LENNOX Air Handler Auxiliary Heater Kit Manual L0805593
User Manual: LENNOX LENNOX Air Handler Auxiliary Heater Kit Manual LENNOX Air Handler Auxiliary Heater Kit Owner's Manual, LENNOX Air Handler Auxiliary Heater Kit installation guides
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LENNOX INSTALLATION INSTRUCTIONS 501,861M 12184 Industries/nc. Litho ELECTRIC KITS AND .... • UNITS ACCESSORIES • • • • • "IR;'e;A:I_TION,_,.,. =.,_,., REPLACEMENT I - SHIPPING AND PACKING INSTRUCTIONS KITS TABLE LIST KIT LB53619CB LB-53619CC LB-53619CD Relay no. 58C9701 Sticker no. 438D 1 1 Relay no. 58C9901 Sticker no. 439D LB-53619CF LB-53619CG LB 53619CH LB-53619CJ LB:53619CL 1 + Relay 4 1 1 1 2 1 Sticker no. 442D Relay no. 58C9601 Relay no. t4B0401 Wires Wire nut 1 Sticker 443D 1 1 2 Relay no, 58C980! Relay no. 14B0401 Wires 3 1 Wire nuts Sticker no. 444D no. no. no, 448D 2 - Relays no. 1 = Relay no. 4 14B030! 14B0401 Wires 1 - Sticker LB-53619CN 14B0301 14B0501 Wires 1 - Sticker LB-53619CM 14B0401 no. 447D 2 - Relays no. 449D 1 - Relay no. Sticker no, 441D 1 Relay no. 58C9601 1 Relay no. 14B0501 2 - Wires Relay no. 1 - Sticker 1 Relay No. 69C9801 1 Wire nut LIST 1 - Relay no. 14B0301 1 1 Relay no. 69C990! 1 Wire nut 1 Sticker no. 440D 1 LB 53619CE PARTS PARTS LIST 1 1 1 CONT. NUMBER LB-53619CK TABLE 1 KIT NUMBER FOR RELAY (LB-53619CA-CN) See table ! for packing list for kits LB-53169CA-CN. LB-53619CA U,S,A. 1 - Sticker 14B0301 no. 450D II - APPLICATION Tables 2 through 14 indicate bers to be omitted diagram designations and added and part num- for each kit and unit, TABLE 2 LB-53619CA (CAT. NO. 14G91) OMIT UNIT UNIT ADD WIRING DIAGRAM OEBIGNATION UNIT PART NUMBER WIRING DIAGRAM DESIGNATION PART NUMBER CHP8 953 7M CH PB-953-TY CHP8-1353 SG TIME CH PB+13_o3+6Y DELAY 35A3001 RELAY TIME DELAY RELAY 58C9701 H P6-953V-6M H P6 953V-6Y 1 - Relay no. 14B040_ ! - Sticker no, 445D CB1141-171-! CB_1+21-171 P,-2P,-4P 1P, 2P HEAT CB 11-26-171-_P,-2P ECBll 26-171-1T 1 - Relay no. !4B0301 1 - Relay no. 14B0501 1 - Sticker no. 446D ECB1 ! +41 !71 ES5Q2+161+2P E12Q2 5 1P Page 1 RELAY #1 HEAT 35A3001 RELAY #1 58C9701 -1T HEAT RELAY #1 HEAT 48A0501 RELAY #1 58C97Dt TABLE 3 TABLE 8 LB-53619CB (CAT. NO. 14G92) LB-53619CG (CAT. NO, 14G97) OMIT UNIT UNIT ADD WIRING UNIT PAR1 DIAGRAM DIAGRAM DESIGNAT UNIT UNIT PART NUMBER DESIGNATION OMIT WIRING ES502-321-2P HEAT ESSQ3 321 2P Et2Q2.q0q E1203-10 RELAY 42A3401 #1 P I HEAT RELAY ESSQ3/Q5 58C9901 #1 711_2P ES5Q3iQ4iQ5 781 2P 1P CS11-11-261-1P,-2P, 4P CB! 1 41=341- I P,-2P,-4P E1204!QS-25qP CBll-21 261 1P,-2P CBll 21 341-1P_-2P HEAT C8 f 1-26-261-1P,-2P,-4P ECB11 26341 1P, 2P, 4P RELAY 3SA2901 I HEAT #1 RELAY #1 58¢9901 RESISTOR HEAT RELAY #1 42A3501 HEAT RELAY #2 42A35,0,I HEAT RELAY i13 4,8A050"I HEAT ECB 1141-341 PART NUMBER P 8 6256 HEAT RELAY £1EAT RELAY RELAY #4 RESISTOR HEAT RELAY #1 HEAT RELAY #2 HEAT RELAY #3 42A3501 42A I 35;0 48A0501 HEAT RELAY #4 42A3401 ECB 11-26-341-1T W,IRING DIAGRAM | DESIGNATION NUMBER DESIGNATION ESSO2-241=2P UNIT PART DIAGRAM NUMBER ON ADD WIRING .58C9901 !4B0401 # #2 P-8-632_I HEAT HEAT RELAY RELAY ,58C9_01 #I #2 14ROA01 ) TABLE 9 1T LB-53619CH (CAT, NO. 14G98) TABLE 4 OM_T"--_'-'_"--'TADD UNIT j OMIT ADD UNIT WIRING_NG'q-- -1 I UNIT WIRING I ........ I DIAGRAM t PART .................... ATIO PART N l NUMBER ........ _1 UNIT WIRI_ DIAGRAM UNIT IHEAT JHEAT DIAGRAM UNiT WIRTNG_T_ PART I DIAGRAM" I_.P: • LB-53619CC (CAT. NO. 14G93) I RELAY RELAY IHEA_-RELAY #I I 46A2701 #2_ #I ..... TABLE 10 LB-53619CJ (CAT. NO. 14G99) TABLE 5 OM,T ......... IT.] LB-53619CD (CAT. NO. 14G94) OMIT ONiT C811 41 601 IP, 2P. 4P .... "T UNIT ADD RELAY #21 35A2901 TABLE DIAGRAM _'_'l DIAGRAM O,AGRAM HEAT PART HEAT E11Q21Q3iQ4-561-3P HEA RELAY #1 48A060,I E A #2 48A0501 J UNIT UNIT WIRING TABLE 11 NUMBER RESISTOR E $5Q2/Q3-391-2P ES502/03-471.2P "--_'_ PART DIAGRAM DESIGNATION HEAT RELAY #1 HEAT RELAY //2 P -8-6256 _HEAT 42A3501 OMIT UNIT ADD I UNIT WIRING tP HEAT RELAY #1 HEAT RELAY #2 P -8_6,321 42A3501 • 42A3401 #1 751 3P 58C9601 IHEAT RELAY #2 IHEAT HEAT I RELAY RELAY DIAGRAM NUMBER E11133/Q4/Q5 RELAY AOD--'---'I PART _DIAGRAM PART DIAGRAM _ DESIGNATION I" PART HEATRELAY#2148A0501 IHEAr RF.LAY #_I_4B030,I I HE_[ RELAY #3] 46A2'701 HEAT RELAY #4 48A050 _ RESISTOR E12Q2)Q3/O4/QS.15 D,AGRAMYAH! • LB-53619CK (CAT. NO. 15G001 6 LB-53619CE (CAT. NO. 14G95) OMIT ADD........... I #1 #2 IHEAT I RELAY LB-53619CL (CAT, TABLE 7 UNIT UNIT ADD OMIT UNIT PART D,IAGRAM NUMBEI DESIGNATION RESISTOR ESSQ3iQ5-551-2P ESSQ2/Q3104 631 2P E12Q31 Q4tQ5=204P t_ UNIT WIRING _"' NO. 15G05) _ E1104IO5-gA1-3P NUMBER ADD PART NUMBER DESIGNATION PART DIAGRAM DESIGNATION WIRING DIAGRAM LB-53619CF (CAT. NO. 14G96) WIRING ..... TABLE 12 58C96_I 14B0501 OMIT UNIT #_114BI)40,I I ...... UNIT WIRING PART DIAGRAM i NUMBER I DESIGNATION HEAT RELAY #1 48A0601 HEAT RELAY #2 48A0501 HEAT RELAY #1 t4B0301 | HEAT RELAY //3 4_A0601 HEAT RELAY #2 ,14B0301 I HEAT RELAY #4 4_A050,I HEAT RELAY #3 14B0501 I HEAT RELAY RELAY #2 #3 42A3501 _2A2301 RELAY #I ,14B0301 I HEAl" HEAT HEAT HEAT RELAY RELAY #2 #3 HEAT RELAY #4 42A340_ 1 _ 14BD301 14B0501 _._ P 8-625_ HEAT RELAY #1 42A350,I HEAT RELAY #1 58C9601 HEAT RELAY #2 42A350,I HEAT RELAY #2 14B0401 HEAT RELAY #3 48A0501 RESISTOR HEAT RELAY #1 P-8-6321 42A3501 HEAT RELAY #2 42A3501 HEAT RELAY #3 4_A0501 EC H9-46 I65 783-2G EC H9-46 t65-943=2G ECH9-46/65*1133 HEAT HEAT RELAY RELAY #1 #2 58C9601 14B0401 Page 2 2G I I TABLE 13 TABLE 14 LB- gCN CCAT NO.5Q07 LB-53619CM (CAT_.N,_Q_15G06) OMIT UNIT UNIT DIAGRAM Et 1Q.5-! 1233L ES5Q3/Q5 861-2P ES5Q3/Q4/Q5-941-2P ESSQ5 1021/1101 2P ES5QS-943/1023/1103-2L UNIT WIRING DIAGRAM PART NUMBER DESIGNATION E1 IQ5-1121-3P : ADD WIRING HEAT RELAY #2 48A0501 HEAT RELAY #1 14B0301 HEAT RELAY #3 48A0401 HEAr RELAY #2 1480301 HEAT RELAY #4 48A0501 HEAT RELAY #3 1480401 HEAT RELAY #5 42A3401 HEAT RELAY #1 48A0601 HEAT RELAY #2 48A0_ HEAT HEAT RELAY RELAY #3 #4 48A0401 48A0501 HEAT RELAY #5 WIRING I .... I UNIT ADD° WtR_-I PART NUMBER DESIGNATION UNIT / O,AORX'M-IJ,'. O,AORX ..I -IN. ".%.l PART Ill - INSTALLATION 1 HEAT RELAY #1 1480301 HEAT RELAY #2 14_0301 HEAT RELAY #3 1480401 The following illustrations show the wiring of replacement relays. The circled numbers next to each replacement relay terminal represent corresponding TDS-3 relay terminals. For example, in the first illustration (LB-53619CA) the wire connected to terminal ............................. M2 of the replacement retay was removed from terminal 4 of TDS-3 heat relay #1. After installing and wiring replacement relay(s), be sure to affix the terminal designation sticker (provided) in a readily visible location. L B-53619CA LB-53619CB HEATER *From TDS-3 heat relay #1. Page 3 LB-53619CC LB-53619CD HEATERII HEATER NOTEhats Remove 2 *From TDS-3 heat relay #1. "From TDS*3 heat relay #1. tFrom TDS-3 heat relay #2. tFrom TDS*3 heat relay terminals 7 and 9 of TDS-3 from heat relay ends of wires connected #1 and tie together to termi- with wire NOTE nut. nals Remove terminals 7 and 9 of TDS-3 from heat relay ends of wires NOTE. I - Wire side) HEAT RELAY #2 Add "From TDS-3 tFrom TDS the fo/towmg #3 connecting terminals relay #1. relny #2. wires: HEATER-I of replacement 2 - Wire #4 connecting terminals heat 3 heat HEATER-I of replacement heat (right heat side) relay and HEATER-2 (left side) and HEATER-2 relay Page 4 # f, (riqht # 1. (left side) connected # 1 and tie together LB-53619CE HEAT RELAY #1 #2. with to termiwire nut. LB-53619CF HEAT RELAY #1 NOTE- Make 7 wire Add side) 2 - Add 3 wire *From TDS-3 heat relay tFrom ,From TDS-3 TDS-3 heat heat relay #2. retay #3. the following #3 connecting terminals of replacement #4 connecting heat relay//2 HEAT RELAY #1 NOTE- Make the following I - Connect HEATER-I replacement 2 - Connect ment heat relay and #I using wire #I using wires connected wire relay #1. 7 (left side) and FlEA TER-2 (left heat relay connected and tie together #1. to terminals using wire HEATER-2 *From TDS-3 heat relay #7. tFrom TDS-3 heat relay #2. oFrom TDS-3 heat relay #3. e From TDS-3 heat relay #4. side) of terminal ends of wires heat relay #3 and tie together #3. of wires together 5 - Remove 7 and 9 of TDS-3 heat relay #2. connected minal to terminal and tie together 5 of TDS-3 relay connected using using wire nut. terminal ends of wires heat relay//4 Page 5 of HEAT RELAY #2 4 - Remove (right 7and9 nut. LB-53619CG #4. to terminals I (right side) and FlEA TER-2 (dght HEATER- changes: side) #1. changes: heat NEA TER- l (left side) and HEA TER-2 (left side) of replace- heat relay 3 - Remove winhg (right wiring HEATER- side) terminals of replacement Remove termioalends of wires TDS-3 HEAT RELAY #2 4 of TDS-3 connected using to terminal 3 of TDS=3 wire nut. Rome ve terminal wire heat to terminal nut. Move #4 to 1145 of replacement ends relay #3 and tie 6 of TDS-3 wire relay//I. from ter- LB-53619CH HEATEfl ® 2 _From TDS-3 heat relay #1. tFrom TDS-3 heat #2. LB-53619CJ HEAT RELAY #1 HEATER re!ay HEAT RELAY #2 2 *From TDS 3 heat relay #1. tFrom TDS_3 #2. eFrom heat relay TDS 3 heat Page 6 relay #3. LB-53619CK HEAT RELAY #1 HEATER HEAT RELAY #2 2 *From TDS-3 heat relay #1, tFrom TDS-3 heat relay #2, *From TDS-3 heat relay #3. OFrom TDS 3 heat Page 7 relay #4. LB-53619CL HEAT RELAY #1 HEAT RELAY HEATER NO FE Cot_=ect of repla_,ement *From TDS 3 heat relay #1, [F_om TDS 3 heat relay #2. *Frarr_ TDS 3 heat relay #3. o Frem TDS 3 heat relay #4, L iFrom TDS 3 heat relay M7 ter_ma/ of replacement relay #3 and connect #2 to M2 ter/_1)_al of replacement #5. relay #2 to M7 term;_Tal M2 terminal of replacement relay #3 u$1t_g black HEAT RELAY #3 relay wtres provided. E11Q4/Q5-941-3P Page 8 APPLICATION #2 LB-53619CL HEATER2 NOTE- Make "From TDS 3 heat relay #7, tFrom TDS-3 heat relay #2. *From TDS-3 heat relay #3. QFrom TDS-3 heat relay the following wiring changes: #4. I - Connect M1 terminal of replacement relay #2 to MI terminal of replacement relay #3 and connect M2 terminal of replacement relay #2 to M2 terminal 2 - Connect minals heater of replacement terminals of replacement relay #3 using black wires provided. of replacement relay _ #2 using HEATER relay #3 to HEA TER-2 teryellow ECH9-46/65-783-2Go wires provided. ECH9-46/65-943-2G and ECH9-46/65-1133-2G Page 9 APPLICATION LB-53619CM HEATER 2 HEATER _HEATER NOTE1 Make Connect "From TDS-3 tFrom TDS-3 heat relay #2, EFrom TDS-3 heat relay #3. • From TDS-3 heat relay #4. _From TDSo3 heat relay #5. the following terminal replacement terminals m kit. wiring relay #3 and connect of replacement 1EATER changes." M1 of replacement HEA TER-2 terminals 1 heat relay #1, #2 to termlnat M2 of replacement provided in kit. 2 - Connect 2 relay terminaI #2 to terminal relay #3 using of replacement relay #3 using MI M2 of replacement of relay the two black wires relay #3 to FtEA TER- 1 two yellow wires provided Page 10 LB-53619CN *From TDS-3 tFrom TDS hea_ relay 3 heat Page 11 relay #1. #2.
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