIIHIIIIIIIIIIIII

5. Remove the door support from the unit and set aside
for re-installation (see figure 3).
6. Three pairs (left and right) of coil support rails are provided. Use the information given in table 1 to select the
proper rails for the application. Position and install a
coil support rail on each side of the cabinet. The rail
should be installed level with the door support which
was removed (see figure 3).
Table 1. Coil Support
Unit Model

Rail Usage

Number

Drip Shields:

Tape Required

Unit

Part No.

Length

Width

CB29M-46

LB-74274

15.875

4.6718

CB29M-51, -65

LB-74272

17.875

4.6718

POSITION AND INSTALL COIL SUPPORT
RAILS ALONG THE SIDE OF THE CABINET
LEVEL WITH DOOR SUPPORT

Rail Length

CB27UH-018, -024
CBX27U H-018, -024
CB29M-21/26, -31, -41, -46
CB30M-21126, -31
CBX32M-018/024, -030

20-7/16"

CB27UH-030, -036
CBX27UH-030, -036
CB29M-51, -65
CB30M-41, -46
CBX32M-036, -042

22- 7/16"
Remove and set aside

Figure

CB27UH-042, -048, -060
CBX27UH-042, -048, -060
CB30M-51, -65
CBX32M-048, -060

3. Coil Support

Rail Location

24- 7/16"

7. Loosen the existing screw on each side of the back of
the cabinet. Slide the rear coil support rail slot over the
screw and tighten the screw securely (see figure 4).
8. Use the existing screws to secure the front of the coil
support rails and the existing door support (see figure
5).
9. Use tables 2 and 3 to select the properly sized drip
shields for the unit. Drip shields divert condensate to
drain pan when blower coil is installed in the downflow
position.
NOTE - Downflow drip shields are not required for use
with
CB29M-21/26,
CB30M-21/26,
and
CBX32M-Of 8/024 units.
Table 2. Downflow

Table 3. Downflow

Drip Shields:

LOOSEN EXISTII G SCREW AT BACK OF
CABINET SLIDE SLOTTED EDGE OF RAIL
OVER SCREW AND TIGHTEN SECURELY.

Figure 4. Secure

Back of Coil Support

Rail

No Tape Req'd

Unit

Part No.

Length

Width

CB29M-31, -41

LB-88658

15.75

2.9187

CB27UH-018, -024
CBX27UH-018, -024
CB30M-31
CBX32M-030

LB-88658

15.75

2.9187

CB27UH-030, -036
CBX27UH-030, -036
CB30M-41, -46
CBX32M-036, -042

LB-88663

17.75

3.9187

CB27UH-042, -048, -060
CBX27UH-042, -048, -060
CB30M-51, -65
CBX32M-048, -060

LB-88664

19.75

USE EXISTING SCREWS TO INSTALL
COIL SUPPORT RAIL AND EXISTING
DOOR SUPPORT

3.9187

Figure

Page 2

5. Secure

Front of Coil Support

Rail

NOTE - WHEN REQUIRED, apply pre-cut foam tape as
described in steps 10 and11. The foam tape creates a seal
between the drip shield and both the coil and the drain pan
so that water will not be allowed into the air stream.
10. Apply two pieces of foam tape (provided) down both
ends of each shield. The tape should measure 4-3/4"
X 2" (120 X 25 mm), Ensure that the tape covers both
sides of the shield equally (see figure 6).

SIDE
VIEW

Figure

6

Figure

7

11. Apply the longer piece of foam tape on one side between the pieces on each end. This piece of tape is 1"
wide and should be trimmed to fit (see figure 7).
12. From the underside of the coil, install the downfiow drip
shield. Make sure that the shield is firmly in place, It
may be necessary to apply light force to position the
shields into the bottom of the drain pan (see figure 8).
NOTE - Drip shields should fit snugly against both the
coil and drain pan. Insulating tape may be required
along the full length of the bottom of shields used with
CB27UH, CBX27UH, CB3OM, CBX32M and smaller
CB29M units to ensure a good seal (see figure 8).

CB27UH,CBX27UH,

Units without

CB29M, CB30M or CBX32M

Tape

(See

Foam

Table

2)

Shield

Coil

13. Slide the coil assembly and the blower back into the
cabinet, if they were removed. Replace the coil access
panel.

__

• NOTE - Drip shield must fit
snugly against both the coil and
drain pan. It may be necessary
to apply insulating tape along
the full length of the bottom
edge of each shield in order to
ensure a seal against the coil.

Drain Pan

14. Install the appropriate rear filter support rack between
the filter rails (see figure 9). Use 14-1/2" support rack
for 16-1/4" cabinet and 19-1/2" rack for 21-1/4" cabinet, Slide the filter between the filter rails as shown.

Coil

15. Make sure that the unit is level. Use sheet metal
screws to connect the return and supply air plenums,
as required,

XkWARNING

Units with Foam
Tape (See Table 3)

CB29M-46, -51, -65

Drip Shield

Drain Pan

Figure

8. Downflow

Drip Shields

NOTE - In downflow applications, use only metal or
class I supply and return air plenums.
16. Replace blower access panel.
17. Install the unit according to the unit installation instructions.

Page 3

Figure

9. Filter Support

Rack Installation



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